Multi-functional hanger for tramcar

By designing a multi-functional lifting device, the problem of tedious and time-consuming replacement of tram windshields was solved, achieving a fast and safe lifting effect and reducing maintenance costs and labor requirements.

CN120573573BActive Publication Date: 2025-11-07SUZHOU HIGH-TECH TRAM GRP CO LTD
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Patent Information

Application Number
CN202511095344.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2025-11-07
Estimated Expiration
2045-08-06

AI Technical Summary

Technical Problem

Replacing the windshield of a tram requires the cooperation of multiple people and is prone to damaging the glass. Existing lifting equipment is cumbersome and time-consuming, resulting in high maintenance costs.

Method used

Design a multi-functional lifting device, including a main frame, adjustment components, suction components, clamping components, and flipping hooks, which can quickly adjust and fix different components, especially curved windshields, to achieve stable lifting through suction and clamping.

Benefits of technology

It enables the rapid and efficient hoisting of various large components, reducing labor costs and maintenance time, and in particular, the replacement process of the windshield is safer and more efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of multifunctional sling for tram, it is exclusively used for hoisting when component maintenance in tram, including sling main frame, sling adjusting assembly is provided on the back of sling main frame, adsorption assembly and clamping assembly are provided on the front of sling main frame, adsorption assembly is connected on the bottom plate of sling main frame by buffer device, clamping assembly is connected on guide rail assembly that is erected in sling main frame, turnover hook claw and support rod are provided outside sling main frame, turnover hook claw is provided at the end of clamping assembly, support rod is provided at the end of adsorption assembly.The beneficial effects of the utility model: the utility model can be quickly and effectively hoisted to various different large components of tram, avoid using multiple hoisting tooling.At the same time, it can be completed with hoisting replacement of arc front windshield of tram, greatly reduce maintenance cost, save labor cost and maintenance time.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of tram, and particularly relates to a multifunctional lifting appliance for a tram. BACKGROUND

[0002] The tram is a light urban rail transit vehicle driven by electricity and running on a track, and belongs to an environment-friendly public transport tool. In order to ensure the safe operation of the vehicle, the main mechanical and electrical components of the tram need to be repaired and replaced after the tram is operated for 5-10 years. Since some main large devices of the tram are installed on the roof, the crane needs to be used for lifting. These devices are basically irregular, and need to be manually disassembled, so different lifting appliances need to be replaced during the whole replacement process, resulting in a very complicated and time-consuming process.

[0003] Among them, the front windshield of the tram is a special circular arc shape and has a large volume, so it is difficult to position. Therefore, when replacing the front windshield, a large amount of manpower is consumed, and the glass is easily damaged and scratched. The replacement also needs to be performed at a specified place. Therefore, when replacing the front windshield of the tram, several people still need to cooperate to complete the replacement under the help of the crane. SUMMARY

[0004] In view of the deficiencies of the prior art, the purpose of the present application is to provide a multifunctional lifting appliance for a tram.

[0005] The purpose of the present application is achieved by the following technical solutions:

[0006] The multifunctional lifting appliance for the tram is specially used for lifting during maintenance of the components in the tram, and comprises a lifting appliance main frame. An adjustment assembly is arranged on the back of the lifting appliance main frame. An adsorption assembly and a clamping assembly are arranged on the front of the lifting appliance main frame. The adsorption assembly is connected to the bottom plate of the lifting appliance main frame through a buffer device. The clamping assembly is connected to a guide rail assembly arranged in the lifting appliance main frame. A turnover hook claw and a supporting rod are arranged on the outer side of the lifting appliance main frame. The turnover hook claw is arranged at the end of the clamping assembly. The supporting rod is arranged at the end of the adsorption assembly.

[0007] Preferably, the adjustment assembly comprises an adjustment rotating shaft arranged on a base plate. Six adjustment supports are connected to the adjustment rotating shaft. A lifting ring is arranged at the top end of the adjustment support. The other end of the adjustment support is connected to a first connecting rod through a radial rotating shaft. The other end of the first connecting rod is connected to the adjustment rotating shaft through a shaft radial rotating assembly.

[0008] Preferably, the shaft radial rotating assembly and the adjustment rotating shaft are connected through a connecting shaft.

[0009] Preferably, the buffer device comprises a base connected to the bottom plate, a driving motor is arranged on the base, one end of the driving motor is connected with a driven gear on one side through a driving gear, upper and lower lifting assemblies are connected on both sides of the driven gear, and the top of the upper and lower lifting assemblies is connected with the adsorption assembly through a connecting plate.

