Shooting, monitoring and feedback equipment for oil leakage of valve

Through the design of the electromagnetic shielding shell and related mechanisms, the impact of oil mist and pollutants on the monitoring equipment is solved, efficient cleaning and signal optimization are achieved, and the stability and timeliness of valve leakage monitoring are ensured.

CN120602622APending Publication Date: 2025-09-05PETROCHINA CO LTD
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Patent Information

Application Number
CN202510941185.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2025-09-05

AI Technical Summary

Technical Problem

Oil mist and pollutants in the oil depot environment cause the camera lens to be blurred, affecting the valve leakage monitoring judgment. In addition, the signal transmission quality is affected by environmental factors, resulting in the failure to detect valve leakage in a timely manner.

Method used

Electromagnetic shielding shells, transparent protective mechanisms, self-adjusting decontamination mechanisms, information transmission impedance matching mechanisms, etc. are used to protect and clean monitoring equipment, optimize signal transmission quality, and improve the stability and timeliness of monitoring equipment.

Benefits of technology

Effectively protect monitoring equipment, ensure cleanliness quality, improve monitoring quality and timeliness, reduce signal reflection and data loss, and avoid untimely and inaccurate valve leakage judgment.

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Abstract

The invention belongs to the technical field of valve monitoring, and particularly relates to a valve oil leakage shooting monitoring feedback device which comprises an electromagnetic shielding shell and a monitoring camera installed in the electromagnetic shielding shell, and the end, corresponding to a lens of the monitoring camera, of the electromagnetic shielding shell is of an opening structure. One side of the lower end of the electromagnetic shielding shell is fixedly provided with a transparent blocking and protecting mechanism used for blocking an opening of the electromagnetic shielding shell. The problem that the service life of the monitoring equipment is affected due to the fact that oil stains directly act on the monitoring equipment can be solved, the monitoring sight line surface can be effectively cleaned, the monitoring equipment can be started at intervals and at regular time for image collection and recognition, the monitoring timeliness can be improved based on the oil mist concentration in the environment, and the monitoring efficiency is improved. The matching performance of signal transmission between the monitoring camera and the loader can be effectively optimized, so that the problems of signal reflection and data loss are reduced, and the problem that the valve leakage judgment is not timely and inaccurate due to the fact that the image transmission quality is affected is solved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of valve monitoring, and in particular relates to a valve oil leakage photographing monitoring feedback device. Background Art

[0002] Oil depot valves are devices used to control the flow of oil in the depot. The quality of the valves has a significant impact on the safety of the entire oil depot. Valve damage will cause oil leakage. The generated flammable mixed gas can easily cause fire or explosion accidents once it encounters open flames or high temperatures. Therefore, monitoring equipment will be installed at important valve positions in the oil depot to determine whether the valves have oil leakage problems.

[0003] The monitoring device takes pictures of the valve at intervals, transmits the images to the image processing device to determine whether the valve is leaking, and then wirelessly transmits the leak image information to the remote monitoring terminal, thereby achieving rapid judgment and feedback on whether the valve is leaking. For example, the patent CN107147881A proposes a valve leakage monitoring system based on image processing technology. It is based on this image processing technology for monitoring. However, in actual monitoring use, there are still the following problems that affect the monitoring quality: 1. There is a large amount of oil mist and pollutants in the oil depot environment. These oil mist and pollutants will adhere to the surface of the camera lens, causing the image to become blurred or unclear, which in turn has a significant impact on the monitoring judgment of whether the valve is leaking. Currently, the monitoring camera lens is cleaned manually at regular intervals, which is not only cumbersome and inconvenient, but also directly affects the oil mist on the camera lens, which can easily damage the camera and cause significant economic losses. 2. When the surveillance camera transmits the collected image to the image processing device for image analysis, the output impedance of the surveillance camera and the input impedance of the image processing device will change due to environmental factors such as temperature and humidity. When there is a mismatch between the output impedance of the signal source and the input impedance of the target device, signal reflection and transmission loss will occur, affecting the signal transmission quality. This will also affect the image transmission quality between the surveillance camera and the image processing device, and thus the valve leakage cannot be discovered in time, which will have very serious consequences. Summary of the Invention

[0004] The purpose of the present invention is to provide a valve oil leakage shooting monitoring feedback device in order to solve the above problems.

