Plasma surface treatment equipment for bamboo surface

By adopting synchronous belt assembly and open rubber groove structure in bamboo plasma surface treatment equipment, the problems of plasma flow occlusion and divergence are solved, and the comprehensive treatment and efficient utilization of bamboo surfaces are achieved, and the treatment depth and quality are improved.

CN120533799AInactive Publication Date: 2025-08-26XIANNING XIANGCHENG CHARACTERISTIC AGRI TECH RES INST CO LTD
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Patent Information

Application Number
CN202510698905.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2025-08-26
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In existing bamboo plasma surface treatment equipment, the unreasonable arrangement of plasma emission heads leads to block the lower surface of bamboo, plasma flow and diverge, low utilization rate, and comprehensive treatment cannot be achieved.

Method used

A bamboo plasma surface treatment equipment is designed, adopting a synchronous belt assembly and an open rubber groove structure. The plasma nozzle moves laterally and is constrained by the rubber groove. Combined with the heating strip to improve the treatment effect, adapt to the bend of the bamboo, and real-time detection and reprocessing are achieved using a visual detector.

Benefits of technology

The bamboo surface is fully treated, plasma airflow is concentrated, utilization is improved, and treatment effect is improved. It is adapted to bamboo materials of different widths, and the treatment depth and quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of plasma treatment, in particular to bamboo surface plasma surface treatment equipment which comprises a base, a box and a driving mechanism. Comprising a rack, a synchronous belt assembly, plasma sprayers and an opening rubber groove, openings allowing bamboo wood to enter and exit are formed in the left side wall and the right side wall of a box body, the rack is installed on a base, the synchronous belt assembly is installed on the rack, and a middle channel allowing the bamboo wood to pass through is formed between the upper layer and the lower layer of the synchronous belt assembly; the two plasma sprayers are oppositely installed on the upper layer and the lower layer of the synchronous belt assembly, the sprayers of the two plasma sprayers face the middle channel, the open rubber groove is installed on the rack and divided into the left portion and the right portion, and the left portion and the right portion of the open rubber groove are arranged around the middle channel of the synchronous belt assembly. The two plasma nozzles are positioned in the middles of the left part and the right part of the open rubber groove; the bamboo wood processing device can comprehensively process bamboo wood, can restrain plasma airflow, enables the plasma airflow to be more concentrated, and improves the utilization rate.
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Description

Technical Field

[0001] The invention relates to the technical field of plasma treatment, in particular to a plasma surface treatment device for bamboo surfaces. Background Art

[0002] Bamboo, a natural and environmentally friendly material, is widely used in construction, furniture, and decoration. However, its surface properties (such as hydrophilicity, adhesion, and wear resistance) may limit its industrial application. Plasma surface treatment technology can effectively improve the surface properties of bamboo through physical or chemical modification. The prior art discloses a variety of plasma surface treatment equipment and methods for bamboo materials. For example, Chinese invention patent application publication number CN118617532A proposes a plasma-based continuous bamboo surface pretreatment process. This treatment process actually proposes a plasma surface treatment equipment, including an operating box, the upper end of which is provided with the conveyor belt, and a plurality of support plates for supporting the conveyor belt are equidistantly provided inside the conveyor belt. First telescopic cylinders are provided at both the left and right ends of the upper and lower surfaces of the front and rear support plates of the conveyor belt. The ends of the telescopic rods of the first telescopic cylinders at the front and rear ends are provided with support rods, the support rods are provided with strip grooves, and the rear surface of the support rods is provided with a first motor, the output end of the first motor is connected to a first screw, the first screw is provided in the strip groove, a moving rod is spirally sleeved on the first screw, a radio frequency plasma emission head is provided at the end of the moving rod, and a drag chain is provided on the support rod, and the cable of the radio frequency plasma emission head is connected via the drag chain.

[0003] At that time, the plasma emission heads of the above-mentioned plasma surface treatment equipment were arranged above and below the conveyor belt respectively, and multiple support plates were set on the conveyor belt. This inverted conveyor belt and support plates would block the lower surface of the bamboo, which was not conducive to comprehensive plasma treatment. Moreover, the plasma emission head was not equipped with a constraint structure, and the plasma flow was relatively divergent, resulting in reduced utilization rate. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention provides a plasma surface treatment device for bamboo surfaces, which can comprehensively treat bamboo materials, restrain plasma airflow, make the plasma flow more concentrated, and improve utilization rate.

