A metal plate non-cutting automatic machining device and a method of using the same
By designing an automated metal sheet non-cutting processing equipment, and utilizing the collaborative work of the feeding assembly, forming assembly, and fixing assembly, the automated positioning, forming, and finished product transfer of the metal sheet are achieved. This solves the problem of existing equipment relying on manual operation, improves processing efficiency and accuracy, and reduces labor costs.
Patent Information
- Application Number
- CN202511104105.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-08-07
AI Technical Summary
Existing non-cutting metal sheet processing equipment relies heavily on manual operation in terms of automation, resulting in low processing efficiency and high labor costs.
An automated metal sheet non-cutting processing equipment was designed, comprising a feeding component, a forming component, and a fixing component. The automated control is achieved using a PLC controller and sensors. The non-cutting forming is achieved by the limiting plate and base support of the feeding component, combined with the hydraulic cylinder driving the mold. The finished product is automatically transferred and collected through the clamping and flipping mechanism of the fixing component.
It improves the automation level of non-cutting metal sheet processing, reduces manual intervention, enhances processing efficiency and precision, optimizes the production process, and reduces labor intensity and labor costs.
Smart Images

Figure CN120587310B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal plate processing, in particular to a metal plate non-cutting automatic processing equipment and a use method thereof. BACKGROUND
[0002] Metal plate processing is a key link in manufacturing industry, and is widely used in many fields such as automobiles, household appliances and buildings. With the continuous development of manufacturing industry, higher and higher requirements are put forward for the quality, efficiency and cost control of metal plate processing.
[0003] Traditional metal plate processing mainly adopts cutting, stamping and bending processes. The cutting process removes metal materials by a tool to achieve the required shape and size. Although high precision can be achieved, there are obvious drawbacks, such as a large amount of metal scraps generated during processing, resulting in material waste. Moreover, cutting processing usually requires multiple clamping and processing operations, and the processing cycle is long, resulting in low processing efficiency. In recent years, with the rapid development of automation technology, non-cutting processing technology has emerged and gradually become a research hotspot. Non-cutting processing technology uses mold forming, hydraulic forming and other means to make metal plates deform plastically without cutting, thereby achieving the processing purpose. This technology avoids material waste and reduces the processing steps in the cutting process, effectively improving the processing efficiency.
[0004] However, the existing metal plate non-cutting processing equipment still relies on a large amount of manual operation in terms of automation degree. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a metal plate non-cutting automatic processing equipment and a use method thereof, which solves the problem that the existing metal plate non-cutting processing equipment still relies on a large amount of manual operation.
[0006] To achieve the above purpose, the present application realizes the following technical scheme: a metal plate non-cutting automatic processing equipment, comprising a feeding assembly one, a base is fixedly connected to the right side outer wall of the feeding assembly one, a fixed frame is fixedly connected to the upper surface of the base, a connecting plate is fixedly connected to one side outer wall of the fixed frame, a sensor is arranged in the connecting plate, a PLC controller is fixedly connected to the other side outer wall of the fixed frame, the sensor and the PLC controller are electrically connected, a forming assembly is fixedly connected to the inside of the fixed frame, a fixing assembly is arranged in the inside of the base, and a feeding assembly two is fixedly connected to the right side outer wall of the base.
[0007] By adopting the above technical scheme, the feeding assembly one includes a conveying belt body one, and the limiting plates one and two on the surface of the conveying belt body one can limit the metal plate in the transverse direction, thereby ensuring the stable position of the metal plate during the conveying process. This design helps to improve the degree of automation and reduce the manual intervention in positioning the metal plate. The base provides stable support for the entire equipment. The hydraulic cylinder in the forming assembly drives the mold to apply pressure to the metal plate for non-cutting forming processing. When the forming assembly is working, the pressing block is pushed by the edge of the mold, and finally the baffle clamps the metal plate. When the finished product reaches the edge of the conveying belt, the limiting plate four pushes the finished product to flip, so that it is free from the suction force of the suction block and falls into the collection area, realizing the automation of finished product transfer and collection, improving the production efficiency, reducing the manual participation, and further improving the degree of automation of the equipment.
[0008] Preferably, the feeding assembly one includes a housing one, and the inside of the housing one is provided with a conveying belt body one. The upper surface of the conveying belt body one is fixedly connected with limiting plates one and two, and the outer walls of the limiting plates one and two are adjacent.
