Flame-retardant ABS composite material as well as preparation method and application thereof
The flame-retardant ABS composite material prepared through specific components and processes solves the problem of reduced toughness of flame-retardant materials in the existing technology, achieves a combination of high flame retardancy, high glow-wire ignition temperature and high toughness, and is suitable for unattended electrical equipment.
Patent Information
- Application Number
- CN202510914990.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2025-09-05
AI Technical Summary
While existing flame-retardant ABS composite materials increase the glow-wire ignition temperature, they often lead to a decrease in mechanical properties, especially toughness, making it difficult to meet the requirements of unmanned electrical systems.
A flame-retardant ABS composite material is prepared by extrusion and granulation using a combination of ABS resin, flame retardant, anti-drip agent, quaternary ammonium salt compound and toughening agent in a specific proportion, thereby improving its flame retardancy and glow-wire ignition temperature while maintaining excellent mechanical properties.
The prepared flame-retardant ABS composite material has a high flame retardant grade, a high glow-wire ignition temperature and high toughness, which broadens its application range and meets the requirements of unattended electrical systems.
Smart Images

Figure BDA0005481299110000021 
Figure BDA0005481299110000111 
Figure BDA0005481299110000121
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of composite materials, and in particular to a flame-retardant ABS composite material and a preparation method and application thereof. Background Art
[0002] ABS resin has a polar oxygen index of only 18 to 20, making it a flammable polymer. Therefore, when used in electrical equipment housings requiring both electrical insulation and flame retardancy, it requires flame retardant modification. Adding flame retardants is the simplest and most effective way to achieve flame retardancy in ABS. Commonly used flame retardants are brominated flame retardants, primarily tetrabromobisphenol A, tris(tribromophenoxy)cyanurate, brominated epoxy oligomers, and decabromodiphenylethane. However, the glow-wire ignition temperature of the flame-retardant ABS composites obtained after modification with these brominated flame retardants remains relatively low, at only 650°C, which is still insufficient to meet the requirements for unmanned electrical equipment.
[0003] To further increase the glow-wire ignition temperature of flame-retardant ABS composites, a commonly used method currently involves introducing phosphorus-containing compounds. For example, CN111763401A discloses a flame-retardant ABS composition comprising the following ingredients by weight: 36.2-82.7 parts ABS resin, 12-20 parts brominated flame retardant, 3-10 parts antimony flame retardant, and 0.2-0.8 parts processing aid. This invention increases the glow-wire ignition temperature of the flame-retardant ABS composition by adding MPP. For example, CN107286563A discloses an intumescent flame retardant for ABS electrical switch covers, comprising the following components and contents by weight: 40-80 parts of piperazine pyrophosphate; 20-60 parts of melamine or a melamine derivative; 0-15 parts of a charring agent, but not 0; 0-15 parts of a synergist, but not 0; 0.2-1 parts of an antioxidant; and 0-1 parts of a smoke suppressant, but not 0. By introducing the intumescent flame retardant, the invention can enable the resulting ABS electrical switch cover to achieve a high glow-wire ignition temperature of 750°C.
[0004] Although the above-mentioned existing technical means can effectively increase the glow-wire ignition temperature of the flame-retardant ABS composite material, it will affect the mechanical properties of the obtained flame-retardant ABS composite material, especially causing the toughness of the obtained flame-retardant ABS composite material to decrease, seriously affecting the widespread application of the flame-retardant ABS composite material.
[0005] Therefore, it is of great significance to develop a flame-retardant ABS composite material with high flame retardancy, high glow-wire ignition temperature and high toughness. Summary of the Invention
[0006] In response to the shortcomings of the prior art, the present invention aims to provide a flame-retardant ABS composite material, a preparation method thereof, and applications thereof. The flame-retardant ABS composite material has a high flame retardancy and a high glow-wire ignition temperature, so that products thereof can meet the requirements of unmanned operation. At the same time, it also has excellent mechanical properties, especially high toughness.
[0007] In order to achieve the purpose of the invention, the present invention adopts the following technical solutions:
[0008] In a first aspect, the present invention provides a flame retardant ABS composite material, wherein the flame retardant ABS composite material comprises the following components in parts by weight:
[0009]
[0010] The ABS composite material provided by the present invention comprises specific proportions of ABS resin, a flame retardant, an anti-drip agent, a quaternary ammonium salt compound, and a toughening agent. By introducing the quaternary ammonium salt compound, the flame retardant, and the anti-drip agent, the resulting flame-retardant ABS composite material not only has a high flame retardancy and a high glow-wire ignition temperature, thereby enabling parts made thereof to meet the requirements of unattended electrical systems, but also has excellent mechanical properties, in particular, high toughness, thereby greatly broadening the application range of the flame-retardant ABS composite material.