[0005] The present invention provides a plasma surface treatment device for bamboo surfaces, comprising a base, a box body and a driving mechanism, the box body is mounted on the base, the driving mechanism is mounted on the left and right sides of the base, and the driving mechanism is used to transport bamboo materials; the driving mechanism comprises a frame, a synchronous belt assembly, a plasma nozzle and an open rubber groove, the left and right side walls of the box body are provided with openings for bamboo materials to enter and exit, the frame is mounted on the base, the frame is located inside the box body, the synchronous belt assembly is mounted on the frame, the frame drives the synchronous belt assembly to rotate, the synchronous belt assembly is arranged longitudinally, and a middle channel for bamboo materials to pass through is formed between the upper and lower layers of the synchronous belt assembly, two plasma nozzles are relatively mounted on the upper and lower layers of the synchronous belt assembly, the nozzles of the two plasma nozzles are both facing the middle channel, the open rubber groove is mounted on the frame, the open rubber groove is divided into a left part and a right part, the left and right parts of the open rubber groove are both arranged around the middle channel of the synchronous belt assembly, and the two plasma nozzles are located in the middle of the left and right parts of the open rubber groove; when working, one end of the bamboo material is input into the left part of the driving mechanism The box is in the box body and passes through the middle channel of the synchronous belt assembly. At this time, the open rubber groove is arranged around the bamboo, and the inner edge of the open rubber groove contacts the surface of the bamboo. The driving mechanism is paused, and the frame drives the synchronous belt assembly to rotate, driving the two plasma nozzles on the upper and lower layers thereof to move laterally relative to the bamboo. The plasma airflows ejected by the two plasma nozzles treat the upper and lower surfaces of the bamboo. The open rubber groove constrains the plasma airflow, reducing the diffusion of the plasma airflow into the space, so that the plasma airflow acts more on the bamboo surface. When the two plasma nozzles respectively treat a certain width of the upper and lower surfaces of the bamboo with plasma, the synchronous belt assembly is paused, the driving mechanism drives the bamboo to step a distance, and the synchronous belt assembly is reversed so that the two plasma nozzles treat the next section of the bamboo with plasma. Compared with the existing technology, the bamboo is not blocked during the plasma treatment, so that the surface of the bamboo can be fully treated. The plasma airflow is constrained by the open rubber groove, the plasma flow is more concentrated, and the utilization rate is improved.

[0006] Preferably, it also includes two heating strips, which are installed on the inner wall of the open rubber groove, and the two heating strips are respectively located on the upper and lower sides of the middle channel of the synchronous belt assembly; the two heating strips are infrared heaters, electric heaters, etc., and the two heating strips heat and dry the bamboo material, and cooperate with the plasma airflow to treat the surface of the bamboo material to improve the treatment effect.

[0007] Preferably, the frame includes a wheel frame, two wheel axles, multiple synchronous wheels and a motor 1, an open rubber groove is installed on the wheel frame, two wheel axles are rotatably installed on the wheel frame, multiple synchronous wheels are concentrically installed on the two wheel axles, and the synchronous belt assembly is sleeved on the two synchronous wheels located in the middle. Motor 1 is installed on the wheel frame, and the output shaft of motor 1 is transmission-connected to the wheel axle; motor 1 drives a wheel axle to rotate, and a wheel axle drives a synchronous wheel and the synchronous belt assembly thereon to rotate, thereby realizing reciprocating drive of the synchronous belt assembly.

[0008] Preferably, it also includes two slide rails two, four sliders two, four springs one and four support rods one, the two slide rails two are installed in parallel on the base, the four slide rails two are slidably installed on the two slide rails two, the outer ends of the four springs one are connected to the base through the brackets, the inner ends of the four springs one are respectively connected to the four slide rails two, the lower ends of the four support rods one are respectively rotatably connected to the four slide rails two, and the upper ends of the four support rods one are respectively rotatably connected to the four corners of the wheel frame; the four springs one elastically support the four slide rails two, and the four slide rails two support the wheel frame through the four support rods one. When the bent part of the bamboo material enters between the two rollers, the bent part will drive the slide rail to change its posture through the two rollers, and the force generated by the change of the slide rail posture acts on the wheel frame, so that the posture of the wheel frame changes, and the wheel frame drives the posture of the four support rods one to change, thereby making the four slide rails two move along the two slide rails two, and the expansion and contraction amount of the four springs one changes adaptively, thereby improving adaptability.

[0009] Preferably, the synchronous belt assembly includes a ring groove synchronous belt one, a ring groove synchronous belt two and a plurality of inserts, the two ends of the ring groove synchronous belt one and the ring groove synchronous belt two are respectively mounted on two synchronous wheels located in the middle, the ring groove synchronous belt one and the ring groove synchronous belt two are arranged relative to each other, slots are provided on the opposite surfaces of the ring groove synchronous belt one and the ring groove synchronous belt two, the two ends of the plurality of inserts are respectively detachable and inserted into the slots of the ring groove synchronous belt one and the ring groove synchronous belt two, two of the plurality of inserts are provided with mounting holes for mounting plasma nozzles, and the two plasma nozzles are respectively mounted on the two inserts relatively through the mounting holes; the two synchronous wheels rotate to support the ring groove synchronous belt one and the ring groove synchronous belt two, thereby driving the ring groove synchronous belt one and the ring groove synchronous belt two and the plurality of inserts to rotate, thereby driving the two plasma nozzles to rotate, and the plurality of inserts close the space between the ring groove synchronous belt one and the ring groove synchronous belt two, reducing the upward and downward diffusion of the plasma airflow, and adjusting the positions of the two inserts to be installed facilitates the adjustment of the relative positions of the two plasma nozzles to adapt to bamboo materials of different widths.

[0010] Preferably, it also includes a slide rail, two sliders, two rollers and a tension spring. The slide rail is installed in the middle of the wheel frame, the slide rail is parallel to the open rubber groove, the two sliders are slidably installed on the slide rail, the two rollers are rotatably installed on the two sliders, and the two ends of the tension spring are respectively connected to the two sliders; when the bamboo passes through the middle channel of the synchronous belt assembly, the two rollers are respectively rollingly connected to the two side walls of the bamboo, and the elastic force of the tension spring keeps the two rollers and the two side walls of the bamboo tightly pressed, so that the rolling pressure can be maintained when the width of the bamboo changes. When the bamboo bends up and down or twists, the slide rail drives the wheel frame to adaptively adjust its posture, thereby maintaining the relative distance between the two plasma nozzles and the bamboo, thereby improving the processing effect.

