Hollow interlayer cooling mold for casting non-ferrous metal ingot
By introducing a spray structure and isolation protrusion design into the hollow sandwich cooling mold, the problem of uneven coolant distribution caused by the irregular shape of the mold cavity was solved, and uniform cooling and quality improvement of non-ferrous metal ingots were achieved.
Patent Information
- Application Number
- CN202510776234.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-09-05
AI Technical Summary
Due to the irregular shape of the mold cavity, the coolant cannot be discharged in time after being discharged into the hollow interlayer from the liquid inlet, resulting in huge differences in coolant temperature at different positions, affecting the uniform cooling and quality of non-ferrous metal ingots.
A spray structure is used to atomize the coolant in the cooling nozzle and evenly spray it to the outside of the molding cavity. Combined with the isolation protrusion and inclined mold wall design, the coolant is ensured to be evenly distributed. A high-pressure pump and exhaust system are used to manage the pressure in the interlayer and improve cooling efficiency.
It achieves uniform cooling of non-ferrous metal ingots, improves forming quality, and reduces the amount of coolant used and the energy consumption of the system.
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Figure CN120587409A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of casting molds, and in particular to a hollow interlayer cooling mold for casting non-ferrous metal ingots. Background Art
[0002] Casting nonferrous metal ingots is the process of pouring molten nonferrous metals (such as aluminum, copper, zinc, lead, nickel, etc.) into a mold and cooling it to form the mold. Casting nonferrous metal ingots using a hollow interlayer cooling mold is suitable for small-scale nonferrous metal ingot production.
[0003] In the related art, by providing a liquid inlet and a liquid outlet leading to the hollow interlayer on both sides of the jacket, the molten metal in the mold cavity is cooled quickly and evenly, thereby improving the quality of the alloy ingot, extending the service life of the mold, and facilitating demoulding.
[0004] However, due to the irregular shape of the mold cavity, the coolant cannot be discharged in time after being discharged from the liquid inlet into the hollow interlayer, resulting in huge differences in the temperature of the coolant at different positions, causing the metal liquid to be unable to be cooled evenly, affecting the quality of the final formed non-ferrous metal ingot.
[0005] Based on this, it is necessary to propose a hollow interlayer cooling mold for casting non-ferrous metal ingots to improve the quality of the final formed non-ferrous metal ingots, which has become an important technical problem that needs to be solved urgently. Summary of the Invention
[0006] The present application provides a hollow interlayer cooling mold for casting non-ferrous metal ingots, which aims to solve the problem in the prior art that the coolant cannot be discharged in time after being discharged into the hollow interlayer from the liquid inlet due to the irregular shape of the mold cavity, resulting in huge differences in the temperature of the coolant at different positions, causing the metal liquid to be unable to be cooled evenly, affecting the quality of the final formed non-ferrous metal ingot.
[0007] To achieve the above-mentioned purpose, the present application proposes a hollow interlayer cooling mold for casting non-ferrous metal ingots, comprising: a casting panel; a forming mold cavity, the forming mold cavity is arranged on the casting panel; a jacket, the jacket is arranged at the bottom of the casting panel, and the jacket and the casting panel are enclosed to form a hollow interlayer; a cooling pipe mouth, cooling pipe mouths are arranged on the side and bottom of the jacket, and the cooling pipe mouths are connected to the hollow interlayer; a spray structure, the spray structure is arranged in the cooling pipe mouth; and a discharge outlet, the discharge outlet is arranged at the bottom of the jacket.
[0008] In some embodiments, it also includes: a mold wall, which encloses a molding cavity, and the mold wall and the casting panel are integrally formed; isolation protrusions, which are spaced apart on the outside of the mold wall, and the isolation protrusions include a first arc-shaped portion, a vertical portion, a horizontal portion, and a second arc-shaped portion.
[0009] In some embodiments, the spray structure includes: a mounting rod, which is arranged in the cooling pipe mouth; an atomizing head, which is screwed to the mounting rod and has an arc-shaped guide surface; and a locking nut, which is screwed to the mounting rod and abuts the atomizing head.