[0011] The content of the ABS resin can be 50 parts by weight, 55 parts by weight, 60 parts by weight, 65 parts by weight, 70 parts by weight, 75 parts by weight, 80 parts by weight or 85 parts by weight, etc.; and the mass percentage of the ABS resin in the flame retardant ABS composite material is not less than 55%.
[0012] The content of the flame retardant can be 15 parts by weight, 17 parts by weight, 19 parts by weight, 21 parts by weight, 23 parts by weight, 25 parts by weight, 27 parts by weight, 29 parts by weight or 30 parts by weight, etc.
[0013] The content of the anti-drip agent can be 0.2 parts by weight, 0.25 parts by weight, 0.3 parts by weight, 0.35 parts by weight, 0.4 parts by weight, 0.45 parts by weight, 0.5 parts by weight, 0.55 parts by weight, 0.6 parts by weight, 0.7 parts by weight or 0.8 parts by weight, etc.
[0014] The content of the quaternary ammonium salt compound can be 0.01 parts by weight, 0.02 parts by weight, 0.05 parts by weight, 0.1 parts by weight, 0.15 parts by weight, 0.2 parts by weight, 0.25 parts by weight, 0.3 parts by weight, 0.35 parts by weight, 0.4 parts by weight, 0.45 parts by weight, 0.5 parts by weight, 0.55 parts by weight, 0.6 parts by weight, 0.8 parts by weight or 1 part by weight, etc.
[0015] The content of the toughening agent can be 2 parts by weight, 3 parts by weight, 4 parts by weight, 5 parts by weight, 6 parts by weight, 7 parts by weight, 8 parts by weight, 9 parts by weight, 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight, 14 parts by weight or 15 parts by weight, etc.
[0016] Preferably, the melt index of the ABS resin under the test conditions of 220° C. and 10 kg is 1 to 30 g / 10 min, for example, 1 g / 10 min, 2 g / 10 min, 4 g / 10 min, 6 g / 10 min, 8 g / 10 min, 10 g / 10 min, 12 g / 10 min, 14 g / 10 min, 16 g / 10 min, 18 g / 10 min, 20 g / 10 min, 22 g / 10 min, 24 g / 10 min, 26 g / 10 min, 28 g / 10 min or 30 g / 10 min, etc.
[0017] In the present invention, the melt index of the ABS resin can be tested with reference to the ISO 1133-1:2022 standard.
[0018] Preferably, the flame retardant comprises a combination of a brominated flame retardant and an antimony flame retardant; using the brominated flame retardant and the antimony flame retardant in combination as flame retardants can further improve the flame retardancy and glow-wire ignition temperature of the obtained flame-retardant ABS composite material.
[0019] Preferably, the content of brominated flame retardant in the flame retardant ABS composite material is 12 to 20 parts by weight, for example, 12 parts by weight, 13 parts by weight, 14 parts by weight, 15 parts by weight, 16 parts by weight, 17 parts by weight, 18 parts by weight, 19 parts by weight or 20 parts by weight.
[0020] Preferably, the brominated flame retardant includes at least one of tetrabromobisphenol A, tris(tribromophenoxy)cyanurate, brominated epoxy oligomer or decabromodiphenylethane, and more preferably a combination of tris(tribromophenoxy)cyanurate and brominated epoxy oligomer.
[0021] Preferably, the mass ratio of tris(tribromophenoxy)cyanurate and brominated epoxy oligomer is (0.5-2.5):1, for example, 0.5:1, 0.7:1, 0.9:1, 1.1:1, 1.3:1, 1.5:1, 1.7:1, 1.9:1, 2.1:1, 2.3:1 or 2.5:1, etc.
[0022] In the present invention, the combination of tris(tribromophenoxy)cyanurate and brominated epoxy oligomer is used as a brominated flame retardant, which not only further improves the toughness of the resulting flame-retardant ABS composite material, but also ensures that the resulting flame-retardant ABS composite material has a good appearance. If only tris(tribromophenoxy)cyanurate is used as the brominated flame retardant, it is easy to precipitate when added in a high amount, which will affect the appearance of the flame-retardant ABS composite product. If only brominated epoxy oligomer is used as the brominated flame retardant, the toughness of the resulting flame-retardant ABS composite material may be slightly reduced.