[0005] To achieve the above-mentioned objectives, the present invention adopts the following technical solutions: a valve oil leakage shooting monitoring feedback device, comprising an electromagnetic shielding shell and a monitoring camera installed in the electromagnetic shielding shell, wherein one end of the electromagnetic shielding shell corresponding to the monitoring camera lens is provided with an opening structure, a transparent shielding mechanism for shielding the opening of the electromagnetic shielding shell is fixedly installed on one side of the lower end of the electromagnetic shielding shell, a self-adjusting decontamination mechanism for cleaning the transparent shielding mechanism is fixedly installed on the lower end of the electromagnetic shielding shell, an oil mist concentration sensor and an ambient temperature sensor are fixedly installed on one side of the upper end of the electromagnetic shielding shell, a timing trigger mechanism is fixedly installed on the top of the inner wall of the electromagnetic shielding shell, a loader, an image encoder and an image processor are also fixedly installed on the inner wall of the electromagnetic shielding shell, an information transmission impedance matching mechanism connected to the output end of the monitoring camera and the input end of the loader is also fixedly installed inside the electromagnetic shielding shell, and a PLC controller and a wireless signal transmitter are also fixedly installed inside the electromagnetic shielding shell; The monitoring camera, transparent shielding mechanism, self-adjusting decontamination mechanism, oil mist concentration sensor, ambient temperature sensor, timing trigger mechanism, and information transmission impedance matching mechanism are all electrically connected to the PLC controller, and the image processor is connected to the wireless signal transmitter.

[0006] In the above-mentioned valve oil leakage shooting, monitoring and feedback device, the transparent shielding mechanism includes a flip motor fixedly connected to one side of the lower end of the electromagnetic shielding shell, the output end of the flip motor is fixedly connected to an intermediate block, the upper and lower ends of the intermediate block are fixedly connected to a U-shaped bracket, the inner wall of the U-shaped bracket is rotatably connected to a transparent shielding plate, and the outer wall of the U-shaped bracket is fixedly installed with a rotating motor for driving the transparent shielding plate to rotate.

[0007] In the above-mentioned valve oil leakage shooting monitoring feedback device, the self-adjusting decontamination mechanism includes an electric slide rail fixedly connected to the lower end of the electromagnetic shielding shell, the lower end of the slider in the electric slide rail is fixedly connected to a U-shaped support plate, and a cleaning nozzle is fixedly installed on the upper side of one end of the U-shaped support plate, and a decontamination liquid cache box and a water supply cache box are also fixedly installed on the rear side of the lower end of the electromagnetic shielding shell, and an electric heating rod is also installed in the water supply cache box. The rear side of the cleaning nozzle is fixedly connected to the decontamination liquid cache box and the water supply cache box through a Y-shaped connecting pipe. The Y-type connecting pipe is a telescopic hose, and solenoid valves are installed at both ends of the rear side of the Y-type connecting pipe. A power pump is also installed on the front end pipe wall of the Y-type connecting pipe. The power pump is fixedly installed at the lower end of the U-shaped support plate, and the output end of the power pump is connected to the cleaning nozzle through the Y-type connecting pipe. The side wall of the U-shaped support plate is also fixedly installed with a dewatering and drying mechanism located on one side of the cleaning nozzle.

[0008] In the above-mentioned valve oil leakage shooting monitoring feedback device, the timing trigger mechanism includes a trigger round shell, and the center of the inner wall of the trigger round shell is rotatably connected to an intermediate shaft through a bearing. The lower end of the trigger round shell is fixedly installed with a reduction motor, and the upper end output end of the reduction motor is fixedly connected to the lower end of the intermediate shaft. Two extension rods are fixedly connected to the shaft wall of the intermediate shaft, and one end of the two extension rods is fixedly connected to an arc-shaped pressing block, and a trigger switch is fixedly installed on one side of the inner wall of the trigger round shell.