[0010] In some embodiments, the spray structure further comprises: A plurality of uniform flow holes are provided on the atomizing head.
[0011] In some embodiments, the flow-through hole comprises: The cross-sectional area of the tapered flow channel gradually decreases; The flared flow channel is connected to the tapered flow channel, and the flow cross-sectional area of the flared flow channel gradually increases.
[0012] In some embodiments, further comprising: First connection holes are provided on the casting panel and the jacket; A pipe orifice, a threaded pipe orifice in a portion of the first connecting hole; Inlet check valve, one end of the air intake check valve is screwed to the pipe; The other end of the air inlet one-way valve is screwed to the air pumping box.
[0013] In some embodiments, further comprising: End plate, the end plate is arranged on the air extraction box; The air extraction drive is mounted on the end plate; The main shaft is connected to the pumping drive; A cam, wherein the cam is arranged on the main shaft; The piston is movably arranged in the vacuum box, and the outer wall of the piston is in contact with the inner wall of the vacuum drive; A connecting rod, one end of which is rotatably connected to the cam, and the other end of which is rotatably connected to the piston; One-way exhaust port, the one-way exhaust port is arranged on the exhaust box.
[0014] In some embodiments, further comprising: A demoulding piece, the demoulding piece is arranged on the mold wall; Push rod, push rod connected to the demoulding parts.
[0015] In some embodiments, further comprising: A mounting seat, the mounting seat being arranged on the jacket; A second connecting hole is provided on the mounting seat.
[0016] In some embodiments, the forming cavity is provided with a draft angle.
[0017] The technical solution of this application proposes a hollow interlayer cooling mold for casting non-ferrous metal ingots, comprising: a casting panel; a forming cavity, the forming cavity is arranged on the casting panel; a jacket, the jacket is arranged at the bottom of the casting panel, and the jacket and the casting panel enclose to form a hollow interlayer; a cooling nozzle, the side and bottom of the jacket are provided with cooling nozzles, and the cooling nozzles are connected to the hollow interlayer; a spray structure, the spray structure is arranged in the cooling nozzle; a discharge port, the discharge port is arranged at the bottom of the jacket. In the process of casting non-ferrous metal ingots, it is necessary to preheat the casting panel and the jacket first, and then pour the metal liquid into the forming cavity. During the cooling and forming process of the metal liquid in the forming cavity, the high-pressure cooling liquid is discharged into the cooling nozzle and atomized by the spray structure, and finally sprayed to the outside of the forming cavity, thereby uniformly cooling the metal liquid in the forming cavity and improving the quality of the final formed non-ferrous metal ingot. In addition, the spray structure has a high utilization rate of the cooling liquid, which is conducive to reducing the amount of cooling liquid. The cooling liquid that has fully absorbed the heat of the metal liquid flows into the discharge port under the action of gravity and is discharged through the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. Those skilled in the art can also derive other drawings based on these drawings without inventive work, among which: Figure 1 This is a schematic diagram of the three-dimensional structure of a hollow sandwich cooling mold for casting non-ferrous metal ingots in one embodiment of the present application; Figure 2 for Figure 1 A partial enlarged view of the middle A part Figure 3 This is a cross-sectional view of a hollow interlayer cooling mold for casting non-ferrous metal ingots in one embodiment of the present application; Figure 4 for Figure 3 A partial enlarged view of part B in the middle; Figure 5 for Figure 3 A partial enlarged view of the middle C part; Figure 6 Schematic diagram of the internal structure of the vacuum box in one embodiment of the present application.
[0019] In the figure: casting panel 1, first connecting hole 2, forming mold cavity 3, mounting seat 4, second connecting hole 5, jacket 6, cooling pipe mouth 7, arc-shaped reflection area 8, mold wall 9, demolding part 10, push rod 11, connecting plate 13, atomizing head 14, arc-shaped guide surface 15, gasket 16, locking nut 17, flaring flow channel 18, tapering flow channel 19, mounting rod 20, first arc-shaped portion 21, vertical portion 22, horizontal portion 23, second arc-shaped portion 24, vacuum box 25, vacuum drive 26, end plate 27, one-way exhaust port 28, exhaust port 29, cam 30, connecting rod 31, main shaft 32, piston 33. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0021] It should be noted that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0022] It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element.
