Thin film type straight stroke pneumatic actuator assembly production line
By designing a closed cycle rectangular conveying line and automation mechanism, the multi-process collaborative operation of the film-type straight-stroke pneumatic actuator is realized, solving the problems of low manual assembly efficiency and unstable quality in the prior art, and achieving efficient and reliable assembly and production.
Patent Information
- Application Number
- CN202510624596.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-05-15
AI Technical Summary
The assembly process of existing film-type straight-stroke pneumatic actuators relies on manual operations, resulting in low production efficiency, large quality fluctuations, high labor costs, and lack of efficient automation equipment and precision component feeding solutions.
A closed-circulation rectangular conveyor line is designed, combined with the embedded nut mechanism, the bracket loading mechanism, etc., to realize multi-process coordinated operation, a rotating motor drives the circular rotor and the push cylinder to feed, and the tapered end and expansion groove design of the material pickup head ensure the stability of the component grabbing, and an integrated automation mechanism is used to tighten the bolts.
The continuous high-speed assembly of film-type straight-stroke pneumatic actuators is realized, reducing assembly time, improving production efficiency, reducing quality fluctuations and labor costs, ensuring assembly consistency and reliability, and reducing waste rate.
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Figure CN120533458A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of actuator production lines, and in particular to an assembly production line for thin-film linear pneumatic actuators. Background Art
[0002] A diaphragm linear pneumatic actuator uses air pressure to deform a diaphragm to achieve linear motion. It features a compact structure, fast response, and high control precision, making it widely used in automation control. Its core components include the diaphragm, spring, push rod, upper and lower diaphragm covers, and a bracket. Assembly requires the assembly of the actuator bracket, lower diaphragm cover, assembly, spring seat, spring, and upper diaphragm cover, as well as bolt tightening.
[0003] In the prior art, the assembly of such actuators mainly relies on manual operation, which has the following problems:
[0004] 1. The manual assembly steps are cumbersome, and the connection between each process relies on manual handling and positioning, which is time-consuming and difficult to meet the needs of large-scale production;
[0005] 2. Manual operation is easily affected by fatigue and skill level, resulting in fluctuations in product quality;
[0006] 3. Labor costs continue to rise, and manual assembly can easily cause safety hazards, further increasing management costs.
[0007] Although some automated equipment has been applied in industrial assembly, dedicated production lines for thin-film linear pneumatic actuators still have shortcomings. For example, existing production lines are mostly linear in layout, which cannot achieve closed-loop continuous production; the automated mechanisms have single functions, which makes it difficult to cover the coordinated operation of multiple processes; and there is a lack of efficient feeding and positioning solutions for precision components such as springs and nuts.
[0008] Therefore, there is an urgent need for a highly integrated and modular automated assembly production line to solve the above technical bottlenecks. Summary of the Invention
[0009] In view of the shortcomings of the prior art mentioned above, the purpose of the present invention is to provide a thin-film linear pneumatic actuator assembly production line, which uses a rectangular conveyor line to connect the nut loading process, bracket loading process, lower membrane cover loading process, primary bolt tightening process, assembly loading process, spring seat loading process, spring loading process, upper membrane cover loading process, secondary bolt tightening process, and actuator unloading process in series to form a closed loop structure, so that the assembly production line has a highly integrated and modular design, and multiple processes work together to achieve continuous and high-speed product assembly, significantly shorten the assembly time, and improve assembly production efficiency. It can solve the problems in the prior art that the assembly of actuators mainly relies on manual operation, resulting in low production efficiency, large quality fluctuations and high labor costs; and the embedded nut mechanism adopted in the present invention is driven by a rotating motor to drive the circular turntable in conjunction with the pushing cylinder, which can realize the precise feeding of nuts and gaskets; the tapered end and expansion groove design of the material picking head ensure the stability of component grasping and placement, and reduce assembly errors.