[0009] In the above-mentioned valve oil leakage shooting monitoring feedback device, the information transmission impedance matching mechanism includes a signal output matching shell connected to the output end of the monitoring camera and a signal receiving matching shell connected to the input end of the loader. A signal output line is provided in the signal output matching shell, and an output resistor and a variable resistance mechanism are installed on the signal output matching shell. A signal receiving line is provided in the signal receiving matching shell, and an input resistor is installed on the signal receiving line. A power supply detection mechanism is installed on the top of the inner wall of the signal output matching shell and the signal receiving matching shell. The upper ends of the signal output matching shell and the signal receiving matching shell are fixedly installed with the same impedance adjustment feedback mechanism, and the impedance adjustment feedback mechanism is electrically connected to the variable resistance mechanism.

[0010] In the above-mentioned valve oil leakage shooting monitoring feedback device, the dewatering and drying mechanism includes a plurality of guide rods symmetrically fixedly connected to the side walls of the U-shaped support plate, a guide block is slidably sleeved on the outside of the guide rods, and the plurality of guide blocks are fixedly connected to the same hollow lifting seat, the lower end of the guide block and the upper surface of the U-shaped support plate are fixedly connected with a plurality of return springs sleeved on the outside of the guide rods, a sponge pad is fixedly installed on the upper end of the hollow lifting seat, two wipers are symmetrically fixedly connected to the upper end of the hollow lifting seat, and two wipers are fixedly nested on the side walls of the hollow lifting seat. A hot air blower, a plurality of drying air ducts are symmetrically fixedly connected to the upper end of the hollow lifting seat, and a plurality of dehumidification air ducts extending into the sponge pad are also fixedly connected to the upper end of the hollow lifting seat. A thrust electromagnetic plate is fixedly installed on the upper surface of the U-shaped support plate, and a thrust permanent magnet plate corresponding to the position of the thrust electromagnetic plate is fixedly installed at the lower end of the hollow lifting seat. A protective shell arranged on the outside is fixedly installed on the upper end of the U-shaped support plate, and a drive motor is fixedly installed on one side of the upper end of the protective shell. The upper output end of the drive motor is fixedly connected to a protective plate blocked at the upper end of the protective shell.

[0011] In the above-mentioned valve oil leakage shooting monitoring feedback device, the variable resistance mechanism includes a variable resistance rod, and the bottom of the inner wall of the signal output matching shell is symmetrically fixedly connected to two side plates, and an adjusting screw is rotatably connected between the two side plates through a bearing. An adjusting motor is fixedly installed on the outer wall of one of the side plates, and the output end of the adjusting motor is fixedly connected to one end of the adjusting screw. The rod wall of the adjusting screw is threaded with an adjusting block, and the upper end of the adjusting block is fixedly connected to a conductive connector that is in electrical contact with the variable resistance rod, and the signal output line is connected to the variable resistance rod and the conductive connector.

[0012] In the above-mentioned valve oil leakage shooting monitoring feedback device, the power supply detection mechanism includes a battery fixedly connected to the top of the inner wall of the signal output matching shell and the signal receiving matching shell and two micro push rods. The lower output end of the micro push rod is fixedly connected to an insulating plate, and the lower end of the insulating plate is fixedly connected to a U-shaped conductive plate. The signal output line and the signal receiving line are both provided with electric terminals that are in electrical contact with the U-shaped conductive plate. The positive and negative poles of the battery are respectively electrically connected to the two U-shaped conductive plates through wires.

[0013] In the above-mentioned valve oil leakage shooting monitoring feedback device, the impedance adjustment feedback mechanism includes two feedback shells fixedly connected to the upper ends of the signal output matching shell and the signal receiving matching shell respectively, the inner wall of the feedback shell is movably sleeved with a force plate, the bottom of the inner wall of the feedback shell is fixedly installed with a force-adding electromagnetic plate, the lower end of the force plate is fixedly installed with a force-bearing permanent magnet plate, the upper end of the force plate is fixedly connected to a plurality of force rods, the upper ends of the plurality of force rods all pass through the upper end of the feedback shell, the upper end of the force plate and the top of the inner wall of the feedback shell are fixed A plurality of squeezing springs are installed outside the force-bearing rods, and the upper ends of the plurality of force-bearing rods located on one side of the signal output matching shell are fixedly connected to the same first synchronization plate, and the upper ends of the plurality of force-bearing rods located on one side of the signal receiving matching shell are fixedly connected to the same second synchronization plate. The side wall of the first synchronization plate is fixedly connected to the mounting shell, and the forward electric connection block and the reverse electric connection block are fixedly connected symmetrically in the upper and lower parts of the mounting shell. A conductive block is fixedly connected to one side of the second synchronization plate, and a strip-shaped through hole for the conductive block to move up and down is opened on the side wall of the mounting shell.