[0023] In addition, the descriptions of "first" and "second" in this application are for descriptive purposes only and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0024] See Figure 1 、 Figure 3 and Figure 4As shown, the present application proposes a hollow interlayer cooling mold for casting non-ferrous metal ingots, comprising: a casting panel 1; a forming cavity 3, the forming cavity 3 is arranged on the casting panel 1; a jacket 6, the jacket 6 is arranged at the bottom of the casting panel 1, and the jacket 6 and the casting panel 1 are enclosed to form a hollow interlayer; a cooling pipe mouth 7, the side surface and the bottom surface of the jacket 6 are both provided with cooling pipe mouths 7, and the cooling pipe mouth 7 is connected to the hollow interlayer; a spray structure, the spray structure is arranged in the cooling pipe mouth 7; and a discharge outlet, the discharge outlet is arranged at the bottom of the jacket 6.
[0025] The casting panel 1 and the jacket 6 constitute the structural basis of the hollow interlayer cooling mold for casting non-ferrous metal ingots. Other structures on the hollow interlayer cooling mold for casting non-ferrous metal ingots are directly or indirectly connected to the casting panel 1 or the jacket 6. The forming cavity 3 on the casting panel 1 is used to contain the metal liquid, and the metal liquid solidifies in the forming cavity 3 to form the non-ferrous metal ingot. Preferably, a preheating structure is also included. The preheating structure can be heated by electricity or other heating methods. Since the preheating structure is a mature existing technology, no specific limitation is imposed on the preheating structure here.
[0026] Among them, the cooling nozzle 7 and the spray structure constitute the core structure of the hollow interlayer cooling mold for casting non-ferrous metal ingots. High-pressure cooling liquid is discharged into the cooling nozzle 7. The spray structure atomizes the cooling liquid and then evenly sprays it to the outside of the forming cavity 3, thereby cooling the metal liquid in the forming cavity 3. Since the cooling liquid with a constant temperature can be continuously sprayed to the outside of the forming cavity 3, the metal liquid in the forming cavity 3 is evenly cooled, thereby improving the quality of the final formed non-ferrous metal ingot. In addition, the spray structure has a high utilization rate of the cooling liquid, which is conducive to reducing the amount of cooling liquid used. The cooling liquid that has fully absorbed the heat of the metal liquid flows into the discharge port under the action of gravity and is discharged through the discharge port.
[0027] In this embodiment, the cooling liquid can be any one of cooling water or cooling oil, and also includes a high-pressure pump, a cooling liquid source, a heat exchanger and a reflux pump. The high-pressure pump is used to provide high pressure for the cooling liquid, which is conducive to the atomization of the cooling liquid. After the cooling liquid is discharged through the discharge port, it is cooled by heat exchange through the heat exchanger, so that the temperature of the cooling liquid returns to the preset temperature, and then under the drive of the reflux pump, it flows back to the cooling liquid source to complete the circulation of the cooling liquid.
[0028] Among them, the shape of the molding cavity 3 is roughly a rectangular parallelepiped, and the jacket 6 is also roughly a rectangular parallelepiped. Cooling nozzles 7 are provided on the four side surfaces and one bottom surface of the jacket 6, and two or more cooling nozzles 7 are provided on the two side surfaces parallel to the length direction of the jacket 6, so that the spray range can fully cover the molding cavity 3, so that all sides of the molding cavity 3 can be evenly cooled.
[0029] Specifically, in the process of casting non-ferrous metal ingots, it is necessary to preheat the casting panel 1 and the jacket 6, and then pour the molten metal into the forming cavity 3. During the cooling and forming process of the molten metal in the forming cavity 3, the high-pressure cooling liquid is discharged into the cooling pipe mouth 7, and is atomized through the spray structure, and finally sprayed to the outside of the forming cavity 3, thereby uniformly cooling the molten metal in the forming cavity 3 and improving the quality of the final formed non-ferrous metal ingot. In addition, the spray structure has a high utilization rate of the cooling liquid, which is conducive to reducing the amount of cooling liquid used. The cooling liquid that has fully absorbed the heat of the molten metal flows into the discharge port under the action of gravity and is discharged through the discharge port.