[0010] To achieve the above-mentioned and other related purposes, the present invention provides a thin-film linear pneumatic actuator assembly production line, the assembly production line comprising a closed-loop rectangular conveyor line, on which a plurality of assembly brackets are provided for alternately cooperating operations;
[0011] Along the outer side of the rectangular conveyor line are provided:
[0012] A pre-embedded nut mechanism, comprising a nut feeding module and a nut loading module provided above the nut feeding module, the pre-embedded nut mechanism being used to pre-embed nuts in the upper end of the assembly bracket;
[0013] A bracket loading mechanism, wherein the actuator bracket loading mechanism is used to load the actuator bracket onto the assembly bracket;
[0014] A lower diaphragm cover loading mechanism, which is used to install the lower diaphragm cover onto the actuator bracket;
[0015] A primary bolt tightening mechanism, which is used to tighten the bolts between the lower diaphragm cover feeder and the actuator bracket;
[0016] An assembly loading mechanism, the assembly loading mechanism being used to load the assembly into the upper end of the lower membrane cover;
[0017] a spring seat loading mechanism, the spring seat loading mechanism being used to load the spring seat into the assembly;
[0018] A spring loading mechanism, the spring loading mechanism being used to load the spring into the spring seat;
[0019] An upper film cover feeding mechanism, the upper film cover feeding mechanism is used to cover the upper film cover on the upper end of the lower film cover;
[0020] A secondary bolt tightening mechanism, which is used to screw in bolts in conjunction with embedded nuts to secure the upper diaphragm cover to the lower diaphragm cover, thereby assembling the actuator product;
[0021] The actuator unloading mechanism is used to move the assembled actuator products out of the rectangular conveyor line.
[0022] In one embodiment of the present invention, the rectangular conveyor line adopts two parallel rectangular conveying guide rails, and the assembly bracket is suspended and erected between the two parallel rectangular conveying guide rails.
[0023] In one embodiment of the present invention, the assembly bracket includes a bottom support frame and an annular frame connected to the bottom support frame via a connecting rod, and a plurality of nut placement grooves are provided on the upper end of the annular frame.
[0024] In one embodiment of the present invention, the nut feeding module includes:
[0025] Rotating electric machines;
[0026] A circular turntable is mounted on the output end of the rotating motor, and a plurality of loading positions are equidistantly arranged along the outer peripheral edge of the circular turntable, and two vertically matched pushing cylinders are arranged on the outside and below of two of the loading positions;
[0027] A nut vibrating loader, wherein the discharge end of the nut vibrating loader extends to just below the loading position of one of the push cylinders;
[0028] A gasket vibrating loader, wherein the discharge end of the gasket vibrating loader extends to just below the loading position of another set pushing cylinder.
[0029] In one embodiment of the present invention, the nut feeding module includes:
[0030] First horizontal linear module;
[0031] A first vertical linear module mounted on the movable end of the first horizontal linear module;
[0032] A material taking tray is installed at the movable end of the first vertical linear module, and the material taking tray is provided with a plurality of material taking heads with the same number and corresponding positions as the loading positions.
[0033] In one embodiment of the present invention, the lower end of the retrieving head is provided with a tapered end, and the retrieving head is provided with an expansion groove extending to the lower end surface of the tapered end.
[0034] In one embodiment of the present invention, a first cylinder is installed at the lower end of the material taking tray, an annular baffle is installed at the output end of the first cylinder, and the tapered end of the material taking head extends downward through the annular baffle.
[0035] In one embodiment of the present invention, the bracket loading mechanism, the lower membrane cover loading mechanism, the assembly loading mechanism, the spring seat loading mechanism, the spring loading mechanism, the upper membrane cover loading mechanism, and the actuator unloading mechanism are of the same structure and all include:
[0036] Second horizontal linear module;
[0037] a second vertical linear module mounted on the movable end of the second horizontal linear module;
[0038] a cylinder clamp mounted on the movable end of the second vertical linear module;
[0039] And a material rack is arranged on one side of the second horizontal linear module.
[0040] In one embodiment of the present invention, the one-time bolt tightening mechanism includes:
[0041] The third horizontal linear module;
[0042] a fourth horizontal linear module mounted on a movable end of the third horizontal linear module and perpendicular to the third horizontal linear module;
[0043] a third vertical linear module mounted on the movable end of the fourth horizontal linear module;
[0044] A first electric screw machine is installed at the movable end of the third vertical linear module.
