Ton barrel raw material proportioning device

Abstract

The invention discloses a tonnage barrel raw material proportioning device, and relates to the technical field of tonnage barrel production, the tonnage barrel raw material proportioning device comprises a crushing tank body, a material mixing shell, a motor and a material discharging pipe, the motor is arranged right above the crushing tank body, and the top end of the crushing tank body is symmetrically connected with feeding pipes in a penetrating manner; a material mixing shell is arranged under the crushing tank body; the material mixing shell is used for mixing crushed old materials and newly added materials, so that the recycled old materials can be conveniently screened, the content of impurities or metals in the old materials is reduced, and cover plates are symmetrically hinged to the outer side of the material mixing shell; and a material mixing mechanism is arranged in the material mixing shell, and the material mixing mechanism is used for mixing the screened old materials and new materials. When the mixing motor drives the rotating shaft to rotate, the rotating shaft can drive the rotating wheel to longitudinally and circumferentially rotate in a linkage manner by rotating the worm, so that the mixing material in the mixing barrel is more uniformly mixed.

Description

Technical Field

[0001] The present invention relates to the technical field of ton barrel production, and in particular to a ton barrel raw material proportioning device. Background Art

[0002] A ton barrel is made up of an inner container (liner) and an outer metal frame. The liner is blow-molded from high-density polyethylene (HDPE). Recycling high-density polyethylene (HDPE) from waste plastic is an important environmentally friendly process aimed at reducing the negative impact of plastic waste on the environment and effectively utilizing resources. Therefore, using waste plastic as raw material for ton barrel production is extremely meaningful.

[0003] 1. Most existing mixing equipment is equipped with fixed blades in the barrel for mixing. After mixing, the material clumps, the mixing gap is large, affecting the mixing quality, and the structure is complex; it is not easy to mix evenly;

[0004] 2. In order to ensure the screening effect, it is necessary to crush to a certain level in advance, then sieve and select the appropriate raw materials. Finally, mix the sieved raw materials in proportion.

[0005] The above-mentioned raw material screening and proportioning process requires the reliance on a variety of equipment and a large amount of manual work to complete, so it is time-consuming and labor-intensive. At the same time, there is also the problem of dust overflow during the raw material screening and proportioning process, which easily leads to waste of raw materials. Summary of the Invention

[0006] The purpose of the present invention is to provide a ton barrel raw material proportioning device to solve the above-mentioned defects caused by the prior art.

[0007] The ton barrel raw material proportioning device includes a crushing tank body, a mixing shell, a motor and a discharge pipe. The motor is arranged directly above the crushing tank body, the top of the crushing tank body is symmetrically connected to the feeding pipe, and the mixing shell is arranged directly below the crushing tank body.

[0008] The mixing shell mixes the crushed old materials and the newly added materials, thereby facilitating the screening of the recycled old materials and reducing the impurities or metal content inside the old materials. A cover plate is symmetrically hinged on the outer side of the mixing shell;

[0009] A base is provided directly below the mixing shell, and a mixing mechanism is provided inside the mixing shell. The mixing mechanism mixes the old and new materials after screening, thereby improving the uniformity of material mixing, and at the same time dries the materials to reduce the water content of the materials;

[0010] A powder mechanism is provided inside the crushing tank body, which crushes the material and washes and heats it, thereby reducing the internal impurity content of the old material. The temperature is effectively controlled by circulating spraying to avoid deterioration caused by excessive temperature. A discharge pipe is connected to the bottom end of the crushing tank body, and a discharge port is symmetrically opened at the bottom end of the crushing tank body.

[0011] Preferably, the bottom end of the mixing shell is connected to the top end of the base via a bearing.

[0012] Preferably, the mixing shell includes a screen mesh plate, a slot seat, a mixing rod, a worm wheel, a worm and a transmission shaft. The screen mesh plate is arranged inside the mixing shell, and the two sides of the screen mesh plate are connected to the slot seats. One side of the mixing rod is connected to the worm, and the outer side of the worm is connected to the worm wheel. The worm wheel is installed inside the mixing shell, and the outer key of the worm wheel is connected to the transmission shaft.