[0010] Preferably, a driving main rod is arranged in the driven gear, driving linkages are vertically connected to both ends of the driving main rod, a connecting plate is arranged on the top of the driving linkages, and buffer springs are arranged in the middle of the driving linkages.

[0011] Preferably, the adsorption assembly comprises left and right symmetrical suction disc groups, each suction disc group comprises a suction disc bottom plate, arc-shaped connecting rods are connected to both ends of the suction disc bottom plate through connecting shafts, and suction discs are uniformly arranged on the suction disc bottom plate; the suction disc bottom plate on one side of the suction disc group is connected with a mounting plate, and the mounting plate is connected with the connecting plate.

[0012] Preferably, the clamping assembly comprises a plurality of clamping plates vertically arranged on slide rails through sliding blocks, lifting cylinders are arranged on the outer sides of the clamping plates, fixed mounting rods are connected to the top of the lifting cylinders through cylinder shafts, and the clamping plates are relatively moved on the slide rails to realize clamping or loosening of the product.

[0013] Preferably, the outer upper end of the clamping plate is connected with a turnover plate through a turnover mechanism.

[0014] Preferably, one end of the main body frame of the lifting appliance is provided with a speed reduction turnover motor, and the turnover hook claw is connected with the speed reduction turnover motor through a shaft.

[0015] Preferably, one side of the clamping assembly is connected with an auxiliary fixing frame through an up-down driving assembly, and a connecting hole is formed in the auxiliary fixing frame.

[0016] The present application has the advantages that the present application can quickly and effectively hoist various large components of the tram, avoids the use of multiple hoisting tools, and can complete the hoisting and replacement of the arc-shaped front windshield of the tram, thereby greatly reducing the maintenance cost, saving the labor cost and maintenance time. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0019] Figure 2 It is a schematic diagram of the back structure of the present application.

[0020] Figure 3 It is a schematic diagram of the structure of the adsorption assembly of the present application.

[0021] Figure 4 It is a schematic diagram of the structure of the buffer device of the present application.

[0022] Figure 5 It is a schematic diagram of the structure of the sling adjusting assembly of the present application.

[0023] Figure 6 It is a schematic diagram of the structure of the turnover positioning device of the present application. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will combine the drawings of the present application with the embodiments to make further detailed description of the present application. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application. Figures 1-6

[0025] The present application discloses a multifunctional sling for tram, which is used for hoisting during maintenance of different parts in the tram. The multifunctional sling comprises a sling main frame 1, an auxiliary sling ring 17 arranged at the back end of the sling main frame 1, a base plate 16 arranged at the back of the sling main frame 1, and a sling adjusting assembly 2 arranged on the base plate 16. The sling adjusting assembly 2 is matched with the crane to adjust the overall direction of the sling. The front of the sling main frame 1 is provided with an adsorption assembly 4 and a clamping assembly 3. The adsorption assembly 4 and the clamping assembly 3 are arranged in front and back positions on the sling main frame 1. The outer side of the sling main frame 1 is provided with a turnover hook claw 11 and a supporting rod 12. The turnover hook claw 11 is arranged at the end of the clamping assembly, and the supporting rod 12 is arranged at the end of the adsorption assembly.

[0026] Specifically, the base plate 16 is arranged on the sling main frame 1, and the sling adjusting assembly 2 is arranged on the base plate 16. The sling adjusting assembly 2 comprises an adjusting rotating shaft 21 arranged in the middle, and six adjusting supports 22 connected to the adjusting rotating shaft 21. The adjusting rotating shaft 21 can realize the circumferential rotation of the sling adjusting assembly 2.

[0027] ​The top end of the adjusting support 22 is provided with a lifting ring 25 which can be connected with a crane. The other end of the adjusting support 22 is connected with a first connecting rod 24 through a radial rotating shaft 23, and the other end of the first connecting rod 24 is connected with an adjusting rotating shaft 21 through an axial rotating assembly. The axial rotating assembly is connected with the adjusting rotating shaft 21 through a connecting shaft 26. The axial rotating assembly is composed of a radial rotating shaft and an axial rotating shaft, and can realize the angle change in the radial direction and the axial direction.

