Aluminum foil winding device and method for electrolytic capacitor
By introducing a limiting and adjusting mechanism into the aluminum foil winding device for electrolytic capacitors, the vibration and shaking problems of the aluminum foil during the winding process are solved, and higher quality and efficiency of aluminum foil winding are achieved.
Patent Information
- Application Number
- CN202510800725.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-05
AI Technical Summary
During the winding process of aluminum foil for electrolytic capacitors, due to the loose connection between the winding drive and the main winding roller and the loose fit between the support shaft frame and the main winding roller, the aluminum foil vibrates and shakes during high-speed operation, affecting the stability and quality of the winding.
The limiting mechanism and the adjusting mechanism are used to limit the position and control the tension of the aluminum foil through the limiting plate and the adjusting roller to ensure the stability and uniformity of the aluminum foil during the winding process.
It improves the quality and efficiency of aluminum foil winding, ensures that the aluminum foil is evenly distributed during the winding process, increases the tension of the aluminum foil, avoids deviation and wrinkles, and improves the overall forming quality.
Smart Images

Figure CN120600558A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aluminum foil winding, and in particular to an aluminum foil winding device and method for electrolytic capacitors. Background Art
[0002] The aluminum foil winding device for electrolytic capacitors is a mechanical device specially used to wind the aluminum foil material required for electrolytic capacitors to form capacitor cores that meet specifications.
[0003] According to the publication number CN117790204B, the name is an aluminum foil winding device for electrolytic capacitors and its method, which includes a winding base, one end of the upper surface of the winding base is fixedly installed with a winding drive, one end of the winding drive is rotatably installed with a main winding roller, one end of the upper surface of the winding base is rotatably connected to a support shaft frame matching the main winding roller, one end of the winding drive is fixedly connected with a top cover, and a film-driving assembly is rotatably installed between the winding drive and the mounting frame, and the film-driving assembly includes a rotating drum rotatably installed between the winding drive and the mounting frame, and a plurality of distribution films obliquely symmetrically connected to the outer surface of the rotating drum, which is beneficial to multiple compaction of the winding material when the aluminum foil is wound, improves the tightness, and cooperates with impurity cleaning to prevent bubbles and wrinkles during winding, thereby improving the overall molding quality of the winding.
[0004] Regarding the aforementioned related technologies, especially during the winding process, slight vibrations and shaking may occur during high-speed operation due to a loose connection between the winding drive and the main winding roller, or a loose fit between the support shaft and the main winding roller. These slight deviations will gradually accumulate, making it impossible for the aluminum foil to maintain stable linear motion during winding, resulting in deviation. This can cause deviation during the rewinding process, which in turn reduces rewinding quality and efficiency. Summary of the Invention
[0005] The purpose of this application is to provide an aluminum foil winding device and method for electrolytic capacitors, which limit the aluminum foil during the winding process, thereby improving the winding quality and efficiency.
[0006] In a first aspect, the present application provides an aluminum foil winding device for electrolytic capacitors, which includes a base and: A winding assembly is provided inside the base, A limiting mechanism is arranged inside the base; Among them, the limiting mechanism includes a limiting rod fixedly connected to the inside of the base, and two limiting plates are slidably sleeved on the surface of the limiting rod. Connecting plates are fixedly installed on opposite sides of the two limiting plates. A motor is fixedly installed on the top of the base, and a screw rod is fixedly installed on the output end of the motor. A threaded plate is threadedly sleeved on the surface of the screw rod, and the threaded plate and the connecting plate are hinged by a hinge rod.
[0007] Preferably, the winding assembly includes a driving member fixedly connected to the top of the base, the output end of the driving member is fixedly installed with a fixed shell, a main winding roller is provided inside the base, and one end of the main winding roller is fixedly connected to the fixed shell by a thread, and the top of the base is rotatably connected to a guide roller.