[0013] Preferably, the worm wheel is connected to one end of the transmission shaft via a worm that is engaged on the outside.

[0014] Preferably, the mixing shell is connected to both sides of the sieve plate via internally symmetrically arranged slots.

[0015] Preferably, the screening barrel, screening plate, driving shaft, fan-shaped plate, strong magnet pieces and material-dispensing pieces. The screening barrel is arranged inside the crushing tank body, the bottom end of the screening barrel is fittedly connected with the screening plate, the outer side of the screening plate is connected with the driving shaft, the outer side of the driving shaft is connected with the fan-shaped plate, the outer side of the fan-shaped plate is provided with multiple groups of strong magnet pieces, the outer side of the fan-shaped plate is provided with multiple groups of material-dispensing pieces at equal intervals, the bottom end of the driving shaft is connected to the top end of the transmission shaft, and the top end of the driving shaft is connected to the output end of the motor.

[0016] Preferably, the crushing tank body is connected to the outer side of the screening plate through a screening barrel provided inside.

[0017] Preferably, the powder mechanism includes a crushing blade group, a grinding roller, a spray pipe, a water pump, an electric heating plate and a drain valve. The crushing blade group is arranged directly above the grinding roller, the grinding roller is arranged inside the crushing tank body, a spray pipe is arranged inside the crushing tank body, the top of the spray pipe is connected to the water pump output end, the outside of the crushing tank body is provided with an electric heating plate, and the drain valve is arranged on one side of the mixing shell.

[0018] Preferably, the grinding roller is connected to the output end of the motor through an internally connected drive shaft.

[0019] Compared with the prior art, the present invention has the following advantages:

[0020] 1. A rotating turbine is arranged on the rotating shaft, the rotating turbine engages with the rotating worm, and the two ends of the rotating worm are connected to rotating wheels. When the mixing motor drives the rotating shaft to rotate, the rotating shaft can drive the rotating wheel to rotate longitudinally and circumferentially through the rotating worm, so that the mixing materials in the mixing barrel are mixed more evenly and the production efficiency is improved;

[0021] 2. During use, the crushing tank and the mixing shell are heated synchronously by the electric heating plate. On the one hand, during the cleaning process, the liquid and recycled materials in the spraying process are heated, and then the surface dirt of the recycled materials is heated to improve the cleaning efficiency of the dirt. On the other hand, the surface of the electric heating plate is heated by the sprayed liquid, thereby avoiding the electric heating plate from being too hot during operation, causing the material to agglomerate and affecting the uniformity of mixing;

[0022] 3. The inner casing diverts the introduced air through the internal partition plate, and then discharges the air in stages, which facilitates the simultaneous air replacement and filtration in multiple directions, improving the convenience of equipment use and replacement. The exhaust holes are blocked by the internal sealing column, and the flow of the classified air is controlled, thereby improving the flexibility of the equipment in multi-directional discharge and adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention.

[0024] Figure 2 It is a structural schematic diagram of the present invention as a whole.

[0025] Figure 3 It is a schematic diagram of the top view of the mixing shell in the present invention.

[0026] Figure 4 It is a schematic diagram of the front cross-section structure of the mixing shell in the present invention.

[0027] Figure 5 It is a schematic diagram of the structure of the screening barrel from a top view in the present invention.

[0028] Figure 6 It is a schematic diagram of the overall side structure of the present invention.

[0029] Figure 7 It is a schematic diagram of the top cross-sectional structure of the mixing shell in the present invention.

[0030] Figure 8 It is a schematic diagram of the side cross-section structure of the crushing tank body in the present invention.

