Microswitch sealing cap assembling machine

Through the automated assembly line of the micro switch seal cap assembly machine, the problems of low assembly efficiency and unstable quality in the prior art are solved, and efficient and stable assembly effect is achieved.

CN120572307APending Publication Date: 2025-09-02HUIZHOU GUANYI PRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202410860457.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-09-02

AI Technical Summary

Technical Problem

The assembly efficiency of existing micro switches is low, unstable in quality and low pass rate, mainly due to the limitations of manual or equipment assembly methods.

Method used

A micro switch sealing cap assembly machine is used, including a turntable, a loading mechanism, a rubber shell loading mechanism, a sealing cap loading mechanism, a riveting mechanism and a discharge mechanism. The rubber shell and a sealing cap are assembled through an automated assembly line, and a testing mechanism is introduced during the assembly process to ensure quality.

Benefits of technology

Automatic assembly of the rubber shell and sealing cap is realized, which improves assembly efficiency and assembly qualification rate, and ensures the stability of assembly quality.

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Abstract

A microswitch sealing cap assembling machine disclosed by the present invention comprises a turntable, a press spring feeding mechanism, a rubber shell feeding mechanism, a sealing cap feeding mechanism, a riveting mechanism and a discharging mechanism, a plurality of jigs are arranged on the turntable at intervals, the jigs are provided with assembling grooves, and the bottoms of the assembling grooves are provided with press spring top blocks. The press spring feeding mechanism, the rubber shell feeding mechanism, the sealing cap feeding mechanism, the riveting mechanism and the discharging mechanism are sequentially arranged on the periphery of the rotary disc in a surrounding mode in the assembling direction, a press fitting mechanism and a detection mechanism are arranged between the sealing cap feeding mechanism and the riveting mechanism, and the press fitting mechanism is located in front of the detection mechanism. According to the microswitch sealing cap assembling machine, automatic feeding and automatic assembling of a presser, a rubber shell and a sealing cap are achieved through the presser feeding mechanism, the rubber shell feeding mechanism, the sealing cap feeding mechanism, the press-fitting mechanism and the riveting mechanism, then sorting and discharging are conducted through the discharging mechanism, and therefore the automation degree and the assembling efficiency are improved; and the assembly quality and the qualified rate are ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of micro switch assembly, in particular to a micro switch sealing cap assembly machine. Background Art

[0002] A micro switch has a small contact spacing and a snap-action mechanism. It switches with a specified travel and force. It is enclosed in a housing with an external actuator. Because the contact spacing is relatively small, it is called a micro switch. Micro switches are widely used in electronic equipment, instrumentation, mining, power systems, household appliances, electrical equipment, and military applications such as aerospace, aviation, and ships.

[0003] During the production of a micro switch (G304D model), the actuator, housing, and sealing cap need to be assembled. However, in the existing technology, the actuator and housing are generally assembled manually or by equipment. The sealing cap is then placed on the actuator manually or by equipment. Finally, a hot riveting machine is used to heat-rivet the sealing cap and housing to achieve the assembly of the actuator, housing, and sealing cap. However, this assembly method has problems such as low assembly efficiency, unstable assembly quality, and low assembly qualification rate. Summary of the Invention

[0004] The object of the present invention is to provide a micro switch sealing cap assembly machine with high assembly efficiency and guaranteed assembly qualification rate.

[0005] To solve the above technical problems, the present invention can be implemented by adopting the following technical solutions: A micro switch sealing cap assembly machine includes a turntable, a snap-on feeding mechanism, a plastic shell feeding mechanism, a sealing cap feeding mechanism, a riveting mechanism and a blanking mechanism. A plurality of jigs are arranged at intervals on the turntable, and an assembly groove is provided on the jig. The bottom of the assembly groove has a snap-on top block. The snap-on feeding mechanism, the plastic shell feeding mechanism, the sealing cap feeding mechanism, the riveting mechanism and the blanking mechanism are sequentially arranged around the periphery of the turntable along the assembly direction. A pressing mechanism and a detection mechanism are provided between the sealing cap feeding mechanism and the riveting mechanism, and the pressing mechanism is located in front of the detection mechanism along the assembly direction.

[0006] In one embodiment, the press-seal feeding mechanism includes a press-seal conveying channel, a press-seal dislocation plate and a press-seal transport module. The press-seal dislocation plate is arranged at the tail end of the press-seal conveying channel, and a press-seal dislocation groove is opened on the press-seal dislocation plate. A press-seal suction nozzle is provided on the press-seal transport module, and the press-seal transport module drives the press-seal suction nozzle to move back and forth between the press-seal dislocation groove and the jig.

