A continuous production line for laser sealing of quartz tube end

By designing a continuous laser sealing production line for quartz tube ends, automated loading and unloading and synchronous rotary sealing are achieved, solving the problems of low efficiency and unstable quality in traditional quartz tube sealing, and improving production efficiency and product yield.

CN120553973BActive Publication Date: 2025-11-21JIANGSU SHENGDA QUARTZ PROD CO LTD
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Patent Information

Application Number
CN202511046122.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-11-21
Estimated Expiration
2045-07-29

AI Technical Summary

Technical Problem

Traditional quartz tube sealing processes are inefficient, cumbersome, rely on single-tube processing, require highly skilled operators, and have unstable sealing quality, which can easily lead to quartz tube breakage or deformation, affecting product yield and production efficiency.

Method used

Design a continuous production line for laser sealing of quartz tube ends. The production line adopts components for automatic loading and unloading, automatic connection and sealing, combined with rolling components and sealing components, to achieve synchronous rotation and sealing of five sets of quartz tubes, thereby improving efficiency.

Benefits of technology

It has enabled automated loading and unloading of quartz tubes and synchronous rotary sealing, which has improved sealing efficiency and quality, reduced production costs, and ensured the stability of the sealing process and the yield rate of products.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application belongs to the technical field of quartz tube processing, and particularly relates to a quartz tube end laser fusion sealing continuous production line, which comprises a main body, a conveying belt and a rotating ring arranged in the main body, and a pushing frame arranged on the outer side of the main body; a regulation and control assembly, the regulation and control assembly comprising a lifting pipe, and a bracket slidably connected to the inner cavity of the lifting pipe; an air extraction assembly, the air extraction assembly comprising a mounting frame, an air suction pipe fixedly connected to the mounting frame, and a sealing pipe arranged at the lower end of the mounting frame at the position of the air suction pipe inlet; a rolling assembly, the rolling assembly comprising a gear rod one connected with the sealing pipe, and a gear rod two connected with the gear rod one, a driving gear arranged on the mounting frame, and the driving gear connected with the gear rod two; and a fusion sealing assembly, the fusion sealing assembly comprising a laser generating head. The application can realize automatic feeding and discharging of the quartz tube, automatic connection and sealing of the quartz tube, and simultaneously drive five groups of quartz tubes to rotate and perform fusion sealing operation, thereby improving the efficiency of the quartz tube fusion sealing.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of quartz tube processing, and particularly relates to a quartz tube end laser sealing continuous production line. BACKGROUND

[0002] As core consumables of the semiconductor, photovoltaic and high-end lighting industries, the end sealing quality of quartz tubes directly affects the service life and safety of devices or sealed articles. However, the traditional sealing process relies on single tube processing mode, and there are still some problems in use, specifically:

[0003] Firstly, the current production line has a complicated loading and unloading operation in the sealing process of the quartz tube, and the single tube operation takes too long, resulting in low sealing efficiency. In addition, the unloading link also needs to wait for the quartz tube to cool down before unloading, thereby further reducing the output rate and increasing the production cycle. Furthermore, the traditional laser sealing process requires a high technical level of the operator, and the stability of the sealing quality is difficult to guarantee, and the quartz tube is prone to breakage or deformation during the sealing process, affecting the yield of the product.

[0004] Under the current technical level, the sealing process of the quartz tube is limited to processing one quartz tube at a time. When dealing with large-scale production demand, a large number of human resources and equipment configurations must be increased, thereby resulting in a significant increase in production cost and difficulty in effectively improving production efficiency. Therefore, it is particularly important to develop a quartz tube end laser sealing continuous production line. SUMMARY

[0005] The purpose of the application is to provide a quartz tube end laser sealing continuous production line, which can realize automatic loading and unloading of the quartz tube, automatic connection and sealing of the quartz tube, and can simultaneously drive five groups of quartz tubes to perform rotary sealing operation, thereby improving the efficiency of the quartz tube sealing.

[0006] The technical solutions adopted by the application are as follows:

[0007] A quartz tube end laser sealing continuous production line comprises:

[0008] A main body, wherein a conveying belt and a rotating ring are arranged in the main body, and a pushing frame is arranged on the outer side of the main body;

[0009] A control assembly, wherein a lifting pipe is arranged at the lower end of the inner cavity of the main body, and a bracket is slidably connected to the inner cavity of the lifting pipe;

[0010] An air extraction assembly, wherein a mounting frame is arranged on the main body, an air suction pipe is fixedly connected to the mounting frame, and a sealing pipe is arranged at the position of the air suction pipe inlet at the lower end of the mounting frame;

[0011] The rolling assembly comprises a gear rod I connected with the sealing tube, and a gear rod II connected with the gear rod I, and a driving gear is arranged on the mounting frame and connected with the gear rod II;

[0012] The sealing assembly comprises a laser generating head arranged at the lower end of the mounting frame;

[0013] The pushing frame is used to push the quartz tube into the rotating ring, and the bracket is used to push the quartz tube to connect with the sealing tube through the lifting tube;

[0014] The driving gear simultaneously drives five groups of the gear rod II and the gear rod I to rotate, thereby driving the sealing tube and the quartz tube to rotate.

