Battery replacement station, battery replacement system and battery replacement method
By optimizing the battery holder layout and the moving path of the lifting unit in the battery swap station, efficient short-distance movement of the battery box is achieved, solving the problem of time-consuming battery box replacement in the existing technology and improving the battery swap efficiency.
Patent Information
- Application Number
- CN202510851889.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-06-24
AI Technical Summary
In existing battery swap stations, the moving path is long when replacing or adjusting the position of the battery box, which significantly increases the operation time and reduces the operating efficiency of the system.
The downward projection area of the moving range of the lifting unit includes a set area, in which a first area, a moving channel and a second area are sequentially arranged along a first direction. By setting multiple rows of battery seats and turnover areas, the lifting unit can be efficiently and short-distance moved between the battery seats, thereby reducing the displacement path length of the battery box.
By optimizing the battery holder layout and the moving path of the lifting unit, the moving time of the battery box is reduced, the battery replacement efficiency is improved, and the time-consuming problem caused by long-distance movement in the existing technology is solved.
Smart Images

Figure CN120588944A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of new energy vehicle technology, and in particular to a battery swap station, a battery swap system, and a battery swap method. Background Art
[0002] In the prior art, battery swap stations usually adopt a layout structure of two rows and multiple columns of battery holders, with channels set between or on both sides of the two rows of battery holders, and empty spaces for battery holders reserved therein as turnover positions. This layout uses channels to achieve horizontal movement of the battery box (there is enough space above the battery box to achieve up and down movement of the battery box). When it is necessary to replace or reconfigure the battery box on a battery holder in the array, the operation process is usually to use a lifting unit to remove the battery box on the battery swap vehicle from the mounting seat, and then transfer it through the channel and temporarily place it in a preset turnover position. After completing this step, the lifting unit can perform subsequent operations, such as placing the battery box in the battery swap station on the mounting seat, or moving the battery box at the turnover position to other designated locations. The entire physical handling process of the battery box is highly dependent on the movement of the lifting unit in the channel and the picking and placement operations between different locations in the battery swap station.
[0003] However, this existing layout structure leads to a significant technical problem: when the battery box is replaced or repositioned, its movement path is usually long and time-consuming. When a battery box that is not located at the turnover position needs to be replaced (which is the vast majority of cases), the hoisting unit must perform a long-distance movement process. Specifically, the hoisting unit first needs to move to the original position of the target battery box, pick up the battery box, and then carry it to the turnover position and put it down. After that, if a new battery box needs to be placed, the hoisting unit needs to move a long distance again (possibly returning to the original area or to the new battery box storage point) to pick up the new battery box, and move a long distance again to place it at the target position. In this process, both the battery box itself and the hoisting unit need to perform multiple reciprocating long-distance displacements in the channel, resulting in a significant increase in operation time, mainly in the time spent on the hoisting unit carrying the battery box for a long distance in the channel, reducing the operating efficiency of the overall system. Summary of the Invention
[0004] In order to solve the problem that the battery swapping process at a battery swapping station takes a long time, the present invention provides a battery swapping station, comprising:
[0005] A battery swap assembly, the battery swap assembly comprising a hoisting unit, a plurality of first battery holders, and a plurality of second battery holders; the area projected downward from the moving range of the hoisting unit comprises a set area; the set area comprises a first area, a second area, a moving channel, and a battery swap area; the first area, the moving channel, and the second area are arranged in sequence along a first direction; the first area comprises a first placement area and a first turnover area; the second area comprises a second placement area and a second turnover area; the first placement area, the first turnover area, and the battery swap area are arranged in sequence along a second direction; the second placement area, the second turnover area, and the battery swap area are arranged in sequence along the second direction; two rows and multiple columns of the first battery holders are arranged in the first placement area; two rows and multiple columns of the first battery holders are arranged in the second placement area; a column of the second battery holders is arranged in the first turnover area and / or the second turnover area;
[0006] Battery box, X-2=Y; wherein X includes the sum of the number of the first battery holder and the second battery holder, and Y is the number of the battery boxes; the first battery holder and the second battery holder are used to place the battery boxes respectively; B<A<2×B; wherein A is the distance between the hoisting unit and the first battery holder and the second battery holder along the third direction respectively; B is the height of the battery box; 0≤C<T×L; 0≤D<T×K; K<E; 0≤F<T×K; 0≤G<T×K; 0≤H<T×K; 0≤I<T×K; 0≤J<T×K; wherein C is the distance between the battery exchange area and any second battery holder along the second direction; D is the distance between the second battery holder and the battery exchange area adjacent to each other along the second direction. The spacing of the first battery seats; E is the shortest spacing between the first battery seat in the first placement area and the first battery seat in the second placement area; F is the spacing between the first battery seat adjacent to each other along the second direction; G is the spacing between the first battery seat in the first placement area and the side of the first placement area away from the second placement area; H is the spacing between the first battery seat adjacent to each other along the first direction in the first placement area; I is the spacing between the first battery seat adjacent to each other along the first direction in the second placement area; J is the spacing between the first battery seat in the second placement area and the side of the second placement area away from the first placement area; K is the width of the battery box; L is the length of the battery box; 1≤T≤1.1.