[0030] Among them, the material of the casting panel 1 is a graphite mold, which has excellent high temperature resistance, which is beneficial for the casting panel 1 to withstand the high temperature brought by the metal liquid, ensuring that the graphite mold will not be damaged under the action of high temperature. The material of the jacket 6 is a stainless steel mold, which has excellent mechanical properties and corrosion resistance, which is beneficial to improving the service life of the jacket 6.
[0031] See Figure 3 and Figure 5As shown, in some embodiments, it also includes: a mold wall 9, the mold wall 9 encloses a forming mold cavity 3, and the mold wall 9 is integrally formed with the casting panel 1; the forming mold cavity 3 is in the shape of a rectangular parallelepiped with an open top, and the mold wall 9 includes four side mold walls 9 and one bottom mold wall 9. The forming mold cavity 3 is provided with a draft angle, that is, the inner side of the side mold wall 9 is inclined. In order to ensure that the thickness of the side mold wall 9 is uniform, the outer side of the side mold wall 9 is also set to be inclined and parallel to the inner side surface of the mold wall 9. The mold wall 9 with uniform thickness is conducive to improving the uniformity of the cooling effect of the metal liquid. Isolation protrusions, the isolation protrusions are arranged at intervals on the outer side of the mold wall 9, and the isolation protrusions include a first arc portion 21, a vertical portion 22, a horizontal portion 23 and a second arc portion 24. The isolation protrusion is in the shape of a rectangular ring and is arranged on the outside of the side mold wall 9. The isolation protrusion is integrally formed with the side mold wall 9. The cross-section of the isolation protrusion includes a first arc-shaped portion 21, a vertical portion 22, a horizontal portion 23 and a second arc-shaped portion 24. The structural design of the first arc-shaped portion 21, the vertical portion 22, the horizontal portion 23 and the second arc-shaped portion 24 on the isolation protrusion is conducive to increasing the contact area between the mold wall 9 and the atomized cooling liquid, thereby enhancing the cooling effect of the cooling liquid on the mold wall 9. After the atomized cooling liquid is sprayed onto the outer surface of the mold wall 9, it will flow downward along the outer surface of the mold wall 9 under the action of gravity. The cooling liquid flowing downward can easily cause uneven cooling of the mold wall 9. When the depth of the cooling liquid flowing downward is large, it will also block the cooling of the side mold wall 9 by the atomized cooling liquid, further affecting the uniformity of the cooling effect. Under the guidance and drainage of the first arc-shaped portion 21 of the isolation protrusion, the cooling liquid will flow to the dripping area formed by the vertical portion 22 and the horizontal portion 23, so that the cooling liquid drips directly and is discharged from the discharge port, preventing the cooling liquid from flowing downward along the outer wall of the side mold wall 9, affecting the uniformity of the cooling effect on the mold wall 9, and preventing the depth of the cooling liquid flowing downward from being too large. Due to the inclined setting of the side mold wall 9, the position of the vertical portion 22 in the isolation protrusion gradually approaches the molding cavity 3 along the length of the side mold wall 9. In other words, the cooling liquid dripping from different dripping areas will not affect each other.
[0032] In this embodiment, the setting density of the isolation protrusions gradually increases in the downward direction along the length of the side mold wall 9, that is, the direction of the cooling liquid flow. Since the side mold wall 9 is set at an angle, the cooling liquid spray density on the side of the side mold wall 9 close to the casting panel 1 is high, while the cooling liquid spray density on the side close to the bottom wall is low. Based on this, the setting density of the isolation protrusions on the side with high cooling liquid spray density is small, while the setting density of the isolation protrusions on the side with low cooling liquid spray density is high, further improving the uniformity of the cooling effect on the mold wall 9.
[0033] The horizontal portion 23 is relatively short to avoid a large spray dead angle.