[0009] Preferably, the forming assembly includes a hydraulic cylinder, the outer wall of the hydraulic cylinder is fixedly connected to the inner wall of the fixed frame, and the output end of the hydraulic cylinder is connected with a mold.
[0010] Preferably, the base includes a support plate, the outer wall of the support plate is fixedly connected to the right outer wall of the feeding assembly one, the inside of the support plate is provided with a support groove, the lower surface of the support plate is fixedly connected with a support leg, and the upper surface of the support plate is fixedly connected with a limiting rod.
[0011] Preferably, the feeding assembly two includes a conveying belt body two, the outer wall of the conveying belt body two is provided with a housing two, the left outer wall of the housing two is arranged on the right outer wall of the base, the upper surface of the conveying belt body two is fixedly connected with limiting plates three, four and a suction block, and the outer walls of the limiting plates three, four and the suction block are adjacent.
[0012] Preferably, the inside of the suction block is provided with a magnet.
[0013] Preferably, the fixing assembly includes a pressing block, the pressing block is slidingly connected in the inside of the support plate, the outer wall of the pressing block is fixedly connected with a mounting plate one, the outer wall of the mounting plate one is slidingly connected in the inside of the support plate, the bottom end of the mounting plate one is fixedly connected with a mounting plate two, the lower surface of the mounting plate two is provided with a rotating block, the inside of the rotating block is provided with a sliding groove, the bottom end of the rotating block is fixedly connected with a gear one, the bottom end of the gear one is fixedly connected with a fixed column, the outer wall of the fixed column is fixedly connected with a clockwork, the fixed end of the clockwork is connected to the inner wall of the support plate, and the movable end of the clockwork is connected to the outer wall of the fixed column.
[0014] Preferably, the fixing assembly further comprises a gear two, the tooth end of the gear two is engagedly connected to the tooth end of the gear one, the outer wall of the gear two is rotationally connected to the inner part of the support plate, the inner part of the gear two is fixedly connected with a connecting column, and the upper outer wall of the connecting column is fixedly connected with a baffle.
[0015] Preferably, the rotating block, the gear one, the fixing column and the clockwork are all rotationally connected to the inner part of the support plate.
[0016] Preferably, a use method of a metal plate non-cutting automatic processing equipment comprises the following steps:
[0017] S1, equipment initialization and parameter setting, starting the power supply of the equipment, setting the processing parameters through the PLC controller, including the forming pressure, the speed of the conveying belt and the detection threshold of the sensor; checking the connection state of each component, confirming that the conveying belt body one and the conveying belt body two of the feeding assembly one and the feeding assembly two are operating normally;
[0018] S2, metal plate feeding and preliminary positioning, placing the metal plate to be processed on the conveying belt body one of the feeding assembly one, limiting the metal plate in the horizontal direction by the limiting plate one and the limiting plate two, conveying the metal plate to the support plate of the base by the conveying belt body one, and positioning the metal plate in the vertical direction by the limiting rod;
[0019] S3, non-cutting forming processing and metal plate fixing, starting the hydraulic cylinder of the forming assembly according to the instruction of the PLC controller, driving the mold to apply pressure to the metal plate, the edge of the mold will push the pressing block to slide along the inner part of the support plate, driving the installation plate one and the installation plate two to move downward, when the installation plate two moves downward, the rotating block will be pressed, the installation plate two will slide on the outer wall of the sliding groove, at the same time, the installation plate two will drive the sliding groove and the rotating block to rotate, when the rotating block rotates, it will drive the clockwork to tighten, the rotation of the gear one will drive the gear two to rotate, finally, the connecting column and the baffle will be rotated to clamp the metal plate, the sensor will monitor the forming pressure and position in real time, and feedback the data to the PLC controller for dynamic adjustment;
[0020] S4, finished product transfer and collection, after the processing is completed, the mold is driven away from the pressing block by the hydraulic cylinder, at this time, the clockwork will drive the fixing assembly to reset and loosen the metal plate; the conveying belt body two of the feeding assembly two is started, the adsorption block adsorbs the finished product by the inner magnet, when the sliding groove is in the edge area of the conveying belt body two, the finished product is pushed by the limiting plate four, so that the finished product is turned over, the adsorption force of the adsorption block is broken, and the finished product falls in the collection area;
[0021] S5, equipment monitoring and cyclic operation, the PLC controller continuously receives the feedback signal of the sensor, optimizes the processing parameters, and repeats steps S2 to S4 to realize continuous automatic production.