[0014] Compared with the existing technology, the beneficial effects of the present invention are: Through the electromagnetic shielding shell, transparent protective mechanism, self-adjusting dirt removal mechanism, dehydration and drying mechanism, oil mist concentration sensor, ambient temperature sensor, and PLC controller, the entire monitoring equipment can be effectively protected to avoid the problem of oil pollution directly affecting the monitoring equipment and affecting its service life. It can also effectively clean the monitoring line of sight surface, and can adjust the cleaning intensity based on the oil mist concentration and oil droplet formation degree to ensure the cleaning quality, so that the monitoring equipment can be stably monitored and the monitoring quality is improved.

[0015] By setting up a timing trigger mechanism, monitoring camera, oil mist concentration sensor, loader, image encoder, image processor, PLC controller, and wireless signal transmitter, the monitoring equipment can be started at intervals to collect and identify images, thereby efficiently judging whether the valve has a leakage problem. The monitoring interval can be shortened based on the oil mist concentration in the environment, thereby improving the timeliness of monitoring.

[0016] By setting up the information transmission impedance matching mechanism, variable resistance mechanism, power supply detection mechanism, and impedance adjustment feedback mechanism, the matching of signal transmission between the monitoring camera and the loader can be effectively optimized, thereby reducing the problems of signal reflection and data loss, effectively improving the signal quality and stability, and avoiding the problem that the image transmission quality is affected and the valve leakage judgment is untimely and inaccurate.

[0017] To sum up: the present invention can effectively protect the entire monitoring equipment, avoid the problem of oil pollution directly affecting the monitoring equipment and affecting its service life, and can effectively clean the monitoring line of sight, can adjust the cleaning intensity based on the oil mist concentration and the oil droplet formation degree, ensure the cleaning quality, so that the monitoring equipment can be stably monitored, improve the monitoring quality, can start the monitoring equipment at intervals for image acquisition and recognition, and can shorten the monitoring interval based on the oil mist concentration in the environment, improve the timeliness of monitoring, can effectively optimize the matching of signal transmission between the monitoring camera and the loader, thereby reducing the problem of signal reflection and data loss, effectively improve the signal quality and stability, and avoid the problem that the image transmission quality is affected, resulting in untimely and inaccurate valve leakage judgment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 2 This is a structural schematic diagram of a transparent shielding mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 3 This is a schematic diagram of the unfolded state of a transparent shielding mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 4 This is a schematic cross-sectional view of a self-adjusting decontamination mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 5 This is a schematic cross-sectional view of a timing trigger mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 6 This is a schematic cross-sectional view of an information transmission impedance matching mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 7 This is a cross-sectional structural diagram of a dehydration and drying mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 8 This is a structural diagram of a variable resistance mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 9 This is a schematic cross-sectional view of a power supply detection mechanism of a valve oil leakage photographing, monitoring and feedback device provided by the present invention; Figure 10 The present invention provides a schematic cross-sectional view of an impedance adjustment feedback mechanism of a valve oil leakage photographing and monitoring feedback device.