[0015] In a preferred embodiment, the main body is divided into two parts by the separation of the inner and outer rings, the outer ring part is provided with a conveying belt, and the inner ring part is rotationally connected with a rotating ring, the upper end of the conveying belt is fixedly provided with a storage rack, the middle part of the outer side of the main body is fixedly provided with an electric push rod, the output end of the electric push rod is fixedly connected with the middle part of the pushing frame, and the pushing frame penetrates through the main body and is slidingly connected with the middle part of the main body.

[0016] In a preferred embodiment, the outer ring of the rotating ring is provided with five groups of receiving grooves, the left and right sides of the inner cavities of the five groups of receiving grooves are slidingly connected with limiting blocks, one side of the limiting blocks facing the inner cavity of the rotating ring is fixedly connected with a spring I, and the other end of the spring I is fixedly connected with the inner cavity of the rotating ring.

[0017] In a preferred embodiment, the regulating assembly further comprises a hydraulic rod, the hydraulic rod is arranged at the lower end of the main body, the output end of the hydraulic rod is fixedly connected with a lifting ring, the upper end of the lifting ring is rotationally connected with a lifting rod, the lifting tube is movably sleeved on the outer ring of the upper end of the lifting rod, the outer ring of the upper end of the lifting rod is fixedly connected with the lower end of the bracket, the bracket is slidingly connected in the inner cavity of the lifting tube, the upper end of the lifting rod and the upper end of the inner cavity of the lifting tube are fixedly connected with a magnetic plate.

[0018] In a preferred embodiment, the regulating assembly further comprises a gear ring, the gear ring is fixedly connected with the inner ring of the lower end of the rotating ring, the middle lower end of the main body is fixedly provided with a motor I, the output shaft of the motor I is fixedly connected with a rolling gear, and the outer ring of the rolling gear penetrates through the main body and engages in the gear ring.

[0019] In a preferred embodiment, the mounting frame is fixedly arranged at the middle part of the main body, the upper end of the mounting frame penetrates through the main body and is arranged at the upper end of the rotating ring, and the exhaust assembly further comprises an external connecting pipe, the external connecting pipe is in communication with the outlet of the air suction pipe, and the air suction ports of the air suction pipe penetrate through the mounting frame and are arranged at the lower end of the mounting frame.

[0020] In a preferred scheme, the sealing tube is rotationally connected to the lower end of the mounting frame and is placed outside the lower end suction port of the suction tube, and the suction assembly further comprises a sealing pad, which is fixedly connected to the lower end of the inner ring of the sealing tube.

[0021] In a preferred scheme, the rolling assembly further comprises a gear slot, which is formed in the outer ring of the sealing tube, the first gear rod is rotationally connected to the middle part of the outer side of the mounting frame, and the upper and lower ends of the first gear rod penetrate the mounting frame, the lower end of the outer ring of the first gear rod is engaged with the gear slot, and the upper end of the outer ring of the first gear rod is engaged with a chain, the second gear rod is rotationally connected to the upper end of the mounting frame, and the other end of the chain is engaged with the upper end of the second gear rod.

[0022] In a preferred scheme, the rolling assembly further comprises a second motor, which is installed in the middle cavity of the mounting frame, and the output shaft of the second motor penetrates the mounting frame and is fixedly connected to the middle part of the drive gear, and the outer ring of the drive gear is engaged with the lower end of the outer ring of the second gear rod.

[0023] In a preferred scheme, the sealing assembly further comprises a placing frame, which is fixedly connected to the lower end of the mounting frame, and the laser generating head is slidingly connected to the inner cavity of the placing frame, the rear end of the laser generating head is connected with a cable, the rear end of the cable is connected to the outer ring of the mounting frame, the middle part of the placing frame is uniformly provided with a positioning slot, a positioning rod is movably inserted into the positioning slot, and the other end of the positioning rod is movably inserted into the middle part of the laser generating head.

[0024] The technical effects achieved by the application are as follows:

[0025] The conveying belt, the rotating ring and the pushing frame can realize automatic feeding and discharging of the quartz tube, improve the automation process and efficiency, and the conveying belt runs to convey the quartz tube to the entrance of the inner ring of the main body, then the pushing frame on the outer side of the main body moves to push the quartz tube into the rotating ring for sealing operation, after the operation is completed, the pushing frame on the inner side of the main body pushes the quartz tube out of the rotating ring and into the conveying belt to be discharged, thereby realizing automatic feeding and discharging of the quartz tube.