[0023] Preferably, the content of the antimony-based flame retardant in the flame-retardant ABS composite material is 3 to 10 parts by weight, for example, 3 parts by weight, 4 parts by weight, 5 parts by weight, 6 parts by weight, 7 parts by weight, 8 parts by weight, 9 parts by weight or 10 parts by weight.
[0024] Preferably, the antimony-based flame retardant includes any one of antimony trioxide, antimony pentoxide or antimonate, or a combination of at least two of them.
[0025] Preferably, the anti-drip agent comprises styrene-acrylonitrile copolymer and / or polytetrafluoroethylene.
[0026] Preferably, the mass percentage of the quaternary ammonium salt compound in the flame retardant ABS composite material is 0.05-1.5%, for example, 0.1%, 0.2%, 0.4%, 0.6%, 0.8%, 1%, 1.2%, 1.4% or 1.5%, and more preferably 0.1-0.6%; if the mass percentage of the quaternary ammonium salt compound is lower than 0.1%, it is easy to cause the glow-wire ignition temperature of the obtained flame retardant ABS composite material to decrease; if the mass percentage of the quaternary ammonium salt compound exceeds 0.6%, it is easy to cause the notched impact strength of the obtained flame retardant ABS composite material to decrease and the toughness to deteriorate.
[0027] Preferably, the chemical formula of the quaternary ammonium salt compound is [R1R2R3R4N] + X - , wherein R1 to R3 are each independently selected from at least one of C1 to C6 (e.g., C1, C2, C3, C4, C5, or C6) alkyl, C6 to C20 (e.g., C6, C8, C10, C12, C14, C16, C18, or C20, etc.) aryl, R4 is selected from C10 to C30 (e.g., C10, C14, C18, C22, C24, C26, C28, or C30, etc.) alkyl, and X is halogen (e.g., F, Cl, Br, I, At, etc.).
[0028] Preferably, the quaternary ammonium salt compound includes at least one of dimethyloctadecylbenzylammonium chloride, trimethylhexadecylammonium bromide, dodecyltrimethylammonium chloride, tetradecyltrimethylammonium chloride, hexadecyltrimethylammonium chloride, octadecyltrimethylammonium chloride, eicosyltrimethylammonium chloride, behenyltrimethylammonium chloride, behenyltriethylammonium chloride, hexacosyltrimethylammonium chloride, octadecyltrimethylammonium chloride, triacontyltrimethylammonium chloride, dodecyltrimethylammonium bromide, tetradecyltrimethylammonium bromide, hexadecyltrimethylammonium bromide, octadecyltrimethylammonium bromide, eicosyltrimethylammonium bromide, behenyltrimethylammonium bromide, behenyltriethylammonium bromide, hexacosyltrimethylammonium bromide, octadecyltrimethylammonium bromide or triacontyltrimethylammonium bromide, and is further preferably dimethyloctadecylbenzylammonium chloride.
[0029] Preferably, at least one of R1 to R3 is selected from C6 to C20 aryl groups, X is selected from Cl or Br, and the quaternary ammonium salt compound is further preferably dimethyloctadecylbenzylammonium chloride.
[0030] Preferably, the number average molecular weight of the toughening agent is 150,000 to 300,000, for example, 150,000, 170,000, 190,000, 210,000, 230,000, 250,000, 270,000, 290,000 or 300,000.
[0031] Preferably, the toughening agent is a styrene block copolymer, more preferably at least one of a styrene-butadiene-styrene block copolymer, a hydrogenated styrene-butadiene-styrene block copolymer, a styrene-isoprene-styrene block copolymer or a styrene-butadiene random copolymer.
[0032] Preferably, the flame retardant ABS composite material further comprises an antioxidant and / or a lubricant.
[0033] Preferably, the content of the antioxidant in the flame retardant ABS composite material is 0.1 to 1 part by weight, for example, 0.1 part by weight, 0.2 part by weight, 0.3 part by weight, 0.4 part by weight, 0.5 part by weight, 0.6 part by weight, 0.7 part by weight, 0.8 part by weight, 0.9 part by weight or 1 part by weight.