[0007] In some embodiments, the battery exchange assembly includes at least three rows of the first battery seats; each row of the first battery seats is arranged in sequence along the second direction.
[0008] In some embodiments, two of the second battery holders are disposed in the first turnover area or two of the second battery holders are disposed in the second turnover area.
[0009] In some embodiments, Z≥2; wherein Z is the number of the second battery holders.
[0010] In some embodiments, 3≤Z≤4; wherein Z is the number of the second battery holders.
[0011] In some embodiments, the battery exchange component also includes a control unit; the control unit is spaced apart from the second battery seat; the control unit is arranged in the first turnover area or the second turnover area; part of the second battery seat is arranged in the first turnover area, and the other part of the second battery seat is arranged in the second turnover area; Z+S=4; R>B; wherein, Z is the number of the second battery seat, Z=2, S is the number of the control units; R is the distance between the top of the control unit and the lifting unit along the third direction.
[0012] In some embodiments, 2≤Z<4.
[0013] In some embodiments, the second battery seat is arranged in the first turnover area close to the moving channel and / or the second battery seat is arranged in the second turnover area close to the moving channel.
[0014] In some embodiments, a battery-swapping vehicle includes a vehicle body and a mounting seat; the vehicle body is connected to the mounting seat; the mounting seat is detachably connected to the battery box; the lifting unit is used to disassemble and assemble the battery box on the mounting seat in the battery-swapping area; X also includes the sum of the number of the first battery seat, the second battery seat and the mounting seat.
[0015] In some embodiments, based on the battery swap vehicle arriving at the battery swap area, status data of the battery swap system is obtained; wherein the status data includes the power level of the battery box in the first battery holder, the power level of the battery box in the second battery holder, and the position of the mounting base of the battery swap vehicle in the battery swap area;
[0016] Based on the fact that there are no battery boxes in the two second battery holders and there is a battery box with a power greater than the set power in the first battery holder, the battery box with less power on the battery swapping vehicle is moved to the second battery holder away from the mounting seat;
[0017] Based on moving the battery box with low power on the battery-swap vehicle to the second battery holder away from the mounting seat, a battery box with a power greater than the set power in the first battery holder is moved to the mounting seat of the battery-swap vehicle.
[0018] In some embodiments, the battery replacement system further includes:
[0019] Based on moving a battery box in the first battery holder with a capacity greater than the set capacity to the mounting seat of the battery-swapping vehicle, the number of battery-swapping vehicles in the waiting area is obtained; wherein the waiting area is arranged on a side of the battery-swapping area away from the first area;
[0020] Based on the fact that there is no battery-exchange vehicle in the waiting area, the battery box with low power in the second battery holder is moved to the first battery holder away from the moving channel and / or the battery-exchange area, and the battery box with power higher than the set power in the first battery holder is moved to the first battery holder close to the moving channel and / or the battery-exchange area.