[0011] Preferably, it also includes a photoelectric switch and two reflective sheets, the photoelectric switch is installed on the plasma nozzle, and the two reflective sheets are respectively installed on the end surfaces of the two rollers, and the two reflective sheets match the photoelectric switch; the photoelectric switch is electrically connected to the controller of motor one, and because the two rollers drive the two reflective sheets to always be located on the outside of the bamboo, when the plasma nozzle moves to the outside of the bamboo, the photoelectric switch receives the photoelectric signal emitted by the reflective sheet, causing the photoelectric switch to generate a steering signal, and the controller of motor one starts to reverse after receiving the steering electrical signal, so that the moving range of the two plasma nozzles is automatically limited to between the two reflective sheets, and automatically adapts to bamboos of different widths.

[0012] Preferably, it also includes a synchronous belt 2, two machine bases, four pre-processors and two adsorption members, the synchronous belt 2 is mounted on the two synchronous wheels located in front of the open rubber groove, the two machine bases are respectively relatively installed on the upper and lower layers of the synchronous belt 2, the two machine bases are respectively provided with horizontal card blocks, the side walls of the four pre-processors are respectively provided with card slots matching the machine base card blocks, the two adsorption members are respectively relatively installed on the wheel frame, the two adsorption members are located on the left and right sides of the synchronous belt 2, the upper and lower parts of the two adsorption members are respectively provided with electromagnetic adsorption blocks, and the outer side walls of the four pre-processors are respectively provided with adsorption blocks matching the electromagnetic adsorption blocks of the adsorption members; four Each pre-treater is a processing tool of different types, which can be an electric grinder or scraper. The four pre-treaters are respectively adsorbed on the four electromagnetic suction blocks of the two adsorption parts. The upper and lower layers of the synchronous belt 2 are arranged with two pre-treaters. When the bamboo material to be treated with plasma needs to be pre-treated, the synchronous belt 2 rotates to drive the blocks of the two machine bases to be inserted into the card slots of the two pre-treaters respectively. The corresponding electromagnetic suction blocks on the two adsorption parts are released, so that the synchronous belt 2 drives the two machine bases to move, so that the two machine bases drive the two pre-treaters to grind, polish or scrape the upper and lower surfaces of the bamboo material, thereby improving the processing effect.

[0013] Preferably, it also includes a synchronization component 2 and two visual detectors. The synchronization component 2 is mounted on two synchronization wheels located behind the open rubber groove. The synchronization component 2 has the same structure as the synchronization belt component. The two visual detectors are respectively installed on the upper and lower layers of the synchronization component 2 relative to each other. The two visual detectors are respectively located behind the two plasma nozzles. When the synchronization component 2 rotates, it drives the two visual detectors to move relative to each other, so that the two visual detectors detect the plasma treatment effect on the upper and lower surfaces of the bamboo. When the detection is unqualified, the bamboo is retreated, so that the two plasma nozzles re-process the surface and lower surface of the bamboo, thereby realizing real-time detection and improving the surface treatment quality.

[0014] The upper ends of the two support rods are respectively rotatably connected to the two ends of the roller frame 2, and the roller frame 2 is movably connected to the base, and the roller group 2 is rotatably installed on the roller frame 2. The two rollers are rotated and rotated in opposite directions, and the roller group 2 rotates and rotates the other end of the bamboo, so that the bamboo fiber in the part between the roller frame 2 and the roller frame 1 is slightly twisted and staggered, thereby improving the depth and quality of the plasma treatment.

[0015] Compared with the prior art, the present invention has the following beneficial effects: bamboo is not blocked during plasma treatment, so the surface of the bamboo can be fully treated; the plasma airflow is constrained by the open rubber groove, the plasma flow is more concentrated, and the utilization rate is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 This is an axonometric diagram of the present invention in a disassembled box state;

[0018] Figure 3 It is a schematic diagram of the top view of the structure of the present invention in working state;

[0019] Figure 4It is a structural diagram of the base, frame, synchronous belt assembly and plasma nozzle;

[0020] Figure 5 It is a top view structural diagram of the base, frame, synchronous belt assembly and plasma nozzle;

[0021] Figure 6 It is a structural diagram of the base and frame;

[0022] Figure 7 It is a structural diagram of the drive mechanism and other structures;

[0023] Figure 8 It is a structural diagram of the synchronous belt assembly, plasma nozzle, open rubber groove, heating strip, slide rail, slider and roller;

[0024] Figure 9 It is a structural diagram of the synchronous belt assembly, plasma nozzle, open rubber groove and heating strip;

[0025] Figure 10 It is a structural diagram of the exploded state of the synchronous belt assembly, plasma nozzle, open rubber groove, heating strip, slide rail, slider and roller;

[0026] Figure 11 It is a structural diagram of the synchronous belt 2, machine base, pre-processor and adsorption parts;

[0027] Figure 12 It is a structural diagram of the machine base, pre-processor and adsorption components;

[0028] Figure 13 It is a structural diagram of the synchronization component 2 and the visual detector.