[0007] In one embodiment, the plastic shell feeding mechanism includes a plastic shell conveying channel, a plastic shell dislocation plate and a plastic shell handling module. The plastic shell dislocation plate is arranged at the tail end of the plastic shell conveying channel, and a plastic shell dislocation groove is arranged on the plastic shell dislocation plate. The plastic shell handling module is provided with a plastic shell suction nozzle, and the plastic shell handling module drives the plastic shell suction nozzle to move back and forth between the plastic shell dislocation groove and the fixture.

[0008] In one embodiment, the sealing cap loading mechanism includes a sealing cap conveying channel, a swing unit, a sealing cap transporting module, a sleeve unit and a first lifting cylinder. The swing unit is located at the tail end of the sealing cap conveying channel. The sealing cap transporting module is provided with a sealing cap suction nozzle and a transfer unit. The first lifting cylinder acts on the push-button top block to lift the push-button top block. The sealing cap transporting module drives the sealing cap suction nozzle to move back and forth between the swing unit and the sleeve unit, and drives the transfer unit to move back and forth between the sleeve unit and the jig.

[0009] In one embodiment, the swing unit includes a swing cylinder and a swing plate. The middle part of the swing plate is rotatably connected to the sealing cap conveying channel, one end of the swing plate is connected to the swing cylinder, and the other end is provided with a swing groove. The swing cylinder drives the swing plate to swing, thereby connecting or misaligning the swing groove with the tail end of the sealing cap conveying channel.

[0010] In one embodiment, the socket unit includes a socket seat, a socket needle, a socket lifting cylinder and a socket clamping cylinder. The socket needle passes through the socket seat and is connected to a socket driving cylinder. The socket driving cylinder drives the socket needle to move along the socket seat, and the upper part of the socket needle has a needle head. The socket lifting cylinder is arranged on one side of the socket seat, and the socket clamping cylinder is connected to the socket lifting cylinder and cooperates with the socket needle.

[0011] In one embodiment, the adapter unit includes an adapter column, an adapter drive cylinder and an adapter sleeve. The adapter column and the adapter drive cylinder are respectively installed on the sealing cap handling module. The adapter sleeve passes through the adapter column and is connected to the adapter drive cylinder. The adapter drive cylinder drives the adapter sleeve to move along the adapter column, and the outer diameter of the adapter sleeve is the same as the outer diameter of the sleeve needle.

[0012] In one embodiment, the riveting mechanism includes a riveting drive, a hot riveting unit and a second pushing cylinder. The hot riveting unit is connected to the riveting drive, and a riveting head is provided on the hot riveting unit. The riveting drive drives the hot riveting unit to move, thereby moving the riveting head toward the jig. The second pushing cylinder acts on the push-lock top block to lift the push-lock top block.

[0013] In one embodiment, the unloading mechanism includes a unloading and transporting module, a good product channel, a defective product channel, a material dividing rotary cylinder and a material dividing plate. The unloading and transporting module is provided with an unloading clamp. The material dividing plate is located between the good product channel and the defective product channel and is connected to the material dividing rotary cylinder. The material dividing rotary cylinder drives the material dividing plate to close the good product channel or the defective product channel.

[0014] In one embodiment, the press-fitting mechanism includes a press-fitting cylinder and a third ejecting cylinder. The press-fitting cylinder is connected to a press-fitting head. The press-fitting cylinder drives the press-fitting head to move toward the fixture. The third ejecting cylinder acts on the push-fitting block to lift the push-fitting block. Beneficial effects