[0021] To solve the problem of time-consuming battery swapping at battery swap stations, the present invention has the following advantages:
[0022] The area projected downward from the moving range of the lifting unit includes a set area, and the set area includes a first area, a moving channel, and a second area arranged in sequence along the first direction; this layout enables the lifting unit to access the battery box nearby in the first turnover area or the second turnover area when performing a battery box replacement operation, so that the lifting unit can drive the battery box to move efficiently and short distances between the battery holders and between the turnover area and the battery exchange area, thereby reducing the time and path length required for the battery box movement, and ultimately solving the problem of long battery exchange time caused by the need to move long distances through a single turnover position in the prior art, thereby improving the battery exchange efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of a battery swap station from a first perspective according to an embodiment is shown;
[0024] Figure 2 A partial schematic diagram of a battery swap station according to an embodiment is shown;
[0025] Figure 3 A schematic diagram of a second perspective of a battery swap station according to an embodiment is shown.
[0026] Figure markings: 01 battery exchange assembly; 11 lifting unit; 111 trolley guide rail; 112 trolley body; 113 trolley guide rail; 114 trolley body; 115 grabbing part; 116 supporting part; 12 first battery holder; 13 second battery holder; 14 power transmission vehicle; 15 control unit; 02 battery box; 03 battery exchange vehicle; 31 vehicle body; 32 mounting seat. DETAILED DESCRIPTION
[0027] The present disclosure will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and implement the present disclosure, rather than to imply any limitation on the scope of the present disclosure.
[0028] As used herein, the term "including" and its variations are to be interpreted as open-ended terms meaning "including, but not limited to." The term "based on" is to be interpreted as "based, at least in part, on." The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment." The term "another embodiment" is to be interpreted as "at least one other embodiment." Terms such as "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "vertical," "horizontal," "transverse," and "longitudinal" indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily intended to better describe the present application and its embodiments and are not intended to limit the devices, elements, or components indicated to having a specific orientation, or to being constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientation or positional relationships. For example, the term "on" may, in certain circumstances, be used to indicate a dependency or connection relationship. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances. Furthermore, the terms "installed," "disposed," "provided with," "connected," and "connected" are to be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be an internal connection between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.
[0029] In this embodiment, during the operation of the battery exchange component 01, the hoisting unit 11 needs to cover a long distance when moving the battery box 02, which significantly increases the time consumption of the battery exchange process. In the existing layout design, when the hoisting unit 11 performs the battery box 02 access operation, it must move the battery box 02 from the original position (such as the first battery holder 12 in the first placement area or the second placement area) to the turnover position or battery exchange area. This path usually involves long-distance displacement across the mobile channel and multiple battery holders, which requires the hoisting unit 11 to move a long distance and has low efficiency. This embodiment discloses a battery exchange station, such as Figure 1As shown, the battery swap station includes a battery swap component 01 and a battery box 02. The battery swap component 01 includes a hoisting unit 11, a plurality of first battery holders 12, and a plurality of second battery holders 13. The area projected downward from the moving range of the hoisting unit 11 includes a set area. The set area includes a first area, a second area, a moving channel, and a battery swap area. The first area, the moving channel, and the second area are arranged in sequence along the first direction, and the first direction may be the width direction of the hoisting unit 11. The first area includes a first placement area and a first turnover area. The second area includes a second placement area and a second turnover area. The first placement area, the first turnover area, and the battery swap area are arranged in sequence along the second direction, and the second direction may be from the first side (left) in the length direction of the hoisting unit 11 to the second side (right) in the length direction of the hoisting unit 11, that is, Figure 1 As shown from left to right. The second placement area, the second turnover area, and the battery exchange area are arranged in sequence along the second direction. Two rows and multiple columns of first battery holders 12 can be arranged in the first placement area. Two rows and multiple columns (the first direction is rows, the second direction is columns) of first battery holders 12 can be arranged in the second placement area. Part of the two rows and multiple columns of first battery holders 12 are arranged in the first placement area. Another part of the two rows and multiple columns of first battery holders 12 are arranged in the second placement area, and the first battery holders 12 in the first placement area and the second placement area add up to all the first battery holders 12. A row of second battery holders 13 can be arranged in the first turnover area and / or the second turnover area, wherein all the second battery holders 13 are arranged in a row. In other embodiments, the hoisting unit 11 includes a trolley guide rail 111, a trolley body 112, a trolley guide rail 113, a trolley body 114, a grabbing portion 115 and a supporting portion 116. The trolley body 112 can be slidably connected to the trolley guide rail 111, and the trolley guide rail 113 can be connected to the trolley body 112. The trolley body 114 can be slidably connected to the trolley guide rail 113. The trolley unit can move along the width direction of the battery exchange component 01. A planar positioning system is formed by the lateral movement of the trolley body 114 and the longitudinal movement of the trolley body 112, so as to achieve precise position adjustment of the transport component in two-dimensional space. The grabbing portion 115 can be detachably connected to the trolley body 114 to achieve grabbing of the battery box 02. The supporting portion 116 can be connected to the trolley guide rail 111 to support the hoisting unit 11.