[0008] Preferably, it also includes: An adjustment mechanism is provided inside the top of the base, the adjustment mechanism comprising a fixed ring fixedly connected to the inside of the top of the base, an adjustment roller being slidably connected to the inside of the fixed ring, the adjustment roller being elastically connected to the fixed ring via an elastic member, a steel wire rope being slidably connected to the inside of the fixed ring, and one end of the steel wire rope being fixedly connected to the surface of the adjustment roller, a worm gear being rotatably connected to the top of the base, a capstan being fixedly mounted on one side of the worm gear, and the other end of the steel wire rope being fixedly connected to the surface of the capstan; The driving assembly is arranged on the top of the base and can drive the worm gear to rotate.
[0009] Preferably, it also includes: The limiting assembly is arranged at the top of the base. The limiting assembly includes two slide rails fixedly connected to the top of the base. The surfaces of the two slide rails are slidably connected with sliders, and the sliders are fixedly connected to the surface of the connecting plate.
[0010] Preferably, the drive assembly includes a mounting plate fixedly connected to the top of the base, a gear is rotatably connected inside the mounting plate, a worm is fixedly installed on one side of the gear, a rack meshing with the gear is provided at the top of the base, a connecting rod is fixedly installed on one side of the rack, and one end of the connecting rod is fixedly connected to the slider.
[0011] Preferably, a guide wheel is provided at the bottom end of the outer surface of the fixing ring, and the wire rope is wound around the surface of the guide wheel.
[0012] Preferably, the interior of the mounting plate is rotatably connected to a limiting ring located on the surface of the worm, and the limiting ring is fixedly connected to the worm.
[0013] Preferably, the surfaces of the base and the slide rail are respectively provided with square grooves, and the rack can slide inside the square grooves.
[0014] Preferably, the fixing ring is designed to be arc-shaped, and the adjusting roller located inside the fixing ring is designed to be smooth.
[0015] A method for winding aluminum foil for electrolytic capacitors is as follows: S1: First, the operator can install the main winding roller inside the base and fix one end of the main winding roller to the fixed shell with bolts. At this time, the aluminum foil can be wound on the surface of the guide roller, and one end of the aluminum foil is connected to the surface of the main winding roller. The driving member is driven to rotate the fixed shell and the main winding roller. During the rotation, the aluminum foil can be wound; S2: During the winding process, the motor can be driven to rotate the screw, and the threaded plate will drop on the surface of the screw. The threaded plate will drive the hinged rod to rotate, and the rotating hinged rod will pull the connecting plate and the limit plate to move. The surface of the limit plate will contact the main winding roller, the guide roller and the two ends of the aluminum foil, so that the limit plate can limit the position of the aluminum foil. S3: When the slider moves, it drives the connecting rod to move, the connecting rod drives the rack to move, the moving rack drives the gear to rotate, the gear drives the worm to rotate, and then the worm drives the worm wheel to rotate; S4: The worm gear drives the capstan to rotate. When the capstan rotates, the wire rope is wrapped around its surface, and the wire rope pulls the adjusting roller to slide along the inside of the fixed ring. During the sliding process, the elastic part will be compressed, and then the surface of the adjusting roller will contact the surface of the aluminum foil and squeeze the aluminum foil, increasing the tension of the aluminum foil and ensuring the uniformity of the winding.
