Energy-saving type colloid mill for processing raw materials for sauce processing and use method

By designing scraping components and cooling structures in an energy-saving rubber mill for sauce processing, the problem of increased rotor temperature caused by increased material viscosity was solved, achieving the effect of reducing viscosity and temperature, and improving processing efficiency and finished product quality.

CN120571667BActive Publication Date: 2026-04-21ZHOUKOU SHOPKEEPER FOOD CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHOUKOU SHOPKEEPER FOOD CO LTD
Filing Date
2025-06-20
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In existing sauce processing, the increased viscosity of the material during processing leads to a rise in rotor temperature, which affects the quality of the finished product.

Method used

An energy-saving rubber mill was designed, comprising a drive structure, a cooling structure, and a grinding structure. The inner wall of the feed hopper is cleaned by a scraping component, water is sprayed to reduce viscosity, and the temperature of the rotating grinding disc is reduced by circulating coolant.

Benefits of technology

It effectively reduces the viscosity of fluid materials, reduces the temperature rise of the rotating grinding disc, and improves processing efficiency and finished product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120571667B_ABST
    Figure CN120571667B_ABST
Patent Text Reader

Abstract

This invention relates to an energy-saving rubber mill for raw material processing in sauce production and its usage method, belonging to the field of grinding and processing technology. It includes a drive structure, a cooling structure mounted on the drive structure, a grinding structure mounted on the cooling structure, and a feeding structure mounted on the grinding structure. The energy-saving rubber mill and its usage method involve connecting water through a coolant connecting pipe, which drives a rotating fan to rotate. This causes the rotating shaft to drive a cleaning scraper to scrape down the fluid material adhering to the inner wall of the feeding hopper. Simultaneously, the braking arc block and brake switch press together, causing the cleaning scraper to spray a certain amount of water, cleaning the inner wall of the feeding hopper while reducing the viscosity of the fluid material. This reduces the impact of the fluid material's viscosity on the grinding of the fluid material by the fixed and rotating grinding discs. Subsequently, water in the drive water tank flows to the cooling water tank through a flow pipe.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of grinding and processing technology, specifically to an energy-saving rubber mill for raw material processing in sauce production and its usage method. Background Technology

[0002] The processing of sauces requires the raw materials to be processed, which is generally done by grinding them with a colloid mill. This process breaks down large solid particles into fine particles in a fluid state. The colloid mill, also known as a colloid mill, is mainly composed of a rotor and stator made of stainless steel. It has good corrosion resistance and wear resistance, ensuring that the processed materials are free from contamination.

[0003] After processing, the raw materials for sauces cannot reach the required mesh size and need to be ground multiple times. During this process, the raw materials change from large solid particles to small fluid particles, which increases the viscosity of the fluid material. This fluid material may stick to the funnel. Furthermore, the viscosity of the fluid material leads to an increase in the rotational speed required for the grinding process, which further raises the temperature of the rotor. Excessive temperature may cause the raw materials to deteriorate, affecting the quality of the finished product. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide an energy-saving rubber mill for raw material processing in sauce processing and a method of using it, so as to solve the problem of increased viscosity in the material processing process of the prior art, which leads to increased rotor temperature.

[0005] This invention is achieved through the following technical solution:

[0006] An energy-saving rubber mill for raw material processing in sauce production includes a drive structure, a cooling structure mounted on the drive structure, a grinding structure mounted on the cooling structure, and a feeding structure mounted on the grinding structure.

[0007] The feeding structure includes a feeding funnel, inside which a dividing funnel is installed, and the dividing funnel has evenly distributed flow grooves; the grinding structure includes a discharge cavity, on which a qualified discharge port and a circulating discharge port are installed on the outer contour of the discharge cavity, and a qualified filter screen and a circulating filter screen are respectively provided on the qualified discharge port and the circulating discharge port, and the qualified filter screen and the circulating filter screen are a combination of a partition, a filter screen and a sealing cover;

[0008] The cooling structure includes a scraping assembly that slides circumferentially along the inner contour of the feeding hopper. The scraping assembly includes a rotating shaft and a cleaning scraper. The cleaning scraper has an array of water outlet holes on the side near the feeding hopper.