[0029] Markings in the accompanying drawings: 1. Base; 2. Box; 3. Drive mechanism; 4. Frame; 5. Synchronous belt assembly; 6. Plasma nozzle; 7. Open rubber groove; 8. Heating strip; 9. Wheel frame; 10. Wheel axle; 11. Synchronous wheel; 12. Motor 1; 13. Ring groove synchronous belt 1; 14. Ring groove synchronous belt 2; 15. Insert; 16. Slide rail; 17. Slider 1; 18. Roller; 19. Tension spring; 20. Photoelectric switch; 21. Reflector; 22. Slide rail 2; 23. Slider 2; 24. Spring 1; 25. Support rod 1; 26. Synchronous belt 2; 27. Machine base; 28. Pre-treater; 29. ​​Adsorbent; 30. Synchronous component 2; 31. Visual detector; 32. Slider 3; 33. Support rod 2; 34. Roller frame 1; 35. Roller group 1; 36. Positive screw; 37. Motor 2; 38. Slider 4; 39. Support rod 3; 40. Roller frame 2; 41. Roller group 2; 42. Reverse screw; 43. Transmission component. DETAILED DESCRIPTION

[0030] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0031] Example 1, as Figures 1 to 13 As shown, a plasma surface treatment device for bamboo surfaces includes a base 1, a box 2 and a drive mechanism 3. The box 2 is mounted on the base 1, and the drive mechanism 3 is mounted on the left and right sides of the base 1. The drive mechanism 3 is used to transport bamboo materials; it includes a frame 4, a synchronous belt assembly 5, a plasma nozzle 6 and an open rubber groove 7. The left and right side walls of the box 2 are provided with openings for bamboo materials to enter and exit. The frame 4 is mounted on the base 1 and is located inside the box 2. The synchronous belt assembly 5 is mounted on the frame 4. The frame 4 drives the synchronous belt assembly 5 to rotate. The synchronous belt assembly 5 is arranged longitudinally, and a space is formed between the upper and lower layers of the synchronous belt assembly 5. A central channel for bamboo to pass through, two plasma nozzles 6 are relatively installed on the upper and lower layers of the synchronous belt assembly 5, the nozzles of the two plasma nozzles 6 are both facing the central channel, an open rubber groove 7 is installed on the frame 4, the open rubber groove 7 is divided into a left part and a right part, the left and right parts of the open rubber groove 7 are arranged around the central channel of the synchronous belt assembly 5, and the two plasma nozzles 6 are located in the middle of the left and right parts of the open rubber groove 7; it also includes two heating strips 8, the two heating strips 8 are installed on the inner wall of the open rubber groove 7, and the two heating strips 8 are respectively located on the upper and lower sides of the central channel of the synchronous belt assembly 5.

[0032] The two heating strips 8 are infrared heaters, electric heaters, etc. When working, one end of the bamboo is input into the box 2 by the left part of the driving mechanism 3 and passes through the middle channel of the synchronous belt assembly 5. At this time, the open rubber groove 7 is arranged around the bamboo, and the inner edge of the open rubber groove 7 contacts the surface of the bamboo. The driving mechanism 3 is paused, and the frame 4 drives the synchronous belt assembly 5 to rotate, driving the two plasma nozzles 6 on the upper and lower layers thereof to move horizontally relative to the bamboo. The plasma airflow ejected by the two plasma nozzles 6 processes the upper and lower surfaces of the bamboo. The open rubber groove 7 constrains the plasma airflow, reduces the diffusion of the plasma airflow into the space, and makes the plasma gas The flow acts more on the surface of the bamboo. The two heating strips 8 heat and dry the bamboo, and cooperate with the plasma airflow to treat the surface of the bamboo. When the two plasma nozzles 6 respectively perform plasma treatment on a certain width of the upper and lower surfaces of the bamboo, the synchronous belt assembly 5 pauses, the driving mechanism 3 drives the bamboo to step a distance, and the synchronous belt assembly 5 reverses to make the two plasma nozzles 6 perform plasma treatment on the next section of the bamboo. Compared with the existing technology, the bamboo is not blocked during the plasma treatment, so that the surface of the bamboo can be fully treated. The plasma airflow is constrained by the open rubber groove 7, the plasma flow is more concentrated, and the utilization rate is improved.