[0026] The regulating assembly and the suction assembly can realize automatic connection and sealing of the quartz tube and ensure stability during lifting, when the quartz tube is aligned with the lower end of the sealing tube, the lifting part of the regulating assembly pushes the lifting tube to rise, the bracket extends out of the lifting tube and contacts the lower end of the quartz tube, then the quartz tube is pushed up to contact and insert into the sealing tube, thereby realizing sealing connection, and when disassembling, the air pressure in the sealing tube is increased and the lifting tube is retracted at the same time, so that the quartz tube is separated from the sealing tube and lowered into the rotating ring, thereby realizing automatic connection and disassembly.

[0027] The rolling assembly and the sealing assembly of the application can drive five quartz tubes to rotate and seal at the same time, improving the sealing efficiency of the quartz tube; during use, the rolling assembly controls the rotation of the driving gear, drives the gear rod two and the gear rod one to rotate, and drives the sealing tube and the quartz tube to rotate, realizing the rotation of the quartz tube during sealing, and the laser head also adjusts its height according to the requirement, aligns the position of the quartz tube to be sealed, and heats the position of the quartz tube to be sealed by laser, realizing sealing, and realizing the synchronous processing of the five quartz tubes, ensuring the accurate sealing of the end of the quartz tube, and further improving the sealing quality and production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is the overall structure schematic diagram in the application;

[0029] Figure 2 is the bottom view schematic diagram of the main body in the application;

[0030] Figure 3 is the sectional view schematic diagram of the main body in the application;

[0031] Figure 4 is the structure schematic diagram of the control assembly in the application;

[0032] Figure 5 is the sectional view schematic diagram of the lifting tube in the application;

[0033] Figure 6 is the sectional view schematic diagram of the main body in the application;

[0034] Figure 7 is the position schematic diagram of the rolling gear in the application;

[0035] Figure 8 is the structure schematic diagram of the air extraction assembly in the application;

[0036] Figure 9 is the sectional view schematic diagram of the rotary ring in the application;

[0037] Figure 10 is the sectional view schematic diagram of the mounting frame in the application;

[0038] Figure 11 is the structure schematic diagram of the rolling assembly in the application;

[0039] Figure 12 is the sectional view schematic diagram of the rolling assembly in the application;

[0040] Figure 13 is the structure schematic diagram of the sealing assembly in the application;

[0041] Figure 14 is the explosion schematic diagram of the sealing assembly in the application.

[0042] The components represented by the reference numbers in the drawings are listed as follows:

[0043] 10, main body; 101, feeding port; 102, discharging port; 11, conveying belt; 12, shelf; 13, rotating ring; 14, electric push rod; 15, pushing frame; 16, storage groove; 17, limiting block; 18, spring one; 20, regulating assembly; 21, hydraulic rod; 22, lifting ring; 23, lifting rod; 24, lifting pipe; 25, bracket; 26, magnetic plate; 27, gear ring; 28, motor one; 29, rolling gear; 30, air extraction assembly; 31, mounting frame; 32, air suction pipe; 33, external connecting pipe; 34, sealing pipe; 35, sealing gasket; 40, rolling assembly; 41, gear slot; 42, gear rod one; 43, chain; 44, gear rod two; 45, motor two; 46, driving gear; 50, fusion sealing assembly; 51, placing frame; 52, laser generating head; 53, cable; 54, positioning groove; 55, positioning rod. DETAILED DESCRIPTION

[0044] In order to make the above objectives, features and advantages of the present application more apparent, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0045] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one skilled in the art that the present application can be practiced without the specific details given herein. In other instances, well-known methods have not been described in detail in order to avoid unnecessarily obscuring the present application.

[0046] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In a preferred embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent or selectively excluded from other embodiments.

[0047] Thirdly, the present application is described in detail in conjunction with the schematic diagram. In the detailed description of the embodiments of the present application, the cross-sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application herein. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual manufacture.