[0016] In summary, this application includes at least one of the following beneficial technical effects: 1. The motor drives the screw to rotate, causing the threaded plate to descend on the surface of the screw. The moving threaded plate drives the hinged rod to rotate, which pulls the two connecting plates and the limit plate to move on the surface of the limit rod. The connecting plate drives the slider to slide on the surface of the slide rail, thereby limiting the connection plate. The surface of the limit plate then contacts the two ends of the winding assembly and the two ends of the aluminum foil, allowing the limit plate to limit the aluminum foil. Finally, the motor drives the limit plate to effectively limit the moving aluminum foil, thereby ensuring that the aluminum foil is evenly distributed when the winding assembly is reeled in, thereby significantly improving the reeling quality and efficiency. 2. When the slider moves, the connecting rod and the rack will move in conjunction, the rack will drive the gear and worm to rotate, the worm will drive the worm wheel and capstan to rotate, and when the capstan rotates, the wire rope will be wrapped around its surface, and the wire rope will pull the adjusting roller to slide along the inside of the fixed ring. During the sliding process, the elastic part will be compressed, and then the surface of the adjusting roller will contact the surface of the aluminum foil and squeeze the aluminum foil to increase the tension of the aluminum foil. Finally, by driving the driving assembly, the wire rope pulls the adjusting roller as the rotating roller moves, and the tension on the aluminum foil is significantly increased, making the aluminum foil flatter during the winding process, thereby improving the processing quality of the aluminum foil. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the present application; Figure 2 is a front view schematic diagram of the device of Example 1 of the present application; Figure 3 This is a schematic diagram showing the winding assembly of Example 1 of the present application; Figure 4 This is a schematic diagram showing the limiting mechanism of Example 1 of the present application; Figure 5 This is a schematic diagram showing the adjustment mechanism of Example 1 of the present application; Figure 6 This is a schematic diagram showing the drive assembly of Example 1 of the present application; Figure 7 yes Figure 6 A is an enlarged schematic diagram.
[0018] Explanation of the accompanying drawings: 1. Base; 2. Winding assembly; 201. Driving member; 202. Fixed shell; 203. Main winding roller; 204. Guide roller; 3. Limiting mechanism; 301. Limiting rod; 302. Limiting plate; 303. Connecting plate; 304. Motor; 305. Screw; 306. Threaded plate; 307. Articulated rod; 4. Limiting assembly; 401. Slide rail; 402. Slider; 5. Adjusting mechanism; 501. Fixed ring; 502. Adjusting roller; 503. Elastic member; 504. Wire rope; 505. Worm gear; 506. Winch; 6. Driving assembly; 601. Mounting plate; 602. Gear; 603. Worm; 604. Rack; 605. Connecting rod; 7. Guide wheel; 8. Limiting ring. DETAILED DESCRIPTION
[0019] The following is combined with Figure 1 -Attached Figure 7 , further details of this application are given.
[0020] Example 1: An aluminum foil winding device for electrolytic capacitors, referring to Figures 1 to 7 , including a base 1, and also including: The winding assembly 2 is arranged inside the base 1. A limiting mechanism 3 is provided inside the base 1; Among them, the limiting mechanism 3 includes a limiting rod 301 fixedly connected to the inside of the base 1, and two limiting plates 302 are slidingly sleeved on the surface of the limiting rod 301. Connecting plates 303 are fixedly installed on the opposite sides of the two limiting plates 302. A motor 304 is fixedly installed on the top of the base 1, and a screw rod 305 is fixedly installed on the output end of the motor 304. A threaded plate 306 is threadedly sleeved on the surface of the screw rod 305, and the threaded plate 306 is hinged to the connecting plate 303 through a hinge rod 307.
[0021] By adopting the above technical solution, the operator installs the winding assembly 2 inside the base 1, and then drives the winding assembly 2 to rotate. During the rotation of the winding assembly 2, the aluminum foil can be rolled up. During the winding process of the winding assembly 2, the motor 304 can be driven to rotate the screw rod 305. Since the screw rod 305 is threadedly connected to the threaded plate 306, when the screw rod 305 rotates, the threaded plate 306 will drop on the surface of the screw rod 305. Since the threaded plate 306 is hinged to the connecting plate 303 through the hinge rod 307, the moving threaded plate 306 will drive the hinged rod 307 to rotate, and the rotating hinged rod 307 will pull the two connecting plates 303 to move relative to each other, and the connecting plates 303 will pull the two limit plates 302 to move on the surface of the limit rod 301, and the surfaces of the limit plates 302 will contact the two ends of the winding component 2 and the two ends of the aluminum foil, so that the limit plates 302 can limit the aluminum foil, and finally the limit plates 302 can effectively limit the moving aluminum foil by driving the motor 304, thereby ensuring that the aluminum foil is evenly distributed when the winding component 2 is wound, thereby greatly improving the winding quality and efficiency.
