Cast part detection device

By designing a casting component detection device for the transmission base and stamping mechanism, the automatic detection of parts is realized, solving the complex and time-consuming problem of angle adjustment in traditional detection methods, improving the detection efficiency and accuracy, and providing technical support for intelligent manufacturing.

CN120558764APending Publication Date: 2025-08-29兴化市同步铸造有限公司
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Patent Information

Application Number
CN202510751573.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-08-29

AI Technical Summary

Technical Problem

Traditional casting parts detection methods are single, and cannot fully reveal the mechanical stress distribution inside parts at different angles. Manual adjustment of the detection angle is complex and time-consuming, which affects the detection efficiency and accuracy.

Method used

A casting component detection device is designed, including a conveying base, a lateral extrusion mechanism and a stamping mechanism to realize the automated detection process of parts, and improve detection accuracy and stability through lateral extrusion and top-down stamping.

Benefits of technology

It improves the testing efficiency and accuracy, reduces the intensity of labor, ensures the reliability of testing results, and is suitable for the development of intelligent manufacturing and industrial Internet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cast parts, in particular to a cast part detection device which comprises a conveying base, a lateral extrusion mechanism is fixedly connected to the front side of the top of the conveying base, and a stamping mechanism is fixedly connected to one side, on the rear side of the lateral extrusion mechanism, of the top of the conveying base. Through the arrangement of the conveying base, the lateral extrusion mechanism and the stamping mechanism, the automatic detection process of the casting parts is achieved, the detection efficiency is improved, the accuracy and reliability of the detection result are ensured, the whole detection device is exquisite in design and compact in structure, all components work cooperatively, and the detection efficiency is improved. The whole process from preliminary positioning and stamping detection of the parts to judgment of whether the parts are finally qualified or not and sorting is jointly completed, the detection precision and stability are further improved by laterally extruding the parts and stamping the parts from top to bottom, and the labor intensity of manual detection is greatly relieved through application of the detection device.
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Description

Technical Field

[0001] The present invention relates to the technical field of casting parts, and more particularly to a casting parts detection device. Background Art

[0002] Casting parts play a vital role in the automotive manufacturing industry, especially in the engine manufacturing process. The cylinder head, as one of the key components, plays a role that cannot be ignored. The working environment of the cylinder head is extremely harsh. It not only has to withstand extremely high temperatures and pressures, but also has to deal with complex mechanical stresses. Therefore, the material strength and structural stability of the cylinder head have a decisive impact on ensuring the overall safety and extending the service life of the vehicle. To ensure the quality and performance of the cylinder head are optimized, a series of strict strength testing measures must be implemented during the manufacturing process to ensure that each cylinder head can work reliably under extreme conditions.

[0003] According to patent document CN119198333B, a casting component strength testing device is disclosed, which includes a testing platform, which is also provided with a clamping assembly for fixing the casting component, a pressure assembly for applying pressure, and a detection assembly for detecting whether the casting component has undergone plastic deformation. The detection assembly includes an elastic sac, a detection box, and a liquid storage tank. The detection box is fixed with a photosensor, the detection box is filled with a hydrogen peroxide solution, and the liquid storage tank is filled with diphenyl oxalate mixed with a fluorescent dye. The diphenyl oxalate in the liquid storage tank can be injected into the elastic sac, causing the elastic sac to expand until it fits the inner cavity of the casting component. When the casting component undergoes plastic deformation, the diphenyl oxalate in the elastic sac is squeezed into the detection box, causing it to mix with the hydrogen peroxide solution to produce fluorescence. This application has the effect of improving the accuracy of strength testing, reducing the difficulty of testing operations, and improving testing efficiency.

[0004] In the traditional inspection process of cast parts, the inspection device is often limited to performing stamping operations on the parts from above to evaluate their ability to withstand pressure. However, this single-direction inspection method cannot fully reveal the distribution of mechanical stress inside the parts at different angles. After the stamping process is completed, in order to fully inspect the parts from all angles, the staff has to manually turn the parts from a horizontal position to a side position. This process is not only complicated and time-consuming, but also greatly reduces the efficiency of inspection. In addition, this cumbersome operation may also have an adverse impact on the accuracy of the inspection results, because the inconsistency of manual operation may introduce additional variables, affecting the final inspection data. Summary of the Invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a casting parts detection device. The technical problem to be solved by the present invention is that the single-direction detection method cannot fully reveal the mechanical stress distribution inside the parts at different angles. When the stamping process is completed, in order to conduct a comprehensive inspection of all angles of the parts, the staff has to manually change the parts from a horizontal placement state to a side-standing state. This process is not only complicated to operate, but also time-consuming, which greatly reduces the efficiency of the inspection. In addition, this tedious operation may also have an adverse effect on the accuracy of the inspection results, because the inconsistency of manual operation may introduce additional variables, affecting the final inspection data.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: A casting parts detection device includes a conveying base, a lateral extrusion mechanism is fixedly connected to the front side of the top of the conveying base, and a stamping mechanism is fixedly connected to one side of the top of the conveying base behind the lateral extrusion mechanism; The conveying base includes a bottom plate, the four sides of the bottom of the bottom plate are fixedly connected to support vertical rods, the rear sides of the left and right sides of the bottom plate are fixedly connected to screw rod connecting blocks, the front sides of the two screw rod connecting blocks are fixedly connected to screw rods, the top front side of the bottom plate is fixedly connected to a guide groove plate, and the top middle part of the guide groove plate is provided with a cross-shaped guide groove; The lateral extrusion mechanism includes a lateral punching assembly, the bottom of the lateral punching assembly is fixedly connected to the middle of the top of the guide groove plate, the top of the rear side of the lateral punching assembly is provided with a connecting assembly, and the middle of the bottom of the front side of the lateral punching assembly is fixedly connected to the detection assembly; The punching mechanism includes two punching mechanism side plates, and the bottoms of the two punching mechanism side plates are fixedly connected to the left and right sides of the rear side of the top of the guide groove plate.