[0031] in:

[0032] 1. Crushing tank; 2. Motor; 3. Feeding pipe;

[0033] 4. Mixing shell; 41. Screening plate; 42. Slot seat; 43. Mixing rod; 44. Worm gear; 45. Worm; 46. Drive shaft;

[0034] 5. Cover plate; 6. Base;

[0035] 7. Mixing mechanism; 71. Screening barrel; 72. Screening plate; 73. Driving shaft; 74. Fan-shaped plate; 75. Strong magnet; 76. Screening plate;

[0036] 8. Powder mechanism; 81. Crushing blade assembly; 82. Grinding roller; 83. Spray pipe; 84. Water pump; 85. Electric heating plate; 86. Drain valve;

[0037] 9. Discharge pipe; 10. Discharge port. DETAILED DESCRIPTION

[0038] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0039] like Figures 1 to 8 As shown, the ton barrel raw material proportioning device includes a crushing tank body 1, a mixing shell 4, a motor 2 and a discharge pipe 9. The motor 2 is arranged directly above the crushing tank body 1, the top of the crushing tank body 1 is symmetrically connected with a feeding pipe 3, and the mixing shell 4 is arranged directly below the crushing tank body 1;

[0040] The mixing shell 4 mixes the crushed old materials and the newly added materials, thereby facilitating the screening of the recycled old materials and reducing the impurities or metal content inside the old materials. A cover plate 5 is symmetrically hinged on the outer side of the mixing shell 4;

[0041] A base 6 is provided directly below the mixing housing 4. A mixing mechanism 7 is provided inside the mixing housing 4. The mixing mechanism 7 mixes the old and new materials after screening, thereby improving the uniformity of material mixing, and at the same time dries the materials to reduce the moisture content of the materials.

[0042] A powder mechanism 8 is provided inside the crushing tank body 1. The powder mechanism 8 crushes the material and rinses and heats it, thereby reducing the internal impurity content of the old material. The temperature is effectively controlled by circulating spraying to avoid deterioration caused by excessive temperature. A discharge pipe 9 is connected to the bottom end of the crushing tank body 1, and a discharge port 10 is symmetrically opened at the bottom end of the crushing tank body 1.

[0043] In this embodiment, the bottom end of the mixing shell 4 is connected to the top end of the base 6 by a bearing, and the base 6 is used to flexibly connect the bottom end of the mixing shell 4 to facilitate flexible adjustment of the discharge position of the mixing shell 4.

[0044] In this embodiment, the mixing shell 4 includes a screen mesh plate 41, a slot seat 42, a mixing rod 43, a worm wheel 44, a worm 45 and a transmission shaft 46. The screen mesh plate 41 is arranged inside the mixing shell 4, and the two sides of the screen mesh plate 41 are connected to the slot seat 42. One side of the mixing rod 43 is connected to the worm 45. The outside of the worm 45 is connected to the worm wheel 44. The worm wheel 44 is installed inside the mixing shell 4, and the outer key of the worm wheel 44 is connected to the transmission shaft 46.

[0045] In this embodiment, the worm wheel 44 is connected to one end of the transmission shaft 46 through the worm 45 engaged on the outside, and the worm 45 on both sides is driven by the worm wheel 44 to rotate, thereby mixing the materials and improving the mixing strength of the materials.

[0046] In this embodiment, the mixing shell 4 is connected to both sides of the screening mesh 41 through the internal symmetrically arranged slot seats 42, and the two groups of screening meshes 41 are positioned by the slot seats 42, thereby screening the new and old materials.

[0047] In this embodiment, the screening barrel 71, screening plate 72, driving shaft 73, fan-shaped disc 74, strong magnet sheet 75 and material shifting sheet 76. The screening barrel 71 is arranged inside the crushing tank body 1, and the bottom end of the screening barrel 71 is fittedly connected with the screening plate 72, and the outer side of the screening plate 72 is connected with the driving shaft 73, and the outer side of the driving shaft 73 is connected with the fan-shaped disc 74. The outer side of the fan-shaped disc 74 is provided with multiple groups of strong magnet sheets 75, and the outer side of the fan-shaped disc 74 is provided with multiple groups of material shifting sheets 76 at equal intervals. The bottom end of the driving shaft 73 is connected to the top end of the transmission shaft 46, and the top end of the driving shaft 73 is connected to the output end of the motor 2.

[0048] In this embodiment, the crushing tank body 1 is connected to the outer side of the screening material plate 72 through the screening material barrel 71 provided inside, and the old materials are recycled through the screening material barrel 71, thereby reducing the impurity content of the old materials.