[0022] Specifically, the winding assembly 2 includes a driving member 201 fixedly connected to the top of the base 1, and a fixed shell 202 is fixedly installed at the output end of the driving member 201. A main winding roller 203 is provided inside the base 1, and one end of the main winding roller 203 is fixedly connected to the fixed shell 202 by a thread, and a guide roller 204 is rotatably connected to the top of the base 1.
[0023] By adopting the above technical solution and the design of the winding assembly 2, the main winding roller 203 can be installed inside the base 1, and one end of the main winding roller 203 can be fixed to the fixed shell 202 by bolts, and the other end of the main winding roller 203 can be placed on the support frame. Then, the aluminum foil can be wound around the surface of the guide roller 204, and one end of the aluminum foil can be connected to the surface of the main winding roller 203. Then, the driving member 201 can be driven to rotate the fixed shell 202 and the main winding roller 203. During the rotation, the aluminum foil can be wound, and the moving aluminum foil will drive the guide roller 204 to rotate, thereby making the aluminum foil move more smoothly.
[0024] Specifically, it also includes: An adjustment mechanism 5 is provided inside the top of the base 1. The adjustment mechanism 5 includes a fixed ring 501 fixedly connected to the top of the base 1. An adjustment roller 502 is slidably connected to the inside of the fixed ring 501. The adjustment roller 502 is elastically connected to the fixed ring 501 via an elastic member 503. A steel wire rope 504 is slidably connected to the inside of the fixed ring 501, and one end of the steel wire rope 504 is fixedly connected to the surface of the adjustment roller 502. A worm gear 505 is rotatably connected to the top of the base 1. A capstan 506 is fixedly mounted on one side of the worm gear 505, and the other end of the steel wire rope 504 is fixedly connected to the surface of the capstan 506. The driving assembly 6 is disposed at the top of the base 1 and is capable of driving the worm gear 505 to rotate.
[0025] By adopting the above technical solution and the design of the adjustment mechanism 5, the driving assembly 6 can be driven during the winding process of the main winding roller 203, and the driving assembly 6 will drive the worm gear 505 to rotate, and the worm gear 505 will drive the capstan 506 to rotate. Since the other end of the wire rope 504 is fixedly connected to the capstan 506, when the capstan 506 rotates, the wire rope 504 will be wound around its surface, and the wire rope 504 will pull the adjustment roller 502 to slide along the inside of the fixed ring 501. During the sliding process, the elastic member 503 will be compressed. Then the surface of the adjusting roller 502 will contact the surface of the aluminum foil and squeeze the aluminum foil to increase the tension of the aluminum foil. During the contact process, the moving aluminum foil will drive the adjusting roller 502 to rotate, and will not interfere with the movement of the aluminum foil. The adjusting roller 502 cooperates with the guide roller 204 to clean the surface of the aluminum foil. Finally, by driving the driving component 6, the wire rope 504 pulls the adjusting roller 502 as the rotating roller moves, and the tension on the aluminum foil is significantly increased, making the aluminum foil smoother during the winding process, thereby improving the processing quality of the aluminum foil.
[0026] Specifically, it also includes: The limiting component 4 is arranged at the top of the base 1. The limiting component 4 includes two slide rails 401 fixedly connected to the top of the base 1. The surfaces of the two slide rails 401 are slidably connected to the slider 402, and the slider 402 is fixedly connected to the surface of the connecting plate 303.
[0027] By adopting the above technical solution and the design of the limiting component 4, when the connecting plate 303 moves, it will drive the slider 402 to slide on the surface of the slide rail 401, and the moving slider 402 can limit the connecting plate 303, making it move more smoothly.
[0028] Specifically, the drive assembly 6 includes a mounting plate 601 fixedly connected to the top of the base 1, the internal rotation of the mounting plate 601 is connected to a gear 602, a worm 603 is fixedly installed on one side of the gear 602, and a rack 604 meshing with the gear 602 is provided at the top of the base 1, a connecting rod 605 is fixedly installed on one side of the rack 604, and one end of the connecting rod 605 is fixedly connected to the slider 402.