[0033] Specifically, the frame 4 includes a wheel frame 9, two wheel axles 10, multiple synchronous wheels 11 and a motor 12. The open rubber groove 7 is installed on the wheel frame 9. The two wheel axles 10 are rotatably installed on the wheel frame 9. Multiple synchronous wheels 11 are concentrically installed on the two wheel axles 10. The synchronous belt assembly 5 is set on the two synchronous wheels 11 located in the middle. The motor 12 is installed on the wheel frame 9. The output shaft of the motor 12 is connected to the wheel axle 10 in a transmission manner; the synchronous belt assembly 5 includes a ring groove synchronous belt 13, a ring groove synchronous belt 2 14 and multiple inserts 15. The ring groove synchronous belt The two ends of the ring groove synchronous belt 13 and the ring groove synchronous belt 2 14 are respectively mounted on the two synchronous wheels 11 located in the middle, and the ring groove synchronous belt 13 and the ring groove synchronous belt 2 14 are arranged relatively. Slots are set on the opposite surfaces of the ring groove synchronous belt 13 and the ring groove synchronous belt 2 14. The two ends of the multiple inserts 15 are detachably inserted into the slots of the ring groove synchronous belt 13 and the ring groove synchronous belt 2 14. Two of the multiple inserts 15 are provided with mounting holes for mounting the plasma nozzle 6. The two plasma nozzles 6 are respectively mounted on the two inserts 15 relatively through the mounting holes. It includes a synchronous belt 26, two machine bases 27, four pre-processors 28 and two adsorption members 29. The synchronous belt 26 is set on the two synchronous wheels 11 located in front of the open rubber groove 7. The two machine bases 27 are respectively installed on the upper and lower layers of the synchronous belt 26. Both machine bases 27 are provided with horizontal blocks. The side walls of the four pre-processors 28 are provided with slots matching the blocks of the machine base 27. The two adsorption members 29 are respectively installed on the wheel frame 9. The two adsorption members 29 are located on the left and right sides of the synchronous belt 26. The two adsorption members 29 are located on the left and right sides of the synchronous belt 26. Electromagnetic suction blocks are provided on the upper and lower parts of the adsorption component 29, and adsorption blocks matching the electromagnetic suction blocks of the adsorption component 29 are provided on the outer walls of the four pre-processors 28; it also includes a synchronization component 2 30 and two visual detectors 31. The synchronization component 2 30 is mounted on the two synchronization wheels 11 located behind the open rubber groove 7. The synchronization component 2 30 has the same structure as the synchronization belt component 5. The two visual detectors 31 are respectively installed on the upper and lower layers of the synchronization component 2 30. The two visual detectors 31 are respectively located behind the two plasma nozzles 6.

[0034] The two synchronous wheels 11 rotate to support the annular groove synchronous belt 13 and the annular groove synchronous belt 2 14, thereby driving the annular groove synchronous belt 13 and the annular groove synchronous belt 2 14 and the multiple inserts 15 to rotate, thereby driving the two plasma nozzles 6 to rotate, and the multiple inserts 15 close the space between the annular groove synchronous belt 13 and the annular groove synchronous belt 2 14 to reduce the upward and downward diffusion of the plasma airflow. Adjusting the positions of the two inserts 15 to be installed facilitates the adjustment of the relative positions of the two plasma nozzles 6 to adapt to bamboo materials of different widths. The four pre-processors 28 are different types of processing tools, which can be electric grinders or scrapers. The four pre-processors 28 are respectively adsorbed on the four electromagnetic suction blocks of the two adsorption parts 29. Two types of pre-processors 28 are arranged on the upper and lower layers of the synchronous belt 2 26. When pre-treating the bamboo material to be plasma-treated, the synchronous belt 26 rotates to drive the blocks of the two machine bases 27 to be inserted into the card slots of the two pre-treatment machines 28 respectively, and the corresponding electromagnetic suction blocks on the two adsorption parts 29 are released, so that the synchronous belt 26 drives the two machine bases 27 to move, so that the two machine bases 27 drive the two pre-treatment machines 28 to grind, polish or scrape the upper and lower surfaces of the bamboo material to improve the treatment effect. When the synchronous component 2 30 rotates, it drives the two visual detectors 31 to move relative to each other, so that the two visual detectors 31 detect the plasma treatment effect on the upper and lower surfaces of the bamboo material. When the detection is unqualified, the bamboo material is retreated, so that the two plasma nozzles 6 re-process the surface and lower surface of the bamboo material, realizing real-time detection and improving the surface treatment quality.

[0035] Example 2, as Figures 1 to 6 、 Figures 8 to 10 As shown, on the basis of embodiment 1, it also includes two slide rails 22, four sliders 23, four springs 1 24 and four support rods 1 25, the two slide rails 22 are installed in parallel on the base 1, the four sliders 23 are slidably installed on the two slide rails 22, the outer ends of the four springs 1 24 are connected to the base 1 through the bracket, the inner ends of the four springs 1 24 are respectively connected to the four sliders 2 23, the lower ends of the four support rods 1 25 are respectively rotatably connected to the four sliders 2 23, and the upper ends of the four support rods 1 25 are respectively rotatably connected to the four corners of the wheel frame 9; it also includes a slide Rail 16, two sliders 17, two rollers 18 and tension spring 19, the slide rail 16 is installed in the middle of the wheel frame 9, the slide rail 16 is parallel to the open rubber groove 7, the two sliders 17 are slidably installed on the slide rail 16, the two rollers 18 are respectively rotatably installed on the two sliders 17, and the two ends of the tension spring 19 are respectively connected to the two sliders 17; it also includes a photoelectric switch 20 and two reflective sheets 21, the photoelectric switch 20 is installed on the plasma nozzle 6, the two reflective sheets 21 are respectively installed on the end faces of the two rollers 18, and the two reflective sheets 21 match the photoelectric switch 20.