[0034] See Figure 3 and Figure 4 As shown, in some embodiments, the spray structure includes: a mounting rod 20, the mounting rod 20 is arranged in the cooling nozzle 7; the mounting rod 20 is provided with an external thread, an atomizing head 14, the atomizing head 14 is screwed to the mounting rod 20, and the atomizing head 14 is provided with an arc-shaped guide surface 15; the atomizing head 14 is screwed to the mounting rod 20. Since the atomizing head 14 is screwed to the mounting rod 20, the disassembly and maintenance of the atomizing head 14 are relatively convenient. Due to the setting of the atomizing head 14, the area of the flow channel is reduced. At this time, the high-pressure cooling liquid flow rate is further increased, and when the cooling liquid is ejected from the cooling nozzle 7, the cooling liquid is also subjected to shear force and impact force during the flow process, and eventually forms tiny particles. These tiny particles can form a uniform mist to achieve the injection and atomization of the cooling liquid, and a locking nut 17, the locking nut 17 is screwed to the mounting rod 20 and abuts the atomizing head 14. The locking nut 17 is used to lock the position of the atomizing head 14 by friction.
[0035] In this embodiment, several connecting plates 13 are spaced apart on the outer circumference of the mounting rod 20. One side of the connecting plate 13 is welded to the mounting rod 20, and the other side is welded to the inner wall of the cooling nozzle 7. Preferably, there are three connecting plates 13, with the angle between two adjacent connecting plates 13 being 120°. A gasket 16 is also provided between the locking nut 17 and the atomizing head 14.
[0036] The jacket 6 further includes an arc-shaped reflection area 8 disposed at the inner bottom of the jacket 6. The arc-shaped reflection area 8 is used to reflect the cooling liquid spray. After being reflected by the arc-shaped reflection area 8, the cooling liquid spray bounces back onto the mold wall 9, thereby improving the utilization rate of the cooling liquid spray.
[0037] See Figure 3 and Figure 4 As shown, in some embodiments, the spray structure further includes a plurality of uniform flow holes, which are arranged on the atomizing head 14. The uniform flow holes evenly arranged on the atomizing head 14 are conducive to increasing the density of the cooling liquid spray at the atomizing head 14, making the density of the cooling liquid spray tend to be uniform.
[0038] See Figure 2 and Figure 3 As shown, in some embodiments, the flow-distributing orifice includes: a converging flow channel 19, whose cross-sectional area gradually decreases; in the converging flow channel 19, the high-pressure cooling liquid is further accelerated; and a flaring flow channel 18, which connects to the converging flow channel 19 and whose cross-sectional area gradually increases. The cooling liquid accelerated by the converging flow channel 19 is ejected from the flaring flow channel 18, which has a short length and can restrict the direction of the cooling liquid spray.
[0039] In this embodiment, a transition channel is further provided between the gradually contracting channel 19 and the reducing channel to prevent the high-pressure cooling liquid from directly impacting the atomizing head 14 , thereby increasing the service life of the atomizing head 14 .
[0040] See Figure 1 and Figure 2 As shown, in some embodiments, it also includes: a first connection hole, the first connection hole is provided on both the casting panel 1 and the jacket 6; the casting panel 1 and the jacket 6 are connected by a fastener and the first connection hole 2, the first connection hole 2 on the jacket 6 is provided with an internal thread, and the bolt is screwed to the first connection hole 2 on the jacket 6. The first connection hole 2 on the casting panel 1 is not provided with an internal thread, but the size of the first connection hole 2 on the casting panel 1 is adapted to the outer diameter of the bolt, the first connection hole 2 on the casting panel 1 passes through the bolt, and the casting panel 1 is attached to the jacket 6, and then the casting panel 1 is locked to the jacket 6 by tightening the nut and the gasket 16 to complete the installation of the casting panel 1. A pipe nozzle, a pipe nozzle is screwed into part of the first connection hole, and the first connection holes 2 on the casting panel 1 and the jacket 6 are screwed to the pipe nozzle, and the pipe nozzle can also serve to connect the casting panel 1 and the jacket 6; an air intake check valve, one end of the air intake check valve is screwed to the pipe nozzle; an air extraction box 25, the other end of the air intake check valve is screwed to the air extraction box. High-temperature resistant sealing gaskets are provided between the air inlet one-way valve and the pipe mouth, and between the air inlet one-way valve and the vacuum box 25, to improve their sealing performance. During the spray cooling process, the spray is vaporized by heat, resulting in a large amount of water vapor in the hollow interlayer. A large amount of water vapor will affect the cooling efficiency, and a large amount of water vapor is difficult to remove in time, which will cause the pressure in the hollow interlayer to gradually increase, affecting the forming of the metal ingot and not conducive to the spraying of the cooling liquid spray. The vacuum box is used to extract the water vapor in the hollow interlayer to improve the cooling efficiency, and the vacuum box will put the hollow interlayer in a state of slight negative pressure, which is conducive to the rapid spraying of the spray into the hollow interlayer. Preferably, a support is also provided between the bottom of the vacuum box 25 and the casting panel 1 to support the vacuum box 25.