[0029] By adopting the above technical solution and the design of the driving component 6, when the slider 402 moves, it will drive the connecting rod 605 to move, and the connecting rod 605 will drive the rack 604 to move. Because the rack 604 is engaged with the gear 602, the moving rack 604 will drive the gear 602 to rotate, and the gear 602 will drive the worm 603 to rotate. Since the worm 603 is engaged with the worm wheel 505, the worm 603 will drive the worm wheel 505 and the capstan 506 to rotate, thereby winding the wire rope 504 around the surface of the capstan 506.
[0030] Specifically, a guide wheel 7 is provided at the bottom end of the outer surface of the fixing ring 501 , and the steel wire rope 504 is wound around the surface of the guide wheel 7 .
[0031] By adopting the above technical solution and designing the guide wheel 7, the wire rope 504 is wound around the surface of the guide wheel 7, and when the wire rope 504 moves, it drives the guide wheel 7 to rotate. The rotating guide wheel 7 can limit the moving direction of the wire rope 504, ensuring that the wire rope 504 can be smoothly wound around the surface of the winch 506.
[0032] Specifically, the interior of the mounting plate 601 is rotatably connected to a limiting ring 8 located on the surface of the worm 603 , and the limiting ring 8 is fixedly connected to the worm 603 .
[0033] By adopting the above technical solution and the design of the limiting ring 8, when the worm 603 rotates, the limiting ring 8 will be driven to rotate inside the mounting plate 601. Since the surface of the limiting ring 8 fits the inner wall of the mounting plate 601, the rotating limiting ring 8 can limit the gear 602 and the worm 603.
[0034] Specifically, square grooves are respectively formed on the surfaces of the base 1 and the slide rail 401 , and the rack 604 can slide inside the square grooves.
[0035] By adopting the above technical solution, through the design of the base 1 and the slide rail 401, when the slider 402 drives the connecting rod 605 and the rack 604 to move, the rack 604 can slide inside the square groove, and thus the base 1 and the slide rail 401 will not interfere with the movement of the rack 604.
[0036] Specifically, the fixing ring 501 is designed to be arc-shaped, and the adjustment roller 502 located inside the fixing ring 501 is designed to be smooth.
[0037] By adopting the above technical solution, through the design of the fixed ring 501 and the adjusting roller 502, since the fixed ring 501 is designed to be arc-shaped, the adjusting roller 502 will slide around the surface of the guide roller 204, ensuring that the adjusting roller 502 can increase the tension of the aluminum foil, and the adjusting roller 502 located inside the fixed ring 501 is designed to be smooth, thereby ensuring that the adjusting roller 502 can move more smoothly.
[0038] A method for winding aluminum foil for electrolytic capacitors is as follows: S1: First, the operator can install the main winding roller 203 inside the base 1 and fix one end of the main winding roller 203 to the fixed housing 202 with bolts. At this time, the aluminum foil can be wound on the surface of the guide roller 204, and one end of the aluminum foil is connected to the surface of the main winding roller 203. The driving member 201 is driven to rotate the fixed housing 202 and the main winding roller 203. During the rotation, the aluminum foil can be wound; S2: During the winding process, the motor 304 can be driven to rotate the screw rod 305, and the threaded plate 306 will descend on the surface of the screw rod 305. The threaded plate 306 will drive the hinge rod 307 to rotate. The rotating hinge rod 307 will pull the connecting plate 303 and the limiting plate 302 to move. The surface of the limiting plate 302 will contact the main winding roller 203, the guide roller 204 and the two ends of the aluminum foil, so that the limiting plate 302 can limit the aluminum foil. S3: When the slider 402 moves, it drives the connecting rod 605 to move, the connecting rod 605 drives the rack 604 to move, the moving rack 604 drives the gear 602 to rotate, the gear 602 drives the worm 603 to rotate, and then the worm 603 drives the worm wheel 505 to rotate; S4: The worm gear 505 drives the capstan 506 to rotate. When the capstan 506 rotates, the steel wire rope 504 is wrapped around its surface, and the steel wire rope 504 pulls the adjusting roller 502 to slide along the inside of the fixed ring 501. During the sliding process, the elastic member 503 is compressed, and then the surface of the adjusting roller 502 contacts the surface of the aluminum foil and squeezes the aluminum foil, increasing the tension of the aluminum foil and ensuring the uniformity of the winding.