[0030] Battery box 02, such as Figure 3As shown, X-2=Y. Here, X includes the sum of the number of first battery holders 12 and second battery holders 13, and Y is the number of battery boxes 02. The first battery holder 12 and the second battery holder 13 are each used to place battery boxes 02. B<A<2×B. In this case, the battery box 02 cannot be moved above other battery boxes 02. By limiting the spacing between the hoisting unit 11 and the first battery holder 12 and the second battery holder 13 along the third direction, the battery swap assembly 01 can be more compact in the third direction. Here, A is the spacing between the hoisting unit 11 and the first battery holder 12 and the second battery holder 13 along the third direction, where the third direction can be the height direction of the hoisting unit 11. B is the height of the battery box 02. 0≤C<T×L. 0≤D<T×K. K<E. 0≤F<T×K. 0≤G<T×K. 0≤H<T×K. 0≤I<T×K. 0≤J<T×K. Among them, C is the distance between the battery exchange area and any second battery holder 13 along the second direction. D is the distance between the second battery holder 13 and the first battery holder 12 adjacent along the second direction. E is the shortest distance between the first battery holder 12 in the first placement area and the first battery holder 12 in the second placement area (i.e., the width direction of the moving channel). F is the distance between the first battery holders 12 adjacent in the second direction. G is the distance between the first battery holder 12 in the first placement area and the side of the first placement area away from the second placement area. H is the distance between the first battery holders 12 adjacent in the first direction in the first placement area. I is the distance between the first battery holders 12 adjacent in the first direction in the second placement area. J is the distance between the first battery holder 12 in the second placement area and the side of the second placement area away from the first placement area. K is the width of the battery box 02. L is the length of the battery box 02. 1≤T≤1.1. In this way, a four-row, multi-column layout of battery holders can be formed, and by precisely controlling the spatial spacing (such as C, D, F, G, H, I, and J, while preventing the battery box 02 from moving through the gaps between the battery boxes 02, ensuring that the operating space can complete the battery swap, and making the battery swap station more compact), the hoisting unit 11 can complete the access and movement of the battery box 02 within a short distance, thereby reducing the length of the displacement path of the battery box 02, and ultimately solving the time-consuming problem caused by the battery box 02 moving over a long distance through the hoisting unit 11, thereby improving the battery swap efficiency. In other embodiments, 0≤C<T×K, so that the battery swap station can be more compact in structure while ensuring battery swapping, thereby improving the battery swap efficiency.
[0031] In this embodiment, the battery swap assembly 01 includes at least three columns of first battery holders 12. Each column of first battery holders 12 is arranged sequentially along the second direction. By providing at least three columns of battery holders, the battery swap assembly 01 can increase the number and arrangement density of the first battery holders 12, thereby storing more battery boxes 02, while controlling the overall occupied area through orderly arrangement.
[0032] In this embodiment, the two second battery holders 13 can be arranged in the first turnover area or the two second battery holders 13 can be arranged in the second turnover area, so that the space of the first turnover area or the second turnover area can be efficiently utilized, making the layout more compact. The battery swap component 01 includes two second battery holders 13, and the two second battery holders 13 can be both arranged in the first turnover area or the two second battery holders 13 can be both arranged in the second turnover area. The battery swap component 01 includes three second battery holders 13, of which two second battery holders 13 can be arranged in the first turnover area and the other second battery holder 13 can be arranged in the second turnover area, or two second battery holders 13 can be arranged in the second turnover area and the other second battery holder 13 can be arranged in the first turnover area. The battery swap component 01 includes four second battery holders 13, and two second battery holders 13 are arranged in the first turnover area and the second turnover area.