[0045] In one embodiment of the present invention, the secondary bolt tightening mechanism includes:
[0046] a second rotating electrical machine;
[0047] a fourth vertical linear module mounted on the output end of the rotating motor;
[0048] A second electric screw machine is installed at the movable end of the fourth vertical linear module.
[0049] As described above, the diaphragm linear pneumatic actuator assembly production line of the present invention has the following beneficial effects:
[0050] 1. The present invention sets a closed-loop rectangular conveyor line and several assembly brackets that operate alternately, and cooperates with the embedded nut mechanism, bracket loading mechanism, lower diaphragm cover loading mechanism, primary bolt tightening mechanism, assembly loading mechanism, spring seat loading mechanism, spring loading mechanism, upper diaphragm cover loading mechanism, secondary bolt tightening mechanism, and actuator unloading mechanism to achieve multi-station parallel operation of the actuator assembly production line, significantly shorten the assembly cycle of the actuator products, and improve the overall production efficiency.
[0051] 2. The embedded nut mechanism uses a rotary motor to drive a circular turntable in conjunction with a push cylinder to achieve precise feeding of nuts and gaskets. The tapered end and expansion slot design of the retrieving head ensure the stability of component grasping and placement, reducing assembly errors.
[0052] 3. The present invention integrates automated mechanisms for key processes such as embedded nuts, component loading, and bolt tightening, and designs a vibration loader, a linear module, an electric screw machine and other structures for coordinated use, which can minimize manual intervention and ensure the consistency and reliability of the assembly process.
[0053] 4. The present invention utilizes a rectangular conveyor line to connect the assembly processes of the thin-film linear pneumatic actuator in series to form a closed loop structure, which can realize continuous and high-speed product assembly, significantly shorten the assembly time, improve assembly production efficiency, and effectively solve the problems of low efficiency and unstable quality of traditional manual assembly, greatly reducing labor costs. At the same time, it reduces the scrap rate through closed-loop quality control, comprehensively improves the economic benefits of production, and provides reliable technical support for the large-scale industrial production of thin-film linear pneumatic actuators. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] Figure 1 Shown is a schematic diagram of the overall structure of the diaphragm linear pneumatic actuator assembly production line disclosed in the present invention.
[0055] Figure 2 Shown is a top view of the structural diagram of the diaphragm linear pneumatic actuator assembly production line disclosed in the present invention.
[0056] Figure 3 Shown is an enlarged structural schematic diagram of multiple assembly states of actuator products in the thin-film linear pneumatic actuator assembly production line disclosed in the present invention on a rectangular conveyor line.
[0057] Figure 4 Shown is an enlarged structural schematic diagram of the embedded nut mechanism in the assembly production line of the diaphragm linear pneumatic actuator disclosed in the present invention.
[0058] Figure 5 Display as Figure 4 Enlarged view of the middle nut feeding module.
[0059] Figure 6 Display as Figure 4 Enlarged view of the middle nut loading module.
[0060] Figure 7 Shown is an enlarged structural schematic diagram of the bracket loading mechanism in the thin-film linear pneumatic actuator assembly production line disclosed in the present invention.
[0061] Figure 8Shown is an enlarged structural schematic diagram of a single-stage bolt tightening mechanism in an assembly production line of a diaphragm-type linear pneumatic actuator disclosed in the present invention.
[0062] Figure 9 Shown is an enlarged structural schematic diagram of the secondary bolt tightening mechanism in the assembly production line of the diaphragm linear pneumatic actuator disclosed in the present invention.