[0048] Please refer to the accompanying Figures 1 to 4 , Figure 8 , Figures 11 to 13 The embodiment provides a quartz tube end laser fusion sealing continuous production line, which comprises:

[0049] The main body 10 is provided with a conveying belt 11 and a rotating ring 13, and the outer side of the main body 10 is provided with a pushing frame 15;

[0050] The regulating assembly 20 comprises a lifting pipe 24 arranged at the lower end of the inner cavity of the main body 10, and the inner cavity of the lifting pipe 24 is slidably connected with a bracket 25;

[0051] The air extraction assembly 30 comprises a mounting frame 31 arranged on the main body 10, and the mounting frame 31 is fixedly connected with a suction pipe 32, and the lower end of the mounting frame 31 is provided with a sealing pipe 34 at the position of the inlet of the suction pipe 32;

[0052] The rolling assembly 40 comprises a gear rod one 42 connected with the sealing pipe 34, and the gear rod one 42 is connected with a gear rod two 44, and the mounting frame 31 is provided with a driving gear 46 connected with the gear rod two 44;

[0053] The sealing assembly 50 comprises a laser generating head 52 arranged at the lower end of the mounting frame 31;

[0054] The pushing frame 15 is used to push the quartz tube into the rotating ring 13, and the bracket 25 is used to push the quartz tube to be connected with the sealing pipe 34 through the lifting pipe 24;

[0055] The driving gear 46 simultaneously drives five groups of gear rod two 44 and gear rod one 42 to rotate, thereby driving the sealing pipe 34 and the quartz tube to rotate.

[0056] It should be noted that the upper end of the conveying belt 11 is provided with a soft pad (such as rubber material), which is designed to reduce the damage to the quartz tube during conveying;

[0057] The lower end of the inner cavity of the main body 10 is also provided with a smooth pad (such as plastic or glass material), which is designed to reduce the damage to the lower end of the quartz tube when the quartz tube slides in the rotating ring 13.

[0058] In this embodiment, the conveying belt 11 operates to convey the quartz tube to the entrance of the main body 10, then the pushing frame 15 pushes the quartz tube into the rotating ring 13, then the regulating assembly 20 drives the rotating ring 13 to rotate, so that the quartz tube is aligned with the lower end of the sealing tube 34, then the lifting tube 24 and the bracket 25 are driven to ascend, so that the bracket 25 extends out of the lifting tube 24 and contacts the lower end of the quartz tube, and the quartz tube is pushed to ascend and insert into the sealing tube 34, then the suction tube 32 operates to extract the gas in the quartz tube, then the laser generating head 52 operates to fuse the quartz tube, at the same time, the gear 46 drives the gear rod two 44 and the gear rod one 42 to rotate, so that the sealing tube 34 and the quartz tube rotate to perform rotary fusion, after the fusion is completed, the fusion operation is stopped, the suction tube 32 blows air into the quartz tube to increase the air pressure between the quartz tube, and at the same time, the lifting tube 24 descends, so that the quartz tube slowly descends into the rotating ring 13, when the quartz tube moves to the outlet of the inner circle of the main body 10, the pushing frame 15 on the inner side of the main body 10 pushes the fused quartz tube to the conveying belt 11 to discharge.

[0059] Secondly, please refer again to Figures 1 to 3 , the main body 10 is divided into two parts by the separation of the inner and outer circles, the outer circle part is provided with the conveying belt 11, and the inner circle part is rotatably connected with the rotating ring 13 through the ball bearing, the upper end of the conveying belt 11 is fixedly provided with the storage rack 12, the middle part of the outer side of the main body 10 is fixedly provided with the electric push rod 14, the output end of the electric push rod 14 is fixedly connected with the middle part of the pushing frame 15, the pushing frame 15 penetrates through the main body 10 and is slidingly connected with the middle part of the main body 10, and the middle part and the rear side of the inner circle of the main body 10 are respectively provided with the feeding port 101 and the discharging port 102.

[0060] The outer circle of the rotating ring 13 is provided with five groups of receiving grooves 16, the left and right sides of the inner cavities of the five groups of receiving grooves 16 are slidingly connected with the limiting blocks 17, one side of the limiting blocks 17 facing the inner cavity of the rotating ring 13 is fixedly connected with the spring one 18, and the other end of the spring one 18 is fixedly connected with the inner cavity of the rotating ring 13.

[0061] It should be noted that the outer circle of the main body 10 is provided with a semicircular guide rail, the inner circle is provided as a circular cavity, the conveying belt 11 is arranged in the guide rail, and the rotating ring 13 is arranged in the circular cavity.

[0062] The gap between the rotating ring 13 and the mounting frame 31 should be smaller than the height of the processed quartz tube, so that the lower end of the quartz tube cannot be separated from the rotating ring 13 during the fusion operation, so as to avoid the quartz tube from falling during the retraction or lifting, and affect the use of the device.

[0063] The electric push rod 14 and the pushing frame 15 are provided with two groups, which are respectively arranged in the middle part of the outer side of the main body 10 and the middle part of the inner circle of the main body 10, and the two groups of pushing frames 15 are respectively aligned with the feeding port 101 and the discharging port 102 of the inner circle of the main body 10.