[0022] The application provides a metal plate non-cutting automatic processing equipment and a use method thereof.
[0023] 1、The application starts from the feeding of the metal plate, and the conveying belt of the feeding assembly one accurately delivers the metal plate to the supporting plate of the base, and then sequentially completes a series of links such as preliminary positioning, non-cutting forming processing, metal plate fixing, finished product transfer and collection, improves the automation degree of the metal plate non-cutting processing, reduces manual intervention, improves the processing efficiency, saves the manpower and time cost for enterprises.
[0024] 2、When the metal plate is smoothly delivered to the supporting plate of the base, the limiting rod on the upper surface of the supporting plate plays a role in longitudinally positioning the metal plate, and the baffle limits the metal plate when the mold is pressed down, through the double accurate positioning in the horizontal and vertical directions, the processing precision is significantly improved, and the high-precision processing requirement is met.
[0025] 3、When the finished product moves to the edge of the conveying belt body two, the limiting plate four applies a proper lateral thrust to the finished product, so that the finished product is turned over. By the action of gravity, the finished product can smoothly get rid of the magnetic force of the adsorption block and accurately fall into the specified collection area. This automatic finished product transfer and collection process is not only efficient and convenient, but also greatly optimizes the whole production process, reduces manual participation, reduces labor intensity, and also avoids the mistakes that may be caused by manual operation. DETAILED DESCRIPTION
[0026] Figure 1 is a three-dimensional structure schematic view of the application;
[0027] Figure 2 is a feeding assembly one local structure schematic view of the application;
[0028] Figure 3 is a mold local structure schematic view of the application;
[0029] Figure 4 is a limiting rod schematic view of the application;
[0030] Figure 5 is a fixed frame local structure schematic view of the application;
[0031] Figure 6 is an adsorption block local structure schematic view of the application;
[0032] Figure 7 is a connecting column local structure schematic view of the application;
[0033] Figure 8 is a local structure schematic view of the application.
[0034] Wherein, 1, feeding assembly one; 11, shell one; 12, conveyor body one; 13, limit plate one; 14, limit plate two; 2, base; 21, support plate; 22, support groove; 23, support leg; 24, limit rod; 3, fixed frame; 4, connecting plate; 5, sensor; 6, PLC controller; 7, forming assembly; 71, hydraulic cylinder; 72, mold; 8, fixing assembly; 81, pressing block; 82, mounting plate one; 83, mounting plate two; 84, rotating block; 85, sliding slot; 86, gear one; 87, fixed column; 88, clockwork; 89, gear two; 810, connecting column; 811, baffle; 9, feeding assembly two; 91, conveyor body two; 92, shell two; 93, limit plate three; 94, limit plate four; 95, adsorption block. DETAILED DESCRIPTION
[0035] The technical solutions of the present application will be described clearly and completely below with reference to the drawings of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0036] Please refer to the drawings of the present application Figure 1 - the drawings of the present application Figure 3 The embodiment of the present application provides a kind of metal plate non-cutting automatic processing equipment, including feeding assembly one 1, the right side outer wall of feeding assembly one 1 is fixedly connected with base 2, the upper surface of base 2 is fixedly connected with fixed frame 3, the side outer wall of fixed frame 3 is fixedly connected with connecting plate 4, the inside of connecting plate 4 is provided with sensor 5, the other side outer wall of fixed frame 3 is fixedly connected with PLC controller 6, sensor 5 and PLC controller 6 are electrically connected, the inside of fixed frame 3 is fixedly connected with forming assembly 7, the inside of base 2 is provided with fixing assembly 8, the right side outer wall of base 2 is fixedly connected with feeding assembly two 9.
[0037] Specifically, set forming pressure, conveyor speed and sensor 5 detection threshold value and other processing parameters by PLC controller 6, check the operation of the conveyor body two 91 of feeding assembly two 9 is normal;The metal plate to be processed is placed on feeding assembly one 1, and then conveyed to the upper surface of base 2, and then extruded by forming assembly 7, while forming assembly 7 extrudes, fixed assembly 8 will be driven to clamp the metal plate, sensor 5 monitors data in real time and feeds back to PLC controller 6 for dynamic adjustment, after processing, forming assembly 7 drives fixed assembly 8 to reset and loosen the metal plate, feeding assembly two 9 starts, and the finished product is adsorbed and falls into the collection area, PLC controller 6 continuously receives the feedback signal of sensor 5 to optimize the parameters, and the steps of feeding, positioning, processing and transferring are repeated to realize continuous automatic production.