[0015] The sealing cap assembly machine of the micro switch of the present invention, when assembling, the turntable drives the jig to rotate, and the press pin feeding mechanism transports the press pin to the assembly groove of the jig, the press pin top block limits the bottom of the press pin, and then the plastic shell feeding mechanism transports the plastic shell to the assembly groove for assembly with the press pin, and the sealing cap feeding mechanism transports the sealing cap to the assembly groove and sleeves the sealing cap on the press pin. After the sealing cap is sleeved on the press pin, the upper end of the sealing cap will be pressed into the clamping groove of the press pin by the pressing mechanism, so that the sealing cap and the press pin are clamped, and then the bottom end of the sealing cap is hot-riveted to the top of the plastic shell by the riveting mechanism, thereby completing the assembly of the press pin, the plastic shell and the sealing cap, and before the sealing cap and the plastic shell are riveted, they will be inspected by the detection mechanism, and finally the assembled products will be sorted and unloaded by the unloading mechanism, finally, the automatic assembly of the press pin, the plastic shell and the sealing cap is realized, the degree of automation and assembly efficiency are improved, the assembly quality is ensured, and the assembly qualification rate is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of a micro switch sealing cap assembly machine according to the present invention; Figure 2 A top view of the micro switch sealing cap assembly machine of the present invention; Figure 3 Schematic diagram of a jig for assembling a micro switch sealing cap of the present invention; Figure 4 This is a cross-sectional view of a jig for assembling a micro switch sealing cap of the present invention; Figure 5 Schematic diagram of the button feeding mechanism of the micro switch sealing cap assembly machine of the present invention; Figure 6 Schematic diagram of the push-button dislocation plate of the micro switch sealing cap assembly machine of the present invention; Figure 7 Schematic diagram of the plastic shell feeding mechanism of the micro switch sealing cap assembly machine of the present invention; Figure 8 Schematic diagram of the plastic shell dislocation plate of the micro switch sealing cap assembly machine of the present invention; Figure 9 Schematic diagram of the sealing cap feeding mechanism of the micro switch sealing cap assembly machine of the present invention; Figure 10 Schematic diagram of the swing unit of the micro switch sealing cap assembly machine of the present invention; Figure 11 Schematic diagram of the sleeve unit of the micro switch sealing cap assembly machine of the present invention; Figure 12 Schematic diagram of the sleeve pin of the micro switch sealing cap assembly machine of the present invention; Figure 13 Schematic diagram of the adapter unit of the micro switch sealing cap assembly machine of the present invention; Figure 14 Schematic diagram of the riveting mechanism of the micro switch sealing cap assembly machine of the present invention; Figure 15 Schematic diagram of the blanking mechanism of the micro switch sealing cap assembly machine of the present invention; Figure 16 Schematic diagram of the press-fitting mechanism of the micro switch sealing cap assembly machine of the present invention; Figure 17 This is a schematic diagram of the assembly of the button, plastic shell and sealing cap of the present invention.

[0017] As shown in the attached figure: 100, turntable; 110, fixture; 111, assembly slot; 112, push-button top block; 200, press feed mechanism; 210, press conveying channel; 220, press dislocation plate; 221, press dislocation slot; 230, press transport module; 240, press nozzle; 300, plastic shell feeding mechanism; 310, plastic shell conveying channel; 320, plastic shell dislocation plate; 321, plastic shell dislocation groove; 330, plastic shell handling module; 340, plastic shell suction nozzle; 400, sealing cap feeding mechanism; 410, sealing cap conveying channel; 420, swing unit; 421, swing cylinder; 422, swing plate; 123, swing trough; 430, sealing cap handling module; 440, socket unit; 441, socket seat; 442, socket needle; 442a, needle head; 443, socket lifting cylinder; 444, socket clamping cylinder; 445, socket drive cylinder; 450, first ejecting cylinder; 460, sealing cap suction nozzle; 470, adapter unit; 471, adapter column; 472, adapter drive cylinder; 473, adapter sleeve; 500, riveting mechanism; 510, riveting drive member; 520, hot riveting unit; 530, second push cylinder; 540, riveting head; 600, unloading mechanism; 610, unloading and handling module; 620, good product channel; 630, defective product channel; 640, material separation rotary cylinder; 650, material separation plate; 660, unloading clamp; 700, press-fitting mechanism; 710, press-fitting cylinder; 720, third ejecting cylinder; 730, press-fitting head; 800, testing agency; 10. Button; 11. Card slot; 20. Plastic shell; 30. Sealing cap. DETAILED DESCRIPTION

[0018] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only."

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention pertains. The terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] See also Figures 1 to 4 、 Figure 17A micro switch sealing cap assembly machine includes a turntable 100, a snap-on feeding mechanism 200, a plastic shell feeding mechanism 300, a sealing cap feeding mechanism 400, a riveting mechanism 500 and a blanking mechanism 600. A plurality of jigs 110 are arranged at intervals on the turntable 100, and an assembly groove 111 is provided on the jig 110. The bottom of the assembly groove 111 has a snap-on top block 112. The snap-on feeding mechanism 200, the plastic shell feeding mechanism 300, the sealing cap feeding mechanism 400, the riveting mechanism 500 and the blanking mechanism 600 are sequentially arranged around the periphery of the turntable 100 along the assembly direction, and a pressing mechanism 700 and a detection mechanism 800 are provided between the sealing cap feeding mechanism 400 and the riveting mechanism 500, and the pressing mechanism 700 is located in front of the detection mechanism 800 along the assembly direction.