[0049] In this embodiment, the powder mechanism 8 includes a crushing blade group 81, a grinding roller 82, a spray pipe 83, a water pump 84, an electric heating plate 85 and a drain valve 86. The crushing blade group 81 is arranged directly above the grinding roller 82, and the grinding roller 82 is arranged inside the crushing tank body 1. The interior of the crushing tank body 1 is provided with a spray pipe 83, and the top of the spray pipe 83 is connected to the output end of the water pump 84. The outside of the crushing tank body 1 is provided with an electric heating plate 85, and the drain valve 86 is provided on one side of the mixing shell 4.

[0050] In this embodiment, the grinding roller 82 is connected to the output end of the motor 2 via an internally penetrating drive shaft 73 , and the grinding roller 82 is driven to rotate by the drive shaft 73 , thereby evenly crushing the material.

[0051] The actual application of this ton barrel raw material proportioning device includes the following working processes:

[0052] Step 1: The operator first injects the material into the crushing tank body 1 through the feeding pipe 3 set at the top, and then turns on the motor 2, uses the motor 2 to drive the drive shaft 73 to select, and uses the drive shaft 73 to drive the crushing blade group 81 to rotate, so as to crush the recycled plastic material. At the same time, the grinding roller 82 is used to grind the material flakes, so that the crushed material continuously falls to the bottom end of the crushing tank body 1, and is injected into the interior of the screening barrel 71 through the discharge port 10 symmetrically set at the bottom end of the crushing tank body 1;

[0053] Step 2: Before feeding, the operator turns on the electric heating plate 85; the electric heating plate 85 heats the inside of the crushing tank 1 and the mixing shell 4 at the same time, and at the same time, the water pump 84 is used to extract the liquid and inject it into the inside of the spray pipe 83, and the spray pipe 83 is used to spray and rinse the material. The sewage continuously flows down to the bottom of the crushing tank 1 and is quickly discharged through the drain valve 86 set at the bottom of the crushing tank 1.

[0054] Step 3: At the same time, the sector disk 74 is driven to rotate by the driving shaft 73, and the prying piece 76 provided on the outer side of the sector disk 74 is rotated. The prying piece 76 is used to repeatedly pry the crushed particles, and the strong magnet piece 75 is used to adsorb the metal of the plastic sheet. The recovered particles are screened by the screening plate 72 provided at the bottom of the screening barrel 71 and continuously fall into the interior of the mixing shell 4, completing the drying process of the material;

[0055] Step 4: The drive shaft 73 is used to drive the transmission shaft 46 to rotate, the transmission shaft 46 is used to drive the worm gear 44 provided on the outside to rotate, the worm gear 44 is used to drive the worms 45 provided on both sides to rotate, the worm gear 45 is used to drive the mixing rod 43 to rotate, and the worm gear 44 is used to drive the mixing rod 43 to mix the materials, thereby completing the heating treatment of the materials. At the same time, a certain proportion of new plastic particles are put into the interior of the mixing shell 4 by using the cover plate 5 provided at the top, thereby completing the processing of the materials.

[0056] Step 5: The operator inserts the metal sieve mesh 41 into the slot seat 42, and uses the slot seat 42 to further screen the material, thereby improving the uniformity of the mixing of new and old materials, so that the particles fall directly to the bottom of the mixing shell 4, and are heated by the electric heating plate 85 provided on one side of the mixing shell 4. By rotating the mixing shell 4 on the top of the base 6, the discharge position of the mixing shell 4 is adjusted and controlled;

[0057] Step 6: After the mixing and heating of the materials are completed, the materials are directly discharged by opening the discharge pipe 9 provided at the bottom end of the mixing shell 4, and the crushing tank 1 is separated from the mixing shell 4, and the metal adsorbed on the surface of the strong magnet sheet 75 is cleaned, thereby avoiding excessive adsorption of metal materials, which causes them to fall into the interior of the mixing shell 4 and cause material contamination.

[0058] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.