[0039] The implementation principle of the embodiment of this application is: First, the operator installs the main winding roller 203 inside the base 1 and fixes one end of the main winding roller 203 to the fixed housing 202 with bolts. Then, the aluminum foil can be wound on the surface of the guide roller 204, and one end of the aluminum foil is connected to the surface of the main winding roller 203. The driving member 201 is driven to rotate the fixed housing 202 and the main winding roller 203. During the rotation, the aluminum foil can be wound. During the winding process, the motor 304 can be driven to rotate the screw rod 305, and the threaded plate 306 will descend on the surface of the screw rod 305, and the moving threaded plate 306 will drive the hinge rod 307 to rotate, and the hinge rod 307 will pull the two connecting plates 303 and the limiting plate 302 to move on the surface of the limiting rod 301, and the connecting plate 303 will drive the slider 402 to slide on the surface of the slide rail 401, thereby limiting the connecting plate 303, and then the surface of the limiting plate 302 will contact the two ends of the winding assembly 2 and the two ends of the aluminum foil, so that the limiting plate 302 can limit the aluminum foil; When the slider 402 moves, the connecting rod 605 and the rack 604 will move in conjunction, the rack 604 will drive the gear 602 and the worm 603 to rotate, and the worm 603 will drive the worm wheel 505 and the capstan 506 to rotate. When the capstan 506 rotates, the wire rope 504 will be wrapped around its surface, and the wire rope 504 will pull the adjusting roller 502 to slide along the inside of the fixed ring 501. During the sliding process, the elastic member 503 will be compressed, and then the surface of the adjusting roller 502 will contact the surface of the aluminum foil and squeeze the aluminum foil, thereby increasing the tension of the aluminum foil and ensuring the uniformity of the winding.
[0040] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.
Claims
1. An aluminum foil winding device for electrolytic capacitors, comprising a base (1), characterized in that: Also included are: A winding assembly (2) is arranged inside the base (1), A limiting mechanism (3) is arranged inside the base (1); The limiting mechanism (3) comprises a limiting rod (301) fixedly connected to the inside of the base (1); two limiting plates (302) are slidably sleeved on the surface of the limiting rod (301); connecting plates (303) are fixedly mounted on opposite sides of the two limiting plates (302); a motor (304) is fixedly mounted on the top of the base (1); a screw rod (305) is fixedly mounted on the output end of the motor (304); a threaded plate (306) is threadedly sleeved on the surface of the screw rod (305); and the threaded plate (306) is hinged to the connecting plate (303) via a hinge rod (307).
2. The aluminum foil winding device for electrolytic capacitors according to claim 1, wherein: The winding assembly (2) comprises a driving member (201) fixedly connected to the top of the base (1); a fixed shell (202) is fixedly mounted on the output end of the driving member (201); a main winding roller (203) is provided inside the base (1); one end of the main winding roller (203) is fixedly connected to the fixed shell (202) via a thread; and a guide roller (204) is rotatably connected to the top of the base (1).
3. The aluminum foil winding device for electrolytic capacitors according to claim 1, wherein: Also includes: An adjusting mechanism (5) is arranged inside the top of the base (1), the adjusting mechanism (5) comprises a fixing ring (501) fixedly connected to the inside of the top of the base (1), an adjusting roller (502) is slidably connected inside the fixing ring (501), the adjusting roller (502) and the fixing ring (501) are elastically connected via an elastic member (503), a steel wire rope (504) is slidably connected inside the fixing ring (501), and one end of the steel wire rope (504) is fixedly connected to the surface of the adjusting roller (502), the top of the base (1) is rotatably connected to a worm gear (505), a capstan (506) is fixedly mounted on one side of the worm gear (505), and the other end of the steel wire rope (504) is fixedly connected to the surface of the capstan (506); A driving assembly (6) is arranged at the top of the base (1) and is capable of driving the worm gear (505) to rotate.