[0022] Specifically, in this embodiment, during assembly, the turntable 100 drives the jig 110 to rotate. When the jig 110 is rotated to the press-lock feeding mechanism 200, the press-lock feeding mechanism 200 automatically feeds the press-lock to the assembly groove 111 of the jig 110. The press-lock top block 112 limits the bottom of the press-lock and supports it. After the press-lock is fed, the turntable 100 drives the jig 110 to rotate to the plastic shell. At the feeding mechanism 300, the plastic shell feeding mechanism 300 automatically feeds the plastic shell, and feeds the plastic shell to the jig 110 and assembles it with the press. After the plastic shell is fed, the turntable 100 drives the jig 110 to rotate to the sealing cap feeding mechanism 400, and the sealing cap feeding mechanism 400 automatically feeds the sealing cap, feeds the sealing cap to the jig 110, and puts it on the press. After the sealing cap is put into the press, the turntable 100 continues to rotate. The jig 110 is driven to rotate to the pressing mechanism 700, and the pressing mechanism 700 presses the top of the sealing cap into the clamping groove of the press pin, so that the sealing cap and the press pin are clamped. After the clamping, the turntable 100 drives the jig 110 to rotate to the riveting mechanism 500, and the riveting mechanism 500 performs hot riveting on the bottom end of the sealing cap and the top of the plastic shell, thereby realizing the automated assembly of the press pin, the plastic shell and the sealing cap. After the assembly is completed, the unloading mechanism 600 sorts and unloads the assembled finished products, thereby improving the degree of automation and assembly efficiency. Before the sealing cap and the plastic shell are hot riveted, the turntable 100 drives the jig 110 to rotate to the inspection mechanism 800 first, and the inspection mechanism 800 inspects the appearance of the plastic shell for damage, whether the sealing cap and the press pin are clamped, etc., thereby ensuring the assembly quality between the press pin, the plastic shell and the sealing cap, and effectively improving the assembly qualification rate.

[0023] See also Figure 5 and Figure 6In order to realize automatic loading of the press stud, the press stud loading mechanism 200 in this embodiment includes a press stud conveying channel 210, a press stud dislocation plate 220 and a press stud transport module 230. The press stud dislocation plate 220 is arranged at the tail end of the press stud conveying channel 210, and a press stud dislocation groove 221 is opened on the press stud dislocation plate 220. A press stud transport module 230 is provided with a press stud suction nozzle 240. The press stud transport module 230 drives the press stud suction nozzle 240 to move back and forth between the press stud dislocation groove 221 and the fixture 110. The head end of the button conveying channel 210 is connected to the vibration plate, and the vibration plate will vibrate the button into the button conveying channel 210 in turn. The button is then conveyed in the button conveying channel 210 and conveyed to the button dislocation groove 221 of the button dislocation plate 220. At this time, the cylinder will drive the button dislocation plate 220 to move, so that the button dislocation groove 221 is dislocated with the tail end of the button conveying channel 210. The button conveying module 230 drives the button suction nozzle 240 to move, and the button suction nozzle 240 absorbs the button in the button dislocation groove 221. Then, the button conveying module 230 drives the button suction nozzle 240 to move, and the button sucked is placed in the assembly groove 111 of the fixture 110. The button top block 112 provides limit support for the bottom of the button, thereby realizing automatic loading of the button and improving the degree of automation and subsequent assembly efficiency.

[0024] See also Figure 7 and Figure 8 Similarly, in order to realize automatic loading of plastic shells, the plastic shell loading mechanism 300 in this embodiment includes a plastic shell conveying channel 310, a plastic shell dislocation plate 320 and a plastic shell handling module 330. The plastic shell dislocation plate 320 is arranged at the tail end of the plastic shell conveying channel 310, and a plastic shell dislocation groove 321 is provided on the plastic shell dislocation plate 320. The plastic shell handling module 330 is provided with a plastic shell suction nozzle 340. The plastic shell handling module 330 drives the plastic shell suction nozzle 340 to and from the plastic shell dislocation groove 321 and the fixture 110. The head end of the plastic shell conveying channel 310 is connected to the vibration plate, and the vibration plate vibrates the plastic shells into the plastic shell conveying channel 310 in turn. The plastic shells are conveyed in the plastic shell conveying channel 310 and conveyed to the plastic shell dislocation groove 321 of the plastic shell dislocation plate 320. At this time, the cylinder drives the plastic shell dislocation plate 320 to move, so that the plastic shell dislocation groove 321 is dislocated with the tail end of the plastic shell conveying channel 310, and the plastic shell handling module 330 drives the plastic shell suction nozzle 34 0 moves, and the plastic shell suction nozzle 340 sucks the plastic shell in the plastic shell dislocation groove 321. After sucking, the plastic shell conveying module 330 drives the plastic shell suction nozzle 340 to move toward the fixture 110. After reaching the set position, the plastic shell suction nozzle 340 places the plastic shell into the assembly groove 111 of the fixture 110, so that the plastic shell and the press are assembled together, thereby realizing automatic loading of the plastic shell and automatic assembly with the press, and improving the degree of automation and assembly efficiency.