[0064] The interval between the inlet 101 and the outlet 102 in the main body 10 is the same as the length of the five groups of shelves 12, so that when the mounting rack 31 is full, the shelves 12 between the position of the outlet 102 and the inlet 101 are empty, facilitating the discharge and re-entry of the quartz tube after processing;

[0065] In order to adapt to the use of the two groups of pushing racks 15, the main body 10 is provided with a through slot at the position of the inlet 101 and the position of the outlet 102, and the width of the through slot is greater than the width of the pushing rack 15, and the middle part of the receiving groove 16 in the rotating ring 13 is also provided with a through slot, so that when the through slot on the receiving groove 16 is aligned with the through slot of the inlet 101 of the main body 10, the pushing rack 15 on the inner side of the main body 10 can push the quartz tube in the receiving groove 16 into the shelf 12;

[0066] The front and back sides of the limiting block 17 are both provided with a slope, so that the quartz tube can be limited by the limiting block 17 and vertically placed in the receiving groove 16, and can also be pushed into the rotating ring 13 when entering and exiting, avoiding affecting the discharge and access.

[0067] In this embodiment, the conveying belt 11 is running when in use, conveying the quartz tube in the shelf 12, when the quartz tube is located at the inlet of the main body 10, the electric push rod 14 located at the middle of the outer side of the main body 10 pushes the pushing rack 15 to move, pushing the quartz tube in the shelf 12 into the receiving groove 16 in the rotating ring 13, at this time the quartz tube will press the limiting block 17, making the limiting block 17 slide into the inner cavity of the rotating ring 13, and the spring 18 is compressed under force, after the quartz tube completely enters the receiving groove 16, the spring 18 resets to push the limiting block 17 to move, limiting the quartz tube, avoiding the quartz tube from deviating in the rotating ring 13, affecting the subsequent sealing operation. The pushing rack 15 located in the middle of the inner circle of the main body 10 will push the quartz tube out of the rotating ring 13 after the quartz tube is sealed, and re-enter the conveying belt 11 for discharge.

[0068] Secondly, please refer to Figures 3 to 7 The control assembly 20 further comprises a hydraulic rod 21, the hydraulic rod 21 is installed at the lower end of the main body 10, and the output end of the hydraulic rod 21 is fixedly connected with a lifting ring 22, the upper end of the lifting ring 22 is rotatably connected with a lifting rod 23 through a ball bearing, a lifting pipe 24 is movably sleeved on the outer circle of the upper end of the lifting rod 23, and the outer circle of the upper end of the lifting rod 23 is fixedly connected with the lower end of a bracket 25, the bracket 25 is slidably connected in the inner cavity of the lifting pipe 24, and the upper end of the lifting rod 23 and the upper end of the inner cavity of the lifting pipe 24 are both fixedly connected with a magnetic plate 26;

[0069] The regulating assembly 20 further comprises a gear ring 27 fixedly connected to the inner ring of the lower end of the rotating ring 13, the middle lower end of the main body 10 is fixedly installed with a motor 28, the output shaft of the motor 28 is fixedly connected with a rolling gear 29, and the outer ring of the rolling gear 29 penetrates through the main body 10 and is engaged in the gear ring 27.

[0070] It should be noted that the lower end of the inner cavity of the main body 10 is provided with a limiting ring, and the inner diameter of the limiting ring is smaller than the inner diameter of the lifting pipe 24, so as to limit the movement of the lifting pipe 24, and the lifting pipe 24 cannot be separated from the lower end of the main body 10;

[0071] The upper end of the lifting ring 22 is provided with five groups of sleeves, and the lower end of the lifting rod 23 is rotatably connected in the sleeves through a ball bearing, so as to improve the stability of the lifting rod 23;

[0072] The upper end of the bracket 25 is provided with five arc rods, and the rods are provided with arc grooves, so that when the bracket 25 is extended out of the lifting pipe 24, the lower end of the quartz tube can be lifted by the arc grooves at the upper end, and the stability is ensured;

[0073] The upper side of the upper end of the lifting rod 23 is provided with a magnetic plate 26, so that when the lifting rod 23 is lifted, the magnetic plate 26 at the upper end can attract the magnetic plate 26 at the upper end of the inner cavity of the lifting pipe 24, so that the bracket 25 can be smoothly extended, and when it is lowered, the bracket 25 can also rely on the attraction of the magnetic plate 26 to always be in the extended state, and will not be pushed back into the lifting pipe 24 due to gravity. Only when the lifting pipe 24 is lowered to the bottom end of the main body 10 and the lifting rod 23 continues to descend, the upper end of the lifting rod 23 will be pulled out of the upper end of the inner cavity of the lifting pipe 24, and the bracket 25 will be retracted, so as to ensure the stability of the quartz tube during lifting and retraction;

[0074] The lower end of the inner ring of the main body 10 is provided with a through groove, and the rolling gear 29 penetrates through the through groove and is engaged with the gear ring 27;

[0075] The hydraulic rod 21 is provided with three groups, and the three groups of hydraulic rods 21 are connected together through a control system, so that the three groups of hydraulic rods 21 can be lifted at the same time.

