Concrete prefabricated part pouring forming device
By designing a rational concrete prefabricated casting and molding device and utilizing knocking, pressurizing and pushing mechanisms, the problem of powdered concrete falling off and loosening is solved, the compactness and strength of the concrete pipe prefabricated parts are improved, and the production quality is ensured.
Patent Information
- Application Number
- CN202511048654.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-09-05
AI Technical Summary
During the radial extrusion pipe making process, powdered concrete is easy to fall off or is not squeezed tightly, resulting in a loose inner surface of the concrete pipe prefabricated part, affecting its strength.
A concrete precast casting and forming device including a knocking mechanism, a pressurizing mechanism and a pushing mechanism is used. The compaction of the concrete is ensured through operations such as knocking, pressurizing and pushing. The centrifugal force and extrusion force of the squeezing roller and the pressurizing roller are used to improve the compaction degree. A cleaning mechanism is combined to prevent adhesion materials from affecting the quality.
The compactness and overall strength of the concrete pipe prefabricated parts are improved, loosening and falling off of the inner surface are avoided, and the quality and production efficiency of the concrete pipe prefabricated parts are ensured.
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Figure CN120588352A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of concrete precast part casting and molding, and particularly relates to a concrete precast part casting and molding device. Background Art
[0002] Concrete pipes, also known as cement pressure pipes and reinforced concrete pipes, can be used as sewage pipes in urban construction foundations, as well as water pipes and farmland wells used in some special factories and mines. They are widely used in drainage areas such as roads, railway roadbeds, subway projects, waste landfills, tunnels, green belts, sports fields, and slope protection caused by high water content, as well as underground irrigation and drainage systems in agriculture and horticulture.
[0003] Currently, when producing concrete preforms using a radial extrusion machine, the internal extrusion ram of the machine has a constant size. If only the extrusion ram and the die are pressed together during the extrusion process, the powdered concrete will not be firmly squeezed, resulting in partial shedding or loosening of the powdered concrete. After the concrete preform is finished, the inner surface of the preform may peel off when the preform is moved, affecting the overall strength of the preform. Therefore, a device for casting and forming preforms is proposed. Summary of the Invention
[0004] The purpose of the present invention is to provide a reasonably designed precast concrete part casting and molding device in order to solve the above problems.
[0005] The present invention achieves the above-mentioned purpose through the following technical solutions: A concrete precast casting and molding device includes a gantry, a swivel seat, a mold, a first lifting platform, a second lifting platform and a soil injection pipe, and also includes: An extrusion mechanism fixedly connected to the middle of the second lifting platform for extruding concrete pipes; A pressurizing mechanism fixedly connected to the outer surface of the extrusion mechanism for extruding the inner wall of the concrete pipe; a knocking mechanism fixedly connected to the squeezing mechanism for compacting the concrete pipe; A pushing mechanism is fixedly connected to the first lifting platform.
[0006] As a further optimization scheme of the present invention, the extrusion mechanism includes a driving motor fixedly connected to the middle of the top of the second lifting platform, the output end of the driving motor is fixedly connected to a rotating shaft, the outer surface of the rotating shaft is fixedly connected to a material distribution plate, the outer surface of the rotating shaft is rotatably connected to the first extrusion roller, the bottom of the rotating shaft is fixedly connected to a material distribution plate, the top of the material distribution plate is rotatably connected to the second extrusion roller, and the outer surface of the rotating shaft is rotatably connected to the third extrusion roller.
[0007] As a further optimization solution of the present invention, the first squeezing roller, the second squeezing roller and the third squeezing roller are staggered.
[0008] As a further optimization scheme of the present invention, the pressure mechanism includes a groove opened on the outer surface of the cloth plate, a limiting groove is opened on the inner top of the groove, a moving block is slidably connected in the limiting groove, a fixed rod is fixedly connected in the limiting groove, the fixed rod passes through the moving block and is slidably connected to the moving block, a second spring is sleeved on the outer surface of the fixed rod, the two ends of the second spring are respectively fixedly connected to the moving block and the limiting groove, the bottom of the moving block is rotatably connected to a pressure roller, and the pressure roller is located in the groove and fits into the groove.