[0019] In the figure: 1 electromagnetic shielding shell, 2 transparent shielding mechanism, 21 flip motor, 22 middle block, 23 U-shaped bracket, 24 transparent shielding plate, 25 rotating motor, 3 self-adjusting decontamination mechanism, 31 electric slide rail, 32 U-shaped support plate, 33 cleaning nozzle, 34 decontamination liquid buffer box, 35 water supply buffer box, 36 electric heating rod, 37 Y-shaped connecting pipe, 38 power pump, 4 timing trigger mechanism, 41 trigger round shell, 42 middle shaft, 43 reduction motor, 44 extension rod, 45 arc-shaped pressing block, 46 trigger switch, 5 information transmission impedance matching mechanism, 51 signal output matching shell, 52 signal receiving matching shell, 53 signal output line, 54 output resistor, 55 signal receiving line, 56 input resistor, 6 dewatering and drying mechanism, 61 guide rod, 62 guide block, 63 hollow lifting seat, 64 Retraction spring, 65 Sponge pad, 66 Wiper, 67 Hot air blower, 68 Drying air duct, 69 Dehumidification air duct, 610 Thrust electromagnetic plate, 611 Thrust permanent magnet plate, 612 Protective shell, 613 Drive motor, 614 Protective plate, 7 Variable resistance mechanism, 71 Variable resistance rod, 72 Side plate, 73 Adjusting screw, 74 Adjusting motor, 75 Adjusting block, 76 Conductive contact, 8 Power supply detection mechanism, 81 Battery, 82 Micro push rod, 83 Insulation plate, 84 U-shaped conductive plate, 85 electrical terminal, 9 impedance adjustment feedback mechanism, 91 feedback housing, 92 force plate, 93 force electromagnetic plate, 94 force permanent magnet plate, 95 force rod, 96 push spring, 97 first synchronization plate, 98 second synchronization plate, 99 mounting housing, 910 forward electrical connection block, 911 reverse electrical connection block, 912 conductive block, 10 monitoring camera, 11 oil mist concentration sensor, 12 ambient temperature sensor, 13 loader, 14 image encoder, 15 image processor, 16 PLC controller, 17 wireless signal transmitter. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] like Figures 1-10 As shown, a valve oil leakage shooting monitoring feedback device includes an electromagnetic shielding shell 1 and a monitoring camera 10 installed in the electromagnetic shielding shell 1. The electromagnetic shielding shell 1 has an opening structure at one end corresponding to the lens of the monitoring camera 10. A transparent shielding mechanism 2 for shielding the opening of the electromagnetic shielding shell 1 is fixedly installed on one side of the lower end of the electromagnetic shielding shell 1. The transparent shielding mechanism 2 includes a flip motor 21 fixedly connected to one side of the lower end of the electromagnetic shielding shell 1. The output end of the flip motor 21 is fixedly connected to an intermediate block 22. The upper and lower ends of the intermediate block 22 are fixedly connected to a U-shaped bracket 23. The inner wall of the U-shaped bracket 23 is rotatably connected to a transparent shielding plate 24. The outer wall of the U-shaped bracket 23 is fixedly installed with a rotating motor 25 for driving the transparent shielding plate 24 to rotate.

[0022] The lower end of the electromagnetic shielding shell 1 is fixedly provided with a self-adjusting decontamination mechanism 3 for cleaning the transparent shielding mechanism 2. The self-adjusting decontamination mechanism 3 includes an electric slide 31 fixedly connected to the lower end of the electromagnetic shielding shell 1. The lower end of the slider in the electric slide 31 is fixedly connected to a U-shaped support plate 32. A cleaning nozzle 33 is fixedly provided on the upper side of one end of the U-shaped support plate 32. A decontamination liquid buffer box 34 and a water supply buffer box 35 are also fixedly provided on the rear side of the lower end of the electromagnetic shielding shell 1. An electric heating rod 36 is also installed. The rear side of the cleaning nozzle 33 is fixedly connected to the decontamination liquid cache box 34 and the water supply cache box 35 through a Y-type connecting pipe 37. The Y-type connecting pipe 37 is a telescopic hose. Solenoid valves are installed at both ends of the rear side of the Y-type connecting pipe 37. A power pump 38 is also installed on the front end wall of the Y-type connecting pipe 37. The power pump 38 is fixedly installed at the lower end of the U-shaped support plate 32. The output end of the power pump 38 is connected to the cleaning nozzle 33 through the Y-type connecting pipe 37.