[0038] Please refer to the drawings of the present applicationFigure 2 and the accompanying drawings Figure 3 The feeding assembly one 1 comprises a shell one 11, the inner part of the shell one 11 is provided with a conveying belt body one 12, the upper surface of the conveying belt body one 12 is fixedly connected with a limiting plate one 13 and a limiting plate two 14, the outer walls of the limiting plate one 13 and the limiting plate two 14 are adjacent, the forming assembly 7 comprises a hydraulic cylinder 71, the outer wall of the hydraulic cylinder 71 is fixedly connected to the inner wall of the fixed frame 3, and the output end of the hydraulic cylinder 71 is connected with a mold 72.
[0039] Specifically, the metal plate to be processed is placed on the conveying belt body one 12 of the feeding assembly one 1, the limiting plate one 13 and the limiting plate two 14 are used to limit the metal plate in the transverse direction, so as to ensure that the position of the metal plate is stable during the transmission process, the conveying belt body one 12 conveys the metal plate to the upper surface of the base 2, and then the hydraulic cylinder 71 of the forming assembly 7 is started, the hydraulic cylinder 71 is started according to the instruction of the PLC controller 6, drives the mold 72 to move downward, applies pressure to the metal plate, and performs non-cutting forming processing.
[0040] Please refer to the accompanying drawings Figure 3 and the accompanying drawings Figure 4 The base 2 comprises a supporting plate 21, the outer wall of the supporting plate 21 is fixedly connected to the right outer wall of the feeding assembly one 1, the inner part of the supporting plate 21 is provided with a supporting groove 22, the lower surface of the supporting plate 21 is fixedly connected with a supporting leg 23, and the upper surface of the supporting plate 21 is fixedly connected with a limiting rod 24.
[0041] Specifically, the conveying belt body one 12 conveys the metal plate to the supporting plate 21 of the base 2, at this time, the limiting rod 24 is used for positioning the metal plate in the longitudinal direction, so as to complete the preliminary positioning of the metal plate, and the supporting groove 22 is used for facilitating the feeding assembly two 9 to take out from the upper surface of the supporting plate 21.
[0042] Please refer to the accompanying drawings Figure 5 and the accompanying drawings Figure 6 The feeding assembly two 9 comprises a conveying belt body two 91, the outer wall of the conveying belt body two 91 is provided with a shell two 92, the left outer wall of the shell two 92 is arranged on the right outer wall of the base 2, the upper surface of the conveying belt body two 91 is fixedly connected with a limiting plate three 93, a limiting plate four 94 and a suction block 95, the outer walls of the limiting plate three 93, the limiting plate four 94 and the suction block 95 are adjacent, and the inner part of the suction block 95 is provided with a magnet.
[0043] Specifically, the conveying belt body two 91 of the feeding assembly two 9 is started, the inner magnet of the suction block 95 on the surface of the conveying belt body two 91 adsorbs the finished metal plate and transmits along the channel formed by the limiting plate three 93 and the limiting plate four 94, when the finished product moves to the edge of the conveying belt body two 91, because the finished product will slowly turn over along with the rotation of the conveying belt body two 91 when it reaches the edge, finally the limiting plate four 94 will push the finished product into the inner part of the collection area, the gravity is used to overcome the magnetic force of the suction block 95, and finally the finished product falls into the designated collection area, and the finished product transfer is completed.