[0009] A cooling water tank is installed at the lower end of the discharge chamber. A coolant outlet is fixedly connected to the cooling water tank. A sliding extrusion plate is slidably connected inside the cooling water tank. A tension spring is provided between the sliding extrusion plate and the coolant outlet. A cooling pipe structure is rotatably connected inside the cooling water tank.

[0010] A connecting block is fixedly connected between the rotating shaft and the cleaning scraper. A connecting pipe is provided inside the rotating shaft, the cleaning scraper and the connecting block. The connecting pipe is connected to the water outlet on the cleaning scraper. A brake switch is slidably connected to the connecting block. A return spring is provided between the brake switch and the connecting block. The brake switch cooperates with the brake arc block.

[0011] Preferably, the drive structure includes a mounting base, on which a drive motor and a bearing seat are respectively mounted. A sealing gasket is installed inside the feeding hopper, and a symmetrically distributed sealing top cover is provided on the sealing gasket. A solid material tube is installed on the lower side of the separating hopper, and a circumferentially arrayed braking arc-shaped block is fixedly connected to the lower end face of the solid material tube.

[0012] Preferably, an adjusting ring is threaded onto the discharge cavity, and an installation top cover is mounted on the adjusting ring. A fixed grinding disc is slidably connected inside the discharge cavity, and the fixed grinding disc is in contact with the adjusting ring. A rotating grinding disc is rotatably connected inside the discharge cavity, and a material dispensing disc is fixedly connected to the lower side of the rotating grinding disc.

[0013] Preferably, the material distribution disc is composed of multiple circumferentially arrayed arc-shaped inclined blocks, the maximum diameter of the material distribution disc is consistent with the inner diameter of the discharge cavity, and the discharge cavity is provided with connecting grooves that communicate with the qualified discharge port and the circulating discharge port, and the circulating discharge port is connected to the feeding funnel.

[0014] Preferably, the cooling pipe structure includes a drive shaft connected to a drive motor, a rotating inlet and outlet water pipe fixedly connected to the drive shaft, a drive ring fixedly connected to the upper end of the rotating inlet and outlet water pipe, and a stable inlet and outlet water pipe rotatably connected to the drive ring and the rotating inlet and outlet water pipe.

[0015] Preferably, a coolant flow channel is provided in both the rotating inlet / outlet pipe and the stable inlet / outlet pipe, and a drain channel is provided in both the rotating inlet / outlet pipe, the stable inlet / outlet pipe, and the transmission ring. A drain inlet is provided on the stable inlet / outlet pipe and connected to the drain channel, a drain outlet is provided on the rotating inlet / outlet pipe and connected to the drain channel, and a coolant inlet is provided on the rotating inlet / outlet pipe and connected to the coolant flow channel.

[0016] Preferably, the inner diameter of the coolant outlet is smaller than the distance between the drain outlet and the coolant inlet, the transmission ring is fixedly connected to the material distribution disc, and the stable inlet and outlet water pipes are rotatably connected to the rotating grinding disc.

[0017] The feeding hopper is fixedly connected to a circumferentially arrayed mounting rod, and a driving water tank is mounted on the mounting rod. A driving feed assembly is rotatably connected inside the driving water tank. The driving feed assembly includes a rotating fan that rotates inside the driving water tank. The rotating fan has a feed port. A limiting ring that is rotatably connected to the rotating fan is fixedly connected inside the driving water tank. The limiting ring has a notch that matches the feed port.

[0018] The rotating shaft is fixedly connected to the rotating fan, the rotating shaft is rotatably connected to the drive water tank and the sealing gasket, the connecting pipe is connected to the inlet, the drive water tank is provided with a coolant connecting pipe, and a flow pipe connects the drive water tank and the cooling water tank.

[0019] The present invention also provides a method for using an energy-saving rubber mill for raw material processing in sauce production, comprising the following steps:

[0020] S1. The staff adds the material to be processed into the feeding funnel. The added solid or fluid material is separated by the separating funnel and the flow channel on the separating funnel. Then the material is subjected to rubber grinding between the fixed grinding disc and the rotating grinding disc. The material after the first rubber grinding is returned to the feeding funnel through the circulation outlet for further processing. During multiple processing, qualified fluid material flows out through the qualified outlet, and the remaining material is processed again.