[0025] See also Figures 9 to 13 In order to realize automatic loading and assembly of the sealing cap, the sealing cap loading mechanism 400 in this embodiment includes a sealing cap conveying channel 410, a swing unit 420, a sealing cap transporting module 430, a sleeve unit 440 and a first lifting cylinder 450. The swing unit 420 is located at the tail end of the sealing cap conveying channel 410. The sealing cap transporting module 430 is provided with a sealing cap suction nozzle 460 and a transfer unit 470. The first lifting cylinder 450 acts on the push-lock ejector block 112 to lift the push-lock ejector block 112. The sealing cap transporting module 430 drives the sealing cap suction nozzle 460 to move back and forth between the swing unit 420 and the sleeve unit 440, and drives the transfer unit 470 to move back and forth between the sleeve unit 440 and the fixture 110. The head end of the sealing cap conveying channel 410 is connected to the vibration plate, and the vibration plate vibrates the sealing caps into the sealing cap conveying channel 410 in sequence. The sealing caps are conveyed in the sealing cap conveying channel 410 and conveyed to the swing unit 420. The swing unit 420 swings the sealing caps at a set angle, and then the sealing cap conveying module 430 drives the sealing cap suction nozzle 460 to absorb the sealing caps on the swing unit 420. After absorption, the sealing cap conveying module 430 drives the sealing cap suction nozzle 460 to place the absorbed sealing caps on the sleeve unit 440. At the same time, the sealing cap conveying module 430 drives the adapter unit 470 to adjust the sealing caps on the sleeve unit 440. The cap is transferred, and then the sealing cap transporting module 430 drives the transfer unit 440 to move toward the jig 110, and the transfer unit 440 puts the sealing cap onto the press stop, and when putting it into place, the first lifting cylinder 450 will lift the bottom of the press stop, so as to facilitate the transfer unit 440 to put the sealing cap onto the press stop, and finally, the sealing cap transporting module 430 drives the sealing cap nozzle 460 to move back and forth between the swing unit 420 and the sleeve unit 440, and drives the transfer unit 470 to move back and forth between the sleeve unit 440 and the jig 110, so as to realize the transfer of the sealing cap, and in this cycle, realize the automatic loading and automatic assembly of the sealing cap, thereby improving the assembly efficiency.

[0026] To ensure automatic loading of the sealing caps, the swing unit 420 in this embodiment includes a swing cylinder 421 and a swing plate 422. The middle portion of the swing plate 422 is rotatably connected to the sealing cap delivery channel 410. One end of the swing plate 422 is connected to the swing cylinder 421, and the other end is provided with a swing groove 423. The swing cylinder 421 drives the swing plate 422 to swing, thereby causing the swing groove 423 to communicate with or be misaligned with the rear end of the sealing cap delivery channel 410. In the initial state, the swing groove 423 of the swing plate 422 is connected to the rear end of the sealing cap delivery channel 410. When the sealing cap is delivered to the swing groove 423, the swing cylinder 421 is operated, driving the swing plate 422 to rotate about its middle portion, thereby causing the swing groove 423 to be misaligned with the rear end of the sealing cap delivery channel 410. This facilitates the sealing cap suction nozzle 460 to suck the sealing cap in the swing groove 423, ensuring automatic loading of the sealing cap.