[0009] As a further optimization scheme of the present invention, the knocking mechanism includes a transmission shaft rotatably connected to the feeding disc, the outer surface of the transmission shaft is fixedly connected to a toothless gear, the outer surface of the feeding disc is provided with a sliding bin, the inner surface of the sliding bin is slidably connected to a knocking block, the inner surface of the knocking block is fixedly connected to teeth, the teeth are engaged with the toothless gear, the inner surface of the sliding bin is fixedly connected to a telescopic rod, the telescopic rod is fixedly connected to the knocking block, the outer surface of the telescopic rod is sleeved with a third spring, and the two ends of the third spring are respectively fixedly connected to the sliding bin and the knocking block.
[0010] As a further optimization solution of the present invention, the top of the transmission shaft is fixedly connected to the bottom of the second squeezing roller, the bottom of the transmission shaft is rotatably connected to the inner bottom of the sliding bin, and the toothless gear is located in the knocking block.
[0011] As a further optimization scheme of the present invention, the pushing mechanism includes a servo motor installed on the outer surface of the first lifting platform through a motor seat, the output end of the servo motor is fixedly connected to a transmission gear, the top of the first lifting platform is rotatably connected to a material mixing plate, the bottom of the material mixing plate is fixedly connected to a gear ring, the gear ring is engaged with the transmission gear, a fixed plate is fixedly connected inside the material mixing plate, a pushing plate is installed at the end of the fixed plate, and one end of the pushing plate is fixedly connected to a cleaning plate.
[0012] As a further optimization scheme of the present invention, the push plate is fixedly connected to a fixed frame on one side of the fixed plate, the inner surface of the fixed frame is slidably connected to a slide, the end of the slide is fixedly connected to a push-pull rod, the outer surface of the push-pull rod is slidably connected to a fixed cylinder, the outer surface of the push-pull rod is sleeved with a fourth spring at the part of the push-pull rod located in the fixed cylinder, the two ends of the fourth spring are respectively fixedly connected to the fixed cylinder and the push-pull rod, the end of the push-pull rod is fixedly connected to a displacement rod, a displacement groove is opened in the first lifting platform, a displacement block is fixedly connected in the displacement groove, and the displacement rod is located in the displacement groove and adapted to the displacement block.
[0013] As a further optimized solution of the present invention, one end of the fixed cylinder is fixedly connected to the inner surface of the material leveling plate, and the displacement rod passes through the side wall of the material leveling plate and extends into the displacement groove.
[0014] As a further optimization scheme of the present invention, the turntable is rotatably connected to the gantry, the mold is installed on the top of the turntable, and the mold is directly below the first lifting platform, the first lifting platform is slidingly connected to the gantry, the second lifting platform is slidingly connected to the gantry, a mounting frame is fixedly connected inside the gantry, the soil injection pipe passes through the mounting frame and is fixedly connected to the mounting frame, a first hydraulic cylinder is fixedly connected inside the gantry, the output end of the first hydraulic cylinder is fixedly connected to the first lifting platform, a second hydraulic cylinder is fixedly connected to the gantry, and the output end of the second hydraulic cylinder is fixedly connected to the second lifting platform.
[0015] The beneficial effects of the present invention are: 1. The present invention provides a knocking mechanism. When the second extrusion roller rotates, the toothless gear is driven to rotate through the transmission shaft. Then, during the process of preparing the concrete pipe prefabricated part, the knocking block reciprocates and knocks the inner surface of the prepared concrete pipe prefabricated part under the action of the teeth, the telescopic rod and the third spring, so as to achieve the purpose of compacting the prepared concrete pipe prefabricated part, improve the compactness of the prepared concrete pipe prefabricated part, avoid the inner surface of the prepared concrete pipe prefabricated part from becoming loose and falling off, and ensure the overall strength of the prepared concrete pipe prefabricated part.
[0016] 2. The present invention provides a pressure mechanism. During the rotation of the distribution disc, the pressure roller will generate centrifugal force under the rotation of the distribution disc. The pressure roller will move outward under the action of the centrifugal force, thereby driving the moving block to slide outward along the limiting groove, stretching the second spring, so that the pressure roller generates a greater extrusion force under the action of the centrifugal force to extrude the inner surface of the prepared concrete pipe prefabricated part, so that the pressure roller can extrude the concrete more compactly, thereby further improving the quality of the prepared concrete pipe prefabricated part.