[0063] Component number description
[0064] Rectangular conveyor line 1; assembly bracket 2; bottom support frame 21; annular frame 22; nut placement slot 23; embedded nut mechanism 3; nut feeding module 31; rotating motor 311; circular turntable 312; loading position 3121; pushing cylinder 3122; nut vibrating loader 313; gasket vibrating loader 314; nut loading module 32; first horizontal linear module 321; first vertical linear module 322; material retrieving tray 323; material retrieving head 3231; first cylinder 324; annular baffle 325; bracket loading mechanism 4; lower membrane cover Feeding mechanism 5; primary bolt tightening mechanism 6; third horizontal linear module 61; fourth horizontal linear module 62; third vertical linear module 63; first electric screw machine 64; assembly feeding mechanism 7; spring seat feeding mechanism 8; spring feeding mechanism 9; upper membrane cover feeding mechanism 10; secondary bolt tightening mechanism 11; second rotating motor 111; fourth vertical linear module 112; second electric screw machine 113; actuator unloading mechanism 12; second horizontal linear module 13; second vertical linear module 14; cylinder clamp 15; material rack 16. DETAILED DESCRIPTION
[0065] The following describes the implementation of the present invention through specific embodiments. People skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0066] See also Figures 1 to 9 . It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0067] Example 1, please refer to Figure 1-Figure 3 , this embodiment provides an assembly production line for a thin-film linear pneumatic actuator, the assembly production line includes a closed-loop rectangular conveyor line 1, and the rectangular conveyor line 1 is provided with a plurality of assembly brackets 2 that work alternately; the rectangular conveyor line 1 uses two parallel rectangular conveying guide rails. It should be noted that on the actual production line, the rectangular conveyor line 1 also includes a chain, a drive device, a slide, positioning accessories, a motor and a bracket. The rectangular conveying guide rail is composed of linear guide rails and circular guide rails to form a closed-loop structure. The chain serves as a traction and bearing body, and transmits power through the sprocket to drive the slide to circulate on the annular guide rail; this structure is a mature equipment for industrial application and will not be described in detail here. The assembly bracket 2 includes a bottom support frame 21 and an annular frame 22 connected to the bottom support frame 21 by a connecting rod. The upper end of the annular frame 22 is provided with a plurality of nut placement slots 23. The assembly bracket 2 is suspended between the two parallel rectangular conveying guide rails. Along the outer side of the rectangular conveyor line 1, there are sequentially arranged a pre-embedded nut mechanism 3, a bracket loading mechanism 4, a lower diaphragm cover loading mechanism 5, a primary bolt tightening mechanism 6, an assembly loading mechanism 7, a spring seat loading mechanism 8, a spring loading mechanism 9, an upper diaphragm cover loading mechanism 10, a secondary bolt tightening mechanism 11, and an actuator unloading mechanism 12. The present invention utilizes the rectangular conveyor line 1 to serially connect the assembly processes of a thin-film linear pneumatic actuator to form a closed loop structure, enabling continuous, high-speed product assembly, significantly shortening assembly time and improving assembly production efficiency.
[0068] Example 2, please refer to Figure 4-Figure 6, based on Example 1, the embedded nut mechanism 3 includes a nut feeding module 31 and a nut loading module 32 arranged above the nut feeding module 31, and the embedded nut mechanism 3 is used to embed nuts in the upper end of the assembly bracket 2; specifically, the nut feeding module 31 includes a rotating motor 311, a circular turntable 312, a nut vibrating loader 313, and a gasket vibrating loader 314. The circular turntable 312 is installed at the output end of the rotating motor 311, and a plurality of loading positions 3121 are equidistantly arranged along the outer peripheral edge of the circular turntable 312, and two vertically matched pushing cylinders 3122 are arranged on the outside and below two of the loading positions 3121; the discharge end of the nut vibrating loader 313 extends to directly below the loading position 3121 where the pushing cylinder 3122 is set; the discharge end of the gasket vibrating loader 314 extends to directly below the loading position 3121 of the other set pushing cylinder 3122. The nut feeding module 32 includes a first horizontal linear module 321, a first vertical linear module 322 mounted on the movable end of the first horizontal linear module 321, and a material taking tray 323 mounted on the movable end of the first vertical linear module 322. The first horizontal linear module 321 is supported and installed by a profile. The linear transmission direction of the first horizontal linear module 321 is perpendicular to the transmission direction of the rectangular conveyor line 1. The material taking tray 323 is provided with a number of material taking heads 3231, the same number as the loading position 3121 and the corresponding positions. The material taking heads 3231 The lower end of the feeding tray 3231 is provided with a tapered end, and the feeding head 3231 is provided with an expansion slot extending to the lower end surface of the tapered end; the lower end of the feeding tray 3231 is equipped with a first cylinder 324, and the output end of the first cylinder 324 is equipped with an annular baffle 325, and the tapered end of the feeding head 3231 extends downward through the annular baffle 325; the feeding tray 323 is driven to move back and forth between the nut feeding module 31 and the rectangular conveyor line 1 by the first horizontal linear module 321, and the feeding tray 323 is driven downward to take materials and load materials to the assembly bracket 2 by the first vertical linear module 322. In this embodiment, the embedded nut mechanism 3 drives the circular turntable 312 through the rotating motor 311 and is used in conjunction with the pushing cylinder 3122 to achieve precise feeding of nuts and gaskets; the tapered end and expansion slot design of the feeding head 3231 can ensure the stability of component grasping and placement, reducing assembly errors.