[0033] In this embodiment, Z≥2. Wherein, Z is the number of second battery holders 13. By increasing the number of second battery holders 13, the temporary storage capacity of the battery box 02 can be increased, thereby enhancing the battery replacement capability. The battery replacement component 01 includes two second battery holders 13, and the two second battery holders 13 can be both arranged in the first turnover area or the two second battery holders 13 are both arranged in the second turnover area. The battery replacement component 01 includes three second battery holders 13, of which two second battery holders 13 can be arranged in the first turnover area and the other second battery holder 13 is arranged in the second turnover area or two second battery holders 13 can be arranged in the second turnover area and the other second battery holder 13 is arranged in the first turnover area. The battery replacement component 01 includes four second battery holders 13, and two second battery holders 13 are arranged in the first turnover area and the second turnover area.
[0034] In this embodiment, 3≤Z≤4. Wherein, Z is the number of second battery holders 13. By limiting the number of second battery holders 13 to a specific range, the number of battery boxes 02 that can be accommodated is increased, thereby enhancing the battery replacement capacity. The battery replacement component 01 includes three second battery holders 13, of which two second battery holders 13 can be arranged in the first turnover area, and another second battery holder 13 is arranged in the second turnover area, or two second battery holders 13 can be arranged in the second turnover area, and another second battery holder 13 is arranged in the first turnover area. The battery replacement component 01 includes four second battery holders 13, and two second battery holders 13 are arranged in the first turnover area and the second turnover area.
[0035] In this embodiment, the battery exchange component 01 also includes a control unit 15. The control unit 15 is spaced apart from the second battery holder 13. The control unit 15 can be arranged in the first turnover area or the second turnover area, and there can be one or two control units 15. Part of the second battery holder 13 can be arranged in the first turnover area, and the other part of the second battery holder 13 can be arranged in the second turnover area. Z+S=4. R>B. Among them, Z is the number of second battery holders 13, Z=2, and S is the number of control units 15. R is the distance between the top of the control unit 15 and the hoisting unit 11 along the third direction. The control unit 15 is set to obtain the power status of the battery box 02 in the first battery holder 12 and the second battery holder 13 and control the movement of the hoisting unit 11, and R>B ensures that the battery box 02 can pass through the top of the control unit 15 unimpeded under the drive of the hoisting unit 11.
[0036] In this embodiment, 2≤Z<4. The large number of second battery holders 13 can enable more battery replacement control methods during battery replacement, thereby providing more battery replacement control options, facilitating the selection of the optimal method, and improving efficiency. The battery replacement component 01 includes two second battery holders 13, and the two second battery holders 13 can be both arranged in the first turnover area or the two second battery holders 13 are both arranged in the second turnover area. The battery replacement component 01 includes three second battery holders 13, of which two second battery holders 13 can be arranged in the first turnover area and the other second battery holder 13 is arranged in the second turnover area or two of the second battery holders 13 can be arranged in the second turnover area and the other second battery holder 13 is arranged in the first turnover area.
[0037] In this embodiment, the second battery holder 13 can be arranged in the first turnover area near the moving channel and / or the second battery holder 13 can be arranged in the second turnover area near the moving channel. By arranging the second battery holder 13 near the moving channel, the battery box 02 is prevented from being blocked when moving, thereby improving operational efficiency.
[0038] This embodiment discloses a battery exchange system, which includes a battery exchange station of any of the above embodiments, and the battery exchange system also includes: a battery exchange vehicle 03, and the battery exchange vehicle 03 includes a vehicle body 31 and a mounting seat 32. The vehicle body 31 can be connected to the mounting seat 32. The mounting seat 32 can be detachably connected to the battery box 02. The lifting unit 11 can be used to disassemble and assemble the battery box 02 on the mounting seat 32 in the battery exchange area. X also includes the sum of the number of the first battery seat 12, the second battery seat 13 and the mounting seat 32. When the battery exchange vehicle 03 arrives at the battery exchange area, the distance between the battery exchange vehicle 03 and any second battery seat 13 along the second direction is equal to C. By limiting the sum of the number of the first battery holder 12, the second battery holder 13 and the mounting seat 32, the battery swap system can have enough idle first battery holders 12 or second battery holders 13 or mounting seats 32, so that the battery swap system can realize the battery swap of the battery swap vehicle 03. At the same time, the battery box 02 can be accessed and moved within a short distance through the hoisting unit 11, thereby reducing the length of the displacement path of the battery box 02, and ultimately solving the time-consuming problem caused by the long distance covered by the hoisting unit 11 when moving the battery box 02, thereby improving the battery swap efficiency. In other embodiments, such as Figure 2 As shown, the battery exchange system also includes a power delivery vehicle 14, which provides a battery box 02 for the battery exchange station.