[0021] S2. When the material is processed into a fluid, the viscosity increases, and it is easy for the material to stick to the wall during the flow from the feeding hopper to the discharge chamber. The inner wall of the feeding hopper is cleaned by the cleaning scraper. At the same time, the cooperation of the brake switch and the brake arc block makes the cleaning scraper spray a certain amount of water while scraping to reduce the viscosity of the fluid material and reduce the temperature of the rotating grinding disc and the fixed grinding disc.

[0022] S3. During processing, water in the cooling water tank is squeezed into the coolant flow channel by the sliding extrusion plate, and then enters the interior of the rotating grinding disc for cooling. The water is cooled from the inside of the rotating grinding disc. The relative rotation between the rotating grinding disc and the stable inlet and outlet water pipes makes the water flow more evenly contact the inner wall of the rotating grinding disc, and then returns to the cooling water tank through the drain inlet and drain outlet.

[0023] The beneficial effects of this invention are as follows:

[0024] This invention relates to an energy-saving rubber mill for raw material processing in sauce manufacturing and its operating method. Water is introduced through a coolant connection pipe, driving a rotating fan. This rotating fan, along with a cleaning scraper, scrapes the fluid material adhering to the inner wall of the feeding hopper. Simultaneously, the braking arc block and brake switch press the scraper, causing it to spray a certain amount of water. This cleans the inner wall of the feeding hopper while reducing the viscosity of the fluid material. This reduces the impact of the fluid material's viscosity on the grinding process between the fixed and rotating grinding discs. Water from the water tank then flows through a flow pipe to the cooling water tank, where it is pressed into the rotating grinding disc by the sliding extrusion plate. This allows for heat exchange, lowering the temperature of the rotating grinding disc and preventing overheating that could alter the quality of the fluid material.

[0025] Other advantages, objectives, and features of the invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination, or may be learned from practice of the invention. The objectives and other advantages of the invention can be realized and obtained through the following description. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the driving structure of the present invention;

[0028] Figure 3 This is a schematic diagram of the material feeding structure of the present invention;

[0029] Figure 4 This is a schematic diagram of the grinding structure of the present invention;

[0030] Figure 5 This is a cross-sectional view of the grinding structure of the present invention;

[0031] Figure 6 This is a schematic diagram of the cooling structure of the present invention;

[0032] Figure 7 This is a cross-sectional view of the drive water tank of the present invention;

[0033] Figure 8 This is a schematic diagram showing the connection between the rotating grinding disc and the cooling pipe structure of the present invention;

[0034] Figure 9 This is a cross-sectional view of the cooling pipe structure of the present invention;

[0035] Figure 10 This is a schematic diagram of the drive compensation structure of the present invention;

[0036] Figure 11This is a schematic diagram of the scraping component of the present invention;

[0037] Figure 12 This is a cross-sectional view of the connecting block of the present invention.

[0038] In the diagram: 1. Drive structure; 11. Mounting base; 12. Drive motor; 13. Support seat;

[0039] 2. Feeding structure; 21. Feeding funnel; 22. Sealed top cover; 23. Sealing gasket; 24. Dividing funnel; 25. Solid material tube; 26. Braking arc block;

[0040] 3. Grinding structure; 31. Discharge chamber; 32. Top cover installation; 33. Adjusting ring; 34. Qualified discharge port; 35. Circulating discharge port; 36. Qualified filter screen; 37. Circulating filter screen; 38. Fixed grinding disc; 39. Rotating grinding disc; 310. Distributing plate;

[0041] 4. Cooling structure; 41. Cooling water tank; 42. Drive water tank; 43. Flow pipe;

[0042] 44. Cooling pipe structure; 441. Drive shaft; 442. Rotating inlet and outlet water pipes; 443. Stabilizing inlet and outlet water pipes; 444. Drive ring; 445. Coolant flow channel; 446. Drain inlet; 447. Drain channel; 448. Drain outlet; 449. Coolant inlet;