[0069] Example 3, please refer to Figure 7Based on Example 1, the bracket feeding mechanism 4, the lower membrane cover feeding mechanism 5, the assembly feeding mechanism 7, the spring seat feeding mechanism 8, the spring feeding mechanism 9, the upper membrane cover feeding mechanism 10, and the actuator unloading mechanism 12 have the same structure, and all include a second horizontal linear module 13, a second vertical linear module 14 installed at the movable end of the second horizontal linear module 13, a cylinder clamp 15 installed at the movable end of the second vertical linear module 14, and a material rack 16 provided on one side of the second horizontal linear module 13; the linear transmission direction of the second horizontal linear module 13 is the same as that of the rectangular transmission module. The transmission direction of the feed line 1 is perpendicular; the actuator bracket loading mechanism 4 is used to install the actuator bracket on the assembly bracket 2; the lower membrane cover loading mechanism 5 is used to install the lower membrane cover on the actuator bracket; the assembly loading mechanism 7 is used to install the assembly into the upper end of the lower membrane cover; the spring seat loading mechanism 8 is used to install the spring seat into the assembly; the spring loading mechanism 9 is used to install the spring into the spring seat; the upper membrane cover loading mechanism 10 is used to cover the upper membrane cover on the upper end of the lower membrane cover; the actuator unloading mechanism 12 is used to move the assembled actuator product out of the rectangular conveyor line 1.
[0070] Example 4, please refer to Figure 8 Based on Example 1, the one-time bolt tightening mechanism 6 includes a third horizontal linear module 61, a fourth horizontal linear module 62 installed at the movable end of the third horizontal linear module 61 and perpendicular to the third horizontal linear module 61, a third vertical linear module 63 installed at the movable end of the fourth horizontal linear module 62, and a first electric screw machine 64 installed at the movable end of the third vertical linear module 63; the linear transmission direction of the third horizontal linear module 61 is parallel to the transmission direction of the rectangular conveyor line 1, and the one-time bolt tightening mechanism 6 forms a three-axial spatial displacement platform through the third horizontal linear module 61, the fourth horizontal linear module 62, and the third vertical linear module 63, which drives the first electric screw machine 64 to screw in the bolts between the lower membrane cover feeder and the actuator bracket.
[0071] Example 5, please refer to Figure 9 Based on Example 1, the secondary bolt tightening mechanism 11 includes a second rotary motor 111, a fourth vertical linear module 112 installed at the output end of the second rotary motor 111, and a second electric screw machine 113 installed at the movable end of the fourth vertical linear module 112; the secondary bolt tightening mechanism 11 drives the second electric screw machine 113 to rotate and lift through the second rotary motor 111 and the fourth vertical linear module 112 to cooperate with the embedded nut to screw in the bolt, so as to fix the upper diaphragm cover relative to the lower diaphragm cover, so that the actuator product is assembled and formed.
[0072] It should be noted that in Examples 4 and 5, the first electric screw machine 64 and the second electric screw machine 113 both use automatic screw locking machines, and their action structure can generally be divided into two parts: a feeding part and an electric screwdriver part. The feeding part is responsible for screening and providing screws, and the electric screwdriver part is responsible for taking screws and locking screws. The production of screw machines not only improves work efficiency but also reduces manual labor intensity. This product is a mature industrial equipment and will not be described in detail here.