[0027] See also Figures 11 to 13 In this embodiment, in order to put the sealing cap on the button, the sleeve unit 440 includes a sleeve seat 441, a sleeve needle 442, a sleeve lifting cylinder 443 and a sleeve clamping cylinder 444. The sleeve needle 442 passes through the sleeve seat 441 and is connected to a sleeve driving cylinder 445. The sleeve driving cylinder 445 drives the sleeve needle 442 to move along the sleeve seat 441, and the upper part of the sleeve needle 442 has a needle head 442a. The sleeve lifting cylinder 443 is set on one side of the sleeve seat 441, and the sleeve clamping cylinder 444 is connected to the sleeve. It is connected to the lifting cylinder 443 and cooperates with the sleeve needle 442; at the same time, the adapter unit 470 includes an adapter column 471, an adapter drive cylinder 472 and an adapter sleeve 473. The adapter column 471 and the adapter drive cylinder 472 are respectively installed on the sealing cap transport module 430, and the adapter sleeve 473 passes through the adapter column 471 and is connected to the adapter drive cylinder 472. The adapter drive cylinder 472 drives the adapter sleeve 473 to move along the adapter column 471, and the outer diameter of the adapter sleeve 473 is the same as the outer diameter of the sleeve needle 442.

[0028] When the sealing cap is assembled, the sealing cap transporting module 430 drives the sealing cap suction nozzle 460 to suck the sealing cap in the swing groove 423, and then drives it to move through the sealing cap transporting module 430. After moving to the set position, the sleeve driving cylinder 445 drives the sleeve needle 442 to move upward, and the sealing cap suction nozzle 460 places the sucked sealing cap directly on the needle head 442a of the sleeve needle 442, and then the sleeve lifting cylinder 443 drives the sleeve clamping cylinder 444 to move, and after moving to the set position, the sleeve clamping cylinder 444 clamps the sealing cap on the needle head 442a. After clamping, the sleeve lifting cylinder 443 drives the sleeve lifting cylinder 443 to move. The sleeve clamping cylinder 444 moves downward, and the sleeve clamping cylinder 444 slides downward with the clamped sealing cap, so that the sealing cap slides to the lower part of the sleeve needle 442; when the sealing cap is sleeved to the lower part of the sleeve needle 442, the sealing cap transporting module 430 drives the sealing cap suction nozzle 460 to move to the swing unit 420, and the adapter unit 470 is moved to the sleeve unit 440. At this time, the adapter driving cylinder 472 drives the adapter sleeve 473 to move downward, and the needle head 422a of the sleeve needle 422 is inserted into the adapter sleeve 473, so that the sleeve needle 422 and the adapter sleeve 473 are sleeved with each other. After the sleeve is sleeved, the sleeve lifting The cylinder 443 will drive the sleeve clamping cylinder 444 to move upward. When the sleeve clamping cylinder 444 moves upward, it will slide the clamped sealing cap upward and slide onto the adapter sleeve 473. Since the outer diameter of the adapter sleeve 473 is the same as the outer diameter of the lower part of the sleeve needle 442, the sealing cap can slide smoothly onto the adapter sleeve 473. After the sealing cap is sleeved onto the adapter sleeve 473, the sealing cap conveying module 430 drives the adapter unit 470 to move toward the fixture 110. When it reaches the top of the press, the first ejecting cylinder 450 is pushed upward to lift the press block 112, thereby lifting the press, and at the same time, the sealing cap is transported. The module 430 drives the adapter unit 470 to move downward as a whole, thereby moving the adapter post 471 downward, and the adapter drive cylinder 472 drives the adapter sleeve 473 to move upward. During the upward movement of the adapter sleeve 473, the sealing cap will be blocked by the bottom of the adapter post 471, thereby forming a situation where the adapter post 471 moves downward while the adapter sleeve 473 moves upward, until the bottom of the adapter post 471 abuts against the top of the button, and after the adapter sleeve 473 is completely pulled upward, the sealing cap will be directly rotated onto the button, ultimately realizing automatic loading of the sealing cap and automatic assembly with the button, thereby improving the degree of automation and assembly efficiency.

[0029] See also Figure 16After the sealing cap is put onto the press-lock, it is necessary to clamp the sealing cap to the corresponding position of the press-lock. Therefore, the sealing cap needs to be press-fitted. Therefore, the press-fitting mechanism 700 in this embodiment includes a press-fitting cylinder 710 and a third ejecting cylinder 720. The press-fitting cylinder 710 is connected to a press-fitting head 730. The press-fitting cylinder 710 drives the press-fitting head 730 to move toward the jig 110. The third ejecting cylinder 720 acts on the press-fitting top block 112 to lift the press-fitting top block 112. When the turntable 100 drives the jig 110 to rotate to the pressing mechanism 700, the third lifting cylinder 720 will lift the push-button top block 112, thereby lifting the push-button, and then the rear pressing cylinder 710 will operate, driving the pressing head 730 to move downward, and the pressing head 730 will act on the top of the sealing cap and press the top of the sealing cap into the clamping groove of the push-button, so as to realize the clamping of the top of the sealing cap and the push-button, realize automated assembly, and improve assembly efficiency.