[0039] This embodiment discloses a battery replacement method, which can be applied to the battery replacement system of any of the above embodiments. The battery replacement method includes steps S10 to S30, and each step is described in detail as follows:
[0040] In step S10, upon the battery swap vehicle 03 arriving at the battery swap area, the status data of the battery swap system may be obtained, including the power level of the battery box 02 in the first battery holder 12, the power level of the battery box 02 in the second battery holder 13, and the position of the mounting base 32 of the battery swap vehicle 03 within the battery swap area.
[0041] In step S20, based on the fact that there is no battery box 02 in the two second battery holders 13 and there is a battery box 02 with a power greater than the set power in the first battery holder 12, the battery box 02 with low power on the battery-swapping vehicle 03 can be moved to the second battery holder 13 away from the mounting seat 32.
[0042] In step S30, based on moving the low-power battery box 02 on the battery-swapping vehicle 03 to the second battery holder 13 away from the mounting seat 32, a battery box 02 with a power greater than the set level in the first battery holder 12 can be moved to the mounting seat 32 of the battery-swapping vehicle 03 through the moving channel. In this way, the battery box 02 movement step can be executed based on the status data, and short-distance operation can be achieved through a four-row, multi-column layout, thereby reducing the displacement length of the battery box 02 driven by the hoisting unit 11, ultimately solving the problem of long battery replacement time and improving efficiency.
[0043] In this embodiment, the battery replacement method further includes steps S40 and S50. After step S30 is completed, steps S40 and S50 can be performed in sequence. The details of each step are as follows:
[0044] In step S40, the number of battery swap vehicles 03 in the waiting area can be obtained based on moving a battery box 02 with a capacity greater than the set capacity in the first battery holder 12 to the mounting seat 32 of the battery swap vehicle 03. The waiting area is set on the side of the battery swap area away from the first area.
[0045] In step S50, based on the absence of a battery-swapping vehicle 03 in the waiting area, the battery box 02 with low power in the second battery holder 13 can be moved to the first battery holder 12 away from the mobile channel and / or the battery-swapping area, and the battery box 02 with a power level higher than the set level in the first battery holder 12 can be moved to the first battery holder 12 close to the mobile channel and / or the battery-swapping area. This can optimize the position of the battery box 02 when there is no battery-swapping vehicle 03, thereby reducing the time required for subsequent battery-swapping operations and improving the battery-swapping efficiency of the battery-swapping station.
[0046] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present disclosure, and that in actual applications, various changes may be made thereto in form and detail without departing from the scope of the present disclosure.
Claims
1. A battery swap station, characterized in that: The battery swap station includes: A battery swap assembly, the battery swap assembly comprising a hoisting unit, a plurality of first battery holders, and a plurality of second battery holders; the area projected downward from the moving range of the hoisting unit comprises a set area; the set area comprises a first area, a second area, a moving channel, and a battery swap area; the first area, the moving channel, and the second area are arranged in sequence along a first direction; the first area comprises a first placement area and a first turnover area; the second area comprises a second placement area and a second turnover area; the first placement area, the first turnover area, and the battery swap area are arranged in sequence along a second direction; the second placement area, the second turnover area, and the battery swap area are arranged in sequence along the second direction; two rows and multiple columns of the first battery holders are arranged in the first placement area; two rows and multiple columns of the first battery holders are arranged in the second placement area; a column of the second battery holders is arranged in the first turnover area and / or the second turnover area; Battery box, X-2=Y; wherein X includes the sum of the number of the first battery holder and the second battery holder, and Y is the number of the battery boxes; the first battery holder and the second battery holder are used to place the battery boxes respectively; B<A<2×B; wherein A is the distance between the hoisting unit and the first battery holder and the second battery holder along the third direction respectively; B is the height of the battery box; 0≤C<T×L; 0≤D<T×K; K<E; 0≤F<T×K; 0≤G<T×K; 0≤H<T×K; 0≤I<T×K; 0≤J<T×K; wherein C is the distance between the battery exchange area and any second battery holder along the second direction; D is the distance between the second battery holder and the battery exchange area adjacent to each other along the second direction. The spacing of the first battery seats; E is the shortest spacing between the first battery seat in the first placement area and the first battery seat in the second placement area; F is the spacing between the first battery seat adjacent to each other along the second direction; G is the spacing between the first battery seat in the first placement area and the side of the first placement area away from the second placement area; H is the spacing between the first battery seat adjacent to each other along the first direction in the first placement area; I is the spacing between the first battery seat adjacent to each other along the first direction in the second placement area; J is the spacing between the first battery seat in the second placement area and the side of the second placement area away from the first placement area; K is the width of the battery box; L is the length of the battery box; 1≤T≤1.