[0076] In this embodiment, in use, the motor 28 drives the rolling gear 29 to rotate, the rolling gear 29 drives the gear ring 27 and the rotating ring 13 to rotate, so that the quartz tube is aligned with the lower end of the sealing tube 34, then the hydraulic rod 21 drives the lifting ring 22 to rise, the lifting ring 22 drives the bracket 25 to rise through the lifting rod 23, when the bracket 25 extends out of the lifting tube 24, the arc rod at the upper end of the bracket 25 pushes the quartz tube to rise, so that the quartz tube is inserted into the sealing tube 34. After the sealing is completed, the hydraulic rod 21 drives the lifting ring 22 to descend, the lifting ring 22 drives the lifting rod 23 and the lifting tube 24 to descend, at the same time, the air suction tube 32 blows air into the quartz tube, so that the air pressure between the quartz tube and the sealing tube 34 is increased, the quartz tube is separated from the sealing tube 34 and descends into the rotating ring 13, then the pushing frame 15 in the inner circle of the main body 10 pushes the sealed quartz tube to the conveying belt 11 to discharge, and the whole laser sealing operation of the end of the quartz tube is completed.

[0077] Secondly, referring again to Figures 8 to 10 , the mounting frame 31 is fixedly installed in the middle of the main body 10, and the upper end of the mounting frame 31 penetrates the main body 10 and is located at the upper end of the rotating ring 13, the air suction assembly 30 further comprises an external connecting pipe 33, the external connecting pipe 33 is in communication with the outlet of the air suction tube 32, and the air suction ports of the air suction tube 32 are all arranged at the lower end of the mounting frame 31 and penetrate the mounting frame 31;

[0078] The sealing tube 34 is rotatably connected to the lower end of the mounting frame 31 through a sealing bearing and is located at the outer circle of the air suction port at the lower end of the air suction tube 32, and the air suction assembly 30 further comprises a sealing gasket 35, which is fixedly connected to the inner circle of the lower end of the sealing tube 34.

[0079] It should be noted that the air suction tube 32 is a circular annular pipe, and the outer circle of the circular annular pipe is in communication with five groups of inlets, each group of inlet penetrates the mounting frame 31 and is arranged on the lower side of the upper end of the mounting frame 31;

[0080] Here, in order to ensure the normal operation of the device, a vacuum pump should be connected to the external connecting pipe 33, which is used to extract air in the external connecting pipe 33 and the air suction tube 32, so that the air suction tube 32 can suck air in the quartz tube, achieving the effect of vacuum sealing;

[0081] The inner circle of the sealing gasket 35 is provided with a slope, and the lower end of the slope is arranged at the discharge port 102 of the sealing tube 34, which is used to improve the sealing effect when the quartz tube is inserted into the sealing tube 34 through the sealing gasket 35.

[0082] Preferably, in order to facilitate the discharge of the quartz tube after heat sealing, a vacuum pump with reverse operation function (such as a slide valve vacuum pump and a double-pole rotary vane vacuum pump) should be connected, which is used to blow air into the quartz tube after sealing, so that the quartz tube can be quickly discharged from the sealing tube 34 by increasing the air pressure.

[0083] In this embodiment, when the quartz tube is inserted into the sealing tube 34, the sealing gasket 35 first contacts the quartz tube, and the slope design thereof ensures a good sealing effect. Subsequently, the air suction tube 32 is operated to efficiently extract air from the quartz tube through five groups of evenly distributed inlets, thereby creating a vacuum environment for subsequent laser sealing operations.

[0084] Please refer again to Figures 11 to 12 The rolling assembly 40 further comprises a toothed groove 41 formed on the outer ring of the sealing tube 34, a gear rod one 42 rotatably connected to the outer middle portion of the mounting frame 31 through a ball bearing, and penetrating the mounting frame 31 at the upper and lower ends thereof, the lower end of the gear rod one 42 engaged with the toothed groove 41, and the upper end of the gear rod one 42 engaged with a chain 43, and a gear rod two 44 rotatably connected to the upper end of the mounting frame 31 through a ball bearing, and the other end of the chain 43 engaged with the upper end of the gear rod two 44.

[0085] The rolling assembly 40 further comprises a motor two 45 installed in the middle inner cavity of the mounting frame 31, and the output shaft of the motor two 45 fixedly connected to the middle portion of a driving gear 46 penetrating the mounting frame 31, and the outer ring of the driving gear 46 engaged with the lower end of the gear rod two 44.