[0030] See also Figure 14 After the top of the sealing cap is clamped with the press, the bottom end of the sealing cap needs to be riveted to the top of the plastic shell. In order to achieve automatic riveting of the bottom end of the sealing cap and the top end of the plastic shell, the riveting mechanism 500 in this embodiment includes a riveting driving member 510, a hot riveting unit 520 and a second ejecting cylinder 530. The hot riveting unit 520 is connected to the riveting driving member 510, and a riveting head 540 is provided on the hot riveting unit 520. The riveting driving member 510 drives the hot riveting unit 520 to move, thereby moving the riveting head 540 toward the jig 110, and the second ejecting cylinder 530 acts on the press top block 112 to lift the press top block 112. When the turntable 100 drives the jig 110 to rotate to the riveting mechanism 500, the second ejecting cylinder 530 will also drive the push-lock ejector block 112 to lift upward, thereby lifting the push-lock, and the riveting driving member 510 will drive the hot riveting unit 520 to move downward. When the hot riveting unit 520 moves downward, it will also move the riveting head 530 downward, and make the riveting head 530 act on the bottom end of the sealing cap, so that the bottom end of the sealing cap and the top of the plastic shell are hot-riveted, thereby realizing automatic assembly of the sealing cap and the plastic shell, improving the degree of automation and assembly efficiency.

[0031] See also Figure 15After the assembly of the press stud, plastic shell and sealing cap is completed, they need to be automatically unloaded. Therefore, the unloading mechanism 600 in this embodiment includes an unloading and transporting module 610, a good product channel 620, a defective product channel 630, a material dividing rotary cylinder 640 and a material dividing plate 650. The unloading and transporting module 610 is provided with an unloading clamp 660. The material dividing plate 650 is located between the good product channel 620 and the defective product channel 630 and is connected to the material dividing rotary cylinder 640. The material dividing rotary cylinder 640 drives the material dividing plate 650 to close the good product channel 620 or the defective product channel 630. When the turntable 100 drives the jig 110 to rotate to the unloading mechanism 600, the unloading and handling module 610 will drive the unloading clamp 660 to clamp the assembled finished product in the assembly slot 111 of the jig 110, and move it to the good product channel 620 or the defective product channel 630. If the assembled finished product is qualified, the dividing rotary cylinder 640 drives the dividing plate 650 to rotate to close the defective product channel 630. At this time, the unloading clamp 660 will put the clamped assembled finished product into the good product channel 620, and the good product channel 620 will carry out material collection processing. If the assembled finished product is unqualified, the dividing rotary cylinder 640 drives the dividing plate 650 to rotate to close the good product channel 620. The unloading clamp 660 will put the clamped assembled finished product into the defective product channel 630, and the defective product channel 630 will carry out material collection processing, thereby realizing automatic sorting and unloading of the assembled finished products.

[0032] Finally, see Figure 1 and Figure 2 In order to ensure the assembly quality and assembly pass rate, in this embodiment, before the riveting mechanism 500 performs hot riveting on the sealing cap and the plastic shell, the semi-finished product in the assembly groove 111 of the fixture 110 will first be inspected by the inspection mechanism 800. The inspection mechanism 800 is a CCD visual inspection. The inspection mechanism 800 can detect whether there are any defects in the appearance of the plastic shell, whether the sealing cap is aligned with the press stud clamp, etc., thereby effectively improving the assembly quality and ensuring the assembly pass rate of the press stud, plastic shell and sealing cap.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Any person skilled in the art can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications, and evolutions made by any person skilled in the art, without departing from the scope of the technical solution of the present invention, using the technical content disclosed above, are equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications, and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims

1. A micro switch sealing cap assembly machine, characterized by: It includes a turntable, a press-lock feeding mechanism, a plastic shell feeding mechanism, a sealing cap feeding mechanism, a riveting mechanism and a blanking mechanism. A number of jigs are arranged at intervals on the turntable, and an assembly groove is provided on the jig, and the bottom of the assembly groove has a press-lock top block. The press-lock feeding mechanism, the plastic shell feeding mechanism, the sealing cap feeding mechanism, the riveting mechanism and the blanking mechanism are arranged in sequence around the periphery of the turntable along the assembly direction, and a pressing mechanism and a detection mechanism are provided between the sealing cap feeding mechanism and the riveting mechanism, and the pressing mechanism is located in front of the detection mechanism along the assembly direction.