[0007] As a further solution of the present invention: the front side of the guide groove plate is fixedly connected with a concave inclined plate, and the middle part of the top of the concave inclined plate is provided with a groove aligned with the middle part of the top of the guide groove plate, the inner sides of the two front support poles are fixedly connected with a motor connecting block, and the top of the motor connecting block is fixedly connected with a dual-axis motor, and the left and right output ends of the dual-axis motor are fixedly connected with second conical teeth, the outer walls of the two second conical teeth are engaged with the conical teeth, and the inner walls of the two conical teeth are fixedly connected to the front side of the outer walls of the two screw rods.

[0008] As a further solution of the present invention: the outer walls of the two screw rods are threadedly connected to the transmission blocks, the inner tops of the two transmission blocks are fixedly connected to the T-shaped push plates, the bottoms of the T-shaped push plates are slidably connected to the tops of the base plates, the middle front parts of the T-shaped push plates are fixedly connected to the push rods, and the outer walls of the push rods are slidably connected to the inner walls of the cross-shaped guide grooves opened by the guide groove plates.

[0009] As a further solution of the present invention: the lateral stamping assembly includes four vertical poles, the tops of the four vertical poles are fixedly connected with connecting vertical poles, the tops of the front and rear groups of connecting vertical poles are fixedly connected with U-shaped plates, the tops of the two U-shaped plates are fixedly connected with top vertical plates, the bottom of the left top vertical plate is fixedly connected with rotating blocks connecting vertical poles on both sides of the inner sides of the two U-shaped plates, the inner bottoms of the two rotating blocks connecting vertical poles are rotatably connected with rotating blocks, and sliding grooves are provided on the inner sides of the two U-shaped plates.

[0010] As a further solution of the present invention: the inner sides of the front and rear groups of the uprights are fixedly connected with a C-shaped side plate, the left sides of the two connecting uprights are fixedly connected with a second dual-axis motor connecting plate, the top of the second dual-axis motor connecting plate is fixedly connected with the second dual-axis motor, the front and rear output ends of the second dual-axis motor are fixedly connected to a turntable, the outer walls of the two turntables are covered with tracks, and the two tracks are covered with a second turntable on the side away from the turntable, the inner walls of the two second turntables are fixedly connected with a cylindrical rotating rod, the inner ends of the two cylindrical rotating rods are fixedly connected with a second rotating block facing opposite to the rotating block, the middle parts of the outer walls of the two cylindrical rotating rods are rotatably connected to the second rotating block connecting uprights, the tops of the two second rotating block connecting uprights are fixedly connected to both sides of the bottom of the left top upright plate, the outer ends of the two cylindrical rotating rods extend to the outside of the two second rotating block connecting uprights and are fixedly connected to the same rotating blocks as the inner sides of the two rotating block connecting uprights.

[0011] As a further solution of the present invention: the right sides of the inner sides of the two second rotating blocks are rotatably connected to an inverted L-shaped expansion rod, the right side of the bottom of the inverted L-shaped expansion rod extends to the left side of the inner sides of the two C-shaped side panels and is fixedly connected to the expansion plate, the outer wall of the expansion plate is slidably connected to the inner sides of the two C-shaped side panels, the bottom of the expansion plate extends to the bottom of the two C-shaped side panels through the inner sides of the two C-shaped side panels and is fixedly connected to an extrusion plate, the bottom of the extrusion plate is slidably connected to the left side of the cross-shaped guide groove opened by the guide groove plate, the left sides of the inner sides of the two groups of the rotating blocks are rotatably connected to a reciprocating push-pull rod, the right side inner walls of the two reciprocating push-pull rods are rotatably connected to a columnar cross bar, and the two The front and rear ends of the columnar cross bar are fixedly connected to a rotating wheel, and the outer walls of the two rotating wheels are slidably connected to the inner walls of the slide grooves opened on the inner sides of the two U-shaped plates. The middle part of the outer wall of the columnar cross bar is rotatably connected to a second inverted L-shaped expansion rod, and the left side of the bottom of the second inverted L-shaped expansion rod extends to the inner sides of the two C-shaped side plates, and the left side of the bottom of the second inverted L-shaped expansion rod is fixedly connected to the second expansion plate, and the outer wall of the second expansion plate is slidably connected to the inner sides of the two C-shaped side plates, and the bottom of the second expansion plate extends to the bottom of the two C-shaped side plates and is fixedly connected to a second extrusion plate, and the bottom of the second extrusion plate is slidably connected to the right side of the cross-shaped guide groove opened at the top of the guide groove plate.

[0012] As a further solution of the present invention: the connecting component includes two L-shaped vertical poles, the bottoms of the two L-shaped vertical poles are fixedly connected to the inner sides of the tops of the columnar cross bar and the inverted L-shaped expanding pole, the inner tops of the two L-shaped vertical poles are fixedly connected with a connecting bottom pole, the bottom rear sides of the two connecting bottom poles are rotatably connected with a rotating rod, the bottoms of the two rotating rods are rotatably connected with a pressure plate connecting block, the inner sides of the two pressure plate connecting blocks are fixedly connected with a control pressure plate, and the left and right sides of the front side of the control pressure plate are fixedly connected with a pressure rod.

[0013] As a further solution of the present invention: the outer sides of the two pressure plate connecting blocks are both provided with pressure plate guide vertical rods, the outer sides of the two pressure plate connecting blocks are both slidably connected to the inner sides of the two pressure plate guide vertical rods, and the two sides of the outer tops of the two pressure plate guide vertical rods are fixedly connected to two connecting component connecting blocks, and the front sides of the two groups of connecting component connecting blocks are fixedly connected to the two sides of the rear C-shaped side panel.