[0086] It should be noted that the gear rod one 42 is a structure composed of two groups of gears and a round rod, and the lower end gear is engaged with the toothed groove 41, and the upper end gear is engaged with the chain 43.

[0087] The gear rod two 44 is also a structure composed of two groups of gears and a round rod, and the upper end gear is engaged with the chain 43, and the lower end gear is engaged with the outer ring of the driving gear 46.

[0088] The gear rod one 42, the chain 43, and the gear rod two 44 are all provided with five groups, which are distributed on the upper end of the mounting frame 31, thereby driving the five groups of sealing tubes 34 and the quartz tubes connected thereto to rotate and seal, improving the uniformity of the sealing.

[0089] In this embodiment, during use, the motor two 45 controls the rotation of the driving gear 46, the driving gear 46 drives the gear rod two 44 to rotate, and the gear rod one 42 is driven to rotate synchronously through the chain 43, and the gear rod one 42 drives the sealing tube 34 and the quartz tube inserted therein to rotate together, thereby realizing that one group of motor two 45 drives five groups of quartz tubes to rotate synchronously.

[0090] Please refer again to Figures 13 to 14The melting sealing assembly 50 further comprises a placing frame 51 fixedly connected to the lower end of the mounting frame 31, and the laser generating head 52 is slidingly connected to the inner cavity of the placing frame 51, the rear end of the laser generating head 52 is connected with a cable 53, the rear end of the cable 53 is connected to the outer ring of the mounting frame 31, the middle part of the placing frame 51 is uniformly provided with a positioning slot 54, and the positioning rod 55 is movably inserted into the positioning slot 54, and the other end of the positioning rod 55 is movably inserted into the middle part of the laser generating head 52.

[0091] It should be noted that the part of the laser generating head 52 in the inner cavity of the placing frame 51 is provided with a T-shaped block, and a hole slot matched with the positioning slot 54 is formed in the block, so that the laser generating head 52 can be connected with the positioning slots 54 at different positions to adjust the height and improve the practicability.

[0092] In this embodiment, before processing, the height of the laser generating head 52 is adjusted, then the positioning rod 55 is inserted into the corresponding positioning slot 54 and the hole slot in the middle part of the laser generating head 52, so that the height of the laser generating head 52 is stabilized. During the laser melting sealing operation, the laser generating head 52 can accurately melt and seal the rotating quartz tube according to the preset program, so as to ensure the quality and efficiency of the melting sealing.

[0093] The working principle of the present application is that the conveying belt 11 conveys the quartz tube, when the quartz tube is located at the entrance of the inner ring of the main body 10, the electric push rod 14 on the outside of the main body 10 pushes the pushing frame 15 to move, and the quartz tube is pushed into the receiving groove 16 of the rotating ring 13. Then the motor one 28 drives the rolling gear 29 to rotate, the rolling gear 29 drives the gear ring 27 and the rotating ring 13 to rotate, so that the quartz tube is aligned with the lower end of the sealing tube 34, then the hydraulic rod 21 drives the lifting ring 22 to rise, the lifting ring 22 drives the bracket 25 to rise through the lifting rod 23, the quartz tube is inserted into the sealing tube 34, then the air suction pipe 32 operates to extract air from the quartz tube to create a vacuum environment. Then the laser generating head 52 melts and seals the quartz tube according to the preset program, at the same time, the motor two 45 controls the driving gear 46 to rotate, the driving gear 46 drives the gear rod two 44 to rotate, and through the chain 43, the gear rod one 42 is driven to rotate synchronously, the gear rod one 42 drives the sealing tube 34 and the quartz tube inserted therein to rotate synchronously, so that one motor two 45 drives five groups of quartz tubes to rotate synchronously to realize the melting sealing operation. After the melting sealing is completed, the hydraulic rod 21 drives the lifting ring 22 to descend, the lifting ring 22 drives the lifting rod 23 and the lifting pipe 24 to descend, at the same time, the air suction pipe 32 blows air into the quartz tube to increase the air pressure between the quartz tube and the sealing tube 34, so that the quartz tube is separated from the sealing tube 34 and descends back into the rotating ring 13, then the pushing frame 15 located in the inner ring of the main body 10 pushes the melted quartz tube to the conveying belt 11 to discharge, and the whole laser melting sealing operation of the end of the quartz tube is completed.

[0094] The above merely describes the preferred embodiments of the present application, and it should be pointed out that those skilled in the art can make several improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application are implemented according to the conventional means in the art, unless specifically described and limited.