[0041] See Figure 1 、 Figure 2 and Figure 6As shown, in some embodiments, it also includes: an end plate 27, which is arranged on the air extraction box 25; connecting holes are arranged at intervals on the end plate 27, and the end plate 27 is installed on the air extraction box 25 through screws and the connecting holes. An opening is provided at one end of the air extraction box 25, and the end plate 27 is used to seal the opening of the air extraction box 25. A sealing ring is also provided between the end plate 27 and the air extraction box 25. The exhaust drive 26 is mounted on the end plate 27; the main shaft 32 is connected to the exhaust drive 26; the exhaust drive 26 is a motor, and the output end of the exhaust drive 26 is connected to the main shaft 32 through a coupling, thereby driving the main shaft 32 to rotate, and the cam 30 is arranged on the main shaft 32; the cam 30 is keyed to the main shaft 32, one end of the main shaft 32 is linked to the cam 30, and the other end of the main shaft 32 is connected to the output end of the exhaust drive 26, and a bearing is provided between the main shaft 32 and the end plate 27, and the cam 30 rotates with the main shaft 32; the piston 33 is movably provided in the exhaust box 25, and the outer wall surface of the piston 33 is in contact with the inner wall surface of the exhaust drive 25; the connecting rod 31, one end of the connecting rod 31 is rotatably connected to the cam 32, and the other end of the connecting rod 31 is rotatably connected to the piston 33; the one-way exhaust port 28 is provided in the exhaust box 25. In the process of the vacuum drive 26 driving the main shaft 32 to rotate, the cam 30 drives the connecting rod 31 to rotate, thereby driving the piston 33 to reciprocate in the vacuum box 25. When the piston 33 approaches the cam 30, the vacuum box 25 extracts the water vapor in the hollow interlayer through the air inlet one-way valve. When the piston 33 moves away from the cam 30, the vacuum box 25 discharges the water vapor through the one-way exhaust port 28. The one-way exhaust port 28 is provided with an exhaust port 29, which can be connected to an external component to recover the heat in the water vapor. The water vapor in the hollow interlayer can be extracted through the above steps, and the vacuum drive 26, the main shaft 32 and the cam 30 are not in direct contact with the water vapor, which is beneficial to improving the service life of the power structure. Preferably, the piston 33 is made of stainless steel. The number of vacuum boxes 25 can be selected according to actual needs.
[0042] See Figure 3 As shown, in some embodiments, the mold assembly further includes: a demolding member 10, disposed on the mold wall 9; and a push rod 11, connected to the demolding member 10. The bottom mold wall 9 is provided with a tapered hole. The demolding member 10 includes a tapered head adapted to fit the tapered hole and a short rod. The short rod has a threaded hole, and the push rod 11 is threadedly connected to the threaded hole in the short rod. The push rod 11 is driven by an external actuator to push the demolding member 10, thereby demolding the metal ingot. The external actuator can be a hydraulic cylinder, etc., and is not specifically limited here.