[0017] 3. The present invention provides a pushing mechanism. During the preparation of the concrete pipe prefabricated part, the pushing plate generates a digging action to push the concrete material close to the inner surface of the screed plate inward, thereby facilitating the concrete material to enter the through hole better. During the preparation of the top of the concrete pipe prefabricated part, the cleaning plate intermittently contacts the outer surfaces of the first extrusion roller, the second extrusion roller, the third extrusion roller and the distribution plate to clean the first extrusion roller, the second extrusion roller, the third extrusion roller and the distribution plate, and remove the concrete material adhered to their outer surfaces. This prevents the concrete material adhered to the outer surfaces of the first extrusion roller, the second extrusion roller, the third extrusion roller and the distribution plate from drying up when the prefabricated part is not in use, which would cause the dried concrete material on the outer surfaces of the first extrusion roller, the second extrusion roller, the third extrusion roller and the distribution plate to enter into the subsequently prepared concrete pipe prefabricated part when the prefabricated part is used again, thereby causing the subsequently prepared concrete pipe prefabricated part to crack, thereby ensuring the quality of the subsequently prepared concrete pipe prefabricated parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall front three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the cross-section structure of the cloth tray of the present invention; Figure 3 This is a schematic diagram of the cross-section structure of the material leveling plate of the present invention; Figure 4 This is a schematic diagram of a three-dimensional partially cutaway structure of the material leveling plate of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the extrusion mechanism of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the pressurizing mechanism of the present invention.
[0019] In the figure: 1. Gantry; 2. Rotating seat; 3. Mold; 4. First lifting platform; 5. Second lifting platform; 6. Soil injection pipe; 7. Extrusion mechanism; 71. Driving motor; 72. Rotating shaft; 73. Distributing plate; 74. First extrusion roller; 75. Second extrusion roller; 76. Distributing plate; 77. Third extrusion roller; 8. Mounting frame; 9. Pressurizing mechanism; 91. Groove; 92. Limiting groove; 93. Fixing rod; 94. Moving block; 95. Second spring; 96. Pressurizing roller; 10. Tapping mechanism; 101. Transmission shaft; 102. Toothless gear; 103 , knocking block; 104, teeth; 105, sliding bin; 106, telescopic rod; 107, third spring; 11, pushing mechanism; 111, servo motor; 112, transmission gear; 113, material leveling plate; 114, ring gear; 115, fixed plate; 116, pushing plate; 117, cleaning plate; 118, fixed frame; 119, slide; 1110, fixed cylinder; 1111, push-pull rod; 1112, fourth spring; 1113, displacement rod; 1114, displacement slot; 1115, displacement block; 12, first hydraulic cylinder; 13, second hydraulic cylinder. DETAILED DESCRIPTION
[0020] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0021] Example: Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 and Figure 6As shown, a concrete precast casting and molding device includes a gantry 1, a swivel 2, a mold 3, a first lifting platform 4, a second lifting platform 5 and a soil injection pipe 6. The gantry 1 is fixedly connected to a mounting frame 8, and the soil injection pipe 6 passes through the mounting frame 8 and is fixedly connected to the mounting frame 8. The swivel 2 is provided with a mounting hole for facilitating the installation of the mold 3 and a limit block to prevent the mold 3 from rotating. The gantry 1 and the swivel 2 are both installed on the ground. The swivel 2 is rotated by a driving component. The driving component can be a motor, which is not shown in the figure and will not be described in detail. 2 is rotatably connected to the gantry 1, the mold 3 is installed on the top of the swivel seat 2, and the mold 3 is directly below the first lifting platform 4, the first lifting platform 4 is slidably connected to the gantry 1, and a first hydraulic cylinder 12 is fixedly connected to the gantry 1, and the output end of the first hydraulic cylinder 12 is fixedly connected to the first lifting platform 4, the second lifting platform 5 is slidably connected to the gantry 1, and a second hydraulic cylinder 13 is fixedly connected to the gantry 1, and the output end of the second hydraulic cylinder 13 is fixedly connected to the second lifting platform 5. A through hole is penetrated on the first lifting platform 4, and the upper edge of the through hole is arranged to be inclined outward along its circumferential direction for easy material discharge. The through hole is adapted to the top of the mold 3, and the discharge end of the soil injection pipe 6 is arranged opposite to the through hole. The soil injection pipe 6 is fixedly connected to the concrete mixing equipment (the concrete mixing equipment is prior art and is not described in detail in the figure). The concrete mixing equipment is fixedly connected to the outer surface of the gantry 1; the middle part of the second lifting platform 5 is fixedly connected to an extrusion mechanism 7 for extruding a concrete pipe, and the extrusion mechanism 7 includes a device fixedly connected to the top of the second lifting platform 5 The driving motor 71 is in the middle of the part, and the output end of the driving motor 71 is fixedly connected to the rotating shaft 72, the outer surface of the rotating shaft 72 is fixedly connected to the distributing disk 73, the outer surface of the rotating shaft 72 is rotatably connected to the first squeezing roller 74, the bottom of the rotating shaft 72 is fixedly connected to the distribution disk 76, the distribution disk 76 is arranged opposite to the through hole, the top of the distribution disk 76 is rotatably connected to the second squeezing roller 75, and the outer surface of the rotating shaft 72 is rotatably connected to the third squeezing roller 77. The first squeezing roller 74, the second squeezing roller 75 and the third squeezing roller 77 are staggered.