[0043] 45. Sliding extrusion plate; 46. Tension spring;

[0044] 47. Scraper assembly; 471. Rotating shaft; 472. Cleaning scraper; 473. Connecting block; 474. Connecting pipe; 475. Brake switch; 476. Return spring;

[0045] 48. Drive feed assembly; 481. Rotating fan; 482. Feed port; 483. Limiting ring; 49. Coolant connecting pipe; 410. Mounting rod; 411. Coolant outlet. Detailed Implementation

[0046] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0047] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0048] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0049] In the above description of the present invention, it should be noted that the terms "one side," "the other side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is conventionally placed during use. These terms are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0050] Furthermore, terms such as "identical" do not imply that components must be absolutely identical; minor differences are permissible. The term "perpendicular" simply means that the positional relationship between components is more perpendicular than "parallel," not that the structure must be perfectly perpendicular; a slight tilt is acceptable.

[0051] Please see Figures 1 to 12 This invention provides a technical solution: an energy-saving rubber mill for raw material processing in sauce manufacturing. It includes a drive structure 1, a cooling structure 4 mounted on the drive structure 1, a grinding structure 3 mounted on the cooling structure 4, and a feeding structure 2 mounted on the grinding structure 3.

[0052] The feeding structure 2 includes a feeding funnel 21, inside which a dividing funnel 24 is installed, and the dividing funnel 24 has evenly distributed flow grooves; the grinding structure 3 includes a discharge chamber 31, on which a qualified discharge port 34 and a circulating discharge port 35 are installed on the outer contour of the discharge chamber 31, and a qualified filter screen 36 and a circulating filter screen 37 are respectively provided on the qualified discharge port 34 and the circulating discharge port 35, and the qualified filter screen 36 and the circulating filter screen 37 are a combination of a partition, a filter screen and a sealing cover;

[0053] The cooling structure 4 includes a scraping assembly 47 that slides circumferentially along the inner contour of the feeding hopper 21. The scraping assembly 47 includes a rotating shaft 471 and a cleaning scraper 472. The cleaning scraper 472 has an array of water outlet holes on the side near the feeding hopper 21.

[0054] A cooling water tank 41 is installed at the lower end of the discharge chamber 31. A coolant outlet 411 is fixedly connected to the cooling water tank 41. A sliding extrusion plate 45 is slidably connected inside the cooling water tank 41. A tension spring 46 is provided between the sliding extrusion plate 45 and the coolant outlet 411. A cooling pipe structure 44 is rotatably connected inside the cooling water tank 41.

[0055] A connecting block 473 is fixedly connected between the rotating shaft 471 and the cleaning scraper 472. A connecting pipe 474 is provided in the rotating shaft 471, the cleaning scraper 472 and the connecting block 473. The connecting pipe 474 is connected to the water outlet on the cleaning scraper 472. A brake switch 475 is slidably connected on the connecting block 473. A return spring 476 is provided between the brake switch 475 and the connecting block 473. The brake switch 475 cooperates with the brake arc block 26.

[0056] Using the above method: the staff adds the material to be processed into the feeding funnel 21, then starts the drive motor 12. The material to be processed is then separated through the feeding funnel 21 and the separating funnel 24. Since the separating funnel 24 has a flow channel, the added solid or fluid material enters the grinding structure 3 through the feeding funnel 21 and the separating funnel 24 for gel grinding. Since the material may not reach the required mesh size after one gel grinding, it needs to be processed multiple times. By setting and adjusting the qualified filter screen 36 and the circulating filter screen 37 in the qualified discharge port 34 and the circulating discharge port 35, and replacing the qualified filter screen 36 with a baffle, the material can only enter the feeding funnel 21 through the circulating discharge port 35 for gel grinding again. After multiple processing, the qualified filter screen 36 and the circulating filter screen 37 are replaced so that the qualified material flows through the qualified filter screen 36 to the qualified discharge port 34, and the unqualified material is reprocessed through the circulating discharge port 35. This avoids the need for manual addition of materials, improves processing efficiency, and achieves the purpose of energy saving.