[0034] Preferably, the antioxidant comprises a hindered phenol antioxidant and / or a phosphate antioxidant.
[0035] In the present invention, there is no special limitation on the specific type of the hindered phenol antioxidant. Conventional hindered phenol antioxidants in the art that meet the requirements of the present invention may be selected. For example, the hindered phenol antioxidant may be selected from 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate (antioxidant 1076), pentaerythritol tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate (antioxidant 1010), hexane-1,6-diylbis(3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate), 3,9-bis[1,1-dimethyl-2-[(3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy]ethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane, and the like.
[0036] Similarly, in the present invention, there is no special restriction on the specific type of the phosphate antioxidant. It is sufficient to select a conventional phosphate antioxidant in the art and meet the requirements of the present invention. For example, the phosphate antioxidant can be selected from tris(nonylphenol) phosphite (TNPP), tris(2,4-di-tert-butylphenyl) phosphite (antioxidant 168), etc.
[0037] Preferably, the content of lubricant in the flame retardant ABS composite material is 0.1 to 1 part by weight, for example, 0.1 part by weight, 0.2 part by weight, 0.3 part by weight, 0.4 part by weight, 0.5 part by weight, 0.6 part by weight, 0.7 part by weight, 0.8 part by weight, 0.9 part by weight or 1 part by weight.
[0038] Preferably, the lubricant includes ethylene bisstearamide (EBS), erucamide, polyethylene wax, pentaerythritol stearate, pentaerythritol oleate, and the like.
[0039] In addition, for the flame-retardant ABS composite material provided by the present invention, other additives (such as colorants, weathering agents or antistatic agents, etc.) and fillers can be added according to actual needs without affecting its technical effects.
[0040] For example, the filler may be glass microbeads, talc, wollastonite or magnesium hydroxide.
[0041] For example, the colorant can be selected from quinacridone red, azo substances, azo orange, phthalocyanine blue, phthalocyanine green, naphthoxydibenzoylmethane red, anthrone red, anthrone blue, anthraquinone violet, azo orange, methylene orange, zinc sulfide, cerium sulfide, carbon black, ultramarine blue, ultramarine violet, etc.
[0042] For example, the weathering agent may be selected from salicylate, benzotriazole, hydroxybenzophenone, and the like.
[0043] Exemplarily, the antistatic agent can be selected from ionic antistatic agents (such as sulfonates, carboxylates), nonionic antistatic agents (such as glycerides, polyoxyethylene ethers, etc.), conductive filled antistatic agents (such as carbon black, carbon nanotubes, graphene, metals and their oxides), etc.
[0044] In a second aspect, the present invention provides a method for preparing the flame-retardant ABS composite material as described in the first aspect, the preparation method comprising: mixing the various components, and then extruding and granulating them through an extruder to obtain the flame-retardant ABS material.
[0045] Preferably, the mixing is performed in a high-speed mixer.
[0046] Preferably, the mixing speed is 200-650 rpm, for example, 200 rpm, 250 rpm, 300 rpm, 350 rpm, 400 rpm, 450 rpm, 500 rpm, 550 rpm, 600 rpm or 650 rpm.
[0047] Preferably, the mixing time is 6 to 15 minutes, for example, 6 minutes, 7 minutes, 8 minutes, 9 minutes, 10 minutes, 11 minutes, 12 minutes, 13 minutes, 14 minutes or 15 minutes.
[0048] Preferably, the screw speed of the extruder is 300-500 rpm, for example, 300 rpm, 320 rpm, 340 rpm, 360 rpm, 380 rpm, 400 rpm, 420 rpm, 440 rpm, 460 rpm, 480 rpm or 500 rpm.