Claims

1. A continuous production line for laser fusion sealing of the end portions of quartz tubes, characterized in that: The utility model relates to a quartz tube automatic sealing device, including: The main part is provided with conveying belt and swivel ring in the main part, and the outer side of main part is provided with push frame; The control assembly includes a lifting pipe, which is arranged at the lower end of the inner cavity of the main body, and the inner cavity of the lifting pipe is slidably connected with a bracket; The air extraction assembly includes a mounting frame, which is arranged on the main body, and a suction pipe is fixedly connected to the mounting frame, and a sealing pipe is arranged at the lower end of the mounting frame at the inlet of the suction pipe; The rolling assembly includes a gear rod one, which is connected with the sealing pipe, and a gear rod two is connected with the gear rod one, a drive gear is arranged on the mounting frame, and the drive gear is connected with the gear rod two; The sealing assembly includes a laser generating head, which is arranged at the lower end of the mounting frame; The push frame is used to push the quartz tube into the swivel ring, and the bracket is used to push the quartz tube to connect with the sealing pipe through the lifting pipe; The drive gear simultaneously drives five groups of gear rods two and gear rods one to rotate, thereby driving the sealing pipe and the quartz tube to rotate.

2. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The main body is divided into two parts by the separation of the inner and outer rings, the outer ring part is provided with a conveying belt, and the inner ring part is rotatably connected with a swivel ring, the upper end of the conveying belt is fixedly installed with a storage rack, the middle part of the outer side of the main body is fixedly installed with an electric push rod, the output end of the electric push rod is fixedly connected with the middle part of the push frame, and the push frame penetrates through the main body and is slidably connected with the middle part of the main body.

3. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: Five groups of receiving grooves are opened in the outer ring of the swivel ring, and the left and right sides of the inner cavities of the five groups of receiving grooves are slidably connected with limiting blocks, one side of the limiting blocks facing the inner cavity of the swivel ring is fixedly connected with a spring one, and the other end of the spring one is fixedly connected with the inner cavity of the swivel ring.

4. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The control assembly further includes a hydraulic rod, which is installed at the lower end of the main body, and the output end of the hydraulic rod is fixedly connected with a lifting ring, the upper end of the lifting ring is rotatably connected with a lifting rod, the lifting pipe is movably sleeved on the outer ring of the upper end of the lifting rod, and the outer ring of the upper end of the lifting rod is fixedly connected with the lower end of the bracket, the bracket is slidably connected in the inner cavity of the lifting pipe, and the upper end of the lifting rod and the upper end of the inner cavity of the lifting pipe are fixedly connected with a magnetic plate.

5. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The control assembly further includes a gear ring, which is fixedly connected with the lower end inner ring of the swivel ring, the middle lower end of the main body is fixedly installed with a motor one, the output shaft of the motor one is fixedly connected with a rolling gear, and the outer ring of the rolling gear penetrates through the main body and is engaged in the gear ring.

6. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The mounting frame is fixedly installed in the middle part of the main body, the upper end of the mounting frame penetrates through the main body and is arranged at the upper end of the swivel ring, the air extraction assembly further includes an external connecting pipe, the external connecting pipe is communicated with the outlet of the suction pipe, and the suction inlets of the suction pipes are arranged at the lower end of the mounting frame.

7. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The sealing pipe is rotatably connected with the lower end of the mounting frame and is arranged at the outer ring of the lower end suction inlet of the suction pipe, and the air extraction assembly further includes a sealing gasket, which is fixedly connected with the lower end inner ring of the sealing pipe.

8. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The rolling assembly further includes a gear slot, which is opened in the outer ring of the sealing pipe, the gear rod one is rotatably connected with the middle part of the outer side of the mounting frame, and the upper and lower ends of the gear rod one penetrate through the mounting frame, the lower end outer ring of the gear rod one is engaged with the gear slot, and the upper end outer ring of the gear rod one is engaged with a chain, the gear rod two is rotatably connected with the upper end of the mounting frame, and the other end of the chain is engaged with the upper end of the gear rod two.

9. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The rolling assembly further comprises a second motor, which is installed in the middle inner cavity of the mounting frame and has an output shaft fixedly connected to the middle part of the driving gear.

10. The quartz tube end laser fusion sealing continuous production line according to claim 1, characterized in that: The melting sealing assembly further comprises a placing frame fixedly connected to the lower end of the mounting frame, a laser head slidingly connected to the inner cavity of the placing frame, a cable connected to the rear end of the laser head, a rear end of the cable connected to the outer ring of the mounting frame, positioning grooves evenly arranged in the middle part of the placing frame, and positioning rods movably inserted into the positioning grooves and having the other ends movably inserted into the middle part of the laser head.

Citation Information

Patent Citations

  • Quartz tube vacuum sealing device

    CN118598485A

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    CN119822614A