[0043] See Figure 1 and Figure 2As shown, in some embodiments, the jacket 6 is further comprised of a mounting base 4, which is disposed on the jacket 6; and a second connection hole 5, which is disposed on the mounting base 4. The second connection hole 5 is provided with an internal thread, and the jacket 6 can be integrally mounted to the external component through the mounting base 4, the second connection hole 5, and screws to ensure the overall stability of the jacket 6.
[0044] The above description is only a partial or preferred embodiment of the present application. Neither the text nor the drawings can limit the scope of protection of the present application. Any equivalent structural transformation made by using the contents of the present application specification and drawings under the overall concept of the present application, or direct / indirect application in other related technical fields, is included in the scope of protection of the present application.
Claims
1. A hollow interlayer cooling mold for casting nonferrous metal ingots, characterized in that: include: Casting panels (1); A forming cavity (3), the forming cavity (3) being arranged on the casting panel (1); A jacket (6), the jacket (6) being arranged at the bottom of the casting panel (1), the jacket (6) and the casting panel (1) enclosing to form a hollow interlayer; A cooling pipe opening (7), the cooling pipe opening (7) is provided on the side surface of the jacket (6) and the bottom surface of the jacket (6), and the cooling pipe opening (7) is connected to the hollow interlayer; A spray structure, the spray structure being arranged in the cooling pipe orifice (7); A discharge outlet is provided at the bottom of the jacket (6).
2. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 1, characterized in that: Also includes: A mold wall (9), the mold wall (9) enclosing the molding cavity (3), the mold wall (9) and the casting panel (1) being integrally formed; Isolation protrusions are arranged at intervals on the outside of the mold wall (9), and the isolation protrusions include a first arc-shaped portion (21), a vertical portion (22), a horizontal portion (23), and a second arc-shaped portion (24).
3. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 1, characterized in that: The spray structure includes: a mounting rod (20), the mounting rod (20) being arranged in the cooling pipe opening (7); an atomizing head (14), the atomizing head (14) being screwed to the mounting rod (20), and the atomizing head (14) being provided with an arc-shaped guide surface (15); A locking nut (17) is screwed onto the mounting rod (20) and abuts against the atomizing head (14).
4. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 3, characterized in that: The spray structure also includes: A plurality of equalizing flow holes, wherein the plurality of equalizing flow holes are arranged on the atomizing head (14).
5. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 4, characterized in that: The flow-through hole comprises: A tapered flow channel (19), wherein the cross-sectional area of the flow channel of the tapered flow channel (19) gradually decreases; An expanded flow channel (18), wherein the expanded flow channel (18) is connected to the tapered flow channel (19), and the flow channel cross-sectional area of the expanded flow channel (18) gradually increases.
6. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 1, characterized in that: Also includes: A first connection hole (2), the first connection hole (2) being provided on both the casting panel (1) and the jacket (6); A pipe mouth, a portion of which is threaded into the pipe mouth within the first connecting hole (2); an air intake one-way valve, one end of which is screwed to the pipe orifice; An air extraction box, the other end of the air intake one-way valve is screwed to the air extraction box.
7. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 6, characterized in that: Also includes: an end plate, the end plate being arranged on the air extraction box; an air extraction drive mounted on the end plate; a main shaft connected to the air extraction drive; a cam, wherein the cam is arranged on the main shaft; A piston is movably disposed in the vacuum box, with an outer wall of the piston being in contact with an inner wall of the vacuum drive; a connecting rod, one end of which is rotatably connected to the cam, and the other end of which is rotatably connected to the piston; A one-way exhaust port is provided on the air extraction box.
8. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 2, characterized in that: Also includes: A demoulding member (10), wherein the demoulding member (10) is arranged on the mold wall (9); A push rod (11), wherein the push rod (11) is connected to the demoulding member (10).
9. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 1, characterized in that: Also includes: A mounting seat (4), the mounting seat (4) being arranged on the jacket (6); A second connecting hole (5), the mounting seat (4) is provided with a second connecting hole (5).
10. The hollow interlayer cooling mold for casting nonferrous metal ingots according to claim 1, characterized in that: The forming cavity (3) is provided with a draft angle.