[0049] Preferably, the screw temperatures of the extruder from the feed port to each section of the die are as follows: zone 1 temperature 80-100°C (e.g., 80°C, 82°C, 84°C, 86°C, 88°C, 90°C, 92°C, 94°C, 96°C, 98°C or 100°C, etc.), zone 2 temperature 180-190°C (e.g., 180°C, 182°C, 184°C, 186°C, 188°C or 190°C, etc.), zone 3 temperature 190-200°C (e.g., 190°C, 192°C, 194°C, 196°C, 198°C or 200°C, etc.), zone 4 temperature 190-200°C (e.g., 190°C, 192°C, 194°C, 196°C, 198°C or 200°C, etc.), zone 5 temperature 190-200°C (e.g., 190°C, 192°C, 194°C, ℃, 94℃, 196℃, 198℃ or 200℃, etc.), six-zone temperature 190-200℃ (for example, 190℃, 192℃, 194℃, 196℃, 198℃ or 200℃, etc.), seven-zone temperature 190-200℃ (for example, 190℃, 192℃, 194℃, 196℃, 198℃ or 200℃, etc.), eight-zone temperature 190-200℃ (for example, 190℃, 192℃, 194℃, 196℃, 198℃ or 200℃, etc.), nine-zone temperature 190-200℃ (for example, 190℃, 192℃, 194℃, 196℃, 198℃ or 200℃, etc.), and head temperature 200-210℃ (for example, 200℃, 202℃, 204℃, 206℃, 208℃ or 210℃, etc.).
[0050] In a third aspect, the present invention provides a product comprising the flame-retardant ABS composite material as described in the first aspect.
[0051] Preferably, the manufactured part comprises at least one of a household item, an electronic component, a household appliance component, a gardening appliance component, a medical technology device component or a motor vehicle component.
[0052] Specifically, the flame-retardant ABS composite material can be used to prepare audio-visual equipment housings (such as speaker housings, display housings) or household appliance housings (such as television housings).
[0053] Compared with the prior art, the present invention has the following beneficial effects:
[0054] The ABS composite material provided by the present invention includes ABS resin, a flame retardant, an anti-drip agent, a quaternary ammonium salt compound, and a toughening agent. By introducing the quaternary ammonium salt compound, the flame retardant, and the anti-drip agent and combining them, the resulting flame-retardant ABS composite material has a high flame retardancy and a high glow-wire ignition temperature, which can meet the requirements of unattended electrical systems. At the same time, the flame-retardant ABS composite material also has excellent mechanical properties, especially high toughness. DETAILED DESCRIPTION
[0055] The technical solution of the present invention is further described below by way of specific embodiments. It should be understood by those skilled in the art that the embodiments are merely to help understand the present invention and should not be regarded as specific limitations of the present invention.
[0056] The information of some raw materials involved in the following examples and comparative examples is as follows:
[0057] (1) ABS resin: melt index is 21 g / 10 min (220°C / 10 kg), purchased from Liaoning Jinfa Technology Co., Ltd., brand KF-730.
[0058] (2) Flame retardant
[0059] Tris(tribromophenyl)cyanurate: purchased from Israel Chemicals, brand FR-245;
[0060] Brominated epoxy oligomer: purchased from Woojin Co., Ltd., South Korea, brand CXB-714C;
[0061] Antimony trioxide: purchased from Chenzhou, Changde, brand S-05N.
[0062] (3) Anti-drip agent
[0063] Polytetrafluoroethylene: number average molecular weight of 4 million, purchased from Guangzhou Huisi Composite Materials Co., Ltd., brand X-010;
[0064] Styrene-acrylonitrile copolymer: number average molecular weight is 5 million, purchased from Weihai Hejinsi Chemical Co., Ltd., brand EPA-100.
[0065] (4) Quaternary ammonium salt compounds
[0066] Trimethylhexadecyl ammonium bromide: purchased from Shanghai Aladdin Biochemical Technology Co., Ltd., brand CTAB;
[0067] Dimethyloctadecylbenzyl ammonium chloride: purchased from Shanghai Aladdin Biochemical Technology Co., Ltd., brand 1827;
[0068] Dodecyltrimethylammonium chloride: purchased from Shanghai Aladdin Biochemical Technology Co., Ltd., brand DTAC;
[0069] Dodecyltrimethylammonium bromide: purchased from Shanghai Aladdin Biochemical Technology Co., Ltd., brand DTAB.
[0070] (5) Toughening agent
[0071] Styrene-butadiene-styrene block copolymer: purchased from Dushanzi Petrochemical Company of China National Petroleum Corporation, with the brand name T6302H.
[0072] (6) Antioxidants
[0073] Antioxidant 1010: commonly available on the market.
[0074] (7) Lubricant
[0075] Vinyl bisstearamide: commonly available on the market.