[0022] First, open the mold 3, apply a release agent on the inner surface of the mold 3, then place the steel frame of the concrete pipe in the mold 3, close the mold 3, and use a forklift to install the mold 3 on the top of the swivel seat 2. At this time, the driving component can be started to rotate the swivel seat 2, and the mold 3 can be rotated to the bottom of the first lifting platform 4. Then, the first hydraulic cylinder 12 is started to make the bottom of the first lifting platform 4 fit with the top of the mold 3, and the through hole is facing the mold 3. At this time, the second hydraulic cylinder 13 can be started to drive the second lifting platform 5 to move downward, so that the second lifting platform 5 drives the distribution plate 76 to the inner bottom of the mold 3, and then the concrete mixing equipment can be opened to release the concrete through the soil injection pipe 6. The concrete passes through the through hole. The hole enters the mold 3, and the drive motor 71 is started at the same time, thereby driving the rotating shaft 72 to rotate, so that the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76 throw the concrete toward the inner surface of the mold 3 under the action of centrifugal force and squeeze the concrete. During the squeezing process, the first squeezing roller 74, the second squeezing roller 75 and the third squeezing roller 77 will rotate. At the same time, the second hydraulic cylinder 13 is started to drive the second lifting platform 5 to move upward, so that the second lifting platform 5 drives the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76 to slowly move upward during the rotation process until the distribution plate 76 is withdrawn from the through hole, and then the drive motor 71 and the soil injection pipe 6 can be turned off; Then the first hydraulic cylinder 12 is started to move the first lifting platform 4 upward and return to the initial position. At this time, the driving component is started to rotate the swivel seat 2 to rotate the mold 3 with the concrete pipe out, and the mold 3 with the concrete pipe is transported to the specified position by a forklift. Then the mold 3 can be opened to remove the prepared concrete pipe prefabricated part.
[0023] like Figure 3 and Figure 4As shown, the first lifting platform 4 is fixedly connected with a pushing mechanism 11, which includes a servo motor 111 installed on the outer surface of the first lifting platform 4 through a motor seat, and the output end of the servo motor 111 is fixedly connected to a transmission gear 112, and the top of the first lifting platform 4 is rotatably connected to a material-leveling plate 113, and the bottom of the material-leveling plate 113 is fixedly connected to a gear ring 114, and the gear ring 114 is meshed with the transmission gear 112, and a fixed plate 115 is fixedly connected inside the material-leveling plate 113, and the end of the fixed plate 115 is rotatably connected to a pushing plate 116, and the bottom of the pushing plate 116 is fitted with the inner bottom of the first lifting platform 4, and one end of the pushing plate 116 is fixedly connected to a plurality of cleaning plates 117, and the cleaning plate 117 is made of elastic material. The pushing plate 116 is located on one side of the fixed plate 115 and is fixedly connected to a fixing frame 118, and the fixing frame 118 The inner surface is slidably connected to a slide 119, and the end of the slide 119 is fixedly connected to a push-pull rod 1111, and the outer surface of the push-pull rod 1111 is slidably connected to a fixed cylinder 1110, and one end of the fixed cylinder 1110 is fixedly connected to the inner surface of the material-leveling plate 113. The outer surface of the push-pull rod 1111 located in the fixed cylinder 1110 is sleeved with a fourth spring 1112, and the two ends of the fourth spring 1112 are fixedly connected to the fixed cylinder 1110 and the push-pull rod 1111 respectively, and the end of the push-pull rod 1111 is fixedly connected to a displacement rod 1113, and a displacement groove 1114 is provided in the first lifting platform 4, the displacement rod 1113 passes through the side wall of the material-leveling plate 113 and extends into the displacement groove 1114, and a displacement block 1115 is fixedly connected in the displacement groove 1114, and the displacement rod 1113 is located in the displacement groove 1114 and adapted to the displacement block 1115.