[0036] The motor 12 drives a wheel shaft 10 to rotate, and the wheel shaft 10 drives a synchronous wheel 11 and a synchronous belt assembly 5 thereon to rotate, thereby realizing the reciprocating drive of the synchronous belt assembly 5. Four springs 1 24 elastically support four sliders 23, and the four sliders 23 support the wheel frame 9 through four support rods 1 25. When the bent part of the bamboo enters between the two rollers 18, the bent part will drive the slide rail 16 to change its posture through the two rollers 18. The force generated by the change in the posture of the slide rail 16 acts on the wheel frame 9, causing the posture of the wheel frame 9 to change. The wheel frame 9 drives the posture of the four support rods 1 25 to change, thereby causing the four sliders 23 to move along the two slide rails 22. The expansion and contraction amount of the four springs 1 24 changes adaptively to improve adaptability. When the bamboo passes through the middle channel of the synchronous belt assembly 5, the two rollers 18 respectively roll with the two side wall surfaces of the bamboo. Dynamic connection, the elastic force of the tension spring 19 keeps the two rollers 18 pressed against the two side walls of the bamboo, so that the rolling pressure can be maintained when the width of the bamboo changes. When the bamboo bends or twists up and down, the slide rail 16 drives the wheel frame 9 to adaptively adjust its posture, thereby maintaining the relative distance between the two plasma nozzles 6 and the bamboo; the photoelectric switch 20 is electrically connected to the controller of the motor 12. Since the two rollers 18 drive the two reflective sheets 21 to always be located on the outside of the bamboo, when the plasma nozzle 6 moves to the outside of the bamboo, the photoelectric switch 20 receives the photoelectric signal emitted by the reflective sheet 21, so that the photoelectric switch 20 generates a steering signal. After receiving the steering electrical signal, the controller of the motor 12 starts to reverse, so that the moving range of the two plasma nozzles 6 is automatically limited to between the two reflective sheets 21, and automatically adapts to bamboo of different widths.

[0037] Example 3, as Figures 1 to 3 、 Figure 5 and Figure 7As shown, on the basis of Example 1, the driving mechanism 3 includes two sliders 32, two support rods 2 33, a roller frame 1 34, a roller group 1 35, a positive screw 36, a motor 2 37, two sliders 4 38, two support rods 3 39, a roller frame 2 40, a roller group 2 41, a reverse screw 42 and a transmission assembly 43. The two sliders 3 32 are relatively slidably mounted on the left side wall of the base 1, the lower ends of the two support rods 2 33 are respectively rotatably connected to the two sliders 3 32, the roller frame 1 34 is movably connected to the base 1, the upper ends of the two support rods 2 33 are respectively rotatably connected to the two ends of the roller frame 1 34, the roller group 1 35 is rotatably mounted on the roller frame 1 34, the roller group 1 35 is used to clamp and transport bamboo materials, and the positive screw 36 is rotatably mounted on On the base 1, the positive screw 36 is rotatably screwed with the two sliders 32, the motor 2 37 is installed on the base 1, and the output shaft of the motor 2 37 is transmission-connected with the positive screw 36. The two sliders 4 38 are relatively slidingly installed on the right side wall of the base 1. The lower ends of the two support rods 39 are respectively rotatably connected with the two sliders 4 38, and the upper ends of the two support rods 39 are respectively rotatably connected with the two ends of the roller frame 2 40. The roller frame 2 40 is movably connected to the base 1. The roller group 2 41 is rotatably installed on the roller frame 2 40. The roller group 2 41 is used to clamp and transport bamboo. The reverse screw 42 is rotatably installed on the base 1. The reverse screw 42 is rotatably screwed with the two sliders 4 38. The positive screw 36 is transmitted to the reverse screw 42 through the transmission assembly 43.

[0038] The bamboo material passes through roller group 1 35, and roller group 1 35 transports the bamboo material to roller group 2 41, so that roller group 1 35 and roller group 2 41 respectively roll and clamp the two ends of the bamboo material and transport it backward in steps. Motor 2 37 drives the positive screw 36 to rotate, and the positive screw 36 drives the two sliders 32 to move through the thread action, so that one slider 32 approaches roller frame 1 34 and the other slider 32 moves away from roller frame 1 34, so that one support rod 2 33 stands upright and the other support rod 2 33 tilts and falls down, thereby causing roller frame 1 34 to tilt, thereby causing roller frame 1 34 to tilt. Group 1 35 twists one end of the bamboo, and at the same time, the positive screw 36 drives the reverse screw 42 to rotate through the transmission assembly 43. The thread rotation direction of the reverse screw 42 is opposite to that of the positive screw 36. Similarly, the rotation of the reverse screw 42 drives the two sliders 4 38 to move, driving the two support rods 3 39 to tilt or vertically, thereby causing the roller frame 2 40 and the roller frame 1 34 to twist in the opposite direction, causing the roller group 2 41 to twist the other end of the bamboo in the opposite direction, causing the bamboo fibers in the part of the bamboo between the open rubber grooves 7 to be slightly twisted and staggered, thereby improving the depth and quality of the plasma treatment.

[0039] like Figures 1 to 13As shown, a plasma surface treatment device for bamboo surface of the present invention, when it is working, first one end of the bamboo material is input into the box body 2 by the roller group 1 35 and passes through the middle channel of the synchronous belt assembly 5, and the two rollers 18 roll and clamp the two side edges of the bamboo material. At this time, the open rubber groove 7 is arranged around the bamboo material, and the inner edge of the open rubber groove 7 is in contact with the surface of the bamboo material. The roller group 1 35 and the roller group 2 41 are paused, and then the motor 12 runs to drive the synchronous belt assembly 5 to rotate, driving the two plasma nozzles 6 on the upper and lower layers thereof to move laterally relative to the bamboo material. The plasma airflow ejected by the two plasma nozzles 6 processes the upper and lower surfaces of the bamboo material, and the open rubber groove 7 constrains the plasma airflow, reduces the diffusion of the plasma airflow into the space, so that the plasma airflow acts more on the surface of the bamboo material, and the two heating strips 8 dry and heat the upper and lower surfaces of the bamboo material, and then the roller group 1 35 and the roller group 2 Group 2 41 twists the two ends of the bamboo material, causing the bamboo fibers in the portion of the bamboo material located between the open rubber grooves 7 to be slightly twisted and staggered, thereby improving the depth and quality of the plasma treatment. When the two plasma nozzles 6 respectively perform plasma treatment on a certain width of the upper and lower surfaces of the bamboo material, the synchronous belt assembly 5 pauses, and the drive mechanism 3 drives the bamboo material to step a distance. The two visual detectors 31 detect the plasma treatment effects on the upper and lower surfaces of the bamboo material. When the detection is unqualified, roller group 1 35 and roller group 2 41 retract the bamboo material, causing the two plasma nozzles 6 to process the surface and lower surface of the bamboo material again. Finally, when the detection is qualified, the bamboo material steps a distance, and the synchronous belt assembly 5 reverses to cause the two plasma nozzles 6 to perform plasma treatment on the next section of the bamboo material. When the bamboo material is twisted, the wheel frame 9 is driven by the two rollers 18 and the slide rail 16 to adaptively adjust its posture.