[0044] Please refer to the attached Figure 7 and attached Figure 8 The fixed assembly 8 includes a pressing block 81 which is slidingly connected inside the support plate 21, the outer wall of the pressing block 81 is fixedly connected with a mounting plate one 82, the outer wall of the mounting plate one 82 is slidingly connected inside the support plate 21, the bottom end of the mounting plate one 82 is fixedly connected with a mounting plate two 83, the lower surface of the mounting plate two 83 is provided with a rotating block 84, the inside of the rotating block 84 is provided with a sliding groove 85, the bottom end of the rotating block 84 is fixedly connected with a gear one 86, the bottom end of the gear one 86 is fixedly connected with a fixed column 87, the outer wall of the fixed column 87 is fixedly connected with a spring 88; the fixed end of the spring 88 is connected to the inner wall of the support plate 21, and the movable end of the spring 88 is connected to the outer wall of the fixed column 87; the fixed assembly 8 further includes a gear two 89, the tooth end of the gear two 89 is meshingly connected to the tooth end of the gear one 86, the outer wall of the gear two 89 is rotatably connected inside the support plate 21, the inside of the gear two 89 is fixedly connected with a connecting column 810, and the upper outer wall of the connecting column 810 is fixedly connected with a baffle 811; the rotating block 84, the gear one 86, the fixed column 87 and the spring 88 are all rotatably connected inside the support plate 21.
[0045] Specifically, when the mold 72 of the forming assembly 7 is driven downward by the hydraulic cylinder 71, the edge of the mold 72 first contacts and pushes the pressing block 81, so that the pressing block 81 slides along the inside of the support plate 21, and the pressing block 81 drives the mounting plate two 83 to move downward synchronously through the fixedly connected mounting plate one 82, at this time, the lower surface of the mounting plate two 83 contacts the rotating block 84, and as the mounting plate two 83 moves downward, the outer wall thereof slides along the inclined surface of the sliding groove 85, so as to force the rotating block 84 to rotate around the shaft.
[0046] The gear one 86 fixedly connected to the bottom end of the rotating block 84 rotates synchronously, the gear one 86 drives the gear two 89 to rotate, the gear two 89 drives the connecting column 810 and the baffle 811 to rotate towards the metal plate, and the clamping action is completed, and in this process, the spring 88 on the outer wall of the fixed column 87 is tightened with the rotation of the gear one 86, and the elastic potential energy is stored.
[0047] When the forming processing is completed and the mold 72 is reset, the spring 88 releases the stored potential energy, drives the gear one 86 to rotate reversely, drives the gear two 89 and the baffle 811 to reset, releases the metal plate, and ensures that the metal plate is fixed in position without deviation during the processing.
[0048] A use method of a metal plate non-cutting automatic processing equipment, comprising the following steps:
[0049] S1, device initialization and parameter setting, start the power supply of the device, set the processing parameters including the forming pressure, the conveying belt speed and the detection threshold of the sensor 5 through the PLC controller 6; check the connection state of each component, confirm that the conveying belt body 12 of the feeding assembly 1 and the conveying belt body 91 of the feeding assembly 9 are running normally;
[0050] S2, metal plate loading and preliminary positioning, place the metal plate to be processed on the conveying belt body 12 of the feeding assembly 1, limit the metal plate in the horizontal direction by the limiting plate 13 and the limiting plate 14, convey the metal plate to the supporting plate 21 of the base 2 by the conveying belt body 12, and position the metal plate in the longitudinal direction by the limiting rod 24;
[0051] S3, non-cutting forming processing and metal plate fixing, the hydraulic cylinder 71 of the forming assembly 7 is started according to the instruction of the PLC controller 6, drives the mold 72 to apply pressure to the metal plate, the edge of the mold 72 pushes the pressing block 81 to slide along the inside of the supporting plate 21, drives the mounting plate 82 and the mounting plate 83 to move downward, when the mounting plate 83 moves downward, the rotating block 84 is pressurized, the mounting plate 83 slides on the outer wall of the sliding groove 85, and at the same time, the mounting plate 83 drives the sliding groove 85 and the rotating block 84 to rotate, when the rotating block 84 rotates, it drives the spring 88 to tighten, the rotation of the gear 86 drives the gear 89 to rotate, and finally drives the connecting column 810 and the baffle 811 to rotate to clamp the metal plate, the sensor 5 monitors the forming pressure and position in real time, and feeds back the data to the PLC controller 6 for dynamic adjustment;
[0052] S4, finished product transfer and collection, after processing is completed, the hydraulic cylinder 71 drives the mold 72 to move away from the pressing block 81, at this time the spring 88 drives the fixing assembly 8 to reset and loosen the metal plate; the conveying belt body 91 of the feeding assembly 9 is started, the adsorption block 95 adsorbs the finished product by the internal magnet, when the sliding groove 85 is in the edge area of the conveying belt body 91, the limiting plate 94 pushes the finished product to make it flip and get rid of the suction force of the adsorption block 95, so that the finished product falls in the collection area;
[0053] S5, device monitoring and cyclic operation, the PLC controller 6 continuously receives the feedback signal of the sensor 5, optimizes the processing parameters, and repeats steps S2 to S4 to realize continuous automatic production.