[0023] The side wall of the U-shaped support plate 32 is also fixedly provided with a dewatering and drying mechanism 6 located on one side of the cleaning nozzle 33. The dewatering and drying mechanism 6 includes a plurality of guide rods 61 symmetrically fixedly connected to the side wall of the U-shaped support plate 32. A guide block 62 is slidably sleeved on the outside of the guide rod 61. A plurality of guide blocks 62 are fixedly connected to the same hollow lifting seat 63. The lower end of the guide block 62 and the upper surface of the U-shaped support plate 32 are fixedly connected with a plurality of return springs 64 sleeved on the outside of the guide rod 61. A sponge wiping pad 65 is fixedly provided on the upper end of the hollow lifting seat 63. Two wipers 66 are symmetrically fixedly connected to the upper end of the hollow lifting seat 63. Two Hot air blower 67, the upper end of the hollow lifting seat 63 is symmetrically fixed with multiple drying air ducts 68, and the upper end of the hollow lifting seat 63 is also fixed with multiple dehumidification air ducts 69 extending into the sponge pad 65. The upper surface of the U-shaped support plate 32 is fixedly provided with a thrust electromagnetic plate 610, and the lower end of the hollow lifting seat 63 is fixedly provided with a thrust permanent magnet plate 611 corresponding to the position of the thrust electromagnetic plate 610. The upper end of the U-shaped support plate 32 is fixedly provided with a protective shell 612 arranged on the outside, and a drive motor 613 is fixedly provided on one side of the upper end of the protective shell 612. The upper output end of the drive motor 613 is fixedly connected to a protective plate 614 blocked at the upper end of the protective shell 612.

[0024] An oil mist concentration sensor 11 and an ambient temperature sensor 12 are fixedly installed on one side of the upper end of the electromagnetic shielding shell 1, and a timing trigger mechanism 4 is fixedly installed on the top of the inner wall of the electromagnetic shielding shell 1. The timing trigger mechanism 4 includes a trigger round shell 41, and an intermediate shaft 42 is rotatably connected to the center of the inner wall of the trigger round shell 41 through a bearing. A reduction motor 43 is fixedly installed on the lower end of the trigger round shell 41, and the upper output end of the reduction motor 43 is fixedly connected to the lower end of the intermediate shaft 42. Two extension rods 44 are fixedly connected to the shaft wall of the intermediate shaft 42, and one end of the two extension rods 44 is fixedly connected to an arc-shaped pressing block 45. A trigger switch 46 is fixedly installed on one side of the inner wall of the trigger round shell 41.

[0025] The inner wall of the electromagnetic shielding shell 1 is also fixedly mounted with a loader 13, an image encoder 14 and an image processor 15. The interior of the electromagnetic shielding shell 1 is also fixedly mounted with an information transmission impedance matching mechanism 5 connected to the output end of the surveillance camera 10 and the input end of the loader 13. The information transmission impedance matching mechanism 5 includes a signal output matching shell 51 connected to the output end of the surveillance camera 10 and a signal receiving matching shell 52 connected to the input end of the loader 13. A signal output line 53 is provided in the signal output matching shell 51, and an output resistor 54 and a variable resistance mechanism are installed on the signal output line 53. 7. The variable resistance mechanism 7 includes a variable resistance rod 71. Two side plates 72 are symmetrically fixedly connected to the bottom of the inner wall of the signal output matching shell 51. An adjusting screw 73 is rotatably connected between the two side plates 72 through a bearing. An adjusting motor 74 is fixedly installed on the outer wall of one of the side plates 72. The output end of the adjusting motor 74 is fixedly connected to one end of the adjusting screw 73. An adjusting block 75 is threadedly sleeved on the rod wall of the adjusting screw 73. The upper end of the adjusting block 75 is fixedly connected to a conductive contact 76 that is in electrical contact with the variable resistance rod 71. The signal output line 53 is connected to the variable resistance rod 71 and the conductive contact 76.