4. The aluminum foil winding device for electrolytic capacitors according to claim 1, wherein: Also includes: A limit assembly (4) is provided at the top of the base (1), the limit assembly (4) comprising two slide rails (401) fixedly connected to the top of the base (1), the surfaces of the two slide rails (401) being slidably connected to sliders (402), and the sliders (402) being fixedly connected to the surface of the connecting plate (303).
5. The aluminum foil winding device for electrolytic capacitors according to claim 3, wherein: The driving assembly (6) includes a mounting plate (601) fixedly connected to the top of the base (1), a gear (602) being rotatably connected inside the mounting plate (601), a worm (603) being fixedly mounted on one side of the gear (602), a rack (604) meshing with the gear (602) being provided at the top of the base (1), a connecting rod (605) being fixedly mounted on one side of the rack (604), and one end of the connecting rod (605) being fixedly connected to the slider (402).
6. The aluminum foil winding device for electrolytic capacitors according to claim 3, wherein: A guide wheel (7) is provided at the bottom end of the outer surface of the fixing ring (501), and the steel wire rope (504) is wound around the surface of the guide wheel (7).
7. The aluminum foil winding device for electrolytic capacitors according to claim 5, wherein: The interior of the mounting plate (601) is rotatably connected to a limiting ring (8) located on the surface of the worm (603), and the limiting ring (8) is fixedly connected to the worm (603).
8. The aluminum foil winding device for electrolytic capacitors according to claim 1, wherein: The surfaces of the base (1) and the slide rail (401) are respectively provided with square grooves, and the rack (604) is capable of sliding inside the square grooves.
9. The aluminum foil winding device for electrolytic capacitors according to claim 3, wherein: The fixing ring (501) is designed to be arc-shaped, and the regulating roller (502) located inside the fixing ring (501) is designed to be smooth.
10. A method for winding aluminum foil for electrolytic capacitors, applied to the aluminum foil winding device for electrolytic capacitors according to any one of claims 1 to 9, characterized in that: The winding method is as follows, S1: First, the operator can install the main winding roller (203) inside the base (1), and fix one end of the main winding roller (203) to the fixed shell (202) through a bolt. At this time, the aluminum foil can be wound on the surface of the guide roller (204), and one end of the aluminum foil is connected to the surface of the main winding roller (203). The driving member (201) is driven to rotate the fixed shell (202) and the main winding roller (203). During the rotation process, the aluminum foil can be wound; S2: During the winding process, the motor (304) can be driven to rotate the screw (305), and the threaded plate (306) will descend on the surface of the screw (305). The threaded plate (306) will drive the hinged rod (307) to rotate, and the rotating hinged rod (307) will pull the connecting plate (303) and the limiting plate (302) to move. The surface of the limiting plate (302) will contact the main winding roller (203), the guide roller (204) and the two ends of the aluminum foil, so that the limiting plate (302) can limit the aluminum foil. S3: When the slider (402) moves, it drives the connecting rod (605) to move, the connecting rod (605) drives the rack (604) to move, the moving rack (604) drives the gear (602) to rotate, the gear (602) drives the worm (603) to rotate, and then the worm (603) drives the worm wheel (505) to rotate; S4: The worm gear (505) drives the capstan (506) to rotate. When the capstan (506) rotates, the steel wire rope (504) is wound around its surface, and the steel wire rope (504) pulls the adjusting roller (502) to slide along the inside of the fixed ring (501). During the sliding process, the elastic member (503) is compressed, and then the surface of the adjusting roller (502) contacts the surface of the aluminum foil and squeezes the aluminum foil, increasing the tension of the aluminum foil and ensuring the uniformity of the winding.
Citation Information
Patent Citations
Aluminum foil winding device and method for electrolytic capacitor
CN117790204B