1.
2. The battery swap station according to claim 1, characterized in that: The battery replacement assembly includes at least three rows of the first battery seats; each row of the first battery seats is arranged sequentially along the second direction.
3. The battery swap station according to claim 1, characterized in that: Two of the second battery holders are arranged in the first turnover area or two of the second battery holders are arranged in the second turnover area.
4. The battery swap station according to claim 3, characterized in that: Z≥2; wherein Z is the number of the second battery holders.
5. The battery swap station according to claim 3, characterized in that: 3≤Z≤4; wherein Z is the number of the second battery holders.
6. The battery swap station according to claim 1, characterized in that: The battery exchange component also includes a control unit; the control unit is spaced apart from the second battery seat; the control unit is arranged in the first turnover area or the second turnover area; part of the second battery seat is arranged in the first turnover area, and the other part of the second battery seat is arranged in the second turnover area; Z+S=4; R>B; wherein, Z is the number of the second battery seat, Z=2, S is the number of the control units; R is the distance between the top of the control unit and the lifting unit along the third direction.
7. The battery swap station according to claim 6, characterized in that: 2≤Z<4。 8. The battery swap station according to claim 7, characterized in that: The second battery seat is arranged in the first turnover area close to the moving channel and / or the second battery seat is arranged in the second turnover area close to the moving channel.
9. A battery replacement system, characterized in that: The battery swap system includes a battery swap station according to any one of claims 1 to 8, and the battery swap system further includes: A battery-swapping vehicle, comprising a vehicle body and a mounting seat; the vehicle body is connected to the mounting seat; the mounting seat is detachably connected to the battery box; the lifting unit is used to disassemble and assemble the battery box on the mounting seat in the battery-swapping area; X also includes the sum of the number of the first battery seat, the second battery seat and the mounting seat.
10. A battery replacement method, characterized in that: The battery replacement method is applied to a battery replacement system as claimed in claim 9, and the battery replacement method includes: Based on the battery swap vehicle arriving at the battery swap area, obtaining status data of the battery swap system; wherein the status data includes the power level of the battery box in the first battery holder, the power level of the battery box in the second battery holder, and the position of the mounting base of the battery swap vehicle in the battery swap area; Based on the fact that there are no battery boxes in the two second battery holders and there is a battery box with a power greater than the set power in the first battery holder, the battery box with less power on the battery swapping vehicle is moved to the second battery holder away from the mounting seat; Based on moving the battery box with low power on the battery-swap vehicle to the second battery holder away from the mounting seat, a battery box with a power greater than the set power in the first battery holder is moved to the mounting seat of the battery-swap vehicle.
11. A battery replacement method according to claim 10, characterized in that: The battery replacement system further includes: Based on moving a battery box in the first battery holder with a capacity greater than the set capacity to the mounting seat of the battery-swapping vehicle, the number of battery-swapping vehicles in the waiting area is obtained; wherein the waiting area is arranged on a side of the battery-swapping area away from the first area; Based on the fact that there is no battery-exchange vehicle in the waiting area, the battery box with low power in the second battery holder is moved to the first battery holder away from the moving channel and / or the battery-exchange area, and the battery box with power higher than the set power in the first battery holder is moved to the first battery holder close to the moving channel and / or the battery-exchange area.
Citation Information
Patent Citations
Battery pack storage system and automatic battery swapping station of electric vehicle
CN109501749A
Box-type battery replacing platform
CN113619439A
Mobile battery replacement method and system
CN119037354A
Vehicle battery replacing method and battery replacing station
CN119773687A
Battery swap station
CN218112404U