[0014] As a further solution of the present invention: the detection component includes a detection head connecting block, the rear side of the detection head connecting block is fixedly connected to the front middle part of the front C-shaped side plate, the bottom of the front side of the detection head connecting block is fixedly connected with the detection head, the inner wall of the front top of the detection head connecting block is fixedly connected with a hydraulic push rod, the top of the hydraulic push rod is fixedly connected with an L-shaped baffle, the left and right sides of the detection head connecting block are fixedly connected with baffle guide side blocks, the left and right sides of the L-shaped baffle are slidably connected to the inner side of the two baffle guide side blocks, and the bottom of the L-shaped baffle fits the front bottom of the cross-shaped guide groove opened on the top of the guide groove plate.

[0015] As a further solution of the present invention: the outer sides of the two stamping mechanism side panels are fixedly connected with groove side panels, the front and rear sides of the inner tops of the two stamping mechanism side panels are fixedly connected with columnar upright connecting blocks, the bottoms of the two columnar upright connecting blocks are fixedly connected with columnar uprights, the middle parts of the inner tops of the two stamping mechanism side panels are rotatably connected with L-shaped rotating oblique rods, the outer walls of the two L-shaped rotating oblique rods close to the two sides of the stamping mechanism side panels are rotatably connected with V-shaped rotating short rods, the inner bottoms of the two groups of V-shaped rotating short rods are rotatably connected with columnar pressure rods, the bottoms of the two columnar pressure rods are fixedly connected with pressing plates, and the front ends of the two pressing plates are fixedly connected with columnar uprights. The rear two sides are fixedly connected with pressure plate sliders, the inner walls of the two groups of pressure plate sliders are slidably connected to the outer walls of the two groups of columnar vertical rods, the bottoms of the two pressure plates are fixedly connected with conical pressure plate connecting plates, the bottoms of the two conical pressure plate connecting plates are fixedly connected with conical pressure plates, the bottom middle part of the conical pressure plate is fixedly connected with a stamping block, the tops of the two L-shaped rotating oblique rods are rotatably connected with a top pressure plate, the left and right sides of the top of the top pressure plate are fixedly connected to the rear sides of the bottoms of the two pressure rods, the left and right sides of the top pressure plate are fixedly connected with an inverted L-shaped guide slide bar, and the outer walls of the outer sides of the two inverted L-shaped guide slide bars are slidably connected to the middle part of the outer sides of the two groove side plates.

[0016] The beneficial effects of the present invention are: The present invention realizes an automated inspection process for casting parts by providing a conveying base, a lateral extrusion mechanism and a stamping mechanism, which not only improves the inspection efficiency, but also ensures the accuracy and reliability of the inspection results. The entire inspection device is exquisitely designed and compact in structure. The various components work together to complete the entire process from the initial positioning and stamping inspection of the parts to the final determination of whether they are qualified or not and sorting. The accuracy and stability of the inspection are further improved by lateral extrusion and top-down stamping of the parts. The application of this inspection device greatly reduces the labor intensity of manual inspection and improves the inspection accuracy. At the same time, it also provides strong technical support for quality control in the casting industry. In addition, its high degree of automation and intelligence has also laid a solid foundation for the future development of intelligent manufacturing and industrial Internet. With the continuous advancement of technology and the in-depth promotion of its application, it is believed that this inspection device will play an important role in more fields and contribute more to industrial production and quality control. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the main body three-dimensional separation structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the transmission base of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the lateral extrusion mechanism and the punching mechanism of the present invention; Figure 5 It is a schematic diagram of the three-dimensional separation structure of the lateral extrusion mechanism and the stamping mechanism of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the lateral extrusion mechanism of the present invention; Figure 7 It is a schematic diagram of the three-dimensional separation structure of the side punching assembly of the present invention; Figure 8 is a schematic diagram of the three-dimensional structure of the connection component of the present invention; Figure 9 It is a schematic diagram of the three-dimensional structure of the detection component of the present invention; Figure 10 It is a schematic diagram of the three-dimensional structure of the stamping mechanism of the present invention.

[0018] In the figure: 1. Conveying base; 11. Bottom plate; 12. Screw connecting block; 13. Supporting pole; 14. Screw; 15. Conical gear; 16. Motor connecting block; 17. Dual-axis motor; 18. Second conical gear; 19. Guide groove plate; 110. Cross guide groove; 111. Concave inclined plate; 112. T-shaped push plate; 113. Transmission block; 114. Push rod; 2. Lateral extrusion mechanism; 21. Lateral punching assembly; 211. Pole; 212. Connecting pole; 213. U-shaped plate; 214, top plate; 215, rotating block connected to the vertical pole; 216, rotating block; 217, C-shaped side plate; 218, second dual-axis motor connecting plate; 219, second dual-axis motor; 2110, turntable; 2111, crawler track; 2112, second turntable; 2113, cylindrical rotating rod; 2114, second rotating block connected to the vertical pole; 2115, second rotating block; 2116, inverted L-shaped expansion rod; 2117, expansion plate; 2118, extrusion plate; 2119, chute; 2120, Reciprocating push-pull rod; 2121, columnar crossbar; 2122, rotating wheel; 2123, second inverted L-shaped expansion rod; 2124, second expansion plate; 2125, second extrusion plate; 22, connecting assembly; 221, expansion L-shaped vertical rod; 222, connecting bottom rod; 223, rotating rod; 224, pressure plate connecting block; 225, control pressure plate; 226, pressure rod; 227, pressure plate guide vertical rod; 228, connecting assembly connecting block; 23, detection assembly; 231, detection head connecting block; 232, Detection head; 233, hydraulic push rod; 234, L-shaped baffle; 235, baffle guide side block; 3, stamping mechanism; 31, stamping mechanism side plate; 32, groove side plate; 33, columnar upright connection block; 34, columnar upright; 35, L-shaped rotating diagonal rod; 36, V-shaped rotating short rod; 37, columnar pressure rod; 38, pressure plate; 39, pressure plate slider; 311, conical pressure plate connecting plate; 312, conical pressure plate; 313, stamping block; 314, top pressure plate; 315, inverted L-shaped guide slide. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figure 1-2 As shown, the present invention provides a casting parts detection device, including a conveying base 1, a lateral extrusion mechanism 2 is fixedly connected to the top front side of the conveying base 1, and a stamping mechanism 3 is fixedly connected to one side of the top of the conveying base 1 behind the lateral extrusion mechanism 2.