[0028] The adsorption assembly 4 is mainly used for the hoisting of the front windshield of a tram, and is connected with the bottom plate 14 of the main body frame 1 of the lifting device through the buffer device 5. The adsorption assembly 4 and the buffer device 5 are detachable. The adsorption assembly 4 can be detached or installed according to the hoisting requirements of different components. The adsorption assembly 4 comprises left and right symmetrical suction disc groups, each of which comprises a suction disc bottom plate 44, the two ends of the suction disc bottom plate 44 are connected with arc-shaped connecting rods 41 through connecting rotating shafts 45, and the suction disc bottom plate 44 is uniformly provided with suction discs 42; the suction disc bottom plate 44 on one side of the suction disc group is connected with a mounting plate 43, and the mounting plate 43 is connected with a connecting plate 54. The connecting rotating shaft 45 and the arc-shaped connecting rod 41 are movably connected.

[0029] The buffer device 5 comprises a base connected with the bottom plate 14, the base is provided with a driving motor 51, one end of the driving motor 51 is connected with a driven gear 53 on one side through a driving gear 52, the driven gear 53 is connected with upper and lower lifting assemblies on both sides, and the top of the upper and lower lifting assemblies is connected with the adsorption assembly 4 through the connecting plate 54. When the driving motor 51 works, the driven gear 53 rotates, the upper and lower lifting assemblies work, and the adsorption assembly 4 connected with the connecting plate 54 moves up and down.

[0030] In the embodiment, the upper and lower lifting assemblies comprise driving main rods 56 arranged in the driven gear 53, and a group of driving connecting rods are vertically connected to the two ends of the driving main rod 56 respectively, and the connecting plate 54 is arranged on the top of the driving connecting rod group. The driving connecting rod group comprises a pair of driving connecting rods 561 connected through pivots, the bottom of the driving connecting rod is provided with a gear 57, the gears on the driving connecting rods 561 are meshed with each other, one side of one of the gears 57 is connected with a motor, and the motor works to realize the up and down movement of the connecting plate 54. Of course, the lifting of the connecting plate 54 can also be in the form of cylinder driving.

[0031] The clamping assembly 3 is connected to the guide rail assembly 31 arranged in the hoist body frame 1. The clamping assembly 3 comprises a set of clamping plates 32 vertically arranged on the slide rail through the slide block, the outer side of the clamping plate 32 is provided with a lifting cylinder 33, the top of the lifting cylinder 33 is connected with a fixed mounting rod 34 through the cylinder shaft, the clamping plate 32 moves on the slide rail to realize clamping or loosening of the product. The outer side upper end of the clamping plate 32 is connected with a turnover plate 35 through a turnover mechanism 36. One side of the clamping assembly 3 is connected with an auxiliary fixing frame 6 through an up-down driving assembly, the auxiliary fixing frame 6 is provided with a connecting hole, when a part is placed on the auxiliary fixing frame 6, the part can be bound by passing the rope through the connecting hole. The end of the fixed mounting rod 34 can be threadedly detached, that is, when the connecting hole needs to be entered, the end is unscrewed, after entering the connecting hole, the end is screwed, which can avoid the connection of the rope, and the diameter of the end is greater than the diameter of the connecting hole.

[0032] One end of the hoist body frame 1 is provided with a deceleration turnover motor 15, and the turnover hook claw 11 is connected with the deceleration turnover motor 15 through a shaft. The deceleration turnover motor 15 works to drive the turnover hook claw 11 to open or fold radially along the outer frame of the hoist body frame 1. The support rod 12 is connected to the outer side of the hoist body frame 1 through the cylinder 13. The middle part of the support rod 12 is further connected with the hoist body frame through a rotating shaft 121, and when the cylinder 13 works, the vertical standing of the support rod 12 can be completed. In order to save space, the cylinder 13 is laid on the hoist body frame 1.

[0033] In order to better understand the implementation principle of the present application, the following is described through specific application:

[0034] When used as a universal hoist, the hoist in the present application can hoist different parts, and the following describes the use of the hoist in the present application as a bogie hoist and a pantograph hoist:

[0035] Before specific use, the adjustment work of the hoist is carried out, and the electrical elements and pneumatic elements on the hoist are powered through the power source of the crane. The turnover hook claw 11 is adjusted to the position horizontal to the hoist through the deceleration turnover motor 15, and the adsorption assembly 4 is removed. At this time, the fixed mounting rods 34 on both sides of the clamping assembly 3 are in the initial retracted position, and the support rod 12 is in the recovered state. The clamping assembly 3 is in the maximum opening state, that is, the two clamping plates 32 of the clamping assembly are respectively arranged at the two ends of the guide rail assembly, so as to facilitate the subsequent clamping operation.