[0054] Specifically, after the device is started, the core parameters such as the forming pressure, the conveying belt speed and the detection threshold of the sensor 5 are set through the PLC controller 6, and the running state of the conveying belt body 12 of the feeding assembly 1 and the conveying belt body 91 of the feeding assembly 9 is automatically checked, the metal plate to be processed is conveyed from the conveying belt body 12, is limited in the horizontal direction by the limiting plate 13 and the limiting plate 14, and is positioned in the longitudinal direction by the limiting rod 24 on the base 2, and is aligned to the processing area below the forming assembly 7.
[0055] When the hydraulic cylinder 71 of the forming assembly 7 drives the mold 72 to press down, the edge of the mold 72 synchronously pushes the pressing block 81 of the fixed assembly 8, drives the rotating block 84 through the mounting plate one 82 and the mounting plate two 83, rotates and guides by the inclined surface of the sliding groove 85, converts the vertical pressure into rotary power, makes the gear one 86 mesh with the gear two 89, drives the baffle 811 to clamp the metal plate through the connecting column 810, simultaneously tightens the spring 88 to store energy, the sensor 5 monitors the pressure and position data in real time, feeds back to the PLC controller 6 to dynamically adjust the output of the hydraulic cylinder 71, and ensures the forming precision.
[0056] After processing is completed, the mold 72 is reset with the hydraulic cylinder 71, the potential energy of the spring 88 is released to drive the fixed assembly 8 to reset and loosen the workpiece, the conveyor belt body two 91 of the feeding assembly two 9 is started, the magnet in the adsorbing block 95 adsorbs the finished product, and the finished product is transmitted along the limiting plate three 93 and the limiting plate four 94 to the edge, and the limiting plate four 94 pushes the finished product to overturn, so that the finished product is separated from the magnetic force and falls into the collection area.
[0057] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A non-cutting automatic processing equipment for metal plates, comprising a feeding assembly (1), characterized in that, A base (2) is fixedly connected to the right outer wall of the first feeding component (1). A fixed frame (3) is fixedly connected to the upper surface of the base (2). A connecting plate (4) is fixedly connected to one side outer wall of the fixed frame (3). A sensor (5) is installed inside the connecting plate (4). A PLC controller (6) is fixedly connected to the other side outer wall of the fixed frame (3). The sensor (5) and the PLC controller (6) are electrically connected. A molding component (7) is fixedly connected inside the fixed frame (3). A fixed component (8) is installed inside the base (2). A second feeding component (9) is fixedly connected to the right outer wall of the base (2). The feeding assembly 1 (1) includes a housing 1 (11), and a conveyor belt body 1 (12) is provided inside the housing 1 (11). A limiting plate 1 (13) and a limiting plate 2 (14) are fixedly connected to the upper surface of the conveyor belt body 1 (12). The molding component (7) includes a hydraulic cylinder (71), and the output end of the hydraulic cylinder (71) is connected to a mold (72). The base (2) includes a support plate (21), the outer wall of the support plate (21) is fixedly connected to the right outer wall of the feeding assembly (1), the support plate (21) has a support groove (22) inside, the lower surface of the support plate (21) is fixedly connected to a support leg (23), and the upper surface of the support plate (21) is fixedly connected to a limit rod (24). The fixing component (8) includes a pressing block (81), which is slidably connected to the inside of the support plate (21). The outer wall of the pressing block (81) is fixedly connected to a mounting plate one (82), which is slidably connected to the inside of the support plate (21). The bottom end of the mounting plate one (82) is fixedly connected to a mounting plate two (83). The lower surface of the mounting plate two (83) is provided with a rotating block (84). The inside of the rotating block (84) is provided with a sliding groove (85). The bottom end of the rotating block (84) is fixedly connected to a gear one (86). The bottom end of the gear one (86) is fixedly connected to a fixing column (87). The outer wall of the fixing column (87) is fixedly connected to a spring (88). The fixed end of the spring (88) is connected to the inner wall of the support plate (21), and the movable end of the spring (88) is connected to the outer wall of the fixing column (87). The fixing component (8) also includes a second gear (89), the tooth end of the second gear (89) is meshed with the tooth end of the first gear (86), the outer wall of the second gear (89) is rotatably connected to the inside of the support plate (21), a connecting column (810) is fixedly connected inside the second gear (89), and a baffle (811) is fixedly connected to the upper outer wall of the connecting column (810). The second feeding component (9) includes a second conveyor belt body (91), and the upper surface of the second conveyor belt body (91) is fixedly connected to a third limiting plate (93), a fourth limiting plate (94) and an adsorption block (95). The adsorption block (95) is equipped with a magnet inside.