[0021] like Figure 3-10As shown, the conveying base 1 includes a bottom plate 11, and the four sides of the bottom of the bottom plate 11 are fixedly connected to support uprights 13, the rear sides of the left and right sides of the bottom plate 11 are fixedly connected to screw connecting blocks 12, and the front sides of the two screw connecting blocks 12 are fixedly connected to screws 14, and the top front side of the bottom plate 11 is fixedly connected to a guide groove plate 19, and a cross guide groove 110 is provided in the middle of the top of the guide groove plate 19. The front side of the guide groove plate 19 is fixedly connected to a concave inclined plate 111, and a groove aligned with the middle of the top of the guide groove plate 19 is provided in the middle of the top of the concave inclined plate 111. The inner sides of the two front support uprights 13 are fixedly connected to a motor connecting block 16, and the top of the motor connecting block 16 is fixedly connected to a dual-axis motor 17, and the left and right output ends of the dual-axis motor 17 are fixed It is connected to a second conical tooth 18, the outer walls of the two second conical teeth 18 are engaged with the conical teeth 15, the inner walls of the two conical teeth 15 are fixedly connected to the front side of the outer wall of the two screw rods 14, the outer walls of the two screw rods 14 are threadedly connected to the transmission block 113, the inner top of the two transmission blocks 113 is fixedly connected with a T-shaped push plate 112, the bottom of the T-shaped push plate 112 is slidably connected to the top of the bottom plate 11, the front middle part of the T-shaped push plate 112 is fixedly connected with a push rod 114, the outer wall of the push rod 114 is slidably connected to the inner wall of the cross guide groove 110 opened by the guide groove plate 19, the lateral extrusion mechanism 2 includes a lateral stamping assembly 21, the bottom of the lateral stamping assembly 21 is fixedly connected to the middle part of the top of the guide groove plate 19, and the rear top of the lateral stamping assembly 21 is provided with A connecting component 22 is provided, and a detection component 23 is fixedly connected to the middle of the bottom of the front side of the lateral stamping component 21. The lateral stamping component 21 includes four vertical rods 211, and the tops of the four vertical rods 211 are fixedly connected to the connecting vertical rods 212. The tops of the front and rear two groups of connecting vertical rods 212 are fixedly connected to U-shaped plates 213. The tops of the two U-shaped plates 213 are fixedly connected to top vertical plates 214. The bottom of the left top vertical plate 214 is fixedly connected to rotating block connecting vertical rods 215 on both sides of the inner side of the two U-shaped plates 213. The inner bottoms of the two rotating blocks connecting vertical rods 215 are rotatably connected to rotating blocks 216. The inner sides of the two U-shaped plates 213 are provided with sliding grooves 2119. The inner sides of the front and rear two groups of vertical rods 211 are fixedly connected to C-shaped side plates 217. The left side of the two connecting vertical rods 212 is fixedly connected with a second dual-axis motor connecting plate 218, the top of the second dual-axis motor connecting plate 218 is fixedly connected with a second dual-axis motor 219, the front and rear output ends of the second dual-axis motor 219 are fixedly connected with a turntable 2110, the outer walls of the two turntables 2110 are covered with crawlers 2111, and the sides of the two crawlers 2111 away from the turntable 2110 are covered with a second turntable 2112, the inner walls of the two second turntables 2112 are fixedly connected with a columnar rotating rod 2113, the inner ends of the two columnar rotating rods 2113 are fixedly connected with a second rotating block 2115 facing opposite to the rotating block 216, and the middle parts of the outer walls of the two columnar rotating rods 2113 are rotatably connected with the second rotating block connecting vertical rod 2114.The tops of the two second rotating blocks connecting the vertical rods 2114 are fixedly connected to the two sides of the bottom of the left top vertical plate 214, the outer ends of the two columnar rotating rods 2113 are extended to the outside of the two second rotating blocks connecting the vertical rods 2114 and are fixedly connected to the rotating blocks 216 that are the same as the inner sides of the two rotating blocks connecting the vertical rods 215, the right sides of the inner sides of the two second rotating blocks 2115 are rotatably connected to the inverted L-shaped expansion rod 2116, the right side of the bottom of the inverted L-shaped expansion rod 2116 extends to the left side of the inner sides of the two C-shaped side plates 217 and is fixedly connected to the expansion plate 2117, the outer wall of the expansion plate 2117 is slidably connected to the inner sides of the two C-shaped side plates 217, and the bottom of the expansion plate 2117 extends to the two C-shaped side plates 217 through the inner sides of the two C-shaped side plates 217 The bottom of 17 is fixedly connected with an extrusion plate 2118, and the bottom of the extrusion plate 2118 is slidably connected to the left side of the cross-shaped guide groove 110 opened by the guide groove plate 19. The left side of the inner side of the two sets of rotating blocks 216 are rotatably connected to the reciprocating push-pull rod 2120, and the right inner wall of the two reciprocating push-pull rods 2120 is rotatably connected to the columnar cross bar 2121. The front and rear ends of the two columnar cross bars 2121 are fixedly connected to the rotating wheels 2122. The outer walls of the two rotating wheels 2122 are slidably connected to the inner walls of the sliding groove 2119 opened on the inner sides of the two U-shaped plates 213. The middle part of the outer wall of the columnar cross bar 2121 is rotatably connected to the second inverted L-shaped expansion rod 2123. The bottom left side of the second inverted L-shaped expansion rod 2123 extends to the inner side of the two C-shaped side plates 217. The left side of the bottom of the second inverted L-shaped expansion rod 2123 is fixedly connected to the second expansion plate 2124, the outer wall of the second expansion plate 2124 is slidably connected to the inner side of the two C-shaped side plates 217, the bottom of the second expansion plate 2124 extends to the bottom of the two C-shaped side plates 217 and is fixedly connected to the second extrusion plate 2125, the bottom of the second extrusion plate 2125 is slidably connected to the right side of the cross-shaped guide groove 110 opened at the top of the guide groove plate 19, the connecting component 22 includes two expansion L-shaped vertical rods 221, the bottoms of the two expansion L-shaped vertical rods 221 are fixedly connected to the inner side of the top of the columnar cross bar 2121 and the inverted L-shaped expansion rod 2116, the inner tops of the two expansion L-shaped vertical rods 221 are fixedly connected to the connecting bottom rod 222, and the two connecting bottom rods The bottom rear side of 222 is rotatably connected with a rotating rod 223, and the bottoms of the two rotating rods 223 are rotatably connected with a pressure plate connecting block 224. The inner sides of the two pressure plate connecting blocks 224 are fixedly connected with a control pressure plate 225, and the left and right sides of the front side of the control pressure plate 225 are fixedly connected with a pressure rod 226. The outer sides of the two pressure plate connecting blocks 224 are provided with a pressure plate guide vertical rod 227. The outer sides of the two pressure plate connecting blocks 224 are slidably connected to the inner sides of the two pressure plate guide vertical rods 227. The two sides of the outer top of the two pressure plate guide vertical rods 227 are fixedly connected to two connecting component connecting blocks 228. The front sides of the two groups of connecting component connecting blocks 228 are fixedly connected to the two sides of the rear C-shaped side plate 217. The detection component 23 includes a detection head connecting block 231.The rear side of the detection head connecting block 231 is fixedly connected to the front middle part of the front C-shaped side plate 217, the bottom of the front side of the detection head connecting block 231 is fixedly connected to the detection head 232, the inner wall of the front side of the top of the detection head connecting block 231 is fixedly connected to the hydraulic push rod 233, the top of the hydraulic push rod 233 is fixedly connected to the L-shaped baffle 234, the left and right sides of the detection head connecting block 231 are fixedly connected to the baffle guide side blocks 235, the left and right sides of the L-shaped baffle 234 are slidably connected to the inner sides of the two baffle guide side blocks 235, and the L-shaped baffle 234 is fixedly connected to the inner sides of the two baffle guide side blocks 235. The bottom is fitted with the front bottom of the cross-shaped guide groove 110 opened at the top of the guide groove plate 19. The stamping mechanism 3 includes two stamping mechanism side plates 31. The bottoms of the two stamping mechanism side plates 31 are fixedly connected to the left and right sides of the rear side of the top of the guide groove plate 19. The outer sides of the two stamping mechanism side plates 31 are fixedly connected with groove side plates 32. The front and rear sides of the inner tops of the two stamping mechanism side plates 31 are fixedly connected with columnar upright connecting blocks 33. The bottoms of the two columnar upright connecting blocks 33 are fixedly connected with columnar uprights 34. The inner sides of the two stamping mechanism side plates 31 are fixedly connected with the columnar uprights 34. The middle part of the side top is rotatably connected with an L-shaped rotating oblique rod 35, and the outer walls of the two L-shaped rotating oblique rods 35 are rotatably connected to both sides of the stamping mechanism side plate 31. The inner bottoms of the two groups of V-shaped rotating short rods 36 are rotatably connected to columnar pressure rods 37. The bottoms of the two columnar pressure rods 37 are fixedly connected to pressure plates 38. The front and rear sides of the two pressure plates 38 are fixedly connected to pressure plate sliders 39. The inner walls of the two groups of pressure plate sliders 39 are slidably connected to the outer walls of the two groups of columnar vertical rods 34. The bottoms of the two pressure plates 38 are fixedly connected to conical pressure rods. The plate connecting plate 311, the bottom of the two conical pressure plate connecting plates 311 is fixedly connected to the conical pressure plate 312, the middle part of the bottom of the conical pressure plate 312 is fixedly connected to the stamping block 313, the top of the two L-shaped rotating inclined rods 35 is rotatably connected to the top pressure plate 314, the left and right sides of the top of the top pressure plate 314 are fixedly connected to the bottom rear side of the two pressure rods 226, the left and right sides of the top pressure plate 314 are fixedly connected to the inverted L-shaped guide slide rods 315, the outer walls of the two inverted L-shaped guide slide rods 315 are slidably connected to the middle part of the outer side of the two groove side plates 32; When it is necessary to inspect a component, the component is first placed on the rear side of the inner wall of the cross-shaped guide groove 110 opened by the guide groove plate 19. At this time, the rear side of the component is in contact with the front side of the push rod 114. Then, the dual-axis motor 17 is started to drive the second conical teeth 18 at both ends to drive the conical teeth 15 to rotate the screw rod 14, and then the transmission block 113 drives the T-shaped push plate 112 to drive the push rod 114 to push the component to slide forward on the inner wall of the cross-shaped guide groove 110 opened by the guide groove plate 19. When it slides to the punching block 313, the component is pushed forward. At the bottom of the second double-axis point 219, the second turntable 2112 is driven by the two turntables 2110 transmission tracks 2111, and the cylindrical rotating rod 2113 drives the second rotating block 2115 to rotate. At this time, the second rotating block 2115 drives the inverted L-shaped expansion rod 2116 to slide back and forth on the inner side of the two C-shaped side plates 217, thereby driving the expansion plate 2117 and the extrusion plate 2118 to move back and forth left and right. At the same time, the cylindrical rotating rod 2113 drives the rotating block 216 to rotate. At this time, the rotating block 21 The reciprocating push-pull rod 2120 drives the columnar cross bar 2121 to slide back and forth on the inner wall of the slide groove 2119, and the columnar cross bar 2121 drives the second inverted L-shaped expansion rod 2123 to expand and contract, thereby driving the second expansion plate 2124 and the second extrusion plate 2125 to move back and forth. When the columnar cross bar 2121 and the inverted L-shaped expansion rod 2116 move back and forth, they also drive the two expansion L-shaped vertical rods 221 to move back and forth, and then drive the rotating rod 223 to rotate through the connecting bottom rod 222. When the two rotating rods 22 When the cam 3 rotates to the upright state, the pressing plate connecting block 224 is pushed to drive the control pressing plate 225 and the two pressing rods 226 on the front side to move downward, thereby pressing the top pressing plate 314 to move downward. The top pressing plate 314 moves downward, thereby pressing the two L-shaped rotating inclined rods 35 to rotate. The two L-shaped rotating inclined rods 35 rotate, thereby pressing the columnar pressing rod 37 downward through the two sets of V-shaped rotating short rods 36. The pressing plate 38 and the conical pressing plate connecting plate 311 move downward, pressing the conical pressing plate 312, so that the stamping block 313 presses the stamping parts downward. After the component is stamped, the dual-axis motor 17 continues to activate the push rod 114 to continue pushing the component forward to the inner side of the second extrusion plate 2125 and the extrusion plate 2118. At this time, the extrusion plate 2118 and the second extrusion plate 2125 continue to move back and forth, thereby stamping both sides of the component. At the same time, the second dual-axis motor 219 continues to work, so that the reciprocating frequency of the cylindrical rotating rod 2113 and the rotating block 216 is maintained. This continuous and rhythmic stamping action ensures that both sides of the component are subjected to uniform and strong pressure, thereby improving the accuracy and efficiency of the inspection. As the component continues to advance on the guide groove plate 19, it undergoes multiple inspection stages such as initial stamping and double-sided stamping. Each stage strictly follows the preset procedure to ensure the comprehensiveness and reliability of the inspection process. When the stamping process is completed, the parts will be pushed to the bottom of the detection assembly 23. At this time, the detection head 232 detects whether the parts are deformed. If the parts are not deformed, the detection is qualified. The hydraulic push rod 233 is started, and the hydraulic push rod 233 pushes the L-shaped baffle 234 to move to the top. The L-shaped baffle 234 moves to the top to push the qualified parts out from the inner wall of the cross-shaped guide groove 110 opened by the guide groove plate 19, and slides down through the groove of the concave inclined plate to the preset storage frame. If the detection head 232 detects that the parts are deformed, the detection is unqualified. At this time, the control device stops running and issues an alarm to remind the staff to take out the unqualified parts for inspection and repair.