[0036] When used as a bogie sling, the bogie is heavy, so counterweights are installed at the position of the adsorption assembly 4 to balance the overall weight of the sling. The lifting cylinder 33 works to extend the fixed mounting rod 34, i.e. to make the top end of the fixed mounting rod pass through the connecting hole of the bogie and be fixed at the lower part of the hole, which can be directly bound by a rope or can use a detachable connection mode at the top end of the fixed mounting rod.

[0037] And the bogie is assisted by the clamping assembly 3. During transportation, the main sling directly passes through the auxiliary lifting ring 17 on the four sides of the sling, and then is connected with the main hook of the crane, so that the lifting operation can be directly performed.

[0038] When used as a pantograph sling, the pantograph has different shapes and sizes, so the auxiliary fixing frame 6 of the sling needs to be lowered first to fix the lower part of the pantograph. The upper part is assisted by the clamping assembly 3, and the turning plates 35 on the left and right sides of the clamping assembly 3 are turned to a horizontal angle by the turning mechanism 36, and then the pantograph is fixed by a rope passing through the round holes in the turning plates 35.

[0039] Other boxes such as traction boxes, auxiliary resistance boxes, brake resistance boxes, battery boxes, high-voltage boxes, driver's room air conditioning units, passenger room air conditioning units, etc. can be lifted by the above method. When the turning plates 35 on the left and right sides are turned down, the goods placed on the pallet can also be lifted at the same time, and only the binding between the pallet and the turning plates 35 is needed.

[0040] When the invention is used as a special front windshield glass sling:

[0041] First, install the adsorption assembly 4, and roughly adjust the sling adjustment assembly 2 to determine the number of adjustment supports 22 to be used. In order to cooperate with the subsequent glass turning, the invention is provided with a turning positioning device, which includes a positioning rod 7 and positioning wheels 71 connected to the two ends of the positioning rod 7, and the spacing between the positioning wheels 71 matches the tram track. At the same time, in order to avoid the rolling of the positioning wheels 71, the turning positioning device further includes a stop block 72. Before lifting, the turning positioning device is moved to the corresponding position of the tram head, and the positioning wheels 71 are positioned by the stop block 72.

[0042] The crane is connected with the six lifting rings 25 of the lifting assembly, the two buffer devices 5 adjust the adsorption assembly 4 to the position corresponding to the glass to be installed on site, and then the suction cups 42 on the adsorption assembly work to adsorb the glass. At this time, all the connecting shafts 45 are in a free state, the vacuum suction cups 42 are in contact with the glass, and the glass is fixed on the adsorption assembly by suction force. Since each shaft is in a free state, the adsorption assembly and the glass can be made to conform to each other in shape under the action of the suction force. The clamping assembly 3 is provided with a clamping rubber pad, and the rear end of the glass can be clamped from both ends at the same time.

[0043] Then the glass is lifted to the corresponding position of the overturning positioning device, the slow rotation motor 15 slowly rotates the overturning hook claw 11, the hook at the front end of the overturning hook claw 11 is connected with the positioning rod 7, then three of the six lifting rings are loosened according to the actual situation on site, and the overturning preparation operation is performed. The overturning positioning device can avoid the safety problem caused by the swinging of the lifting assembly during operation.

[0044] When the hook is connected with the positioning rod 7, the remaining three adjusting supports 22 are in a free state, the slow rotation motor 15 continues to drive the overturning hook claw 11 to rotate, the main lifting ring of the crane is connected with the three lifting rings, and the crane operator lifts the main lifting ring of the crane, so that the lifting assembly is in a vertical state through the lifting action of the overturning hook claw 11 and the crane, and the opened supporting rod 12 (that is, the supporting rod 12 is perpendicular to the main body frame of the lifting assembly) is connected with the front hook of the tramcar to play an auxiliary supporting role. When the overall lifting assembly is adjusted to the approximate position of the installed front windshield, the adsorption assembly is fine-tuned through the buffer device 5 to adjust to the correct position of the installed glass. Until the installation of the windshield is completed.

[0045] The driving specific control between the devices in the application belongs to the software part and is not the focus of the protection of the application, so it is not described here.