[0073] Example 6. Based on the above examples, the first horizontal linear module 321; the first vertical linear module 322, the second horizontal linear module 13, the second vertical linear module 14, the third horizontal linear module 61, the third vertical linear module 63, the fourth horizontal linear module 62, and the fourth vertical linear module 112 can adopt the same linear module, including a mold base, a linear guide rail provided on the mold base, a slider slidingly matched with the linear guide rail, a driving motor provided at one end of the mold base, and a lead screw connected to the output end of the driving motor and engaged with the slider. The slider is the movable end of the linear module. The driving motor provides a driving force to rotate the lead screw, driving the slider engaged with the lead screw to realize the linear displacement activity of the linear module along the linear guide rail. The linear module is a mature machine in the market and will not be described here.
[0074] In addition to setting up a nut loading station, a bracket loading station, a lower diaphragm cover loading station, a primary bolt tightening station, an assembly loading station, a spring seat loading station, a spring loading station, an upper diaphragm cover loading station, a secondary bolt tightening station, and an actuator unloading station, the present invention also reserves at least a detection station. The detection station can perform main parameter detection such as dead zone, backlash, stroke deviation, start and end point error, full stroke action test, internal and external leakage detection, start and end point air source pressure in accordance with the standard of GB4213 after the actuator product is assembled. The detection station is at least reserved with tooling, air source, control / feedback signal and other facilities to facilitate further research and development and innovation of the assembly production line.
[0075] In summary, the present invention utilizes a rectangular conveyor line 1 to connect the nut loading process, the bracket loading process, the lower membrane cover loading process, the primary bolt tightening process, the assembly loading process, the spring seat loading process, the spring loading process, the upper membrane cover loading process, the secondary bolt tightening process, and the actuator unloading process in series to form a closed loop structure, so that the assembly production line has a highly integrated and modular design, and the multiple processes work together to achieve continuous and high-speed product assembly, significantly shortening the assembly time and improving assembly production efficiency. It effectively solves the problems of low efficiency and unstable quality of traditional manual assembly, greatly reducing labor costs, and at the same time reducing the scrap rate through closed-loop quality control, comprehensively improving production economic benefits, and providing reliable technical support for the large-scale industrial production of thin-film linear pneumatic actuators. Therefore, the present invention effectively overcomes the various shortcomings of the existing technology and has high industrial utilization value.
[0076] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed herein are intended to be covered by the claims of the present invention.
Claims
1. A thin-film linear pneumatic actuator assembly production line, characterized in that: The assembly production line comprises a closed-loop rectangular conveyor line (1), on which a plurality of assembly brackets (2) for alternately cooperating operations are provided; Along the outer side of the rectangular conveyor line (1) are provided in sequence: A pre-embedded nut mechanism (3), the pre-embedded nut mechanism (3) comprising a nut feeding module (31) and a nut loading module (32) arranged above the nut feeding module (31), the pre-embedded nut mechanism (3) being used to pre-embed nuts in the upper end of the assembly bracket (2); A bracket loading mechanism (4), wherein the actuator bracket loading mechanism (4) is used to load the actuator bracket onto the assembly bracket (2); A lower membrane cover loading mechanism (5), wherein the lower membrane cover loading mechanism (5) is used to load the lower membrane cover onto the actuator bracket; A primary bolt tightening mechanism (6), the primary bolt tightening mechanism (6) being used to screw in the bolts between the lower membrane cover feeder and the actuator bracket; An assembly loading mechanism (7), wherein the assembly loading mechanism (7) is used to load the assembly into the upper end of the lower membrane cover; A spring seat loading mechanism (8), wherein the spring seat loading mechanism (8) is used to load the spring seat into the assembly; A spring loading mechanism (9), wherein the spring loading mechanism (9) is used to load the spring into the spring seat; An upper film cover feeding mechanism (10), wherein the upper film cover feeding mechanism (10) is used to cover the upper film cover on the upper end of the lower film cover; A secondary bolt tightening mechanism (11), wherein the secondary bolt tightening mechanism (11) is used to cooperate with the embedded nut to screw in the bolt to fix the upper membrane cover relative to the lower membrane cover, so that the actuator product is assembled and formed; An actuator unloading mechanism (12) is used to move assembled actuator products out of a rectangular conveyor line (1).