2. The micro switch sealing cap assembly machine according to claim 1, characterized in that: The press-seal feeding mechanism includes a press-seal conveying channel, a press-seal dislocation plate and a press-seal transport module. The press-seal dislocation plate is arranged at the tail end of the press-seal conveying channel, and a press-seal dislocation groove is opened on the press-seal dislocation plate. A press-seal suction nozzle is arranged on the press-seal transport module, and the press-seal transport module drives the press-seal suction nozzle to move back and forth between the press-seal dislocation groove and the fixture.

3. The micro switch sealing cap assembly machine according to claim 1, characterized in that: The plastic shell feeding mechanism includes a plastic shell conveying channel, a plastic shell dislocation plate and a plastic shell handling module. The plastic shell dislocation plate is arranged at the tail end of the plastic shell conveying channel, and a plastic shell dislocation groove is arranged on the plastic shell dislocation plate. The plastic shell handling module is provided with a plastic shell suction nozzle, and the plastic shell handling module drives the plastic shell suction nozzle to move back and forth between the plastic shell dislocation groove and the fixture.

4. The micro switch sealing cap assembly machine according to claim 1, characterized in that: The sealing cap feeding mechanism includes a sealing cap conveying channel, a swing unit, a sealing cap transporting module, a sleeve unit and a first lifting cylinder. The swing unit is located at the tail end of the sealing cap conveying channel. The sealing cap transporting module is provided with a sealing cap suction nozzle and a transfer unit. The first lifting cylinder acts on the push-lock top block to lift the push-lock top block. The sealing cap transporting module drives the sealing cap suction nozzle to move back and forth between the swing unit and the sleeve unit, and drives the transfer unit to move back and forth between the sleeve unit and the fixture.

5. The micro switch sealing cap assembly machine according to claim 4, characterized in that: The swing unit includes a swing cylinder and a swing plate. The middle part of the swing plate is rotatably connected to the sealing cap conveying channel. One end of the swing plate is connected to the swing cylinder, and the other end is provided with a swing groove. The swing cylinder drives the swing plate to swing, thereby connecting or dislocating the swing groove with the tail end of the sealing cap conveying channel.

6. The micro switch sealing cap assembly machine according to claim 5, characterized in that: The socket unit includes a socket seat, a socket needle, a socket lifting cylinder and a socket clamping cylinder. The socket needle passes through the socket seat and is connected to a socket driving cylinder. The socket driving cylinder drives the socket needle to move along the socket seat, and the upper part of the socket needle has a needle head. The socket lifting cylinder is arranged on one side of the socket seat, and the socket clamping cylinder is connected to the socket lifting cylinder and cooperates with the socket needle.

7. The micro switch sealing cap assembly machine according to claim 6, characterized in that: The adapter unit includes an adapter column, an adapter drive cylinder and an adapter sleeve. The adapter column and the adapter drive cylinder are respectively installed on the sealing cap handling module. The adapter sleeve passes through the adapter column and is connected to the adapter drive cylinder. The adapter drive cylinder drives the adapter sleeve to move along the adapter column, and the outer diameter of the adapter sleeve is the same as the outer diameter of the sleeve needle.

8. The micro switch sealing cap assembly machine according to claim 1, characterized in that: The riveting mechanism includes a riveting driving member, a hot riveting unit and a second pushing cylinder. The hot riveting unit is connected to the riveting driving member, and a riveting head is provided on the hot riveting unit. The riveting driving member drives the hot riveting unit to move, thereby moving the riveting head toward the jig. The second pushing cylinder acts on the push-lock top block to lift the push-lock top block.

9. The micro switch sealing cap assembly machine according to claim 1, characterized in that: The unloading mechanism includes an unloading and transporting module, a good product channel, a defective product channel, a material dividing rotary cylinder and a material dividing plate. The unloading and transporting module is provided with an unloading clamp. The material dividing plate is located between the good product channel and the defective product channel and is connected to the material dividing rotary cylinder. The material dividing rotary cylinder drives the material dividing plate to close the good product channel or the defective product channel.

10. The micro switch sealing cap assembly machine according to claim 1, characterized in that: The press-fitting mechanism includes a press-fitting cylinder and a third ejecting cylinder. The press-fitting cylinder is connected to a press-fitting head. The press-fitting cylinder drives the press-fitting head to move toward the fixture. The third ejecting cylinder acts on the push-fitting block to lift the push-fitting block.