2. The automatic non-cutting machining equipment for metal plates according to claim 1, characterized in that, The outer walls of the first limiting plate (13) and the second limiting plate (14) are adjacent.
3. The automatic non-cutting machining equipment for metal plates according to claim 1, characterized in that, The outer wall of the hydraulic cylinder (71) is fixedly connected to the inner wall of the fixed frame (3).
4. The automatic non-cutting machining equipment for metal plates according to claim 1, characterized in that, The outer wall of the conveyor belt body 2 (91) is provided with a shell 2 (92), the left outer wall of the shell 2 (92) is provided on the right outer wall of the base (2), and the outer walls of the limiting plate 3 (93), the limiting plate 4 (94) and the adsorption block (95) are adjacent.
5. The automatic non-cutting machining equipment for metal plates according to claim 1, characterized in that, The rotating block (84), gear 1 (86), fixed column (87) and spring (88) are all rotatably connected inside the support plate (21).
6. A method of using a non-cutting automatic machining equipment for metal plates, characterized in that, The automatic non-cutting machining equipment for metal plates according to any one of claims 1-5 includes the following steps: S1. Equipment initialization and parameter setting: Start the equipment power supply and set the processing parameters through the PLC controller (6), including forming pressure, conveyor belt speed and sensor (5) detection threshold; check the connection status of each component and confirm that the conveyor belt body one (12) and conveyor belt body two (91) of the feeding component one (1) and feeding component two (9) are running normally. S2. Metal plate loading and initial positioning: The metal plate to be processed is placed on the conveyor belt body (12) of the feeding assembly (1). The limiting plate (13) and the limiting plate (14) limit the metal plate laterally. The conveyor belt body (12) transports the metal plate to the support plate (21) of the base (2). The limiting rod (24) positions the metal plate longitudinally. S3. Non-cutting forming and metal plate fixing: The hydraulic cylinder (71) of the forming component (7) is started according to the instruction of the PLC controller (6), driving the mold (72) to apply pressure to the metal plate. The edge of the mold (72) will push the pressing block (81) to slide along the inside of the support plate (21), causing the mounting plate one (82) and mounting plate two (83) to move down. When mounting plate two (83) moves down, it will pressurize the rotating block (84). Mounting plate two (83) will slide in the groove (85). The outer wall of the plate is rotated, and the mounting plate 2 (83) will drive the slide (85) and the rotating block (84) to rotate. When the rotating block (84) rotates, it will drive the spring (88) to tighten. The rotation of gear 1 (86) will drive gear 2 (89) to rotate. Finally, it will drive the connecting column (810) and the baffle (811) to rotate to clamp the metal plate. The sensor (5) monitors the molding pressure and position in real time and feeds the data back to the PLC controller (6) for dynamic adjustment. S4. Finished product transfer and collection: After processing, the hydraulic cylinder (71) drives the mold (72) to leave the pressing block (81). At this time, the spring (88) will drive the fixing component (8) to reset and release the metal plate. The conveyor belt body (91) of the feeding component (9) starts, and the adsorption block (95) adsorbs the finished product through the internal magnet. When the chute (85) is at the edge of the conveyor belt body (91), the limiting plate (94) pushes the finished product, causing the finished product to flip and get rid of the adsorption block (95) and fall into the collection area. S5. Equipment monitoring and cyclic operation: The PLC controller (6) continuously receives feedback signals from the sensor (5), optimizes processing parameters, and repeats steps S2 to S4 to achieve continuous automated production.
Citation Information
Patent Citations
Synchronous control hinge automatic machining equipment in building field
CN111482490A
Open type fixed table press machine capable of continuously punching
CN222288481U