[0024] When the soil injection pipe 6 releases concrete, the servo motor 111 is started, so that the transmission gear 112 drives the ring gear 114 to rotate, and then the material leveling plate 113 rotates. The rotation of the material leveling plate 113 will drive the push plate 116 to rotate through the fixed plate 115 and the push-pull rod 1111, the fixed cylinder 1110, the slide 119 and the fixed frame 118, so as to push the concrete spilled on the bottom of the first lifting platform 4 into the through hole, so that the concrete spilled on the bottom of the first lifting platform 4 can enter the mold 3 in time, thereby preventing the concrete from drying out and affecting the quality of the concrete pipe prefabricated parts prepared by extrusion, saving resources and ensuring the quality of the produced concrete pipe prefabricated parts; During this process, the displacement rod 1113 rotates in the displacement slot 1114. When the displacement rod 1113 rotates to the position of the displacement block 1115, the displacement rod 1113 moves inward under the action of the displacement block 1115, so that the slide 119 pushes the push plate 116 to rotate inward through the fixing frame 118. When the displacement rod 1113 is separated from the position of the displacement block 1115, the push plate 116 is reset under the action of the fourth spring 1112, so that the push plate 116 produces an inward pushing action, pushing the concrete material close to the inner surface of the material leveling plate 113 inward, thereby facilitating the concrete material to better enter the through hole. When preparing the top of the concrete pipe prefabricated part, the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76 will be located in the through hole and gradually withdrawn from the through hole. During this process, when the pushing plate 116 rotates inward, the cleaning plate 117 will be in contact with the outer surfaces of the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76, cleaning the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76 to remove the concrete material adhered to their outer surfaces, thereby preventing the concrete material adhered to the outer surfaces of the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76 from drying when not in use, causing the dried concrete material on the outer surfaces of the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76 to enter the subsequently prepared concrete pipe prefabricated part when it is used again, causing the subsequently prepared concrete pipe prefabricated part to crack, thereby ensuring the quality of the subsequently prepared concrete pipe prefabricated part.
[0025] like Figure 2 、 Figure 5 and Figure 6 As shown, the outer surface of the extrusion mechanism 7 is fixedly connected to a pressure mechanism 9 for extruding the inner wall of the concrete pipe, and the pressure mechanism 9 includes a groove 91 opened on the outer surface of the feeding plate 76, and a limiting groove 92 is opened at the inner top of the groove 91. A moving block 94 is slidably connected in the limiting groove 92, and a fixed rod 93 is fixedly connected in the limiting groove 92. The fixed rod 93 passes through the moving block 94 and is slidably connected to the moving block 94. The outer surface of the fixed rod 93 is sleeved with a second spring 95, and the two ends of the second spring 95 are respectively fixedly connected to the moving block 94 and the limiting groove 92. The bottom of the moving block 94 is rotatably connected to a pressure roller 96, and the pressure roller 96 is located in the groove 91 and fits in the groove 91.
[0026] When the distribution plate 76 is not rotating, the outer surface of the pressure roller 96 is not flush with the outer surface of the distribution plate 76. During the rotation of the distribution plate 76, the pressure roller 96 will generate centrifugal force under the rotation of the distribution plate 76. The pressure roller 96 will move outward under the action of the centrifugal force, thereby driving the moving block 94 to slide outward along the limiting groove 92, stretching the second spring 95, so that the pressure roller 96 generates a greater extrusion force under the action of centrifugal force to extrude the inner surface of the prepared concrete pipe prefabricated part, so that the pressure roller 96 can squeeze the concrete more tightly, thereby further improving the quality of the prepared concrete pipe prefabricated part.