[0040] The main functions achieved by the present invention are:

[0041] 1. The bamboo material is not blocked during plasma treatment, so the surface of the bamboo material can be fully treated;

[0042] 2. The plasma flow is constrained by the open rubber groove 7, making the plasma flow more concentrated and improving the utilization rate;

[0043] 3. The frame 4 is a suspended structure that can adapt to the bending of the bamboo.

[0044] 4. The movement range of the two plasma nozzles 6 is automatically limited to between the two reflective sheets 21, automatically adapting to bamboos of different widths;

[0045] 5. The two machine bases 27 drive the two pre-processing machines 28 to grind, polish or scrape the upper and lower surfaces of the bamboo to improve the processing effect;

[0046] 6. Able to transport and twist bamboo to improve the depth and quality of plasma treatment.

[0047] The plasma surface treatment device for bamboo surface of the present invention has a common mechanical installation method, a connection method or a setting method, which can be implemented as long as it can achieve its beneficial effects; the plasma surface treatment device for bamboo surface of the present invention comprises a base 1, a box 2, a drive mechanism 3, a synchronous belt assembly 5, a plasma nozzle 6, an open rubber groove 7, a heating strip 8, a wheel frame 9, a wheel shaft 10, a synchronous wheel 11, a motor 12, an insert 15, a slide rail 16, a slider 17, a roller 18, a tension spring 19, a photoelectric switch 20, a reflector The shooting piece 21, the second slide rail 22, the second slider 23, the spring 1 24, the second synchronous belt 26, the pre-processor 28, the adsorption part 29, the second synchronous component 30, the visual detector 31, the third slider 32, the first roller frame 34, the first roller group 35, the positive screw 36, the second motor 37, the fourth slider 38, the second roller frame 40, the second roller group 41, the reverse screw 42, and the transmission component 43 are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manual, and there is no need for technical personnel in this field to make creative efforts.

[0048] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A plasma surface treatment device for bamboo surfaces, comprising a base (1), a housing (2) and a drive mechanism (3), wherein the housing (2) is mounted on the base (1), the drive mechanism (3) is mounted on the left and right sides of the base (1), and the drive mechanism (3) is used to transport bamboo materials; characterized in that: The invention comprises a frame (4), a synchronous belt assembly (5), a plasma nozzle (6) and an open rubber groove (7). The left and right side walls of the box body (2) are provided with openings for bamboo to enter and exit. The frame (4) is mounted on the base (1). The frame (4) is located inside the box body (2). The synchronous belt assembly (5) is mounted on the frame (4). The frame (4) drives the synchronous belt assembly (5) to rotate. The synchronous belt assembly (5) is arranged longitudinally. A middle passage for bamboo to pass through is formed between the upper and lower layers of the synchronous belt assembly (5). Two plasma nozzles (6) are relatively mounted on the upper and lower layers of the synchronous belt assembly (5). The nozzles of the two plasma nozzles (6) are both oriented towards the middle passage. The open rubber groove (7) is mounted on the frame (4). The open rubber groove (7) is divided into a left part and a right part. The left and right parts of the open rubber groove (7) are both arranged around the middle passage of the synchronous belt assembly (5). The two plasma nozzles (6) are located in the middle of the left and right parts of the open rubber groove (7).

2. The plasma surface treatment equipment for bamboo surface according to claim 1, characterized in that: It also includes two heating strips (8), which are installed on the inner wall of the open rubber groove (7). The two heating strips (8) are respectively located on the upper and lower sides of the middle channel of the synchronous belt assembly (5).

3. The plasma surface treatment equipment for bamboo surface according to claim 1, characterized in that: The frame (4) includes a wheel frame (9), two wheel shafts (10), a plurality of synchronous wheels (11) and a motor (12). An open rubber groove (7) is mounted on the wheel frame (9). The two wheel shafts (10) are rotatably mounted on the wheel frame (9). The two wheel shafts (10) are concentrically mounted with a plurality of synchronous wheels (11). A synchronous belt assembly (5) is sleeved on the two synchronous wheels (11) located in the middle. The motor (12) is mounted on the wheel frame (9). The output shaft of the motor (12) is transmission-connected to the wheel shaft (10).