[0057] Meanwhile, as the viscosity of the fluid increases after the material undergoes gel grinding, it will adhere to the inner wall of the feeding hopper 21. The increased viscosity will also cause the gel grinding process to generate higher temperatures. Therefore, a cleaning scraper 472 is installed on the inner contour of the feeding hopper 21 to scrape off the fluid material on the inner wall of the feeding hopper 21. At the same time, some water is added indirectly to reduce the viscosity of the fluid material during gel grinding and lower the temperature generated by the gel grinding, thereby achieving energy saving.

[0058] Please see Figure 2 and 3The drive structure 1 includes a mounting base 11, on which a drive motor 12 and a bearing seat 13 are respectively mounted. A sealing gasket 23 is installed inside the feeding hopper 21. A symmetrically distributed sealing top cover 22 is provided on the sealing gasket 23. A solid material tube 25 is installed on the lower side of the dividing hopper 24. A circumferentially arrayed braking arc blocks 26 are fixedly connected to the lower end face of the solid material tube 25.

[0059] Using the above method: Since the fixed grinding disc 38 is connected to the rotating grinding disc 39 and the feeding hopper 21 and the solid material pipe 25, the material may splash out of the feeding hopper 21 during the grinding process. By setting a closed top cover 22, the material that may splash out is blocked in the feeding hopper 21, thus avoiding material waste.

[0060] Please see Figure 4 and 5 An adjusting ring 33 is threadedly connected to the discharge chamber 31, and an installation top cover 32 is installed on the adjusting ring 33. A fixed grinding disc 38 is slidably connected inside the discharge chamber 31, and the fixed grinding disc 38 is in contact with the adjusting ring 33. A rotating grinding disc 39 is rotatably connected inside the discharge chamber 31, and a material distribution disc 310 is fixedly connected to the lower side of the rotating grinding disc 39.

[0061] The material distribution disc 310 is composed of multiple circumferentially arrayed arc-shaped inclined blocks. The maximum diameter of the material distribution disc 310 is consistent with the inner diameter of the discharge cavity 31. The discharge cavity 31 is provided with connecting grooves that are connected to the qualified discharge port 34 and the circulating discharge port 35. The circulating discharge port 35 is connected to the discharge funnel 21.

[0062] By adopting the above method, the material distribution disc 310 is designed as an arc-shaped inclined block, which reduces the squeezing force on the fluid material during the rotation of the material distribution disc 310, thereby reducing the squeezing between the fluid material and the qualified filter screen 36 or the circulating filter screen 37, and avoiding the material squeezing from affecting the quality of the finished product.

[0063] Please see Figures 6 to 9 The cooling pipe structure 44 includes a drive shaft 441 connected to the drive motor 12. A rotating inlet and outlet water pipe 442 is fixedly connected to the drive shaft 441. A drive ring 444 is fixedly connected to the upper end of the rotating inlet and outlet water pipe 442. The drive ring 444 and the rotating inlet and outlet water pipe 442 are rotatably connected to a stable inlet and outlet water pipe 443.

[0064] A coolant flow channel 445 is provided in both the rotating inlet / outlet pipe 442 and the stable inlet / outlet pipe 443. A drain channel 447 is provided in both the rotating inlet / outlet pipe 442, the stable inlet / outlet pipe 443 and the transmission ring 444. A drain inlet 446 connected to the drain channel 447 is provided on the stable inlet / outlet pipe 443. A drain outlet 448 connected to the drain channel 447 is provided on the rotating inlet / outlet pipe 442. A coolant inlet 449 connected to the coolant flow channel 445 is provided on the rotating inlet / outlet pipe 442.

[0065] The above method is adopted: by opening a coolant flow channel 445, a drain inlet 446, a drain trough 447, a drain outlet 448, and a coolant inlet 449, water flows through the drain inlet 446, the drain outlet 448, and the coolant inlet 449, passing through the coolant flow channel 445 and the drain trough 447 to form a circulation path. The tension spring 46 pulls the sliding extrusion plate 45 to extrude water in the coolant tank 41, so that the water flows continuously in the coolant flow channel 445 and the drain trough 447, cooling the rotating grinding disc 39 without affecting the rotation of the rotating grinding disc 39.