[0022] The working principle of the present invention is as follows: in the process of inspecting parts, the parts are first placed on the rear side of the inner wall of the cross-shaped guide groove 110 set by the guide groove plate 19. At this time, the rear end of the part is tightly fitted with the front end of the push rod 114. Then, the dual-axis motor 17 is started, and the conical teeth 15 are transmitted through the second conical teeth 18 at both ends of the dual-axis motor 17, thereby driving the screw rod 14 to rotate. The rotation of the screw rod 14 drives the transmission block 113 and the T-shaped push plate 112, pushing the push rod 114 to make the parts slide forward on the inner wall of the cross-shaped guide groove 110 of the guide groove plate 19. When the parts slide to the bottom of the stamping block 313, the second dual-axis motor 219 is started, and the second turntable 2112 drives the cylindrical rotating rod through the two turntables 2110 transmission tracks 2111. 2113 drives the second rotating block 2115 to rotate, and the second rotating block 2115 drives the inverted L-shaped expansion rod 2116 to slide back and forth inside the two C-shaped side plates 217, thereby pushing the expansion plate 2117 and the extrusion plate 2118 to move back and forth left and right. At the same time, the columnar rotating rod 2113 drives the rotating block 216 to rotate, and the rotating block 216 drives the columnar cross bar 2121 to slide back and forth on the inner wall of the slide groove 2119 through the reciprocating push-pull rod 2120. The columnar cross bar 2121 drives the second inverted L-shaped expansion rod 2123 to expand and retract, thereby pushing the second expansion plate 2124 and the second extrusion plate 2125 to move back and forth left and right. When the columnar cross bar 2121 and the inverted L-shaped expansion rod 2116 move back and forth, the two expansion plates 2117 and the extrusion plate 2118 are driven to move back and forth. The L-shaped vertical rod 221 moves back and forth, and drives the rotating rod 223 to rotate by connecting the bottom rod 222. When the two rotating rods 223 rotate to the upright state, the pressure plate connecting block 224 is pushed to drive the control pressure plate 225 and the two pressure rods 226 on the front side to move downward, thereby pressing the top pressure plate 314 to move downward, and the top pressure plate 314 moves downward to push the two L-shaped rotating oblique rods 35 to rotate, and the columnar pressure rod 37 is pressed downward by the two sets of V-shaped rotating short rods 36. The conical pressure plate 312 is pressed downward by the pressure plate 38 and the conical pressure plate connecting plate 311, so that the stamping block 313 presses the stamping parts. After the parts are stamped, the dual-axis motor 17 continues to start, and the push rod 114 continues to push the parts forward to the second extrusion plate 2125 and the extrusion plate. On the inner side of the plate 2118, due to the continuous reciprocating movement of the extrusion plate 2118 and the second extrusion plate 2125, both sides of the component are stamped. At the same time, the second dual-axis motor 219 continues to work to ensure that the reciprocating frequency of the cylindrical rotating rod 2113 and the rotating block 216 is maintained. This continuous and rhythmic stamping action ensures that both sides of the component are subjected to uniform and powerful pressure, thereby improving the accuracy and efficiency of the inspection. As the component continues to advance on the guide groove plate 19, it successively undergoes multiple inspection stages such as preliminary stamping and stamping on both sides. Each stage strictly follows the preset procedure to ensure the comprehensiveness and reliability of the inspection process. When the stamping process is completed, the component will be pushed to the bottom of the inspection component 23. At this time,The inspection head 232 detects whether the part has deformed. If the part has not deformed, the inspection is qualified, and the hydraulic push rod 233 is activated. The hydraulic push rod 233 pushes the L-shaped baffle 234 to move upward. The L-shaped baffle 234 moves upward to push the qualified part out from the inner wall of the cross-shaped guide groove 110 opened by the guide groove plate 19, and slides downward through the groove of the concave inclined plate to the preset storage rack. If the inspection head 232 detects deformation of the part, the inspection is unqualified. At this time, the control device stops operation and sounds an alarm to remind the staff to remove the unqualified part for inspection and repair.