2. The thin-film linear pneumatic actuator assembly production line according to claim 1, characterized in that: The rectangular conveying line (1) adopts two parallel rectangular conveying guide rails, and the assembly bracket (2) is suspended and erected between the two parallel rectangular conveying guide rails.
3. The thin-film linear pneumatic actuator assembly production line according to claim 2, characterized in that: The assembly bracket (2) comprises a bottom support frame (21) and an annular frame (22) connected to the top of the bottom support frame (21) via a connecting rod, and a plurality of nut placement slots (23) are provided at the upper end of the annular frame (22).
4. The thin-film linear pneumatic actuator assembly production line according to claim 1, characterized in that: The nut feeding module (31) comprises: Rotating motor (311); A circular turntable (312) is mounted on the output end of the rotating motor (311), and a plurality of loading positions (3121) are equidistantly arranged along the outer peripheral edge of the circular turntable (312). Two vertically matched pushing cylinders (3122) are arranged on the outside and below two of the loading positions (3121); A nut vibrating loader (313), wherein the discharge end of the nut vibrating loader (313) extends to just below a loading position (3121) where a pushing cylinder (3122) is provided; A gasket vibrating loader (314) has a discharge end extending to directly below a loading position (3121) of another provided pushing cylinder (3122).
5. The thin-film linear pneumatic actuator assembly production line according to claim 4, characterized in that: The nut feeding module (32) comprises: A first horizontal linear module (321); a first vertical linear module (322) mounted on a movable end of the first horizontal linear module (321); A material taking tray (323) is mounted on the movable end of the first vertical linear module (322), and the material taking tray (323) is provided with a plurality of material taking heads (3231) whose number is the same as that of the material loading positions (3121) and whose positions correspond to each other.
6. The thin-film linear pneumatic actuator assembly production line according to claim 5, characterized in that: The lower end of the material taking head (3231) is provided with a tapered end, and the material taking head (3231) is provided with an expansion groove extending to the lower end surface of the tapered end.
7. The thin-film linear pneumatic actuator assembly production line according to claim 5, characterized in that: The lower end of the material taking tray (3231) is equipped with a first cylinder (324), the output end of the first cylinder (324) is equipped with an annular baffle (325), and the tapered end of the material taking head (3231) extends downward through the annular baffle (325).
8. The thin-film linear pneumatic actuator assembly production line according to claim 1, characterized in that: The bracket loading mechanism (4), the lower membrane cover loading mechanism (5), the assembly loading mechanism (7), the spring seat loading mechanism (8), the spring loading mechanism (9), the upper membrane cover loading mechanism (10), and the actuator unloading mechanism (12) are of the same structure and all include: A second horizontal linear module (13); a second vertical linear module (14) mounted on the movable end of the second horizontal linear module (13); A cylinder clamp (15) mounted on the movable end of the second vertical linear module (14); And a material rack (16) is arranged on one side of the second horizontal linear module (13).
9. The thin-film linear pneumatic actuator assembly production line according to claim 1, characterized in that: The primary bolt tightening mechanism (6) comprises: a third horizontal linear module (61); a fourth horizontal linear module (62) mounted on a movable end of the third horizontal linear module (61) and perpendicular to the third horizontal linear module (61); a third vertical linear module (63) mounted on a movable end of the fourth horizontal linear module (62); A first electric screw machine (64) is mounted on the movable end of the third vertical linear module (63).
10. The thin-film linear pneumatic actuator assembly production line according to claim 1, characterized in that: The secondary bolt tightening mechanism (11) comprises: a second rotating motor (111); a fourth vertical linear module (112) mounted on the output end of the second rotating motor (111); A second electric screw machine (113) is mounted on the movable end of the fourth vertical linear module (112).