[0066] Please see Figures 7 to 10 The inner diameter of the coolant outlet 411 is smaller than the distance between the drain outlet 448 and the coolant inlet 449. The transmission ring 444 is fixedly connected to the material distribution disc 310, and the stable inlet and outlet water pipes 443 are rotatably connected to the rotating grinding disc 39.

[0067] A circumferentially arrayed mounting rod 410 is fixedly connected to the feeding hopper 21. A drive water tank 42 is mounted on the mounting rod 410. A drive feeding assembly 48 is rotatably connected inside the drive water tank 42. The drive feeding assembly 48 includes a rotating fan 481 that rotates inside the drive water tank 42. A feeding port 482 is provided on the rotating fan 481. A limiting ring 483 that is rotatably connected to the rotating fan 481 is fixedly connected inside the drive water tank 42. A notch that is consistent with the feeding port 482 is provided on the limiting ring 483.

[0068] The rotating shaft 471 is fixedly connected to the rotating fan 481. The rotating shaft 471 is rotatably connected to the drive water tank 42 and the sealing gasket 23. The connecting pipe 474 is connected to the inlet 482. The drive water tank 42 is provided with a coolant connecting pipe 49. The drive water tank 42 and the cooling water tank 41 are connected by a flow pipe 43.

[0069] By adopting the above method: since the inner diameter of the coolant outlet 411 is smaller than the distance between the drain outlet 448 and the coolant inlet 449, the pressure of the sliding extrusion plate 45 pressing the water flow in the cooling water tank 41 is affected by the amount of water in the cooling water tank 41. This, in turn, works with the coolant outlet 411 to adjust the total amount of water in the cooling water tank 41, preventing the water flow from stopping in the coolant flow channel 445 and the drain channel 447.

[0070] The feed inlet 482 is connected to the rotating shaft 471. The connection time between the feed inlet 482 and the water flow in the drive water tank 42 is controlled by the limiting ring 483, thereby controlling the amount of water entering the scraping component 47. This prevents excessive water from mixing with the fluid material, which would reduce the concentration of the fluid material and cause a decline in product quality.

[0071] By cooperating with the connecting pipe 474 and the braking arc block 26, the water sprayed from the connecting pipe 474 onto the inner wall of the feed hopper 21 is regulated. In conjunction with the inlet 482 and the limiting ring 483, the water flow in the connecting pipe 474 is regulated, thereby further preventing excessive water flow.

[0072] The present invention also provides a method for using an energy-saving rubber mill for raw material processing in sauce production, comprising the following steps:

[0073] S1. The staff adds the material to be processed into the feeding funnel 21. The added solid or fluid material is separated by the separating funnel 24 and the flow channel on the separating funnel 24. Then, driven by the drive motor 12, the material is made to be ground between the fixed grinding disc 38 and the rotating grinding disc 39. By replacing the qualified filter screen 36 with a baffle and the circulating filter screen 37 with a sealing cover, the material after the first grinding can only return to the feeding funnel 21 through the circulating outlet 35 for further processing. After a certain number of processing times, the qualified filter screen 36 is replaced with a filter screen, so that the qualified fluid material flows out through the qualified outlet 34, and the remaining material is processed again.

[0074] S2. When the material is processed into a fluid, its viscosity increases, and it is easy for it to stick to the wall during the process of flowing from the feeding funnel 21 to the discharge chamber 31. The cleaning scraper 472 scrapes the inner wall of the feeding funnel 21 to accelerate the speed of the fluid material entering the discharge chamber 31. At the same time, the cooperation of the brake switch 475 and the brake arc block 26 causes the cleaning scraper 472 to spray a certain amount of water onto the inner wall of the feeding funnel 21 while scraping, so as to reduce the viscosity of the fluid material, accelerate the speed of the fluid material grinding, and reduce the temperature of the rotating grinding disc 39 and the fixed grinding disc 38 during the grinding.