[0023] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting parts detection device, characterized in that: It comprises a conveying base (1), wherein the front side of the top of the conveying base (1) is fixedly connected to a lateral extrusion mechanism (2), and the top of the conveying base (1) is fixedly connected to a punching mechanism (3) on one side behind the lateral extrusion mechanism (2); The conveying base (1) includes a bottom plate (11), the bottom four sides of the bottom plate (11) are fixedly connected to support vertical rods (13), the rear sides of the left and right sides of the bottom plate (11) are fixedly connected to screw rod connecting blocks (12), the front sides of the two screw rod connecting blocks (12) are fixedly connected to screw rods (14), the top front side of the bottom plate (11) is fixedly connected to a guide groove plate (19), and a cross-shaped guide groove (110) is opened in the middle of the top of the guide groove plate (19); The lateral extrusion mechanism (2) comprises a lateral punching assembly (21), the bottom of the lateral punching assembly (21) is fixedly connected to the middle of the top of the guide groove plate (19), a connecting assembly (22) is provided at the top of the rear side of the lateral punching assembly (21), and a detection assembly (23) is fixedly connected to the middle of the bottom of the front side of the lateral punching assembly (21); The punching mechanism (3) comprises two punching mechanism side plates (31), and the bottoms of the two punching mechanism side plates (31) are fixedly connected to the left and right sides of the rear side of the top of the guide groove plate (19).