[0076] Examples 1 to 11 and Comparative Examples 1 to 3
[0077] Examples 1 to 11 and Comparative Examples 1 to 3 respectively provide a flame retardant ABS composite material, the components of which are shown in Table 1 and Table 2;
[0078] In Tables 1 and 2, the dosage units of each component are all "parts by weight";
[0079] Table 1
[0080]
[0081]
[0082] Table 2
[0083]
[0084] The preparation method of the flame-retardant ABS composite material provided in Examples 1 to 11 and Comparative Examples 1 to 3 comprises: mixing the components according to their respective weight parts in a high-speed mixer at a speed of 500 rpm for 46 seconds, and then extruding and granulating the components through an extruder to obtain the flame-retardant ABS composite material;
[0085] Among them, the screw speed of the extruder is 400rpm, and the temperatures of each section of the screw from the feeding port to the die are: zone 1 temperature 90℃, zone 2 temperature 180℃, zone 3 temperature 190℃, zone 4 temperature 195℃, zone 5 temperature 195℃, zone 6 temperature 195℃, zone 7 temperature 195℃, zone 8 temperature 195℃, zone 9 temperature 195℃, and die head temperature 205℃.
[0086] Performance testing:
[0087] (1) Glow-wire ignition temperature: The test is conducted in accordance with the method provided in the standard GB / T 5169.10-2017, and the test specimen is 2 mm.
[0088] (2) Flammability rating: The test was conducted in accordance with the method provided in the standard UL94-2018, and the test specimen was 2 mm.
[0089] (3) Notched impact strength: The test was conducted in accordance with the method provided in the standard GB / T 1843-1996. The energy of the pendulum was 2.75 J and the test temperature was room temperature.
[0090] The ABS composite materials provided in Examples 1 to 11 and Comparative Examples 1 to 3 were tested according to the above test method. The test results are shown in Table 3:
[0091] Table 3
[0092]
[0093]
[0094] According to the data in Table 3, we can see that:
[0095] (1) The flame retardant ABS composite materials provided in Examples 1 to 11 have a glow-wire ignition temperature of 700 to 750°C, and a flame retardancy grade of V-0, which has both a high flame retardancy grade and a high glow-wire ignition temperature. At the same time, the notched impact strength of the flame retardant ABS composite materials provided in Examples 1 to 11 can reach 17 to 27 kJ / m 2 , and also has higher toughness.
[0096] (2) Comparison of the data of Example 1 and Comparative Example 1 shows that without adding the quaternary ammonium salt compound, the glow-wire ignition temperature of the flame-retardant ABS composite material is low, only 600° C., which cannot meet the requirements of unattended electrical equipment.
[0097] (3) Comparing the data of Example 1 and Comparative Example 2, it can be seen that the absence of an anti-drip agent results in lower glow-wire ignition temperature, flame retardancy rating, and notched impact strength of the flame-retardant ABS composite material.
[0098] (4) Finally, by comparing the data of Example 1 and Comparative Example 3, it can be seen that the flame retardant grade of the ABS composite material without adding a flame retardant is only NR, that is, it has no flame retardant grade and has very poor flame retardancy.
[0099] The applicant declares that the above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Those skilled in the art should understand that any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention fall within the scope of protection and disclosure of the present invention.
Claims
1. A flame retardant ABS composite material, characterized in that: The flame retardant ABS composite material comprises the following components in parts by weight:
2. The flame retardant ABS composite material according to claim 1, characterized in that: The ABS resin has a melt index of 1 to 30 g / 10 min under test conditions of 220° C. and 10 kg; Preferably, the flame retardant comprises a combination of a brominated flame retardant and an antimony flame retardant; Preferably, the content of brominated flame retardant in the flame retardant ABS composite material is 12 to 20 parts by weight; Preferably, the brominated flame retardant includes at least one of tetrabromobisphenol A, tris(tribromophenoxy)cyanurate, brominated epoxy oligomer or decabromodiphenylethane, and more preferably a combination of tris(tribromophenoxy)cyanurate and brominated epoxy oligomer; Preferably, the mass ratio of tris(tribromophenoxy)cyanurate to brominated epoxy oligomer is (0.5-2.5):1; Preferably, the content of the antimony flame retardant in the flame retardant ABS composite material is 3 to 10 parts by weight; Preferably, the antimony-based flame retardant includes at least one of antimony trioxide, antimony pentoxide or antimonate; Preferably, the anti-drip agent comprises styrene-acrylonitrile copolymer and / or polytetrafluoroethylene.