[0075] S3. During processing, the sliding extrusion plate 45 is pulled down by the tension spring 46, squeezing the water in the cooling water tank 41 into the coolant flow channel 445, and then into the rotating grinding disc 39. The rotating grinding disc 39 is cooled from the inside. At the same time, due to the relative rotation between the rotating grinding disc 39 and the stable inlet and outlet water pipes 443, the water flowing into the rotating grinding disc 39 can contact the inner wall of the rotating grinding disc 39 more evenly, and the contact time between the water flow and the rotating grinding disc 39 is extended. Then, the water returns to the cooling water tank 41 through the drain inlet 446 and the drain outlet 448.

[0076] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. An energy-saving rubber mill for raw material processing in sauce production, comprising a drive structure (1), a cooling structure (4) mounted on the drive structure (1), a grinding structure (3) mounted on the cooling structure (4), and a feeding structure (2) mounted on the grinding structure (3), characterized in that: in, The feeding structure (2) includes a feeding funnel (21), and a dividing funnel (24) is installed inside the feeding funnel (21). The dividing funnel (24) has evenly distributed flow grooves. The grinding structure (3) includes a discharge chamber (31), and a qualified discharge port (34) and a circulating discharge port (35) are installed on the outer contour of the discharge chamber (31). The qualified discharge port (34) and the circulating discharge port (35) are respectively provided with a qualified filter screen (36) and a circulating filter screen (37). The qualified filter screen (36) and the circulating filter screen (37) are a combination of a partition, a filter screen and a sealing cover. The cooling structure (4) includes a scraping assembly (47) that slides circumferentially within the inner contour of the feeding hopper (21). The scraping assembly (47) includes a rotating shaft (471) and a cleaning scraper (472). The cleaning scraper (472) has an array of water outlet holes on the side near the feeding hopper (21). A cooling water tank (41) is installed at the lower end of the discharge chamber (31). A coolant outlet (411) is fixedly connected to the cooling water tank (41). A sliding extrusion plate (45) is slidably connected inside the cooling water tank (41). A tension spring (46) is provided between the sliding extrusion plate (45) and the coolant outlet (411). A cooling pipe structure (44) is rotatably connected inside the cooling water tank (41). A connecting block (473) is fixedly connected between the rotating shaft (471) and the cleaning scraper (472). A connecting pipe (474) is provided in the rotating shaft (471), the cleaning scraper (472) and the connecting block (473). The connecting pipe (474) is connected to the water outlet on the cleaning scraper (472). A brake switch (475) is slidably connected on the connecting block (473). A return spring (476) is provided between the brake switch (475) and the connecting block (473). The brake switch (475) cooperates with the brake arc block (26).

2. The energy-saving rubber mill for raw material processing in sauce production according to claim 1, characterized in that: The drive structure (1) includes a mounting base (11), on which a drive motor (12) and a bearing seat (13) are respectively mounted. A sealing gasket (23) is installed inside the feeding hopper (21), and a symmetrically distributed sealing top cover (22) is provided on the sealing gasket (23). A solid material tube (25) is installed on the lower side of the dividing hopper (24), and a circumferentially arrayed braking arc block (26) is fixedly connected to the lower end face of the solid material tube (25).

3. The energy-saving rubber mill for raw material processing in sauce production according to claim 2, characterized in that: An adjusting ring (33) is threaded onto the discharge cavity (31), and an installation top cover (32) is installed on the adjusting ring (33). A fixed grinding disc (38) is slidably connected inside the discharge cavity (31), and the fixed grinding disc (38) is in contact with the adjusting ring (33). A rotating grinding disc (39) is rotatably connected inside the discharge cavity (31), and a material distribution disc (310) is fixedly connected to the lower side of the rotating grinding disc (39).

4. The energy-saving rubber mill for raw material processing in sauce production according to claim 3, characterized in that: The material distribution disk (310) is composed of multiple circumferentially arrayed arc-shaped inclined blocks. The maximum diameter of the material distribution disk (310) is consistent with the inner diameter of the discharge cavity (31). The discharge cavity (31) is provided with connecting grooves that communicate with the qualified discharge port (34) and the circulating discharge port (35). The circulating discharge port (35) is connected to the discharge funnel (21).