[0027] like Figure 2 and Figure 5 As shown, the extrusion mechanism 7 is fixedly connected to a knocking mechanism 10 for compacting the concrete pipe. The knocking mechanism 10 includes a transmission shaft 101 rotatably connected to the distribution plate 76. The top of the transmission shaft 101 is fixedly connected to the bottom of the second extrusion roller 75. The outer surface of the transmission shaft 101 is fixedly connected to a toothless gear 102. The outer surface of the distribution plate 76 is provided with a sliding bin 105. The bottom of the transmission shaft 101 is rotatably connected to the inner bottom of the sliding bin 105. The inner surface of the sliding bin 105 is fixedly connected to the outer surface of the distribution plate 76. A knocking block 103 is slidably connected, the toothless gear 102 is located inside the knocking block 103, the inner surface of the knocking block 103 is fixedly connected with teeth 104, the teeth 104 are engaged with the toothless gear 102, the inner surface of the sliding bin 105 is fixedly connected with a telescopic rod 106, the telescopic rod 106 is fixedly connected to the knocking block 103, the outer surface of the telescopic rod 106 is sleeved with a third spring 107, and the two ends of the third spring 107 are respectively fixedly connected to the sliding bin 105 and the knocking block 103.
[0028] When the second squeezing roller 75 rotates, the toothless gear 102 will be driven to rotate through the transmission shaft 101, and then during the process of preparing the concrete pipe prefabricated part, the knocking block 103 will reciprocately knock the inner surface of the prepared concrete pipe prefabricated part under the action of the teeth 104, the telescopic rod 106 and the third spring 107, so as to achieve the purpose of compacting the prepared concrete pipe prefabricated part, improve the compactness of the prepared concrete pipe prefabricated part, avoid the inner surface of the prepared concrete pipe prefabricated part from becoming loose and falling off, and ensure the overall strength of the prepared concrete pipe prefabricated part.
[0029] The specific working principle of the present invention is as follows: First, open the mold 3, apply a release agent on the inner surface of the mold 3, then place the steel frame of the concrete pipe in the mold 3, close the mold 3, and use a forklift to install the mold 3 on the top of the swivel seat 2. At this time, the driving component can be started to rotate the swivel seat 2, and the mold 3 can be rotated to the bottom of the first lifting platform 4. Then, the first hydraulic cylinder 12 is started to make the bottom of the first lifting platform 4 fit with the top of the mold 3, and the through hole is facing the mold 3. At this time, the second hydraulic cylinder 13 can be started to drive the second lifting platform 5 to move downward, so that the second lifting platform 5 drives the distribution plate 76 to the inner bottom of the mold 3, and then the concrete mixing equipment can be opened to release the concrete through the soil injection pipe 6, and the concrete enters the mold through the through hole. In the mold 3, the drive motor 71 is started at the same time, thereby driving the rotating shaft 72 to rotate, so that the first squeezing roller 74, the second squeezing roller 75, the third squeezing roller 77 and the distribution plate 76 throw the concrete to the inner surface of the mold 3 under the action of centrifugal force and squeeze the concrete. During the squeezing process, the first squeezing roller 74, the second squeezing roller 75 and the third squeezing roller 77 will rotate. When the second squeezing roller 75 rotates, it will drive the toothless gear 102 to rotate through the transmission shaft 101, and then in the process of preparing the concrete pipe prefabricated part, the knocking block 103 reciprocates and knocks the inner surface of the prepared concrete pipe prefabricated part under the action of the teeth 104, the telescopic rod 106 and the third spring 107, so as to achieve the purpose of compacting the prepared concrete pipe prefabricated part. , improve the compactness of the prepared concrete pipe prefabricated parts, avoid the loosening and falling off of the inner surface of the prepared concrete pipe prefabricated parts, and ensure the overall strength of the prepared concrete pipe prefabricated parts. The work of the servo motor 111 will drive the gear ring 114 to rotate through the transmission gear 112, thereby rotating the material-leveling plate 113. The rotation of the material-leveling plate 113 will drive the push plate 116 to rotate through the fixed plate 115 and the push-pull rod 1111, the fixed cylinder 1110, the slide 119 and the fixed frame 118, and push the concrete spilled on the bottom of the first lifting platform 4 into the through hole, so that the concrete spilled on the bottom of the first lifting platform 4 can enter the mold 3 in time, avoiding the influence of concrete drying on the concrete prepared by extrusion. The quality of the soil pipe prefabricated parts is improved, resources are saved, and the quality