2. A casting component detection device according to claim 1, characterized in that: The front side of the guide groove plate (19) is fixedly connected to a concave inclined plate (111), and a groove aligned with the middle of the top of the guide groove plate (19) is opened in the middle of the top of the concave inclined plate (111). The inner sides of the two front support uprights (13) are fixedly connected to a motor connecting block (16), and the top of the motor connecting block (16) is fixedly connected to a dual-axis motor (17). The left and right output ends of the dual-axis motor (17) are both fixedly connected to second conical teeth (18), and the outer walls of the two second conical teeth (18) are both engaged with the conical teeth (15). The inner walls of the two conical teeth (15) are both fixedly connected to the front sides of the outer walls of the two screw rods (14).

3. A casting component detection device according to claim 2, characterized in that: The outer walls of the two screw rods (14) are both threadedly connected to the transmission blocks (113), the inner tops of the two transmission blocks (113) are fixedly connected to the T-shaped push plates (112), the bottoms of the T-shaped push plates (112) are slidably connected to the tops of the base plates (11), the front middle portions of the T-shaped push plates (112) are fixedly connected to the push rods (114), and the outer walls of the push rods (114) are slidably connected to the inner walls of the cross-shaped guide grooves (110) provided on the guide groove plates (19).

4. The casting component detection device according to claim 1, characterized in that: The side punching assembly (21) comprises four vertical rods (211), the tops of the four vertical rods (211) are fixedly connected to connecting vertical rods (212), the tops of the front and rear groups of connecting vertical rods (212) are fixedly connected to U-shaped plates (213), the tops of the two U-shaped plates (213) are fixedly connected to top vertical plates (214), the bottom of the left top vertical plate (214) is fixedly connected to rotating block connecting vertical rods (215) on both sides of the inner sides of the two U-shaped plates (213), the inner bottoms of the two rotating block connecting vertical rods (215) are rotatably connected to rotating blocks (216), and the inner sides of the two U-shaped plates (213) are provided with sliding grooves (2119).

5. A casting component detection device according to claim 4, characterized in that: The inner sides of the front and rear two groups of vertical rods (211) are fixedly connected with C-shaped side plates (217), the left sides of the two left connecting vertical rods (212) are fixedly connected with a second dual-axis motor connecting plate (218), the top of the second dual-axis motor connecting plate (218) is fixedly connected with a second dual-axis motor (219), the front and rear output ends of the second dual-axis motor (219) are fixedly connected with a turntable (2110), the outer walls of the two turntables (2110) are both covered with crawlers (2111), the sides of the two crawlers (2111) away from the turntable (2110) are both covered with a second turntable (2112), and the inner walls of the two second turntables (2112) are fixed. A columnar rotating rod (2113) is connected, and the inner ends of the two columnar rotating rods (2113) are fixedly connected to a second rotating block (2115) facing opposite to the rotating block (216), and the middle parts of the outer walls of the two columnar rotating rods (2113) are rotatably connected to the second rotating block connecting rod (2114), and the tops of the two second rotating block connecting rods (2114) are fixedly connected to both sides of the bottom of the left top vertical plate (214), and the outer ends of the two columnar rotating rods (2113) extend to the outside of the two second rotating block connecting rods (2114) and are fixedly connected to the same rotating block (216) as the inner sides of the two rotating block connecting rods (215).