5. The energy-saving rubber mill for raw material processing in sauce production according to claim 4, characterized in that: The cooling pipe structure (44) includes a transmission shaft (441) connected to the drive motor (12). A rotating inlet and outlet water pipe (442) is fixedly connected to the transmission shaft (441). A transmission ring (444) is fixedly connected to the upper end of the rotating inlet and outlet water pipe (442). The transmission ring (444) and the rotating inlet and outlet water pipe (442) are rotatably connected to a stable inlet and outlet water pipe (443).

6. The energy-saving rubber mill for raw material processing in sauce production according to claim 5, characterized in that: The rotating inlet / outlet pipe (442) and the stable inlet / outlet pipe (443) are provided with a coolant flow channel (445). The rotating inlet / outlet pipe (442), the stable inlet / outlet pipe (443) and the transmission ring (444) are provided with a drain channel (447). The stable inlet / outlet pipe (443) is provided with a drain inlet (446) connected to the drain channel (447). The rotating inlet / outlet pipe (442) is provided with a drain outlet (448) connected to the drain channel (447). The rotating inlet / outlet pipe (442) is provided with a coolant inlet (449) connected to the coolant flow channel (445).

7. The energy-saving rubber mill for raw material processing in sauce production according to claim 6, characterized in that: The inner diameter of the coolant outlet (411) is smaller than the distance between the drain outlet (448) and the coolant inlet (449). The transmission ring (444) is fixedly connected to the material distribution dial (310). The stable inlet and outlet water pipe (443) is rotatably connected to the rotating grinding disc (39). The feeding hopper (21) is fixedly connected to a mounting rod (410) arranged in a circumferential array. A driving water tank (42) is mounted on the mounting rod (410). A driving feed assembly (48) is rotatably connected inside the driving water tank (42). The driving feed assembly (48) includes a rotating fan (481) that rotates inside the driving water tank (42). A feed inlet (482) is provided on the rotating fan (481). A limiting ring (483) that is rotatably connected to the rotating fan (481) is fixedly connected inside the driving water tank (42). A notch that is consistent with the feed inlet (482) is provided on the limiting ring (483). The rotating shaft (471) is fixedly connected to the rotating fan (481), the rotating shaft (471) is rotatably connected to the driving water tank (42) and the sealing gasket (23), the connecting pipe (474) is connected to the inlet (482), the driving water tank (42) is provided with a coolant connecting pipe (49), and the driving water tank (42) and the cooling water tank (41) are connected by a flow pipe (43).

8. A method of using an energy-saving rubber mill for raw material processing in sauce processing, as described in claim 7, characterized in that: Includes the following steps: S1. The staff adds the material to be processed into the feeding funnel (21). The added solid or fluid material is separated by the separating funnel (24) and the flow channel on the separating funnel (24). Then the material is ground between the fixed grinding disc (38) and the rotating grinding disc (39). The material after the first grinding is returned to the feeding funnel (21) through the circulation outlet (35) for further processing. During multiple processing, qualified fluid material flows out through the qualified outlet (34), and the remaining material is processed again. S2. When the material is processed into a fluid, the viscosity increases, and the wall adhesion phenomenon is likely to occur during the flow from the feeding funnel (21) to the discharge chamber (31). The inner wall of the feeding funnel (21) is cleaned by the cleaning scraper (472). At the same time, the cooperation of the brake switch (475) and the brake arc block (26) makes the cleaning scraper (472) spray a certain amount of water while scraping, so as to reduce the viscosity of the fluid material and reduce the temperature of the rotating grinding disc (39) and the fixed grinding disc (38). S3. During processing, water in the cooling water tank (41) is squeezed into the coolant flow channel (445) by the sliding extrusion plate (45), and then enters the interior of the rotating grinding disc (39) for cooling. The water is cooled from the interior of the rotating grinding disc (39). The relative rotation between the rotating grinding disc (39) and the stable inlet and outlet water pipes (443) makes the water flow more evenly contact the inner wall of the rotating grinding disc (39), and then returns to the cooling water tank (41) through the drain inlet (446) and drain outlet (448).

Citation Information

Patent Citations

  • Colloid mill

    CN207533305U

  • Feed arrangement of chemical drug colloid mill for suspension

    CN208066521U

  • Colloid mill convenient to clean

    CN216025451U