[0046] In the description of the application, it should be noted that the terms "upper", "lower", "left", "right", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.

[0047] The application has many specific application examples, and the above description is only a preferred embodiment of the application. It should be noted that for ordinary skilled persons in the technical field, some improvements can be made without departing from the principle of the application, and these improvements should also be considered as the protection scope of the application.

Claims

1. A multi-functional sling for a tramcar, which is exclusively used for hoisting during maintenance of parts in a tramcar, characterized in that, The lifting appliance body frame (1) is provided with a lifting appliance adjusting assembly (2) on the back, and is provided with an adsorption assembly (4) and a clamping assembly (3) on the front, the clamping assembly (3) and the adsorption assembly (4) are arranged at the front and rear ends of the lifting appliance body frame (1), the end of the back of the lifting appliance body frame (1) is provided with an auxiliary lifting ring (17), the back of the lifting appliance body frame (1) is also provided with a base plate (16), the adsorption assembly (4) is connected to the bottom plate (14) of the lifting appliance body frame (1) through a buffer device (5), the clamping assembly (3) is connected to the guide rail assembly (31) arranged in the lifting appliance body frame (1), the outside of the lifting appliance body frame (1) is provided with a turnover hook claw (11) and a supporting rod (12), the turnover hook claw (11) is arranged at the end of the clamping assembly, and the supporting rod (12) is arranged at the end of the adsorption assembly; the clamping assembly (3) comprises a group of clamping plates (32) arranged vertically on the slide rail through the slide block, the outside of the clamping plate (32) is provided with a lifting cylinder (33), the top of the lifting cylinder (33) is connected with a fixed mounting rod (34) through a cylinder shaft, the clamping plate (32) moves relatively on the slide rail to realize clamping or loosening of the product; the outside upper end of the clamping plate (32) is connected with a turnover plate (35) through a turnover mechanism (36); one end of the lifting appliance body frame (1) is provided with a deceleration turnover motor (15), the turnover hook claw (11) is connected with the deceleration turnover motor (15) through a shaft; one side of the clamping assembly (3) is connected with an auxiliary fixing frame (6) through an up-down driving assembly, the auxiliary fixing frame (6) is provided with a connecting hole, and the turnover plate (35) is provided with a circular hole.

2. The trolley bus multifunctional sling according to claim 1, characterized in that The lifting appliance adjusting assembly (2) comprises an adjusting rotating shaft (21) arranged on the base plate (16), six adjusting supports (22) are connected to the adjusting rotating shaft (21), the top end of the adjusting support (22) is provided with a lifting ring (25), the other end of the adjusting support (22) is connected with a first connecting rod (24) through a radial rotating shaft (23), and the other end of the first connecting rod (24) is connected with the adjusting rotating shaft (21) through a shaft radial rotating assembly.

3. The trolley bus multifunctional spreader according to claim 2, characterised in that, The shaft radial rotating assembly is connected with the adjusting rotating shaft (21) through a connecting shaft (26).

4. The trolley bus multifunctional spreader according to claim 3, characterised in that, The buffer device comprises a base connected to the bottom plate (14), the base is provided with a driving motor (51), one end of the driving motor (51) is connected with a driven gear (53) arranged on one side through a driving gear (52), the driven gear (53) is connected with an up-down lifting assembly on both sides, and the top of the up-down lifting assembly is connected with the adsorption assembly (4) through a connecting plate (54).

5. The trolley bus multifunctional spreader according to claim 4, characterised in that, The driven gear (53) is provided with a driving main rod (56), and the two ends of the driving main rod (56) are respectively connected with a driving connecting rod group vertically, the top of the driving connecting rod group is provided with a connecting plate (54), and the middle of the driving connecting rod group is provided with a buffer spring.

6. The trolley bus multifunctional spreader according to claim 4, characterised in that, The adsorption assembly (4) comprises left-right symmetrical suction disc groups, each of the suction disc groups comprises a suction disc bottom plate, arc-shaped connecting rods (41) are connected to both ends of the suction disc bottom plate through connecting shafts, and suction discs (42) are uniformly distributed on the suction disc bottom plate; the suction disc bottom plate on one side of the suction disc group is connected with a mounting plate (43), and the mounting plate (43) is connected with a connecting plate (54).

Citation Information

Patent Citations

  • Automobile side wall lifting tool

    CN107010527A

  • Stacking device for production of OSBs for door frames

    CN119349382A