of the produced concrete pipe prefabricated parts is guaranteed. During this process, the displacement rod 1113 will rotate in the displacement groove 1114. When the displacement rod 1113 rotates to the position of the displacement block 1115, the displacement rod 1113 will move inward under the action of the displacement block 1115, so that the slide 119 pushes the push plate 116 to rotate inward through the fixed frame 118, and when the displacement rod 1113 is separated from the position of the displacement block 1115, the push plate 116 will be reset under the action of the fourth spring 1112, so that the push plate 116 will produce an inward pushing action, pushing the concrete material close to the inner surface of the material leveling plate 113 inward, thereby facilitating the concrete material to better enter the through hole; At the same time, the pressure roller 96 will generate centrifugal force under the rotation of the distribution plate 76. Under the action of the centrifugal force, the pressure roller 96 will move outward, thereby driving the moving block 94 to slide outward along the limiting groove 92, stretching the second spring 95, so that the pressure roller 96 generates a greater extrusion force under the action of the centrifugal force to squeeze the inner surface of the prepared concrete pipe prefabricated part, so that the pressure roller 96 can squeeze the concrete more tightly, thereby further improving the quality of the prepared concrete pipe prefabricated part; At the same time, the second hydraulic cylinder 13 is activated to drive the second lifting platform 5 to move upward, so that the second lifting platform 5 drives the first squeezing roller 74, the second squeezing roller 75 and the material distribution plate 76 to slowly move upward during the rotation process until the material distribution plate 76 is withdrawn from the through hole, and then the drive motor 71 and the soil injection pipe 6 can be turned off; When preparing the top of the concrete pipe prefabricated part, the first squeeze roller 74, the second squeeze roller 75, the third squeeze roller 77 and the distribution plate 76 will be located in the through hole and gradually withdrawn from the through hole. During this process, when the push plate 116 rotates inward, the cleaning plate 117 will be in contact with the outer surfaces of the first squeeze roller 74, the second squeeze roller 75, the third squeeze roller 77 and the distribution plate 76, cleaning the first squeeze roller 74, the second squeeze roller 75, the third squeeze roller 77 and the distribution plate 76 to remove the concrete material adhered to their outer surfaces. This prevents the concrete material adhered to the outer surfaces of the first squeeze roller 74, the second squeeze roller 75, the third squeeze roller 77 and the distribution plate 76 from drying out when not in use, causing the dried concrete material on the outer surfaces of the first squeeze roller 74, the second squeeze roller 75, the third squeeze roller 77 and the distribution plate 76 to enter the subsequently prepared concrete pipe prefabricated part when it is used again, causing the subsequently prepared concrete pipe prefabricated part to crack, thereby ensuring the quality of the subsequently prepared concrete pipe prefabricated part.
[0030] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.
Claims
1. A concrete precast casting and molding device, comprising a gantry (1), a swivel seat (2), a mold (3), a first lifting platform (4), a second lifting platform (5) and a soil injection pipe (6), characterized in that: Also includes: An extrusion mechanism (7) fixedly connected to the middle of the second lifting platform (5) for extruding a concrete pipe; A pressurizing mechanism (9) fixedly connected to the outer surface of the extrusion mechanism (7) for extruding the inner wall of the concrete pipe; a striking mechanism (10) fixedly connected to the squeezing mechanism (7) for compacting the concrete pipe; A pushing mechanism (11) is fixedly connected to the first lifting platform (4).
2. The precast concrete part casting and molding device according to claim 1, characterized in that: The extrusion mechanism (7) includes a driving motor (71) fixedly connected to the middle of the top of the second lifting platform (5), the output end of the driving motor (71) is fixedly connected to a rotating shaft (72), the outer surface of the rotating shaft (72) is fixedly connected to a material distribution plate (73), the outer surface of the rotating shaft (72) is rotatably connected to a first extrusion roller (74), the bottom of the rotating shaft (72) is fixedly connected to a material distribution plate (76), the top of the material distribution plate (76) is rotatably connected to a second extrusion roller (75), and the outer surface of the rotating shaft (72) is rotatably connected to a third extrusion roller (77).
3. The precast concrete part casting and molding device according to claim 2, characterized in that: The first squeezing roller (74), the second squeezing roller (75), and the third squeezing roller (77) are arranged in a staggered manner.