4. The plasma surface treatment equipment for bamboo surface according to claim 3, characterized in that: The invention also includes two slide rails (22), four slider blocks (23), four springs (24) and four support rods (25). The two slide rails (22) are installed in parallel on the base (1). The four slider blocks (23) are respectively slidably installed on the two slide rails (22). The outer ends of the four springs (24) are connected to the base (1) through a bracket. The inner ends of the four springs (24) are respectively connected to the four slider blocks (23). The lower ends of the four support rods (25) are respectively rotatably connected to the four slider blocks (23). The upper ends of the four support rods (25) are respectively rotatably connected to the four corners of the wheel frame (9).

5. The plasma surface treatment equipment for bamboo surface according to claim 3, characterized in that: The synchronous belt assembly (5) comprises a ring groove synchronous belt (13), a ring groove synchronous belt (14) and a plurality of inserts (15), the two ends of the ring groove synchronous belt (13) and the ring groove synchronous belt (14) are respectively mounted on two synchronous wheels (11) located in the middle, the ring groove synchronous belt (13) and the ring groove synchronous belt (14) are arranged relative to each other, slots are provided on the opposite surfaces of the ring groove synchronous belt (13) and the ring groove synchronous belt (14), the two ends of the plurality of inserts (15) are respectively detachably inserted into the slots of the ring groove synchronous belt (13) and the ring groove synchronous belt (14), two of the plurality of inserts (15) are provided with mounting holes for mounting plasma nozzles (6), and the two plasma nozzles (6) are respectively mounted relative to each other on the two inserts (15) through the mounting holes.

6. The plasma surface treatment equipment for bamboo surface according to claim 3, characterized in that: The invention also includes a slide rail (16), two slider blocks (17), two rollers (18) and a tension spring (19). The slide rail (16) is installed in the middle of the wheel frame (9). The slide rail (16) is parallel to the open rubber groove (7). The two slider blocks (17) are slidably installed on the slide rail (16). The two rollers (18) are respectively rotatably installed on the two slider blocks (17). The two ends of the tension spring (19) are respectively connected to the two slider blocks (17).

7. The plasma surface treatment equipment for bamboo surface according to claim 6, characterized in that: The device further comprises a photoelectric switch (20) and two reflective sheets (21). The photoelectric switch (20) is mounted on the plasma nozzle (6). The two reflective sheets (21) are respectively mounted on the end surfaces of the two rollers (18). The two reflective sheets (21) match the photoelectric switch (20).

8. The plasma surface treatment equipment for bamboo surface according to claim 3, characterized in that: The invention also includes a synchronous belt 2 (26), two machine bases (27), four pre-processors (28) and two adsorption members (29). The synchronous belt 2 (26) is mounted on two synchronous wheels (11) located in front of the open rubber groove (7). The two machine bases (27) are respectively relatively mounted on the upper layer and the lower layer of the synchronous belt 2 (26). The two machine bases (27) are both provided with a horizontal card block. The side walls of the four pre-processors (28) are each provided with a card slot matching the card block of the machine base (27). The two adsorption members (29) are respectively relatively mounted on the wheel frame (9). The two adsorption members (29) are located on the left and right sides of the synchronous belt 2 (26). The upper and lower parts of the two adsorption members (29) are both provided with electromagnetic adsorption blocks. The outer side walls of the four pre-processors (28) are each provided with an adsorption block matching the electromagnetic adsorption block of the adsorption member (29).

9. The plasma surface treatment equipment for bamboo surface according to claim 3, characterized in that: The invention also includes a second synchronous component (30) and two visual detectors (31). The second synchronous component (30) is mounted on two synchronous wheels (11) located behind the open rubber groove (7). The second synchronous component (30) has the same structure as the synchronous belt component (5). The two visual detectors (31) are respectively mounted on the upper layer and the lower layer of the second synchronous component (30). The two visual detectors (31) are respectively located behind the two plasma nozzles (6).

10. The plasma surface treatment equipment for bamboo surface according to claim 1, characterized in that: The driving mechanism (3) comprises two sliders (32), two support rods (33), a roller frame (34), a roller group (35), a positive screw (36), a motor (37), two sliders (38), two support rods (39), a roller frame (40), a roller group (41), a reverse screw (42) and a transmission assembly (43). The two sliders (32) are relatively slidably mounted on the left side wall of the base (1). The lower ends of the two support rods (33) are respectively rotatably connected to the two sliders (32). The roller frame (34) is movably connected to the base (1). The upper ends of the two support rods (33) are respectively rotatably connected to the two ends of the roller frame (34). The roller group (35) is rotatably mounted on the roller frame (34). The roller group (35) is used for clamping and conveying bamboo materials. The positive screw (36) is rotatably mounted on the base (1). The positive screw (36) is rotatably screwed with the two sliders (32), the motor (37) is installed on the base (1), the output shaft of the motor (37) is connected to the positive screw (36), the two sliders (38) are relatively slidably installed on the right side wall of the base (1), the lower ends of the two support rods (39) are respectively rotatably connected with the two sliders (38), the upper ends of the two support rods (39) are respectively rotatably connected with the two ends of the roller frame (40), the roller frame (40) is movably connected to the base (1), the roller group (41) is rotatably installed on the roller frame (40), and the roller group (41) is used for clamping and conveying bamboo materials, the reverse screw (42) is rotatably installed on the base (1), the reverse screw (42) is rotatably screwed with the two sliders (38), and the positive screw (36) is driven by the reverse screw (42) through the transmission component (43).

Citation Information

Patent Citations

  • Continuous bamboo chip surface pretreatment process based on plasma

    CN118617532A