Claims

1. Ton barrel raw material proportioning device, characterized by: The invention comprises a crushing tank body (1), a mixing shell (4), a motor (2) and a discharge pipe (9); the motor (2) is arranged directly above the crushing tank body (1); a feeding pipe (3) is symmetrically connected to the top of the crushing tank body (1); and the mixing shell (4) is arranged directly below the crushing tank body (1); The mixing shell (4) mixes the crushed old materials and the newly added materials, thereby facilitating screening of the recycled old materials and reducing the impurities or metal content inside the old materials. A cover plate (5) is symmetrically hinged to the outer side of the mixing shell (4); A base (6) is provided directly below the mixing shell (4), and a mixing mechanism (7) is provided inside the mixing shell (4). The mixing mechanism (7) mixes the old material and the new material after screening, thereby improving the uniformity of the material mixing, and at the same time dries the material to reduce the water content of the material; A powder mechanism (8) is provided inside the crushing tank body (1), and the powder mechanism (8) crushes the material and performs washing and heating treatment, thereby reducing the content of internal impurities in the old material, and effectively controls the temperature through circulating spraying to avoid deterioration caused by excessive temperature. A discharge pipe (9) is connected through the bottom end of the crushing tank body (1), and a discharge port (10) is symmetrically opened at the bottom end of the crushing tank body (1).

2. The ton barrel raw material proportioning device according to claim 1 is characterized in that: The bottom end of the mixing shell (4) and the top end of the base (6) are connected via a bearing.

3. The ton barrel raw material proportioning device according to claim 2 is characterized in that: The mixing housing (4) comprises a screen mesh plate (41), a slot seat (42), a mixing rod (43), a worm wheel (44), a worm (45) and a transmission shaft (46); the screen mesh plate (41) is arranged inside the mixing housing (4); both sides of the screen mesh plate (41) are connected to the slot seats (42); one side of the mixing rod (43) is connected to the worm (45); the outer side of the worm (45) is connected to the worm wheel (44); the worm wheel (44) is installed inside the mixing housing (4); and the outer side of the worm wheel (44) is key-connected to the transmission shaft (46).

4. The ton barrel raw material proportioning device according to claim 3 is characterized in that: The worm wheel (44) is connected to one end of a transmission shaft (46) through a worm (45) that is meshed with the outside.

5. The ton barrel raw material proportioning device according to claim 3 is characterized in that: The mixing housing (4) is connected to both sides of the screening mesh plate (41) via internally symmetrically arranged slot seats (42).

6. The ton barrel raw material proportioning device according to claim 5, characterized in that: The screening barrel (71), the screening disc (72), the driving shaft (73), the fan-shaped disc (74), the strong magnet sheet (75) and the material-selecting sheet (76) are arranged inside the crushing tank (1). The bottom end of the screening barrel (71) is connected to the screening disc (72). The outer side of the screening disc (72) is connected through the driving shaft (73). The outer side of the driving shaft (73) is connected to the fan-shaped disc (74). The outer side of the fan-shaped disc (74) is provided with multiple groups of strong magnet sheets (75). The outer side of the fan-shaped disc (74) is provided with multiple groups of material-selecting sheets (76) at equal intervals. The bottom end of the driving shaft (73) is connected to the top end of the transmission shaft (46). The top end of the driving shaft (73) is connected to the output end of the motor (2).

7. The ton barrel raw material proportioning device according to claim 6 is characterized in that: The crushing tank (1) is connected to the outer side of the screening plate (72) via a screening barrel (71) provided inside the crushing tank.

8. The ton barrel raw material proportioning device according to claim 1 is characterized in that: The powder mechanism (8) comprises a crushing blade group (81), a grinding roller (82), a spray pipe (83), a water pump (84), an electric heating plate (85) and a drain valve (86); the crushing blade group (81) is arranged directly above the grinding roller (82); the grinding roller (82) is arranged inside the crushing tank (1); a spray pipe (83) is arranged inside the crushing tank (1); the top end of the spray pipe (83) is connected to the output end of the water pump (84); an electric heating plate (85) is arranged outside the crushing tank (1); and the drain valve (86) is arranged on one side of the mixing shell (4).

9. The ton barrel raw material proportioning device according to claim 8, characterized in that: The grinding roller (82) is connected to the output end of the motor (2) via an internally connected drive shaft (73).

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