3. The flame retardant ABS composite material according to claim 1 or 2, characterized in that: The chemical formula of the quaternary ammonium salt compound is [R1R2R3R4N] + X - , wherein R1 to R3 are each independently selected from at least one of C1 to C6 alkyl and C6 to C20 aryl, R4 is selected from C10 to C30 alkyl, and X is halogen.
4. The flame retardant ABS composite material according to claim 3, characterized in that: The quaternary ammonium salt compound includes at least one of dimethyloctadecylbenzylammonium chloride, trimethylhexadecylammonium bromide, dodecyltrimethylammonium chloride, tetradecyltrimethylammonium chloride, hexadecyltrimethylammonium chloride, octadecyltrimethylammonium chloride, eicosyltrimethylammonium chloride, behenyltrimethylammonium chloride, behenyltriethylammonium chloride, hexacosyltrimethylammonium chloride, octadecyltrimethylammonium chloride, triacontyltrimethylammonium chloride, dodecyltrimethylammonium bromide, tetradecyltrimethylammonium bromide, hexadecyltrimethylammonium bromide, octadecyltrimethylammonium bromide, eicosyltrimethylammonium bromide, behenyltrimethylammonium bromide, behenyltriethylammonium bromide, hexacosyltrimethylammonium bromide, octadecyltrimethylammonium bromide or triacontyltrimethylammonium bromide, and is further preferably dimethyloctadecylbenzylammonium chloride.
5. The flame retardant ABS composite material according to claim 3, characterized in that: At least one of R1 to R3 is selected from C6 to C20 aryl groups, X is selected from Cl or Br, and the quaternary ammonium salt compound is preferably dimethyloctadecylbenzylammonium chloride.
6. The flame retardant ABS composite material according to any one of claims 1 to 5, characterized in that: The toughening agent comprises a styrene block copolymer, preferably at least one of a styrene-butadiene-styrene block copolymer, a hydrogenated styrene-butadiene-styrene block copolymer, a styrene-isoprene-styrene block copolymer or a styrene-butadiene random copolymer; Preferably, the flame retardant ABS composite material further comprises an antioxidant and / or a lubricant; Preferably, the content of the antioxidant in the flame retardant ABS composite material is 0.1 to 1 parts by weight; Preferably, the antioxidant comprises a hindered phenol antioxidant and / or a phosphate antioxidant; Preferably, the content of the lubricant in the flame retardant ABS composite material is 0.1 to 1 parts by weight; Preferably, the lubricant comprises at least one of vinyl bisstearamide, erucamide, polyethylene wax, pentaerythritol stearate or pentaerythritol oleate.
7. A method for preparing the flame-retardant ABS composite material according to any one of claims 1 to 6, characterized in that: The preparation method comprises: mixing the various components, and then extruding and granulating the components through an extruder to obtain the flame-retardant ABS composite material.
8. The preparation method according to claim 7, characterized in that The mixing is carried out in a high-speed mixer; Preferably, the mixing speed is 200 to 650 rpm; Preferably, the screw speed of the extruder is 300-500 rpm; Preferably, the screw temperatures of the extruder from the feeding port to each section of the die are as follows: zone 1 temperature 80-100°C, zone 2 temperature 180-190°C, zone 3 temperature 190-200°C, zone 4 temperature 190-200°C, zone 5 temperature 190-200°C, zone 6 temperature 190-200°C, zone 7 temperature 190-200°C, zone 8 temperature 190-200°C, zone 9 temperature 190-200°C, and die head temperature 200-210°C.
9. A manufactured article, characterized in that: The article comprises the flame-retardant ABS composite material as claimed in any one of claims 1 to 6.
10. The article according to claim 9, characterized in that The manufactured part comprises at least one of a household item, an electronic component, a household appliance part, a gardening equipment part, a medical technology equipment part, or a motor vehicle part.
Citation Information
Patent Citations
Intumescent flame retardant used for outer cover of ABS (acrylonitrile-butadiene-styrene) appliance switch as well as preparation and application of intumescent flame retardant
CN107286563A
Flame-retardant ABS composition and preparation method thereof
CN111763401A
Anti-dropping flame-retardant ABS material and preparation method thereof
CN102850712A
Transparent flame-retardant antibacterial ABS material and preparation method thereof
CN105936734A
High-impact-resistance flame-retardant antibacterial ABS (acrylonitrile-butadiene-styrene) material and preparation method thereof
CN116622183A