6. A casting component detection device according to claim 5, characterized in that: The right side of the inner side of the two second rotating blocks (2115) is rotatably connected to an inverted L-shaped expansion rod (2116), the right side of the bottom of the inverted L-shaped expansion rod (2116) extends to the left side of the inner side of the two C-shaped side plates (217) and is fixedly connected to the expansion plate (2117), the outer wall of the expansion plate (2117) is slidably connected to the inner side of the two C-shaped side plates (217), and the bottom of the expansion plate (2117) extends through the inner side of the two C-shaped side plates (217). To the bottom of the two C-shaped side plates (217) and fixedly connected with an extrusion plate (2118), the bottom of the extrusion plate (2118) is slidably connected to the left side of the cross-shaped guide groove (110) opened by the guide groove plate (19), the left side of the inner side of the two groups of the rotating blocks (216) are both rotatably connected to the reciprocating push-pull rod (2120), the right inner wall of the two reciprocating push-pull rods (2120) is rotatably connected to the columnar cross bar (2121), the two columnar cross bars (2121) ) are fixedly connected to the front and rear ends of the two rotating wheels (2122), the outer walls of the two rotating wheels (2122) are slidably connected to the inner walls of the sliding grooves (2119) opened on the inner sides of the two U-shaped plates (213), and the middle part of the outer wall of the columnar cross bar (2121) is rotatably connected to the second inverted L-shaped expansion rod (2123), the bottom left side of the second inverted L-shaped expansion rod (2123) extends to the inner sides of the two C-shaped side plates (217), and the second inverted L-shaped expansion rod (212 3) is fixedly connected to a second expansion plate (2124) on the left side of the bottom, the outer wall of the second expansion plate (2124) is slidably connected to the inner side of the two C-shaped side plates (217), the bottom of the second expansion plate (2124) extends to the bottom of the two C-shaped side plates (217) and is fixedly connected to a second extrusion plate (2125), and the bottom of the second extrusion plate (2125) is slidably connected to the right side of the cross-shaped guide groove (110) opened at the top of the guide groove plate (19).

7. The casting component detection device according to claim 1, characterized in that: The connecting assembly (22) comprises two expanding L-shaped vertical rods (221), the bottoms of the two expanding L-shaped vertical rods (221) are fixedly connected to the inner sides of the tops of the columnar cross bar (2121) and the inverted L-shaped expanding rod (2116), the inner tops of the two expanding L-shaped vertical rods (221) are fixedly connected to the connecting bottom rod (222), the bottom rear sides of the two connecting bottom rods (222) are rotatably connected to the rotating rod (223), the bottoms of the two rotating rods (223) are rotatably connected to the pressure plate connecting blocks (224), the inner sides of the two pressure plate connecting blocks (224) are fixedly connected to the control pressure plate (225), and the left and right sides of the front side of the control pressure plate (225) are fixedly connected to the pressure rod (226).

8. The casting component detection device according to claim 7, characterized in that: The outer sides of the two pressure plate connecting blocks (224) are both provided with pressure plate guide vertical rods (227), the outer sides of the two pressure plate connecting blocks (224) are both slidably connected to the inner sides of the two pressure plate guide vertical rods (227), and the two sides of the outer tops of the two pressure plate guide vertical rods (227) are fixedly connected to two connecting component connecting blocks (228), and the front sides of the two groups of connecting component connecting blocks (228) are both fixedly connected to the two sides of the rear C-shaped side plate (217).

9. The casting component detection device according to claim 1, characterized in that: The detection assembly (23) includes a detection head connection block (231), the rear side of the detection head connection block (231) is fixedly connected to the front middle part of the front C-shaped side plate (217), the bottom of the front side of the detection head connection block (231) is fixedly connected to the detection head (232), the inner wall of the front side of the top of the detection head connection block (231) is fixedly connected to a hydraulic push rod (233), the top of the hydraulic push rod (233) is fixedly connected to an L-shaped baffle (234), the left and right sides of the detection head connection block (231) are fixedly connected to baffle guide side blocks (235), the left and right sides of the L-shaped baffle (234) are slidably connected to the inner sides of the two baffle guide side blocks (235), and the bottom of the L-shaped baffle (234) fits the front bottom of the cross-shaped guide groove (110) opened at the top of the guide groove plate (19).

10. The casting component detection device according to claim 1, characterized in that: The outer sides of the two punching mechanism side plates (31) are fixedly connected with groove side plates (32), the front and rear sides of the inner tops of the two punching mechanism side plates (31) are fixedly connected with columnar upright rod connection blocks (33), the bottoms of the two columnar upright rod connection blocks (33) are fixedly connected with columnar upright rods (34), the middle parts of the inner tops of the two punching mechanism side plates (31) are rotatably connected with L-shaped rotating inclined rods (35), the outer walls of the two L-shaped rotating inclined rods (35) are rotatably connected with V-shaped rotating short rods (36) on both sides close to the punching mechanism side plates (31), the inner bottoms of the two groups of V-shaped rotating short rods (36) are rotatably connected with columnar pressure rods (37), the bottoms of the two columnar pressure rods (37) are fixedly connected with pressure plates (38), and the front and rear sides of the two pressure plates (38) are fixedly connected with pressure plate sliders ( 39), the inner walls of the two groups of pressure plate sliders (39) are slidably connected to the outer walls of the two groups of columnar uprights (34), the bottoms of the two pressure plates (38) are fixedly connected to the conical pressure plate connecting plates (311), the bottoms of the two conical pressure plate connecting plates (311) are fixedly connected to the conical pressure plates (312), the middle part of the bottom of the conical pressure plate (312) is fixedly connected to the punching block (313), the tops of the two L-shaped rotating inclined rods (35) are rotatably connected to the top pressure plate (314), the left and right sides of the top of the top pressure plate (314) are fixedly connected to the rear side of the bottom of the two pressure rods (226), the left and right sides of the top pressure plate (314) are fixedly connected to the inverted L-shaped guide slide rods (315), and the outer walls of the outer sides of the two inverted L-shaped guide slide rods (315) are slidably connected to the middle part of the outer sides of the two groove side plates (32).

Citation Information

Patent Citations

  • A casting component strength detection device

    CN119198333B