4. The precast concrete part casting and molding device according to claim 2, characterized in that: The pressure mechanism (9) includes a groove (91) provided on the outer surface of the cloth plate (76), a limiting groove (92) provided on the inner top of the groove (91), a moving block (94) slidably connected in the limiting groove (92), a fixed rod (93) fixedly connected in the limiting groove (92), the fixed rod (93) passing through the moving block (94) and slidably connected to the moving block (94), a second spring (95) is sleeved on the outer surface of the fixed rod (93), the two ends of the second spring (95) are respectively fixedly connected to the moving block (94) and the limiting groove (92), a pressure roller (96) is rotatably connected to the bottom of the moving block (94), and the pressure roller (96) is located in the groove (91) and fits in the groove (91).
5. The precast concrete part casting and molding device according to claim 2, characterized in that: The knocking mechanism (10) comprises a transmission shaft (101) rotatably connected to a feeding disc (76); the outer surface of the transmission shaft (101) is fixedly connected to a toothless gear (102); the outer surface of the feeding disc (76) is provided with a sliding bin (105); the inner surface of the sliding bin (105) is slidably connected to a knocking block (103); the inner surface of the knocking block (103) is fixedly connected to teeth (104); the teeth (104) are meshed with the toothless gear (102); the inner surface of the sliding bin (105) is fixedly connected to a telescopic rod (106); the telescopic rod (106) is fixedly connected to the knocking block (103); the outer surface of the telescopic rod (106) is sleeved with a third spring (107); the two ends of the third spring (107) are respectively fixedly connected to the sliding bin (105) and the knocking block (103).
6. The precast concrete part casting and molding device according to claim 5, characterized in that: The top of the transmission shaft (101) is fixedly connected to the bottom of the second squeezing roller (75), the bottom of the transmission shaft (101) is rotatably connected to the inner bottom of the sliding bin (105), and the toothless gear (102) is located in the knocking block (103).
7. The precast concrete part casting and molding device according to claim 1, characterized in that: The pushing mechanism (11) includes a servo motor (111) mounted on the outer surface of the first lifting platform (4) through a motor seat, the output end of the servo motor (111) is fixedly connected to a transmission gear (112), the top of the first lifting platform (4) is rotatably connected to a material-leveling plate (113), the bottom of the material-leveling plate (113) is fixedly connected to a gear ring (114), the gear ring (114) is meshed with the transmission gear (112), a fixed plate (115) is fixedly connected inside the material-leveling plate (113), a pushing plate (116) is mounted at the end of the fixing plate (115), and one end of the pushing plate (116) is fixedly connected to a cleaning plate (117).
8. The precast concrete part casting and molding device according to claim 7, characterized in that: The push plate (116) is located on one side of the fixed plate (115) and is fixedly connected to a fixed frame (118). The inner surface of the fixed frame (118) is slidably connected to a slide (119). The end of the slide (119) is fixedly connected to a push-pull rod (1111). The outer surface of the push-pull rod (1111) is slidably connected to a fixed cylinder (1110). The outer surface of the push-pull rod (1111) located in the fixed cylinder (1110) is sleeved with a fourth spring (111). 2), the two ends of the fourth spring (1112) are fixedly connected to the fixed cylinder (1110) and the push-pull rod (1111), respectively; the end of the push-pull rod (1111) is fixedly connected to a displacement rod (1113); a displacement groove (1114) is provided in the first lifting platform (4); a displacement block (1115) is fixedly connected in the displacement groove (1114); the displacement rod (1113) is located in the displacement groove (1114) and is adapted to the displacement block (1115).
9. The precast concrete part casting and molding device according to claim 8, characterized in that: One end of the fixed cylinder (1110) is fixedly connected to the inner surface of the material leveling plate (113), and the displacement rod (1113) penetrates the side wall of the material leveling plate (113) and extends into the displacement groove (1114).
10. The precast concrete part casting and molding device according to claim 1, characterized in that: The swivel seat (2) is rotatably connected to the gantry (1), the mold (3) is installed on the top of the swivel seat (2), and the mold (3) is directly below the first lifting platform (4), the first lifting platform (4) is slidably connected to the gantry (1), the second lifting platform (5) is slidably connected to the gantry (1), a mounting frame (8) is fixedly connected inside the gantry (1), the soil injection pipe (6) passes through the mounting frame (8) and is fixedly connected to the mounting frame (8), a first hydraulic cylinder (12) is fixedly connected inside the gantry (1), an output end of the first hydraulic cylinder (12) is fixedly connected to the first lifting platform (4), a second hydraulic cylinder (13) is fixedly connected to the gantry (1), and an output end of the second hydraulic cylinder (13) is fixedly connected to the second lifting platform (5).