[0026] A signal receiving line 55 is provided in the signal receiving matching shell 52, and an input resistor 56 is installed on the signal receiving line 55. A power supply detection mechanism 8 is installed on the top of the inner wall of the signal output matching shell 51 and the signal receiving matching shell 52. The power supply detection mechanism 8 includes a battery 81 and two micro push rods 82 fixedly connected to the top of the inner wall of the signal output matching shell 51 and the signal receiving matching shell 52. The lower output end of the micro push rod 82 is fixedly connected to an insulating plate 83, and the lower end of the insulating plate 83 is fixedly connected to a U-shaped conductive plate 84. The signal output line 53 and the signal receiving line 55 are both provided with an electric terminal 85 that is in electrical contact with the U-shaped conductive plate 84. The positive and negative poles of the battery 81 are electrically connected to the two U-shaped conductive plates 84 through wires.

[0027] The upper ends of the signal output matching shell 51 and the signal receiving matching shell 52 are fixedly provided with the same impedance adjustment feedback mechanism 9. The impedance adjustment feedback mechanism 9 includes two feedback shells 91 respectively fixedly connected to the upper ends of the signal output matching shell 51 and the signal receiving matching shell 52. The inner wall of the feedback shell 91 is movably sleeved with a force plate 92. A force electromagnetic plate 93 is fixedly provided at the bottom of the inner wall of the feedback shell 91. A force permanent magnet plate 94 is fixedly provided at the lower end of the force plate 92. A plurality of force rods 95 are fixedly connected to the upper end of the force plate 92. The upper ends of the plurality of force rods 95 all pass through the upper end of the feedback shell 91. A plurality of force plates 93 are fixedly provided on the upper end of the force plate 92 and the top of the inner wall of the feedback shell 91. A pushing spring 96 is sleeved on the outside of the force-bearing rod 95, and the upper ends of multiple force-bearing rods 95 located on one side of the signal output matching shell 51 are fixedly connected to the same first synchronization plate 97, and the upper ends of multiple force-bearing rods 95 located on one side of the signal receiving matching shell 52 are fixedly connected to the same second synchronization plate 98. The side wall of the first synchronization plate 97 is fixedly connected to a mounting shell 99, and a forward electrical connection block 910 and a reverse electrical connection block 911 are fixedly connected symmetrically in the upper and lower parts of the mounting shell 99. A conductive block 912 is fixedly connected to one side of the second synchronization plate 98, and a strip-shaped opening is opened on the side wall of the mounting shell 99 for the conductive block 912 to move up and down. The impedance adjustment feedback mechanism 9 is electrically connected to the variable resistance mechanism 7.

[0028] A PLC controller 16 and a wireless signal transmitter 17 are also fixedly installed in the electromagnetic shielding shell 1. The monitoring camera 10, the transparent shielding mechanism 2, the self-adjusting dirt removal mechanism 3, the oil mist concentration sensor 11, the ambient temperature sensor 12, the timing trigger mechanism 4, and the information transmission impedance matching mechanism 5 are all electrically connected to the PLC controller 16, and the image processor 15 is signal-connected to the wireless signal transmitter 17.

[0029] The operating principle of the present invention is described as follows: the monitoring camera 10 is installed in a position facing the valve to be monitored, and the reduction motor 43 is started when working. The reduction motor 43 drives the arc-shaped pressing block 45 to rotate in the trigger shell 41 through the intermediate shaft 42 and the extension rod 44. When the arc-shaped pressing block 45 acts on the trigger switch 46, the feedback signal is given to the PLC controller 16. The PLC controller 16 starts the electric slide 31, the electric heating rod 36 and the power pump 38, and first opens the solenoid valve at the Y-type connecting pipe 37 corresponding to the decontamination liquid buffer box 34. The power pump 38 cooperates with the Y-type connecting pipe 37 to draw the decontamination liquid and transport it to the cleaning nozzle 33, so that the decontamination liquid is evenly sprayed on the surface of the lower transparent baffle 24, and the decontamination liquid will be located on the lower transparent baffle. The oil stains on the surface of the baffle 24 are dissolved, and then the solenoid valve at the detergent buffer box 34 corresponding to the Y-shaped connecting pipe 37 is closed, and the solenoid valve at the water supply buffer box 35 is opened. The electric heating rod 36 heats the clean water in the water supply buffer box 35 and the power pump 38 transports the hot water to the cleaning nozzle 33 for spraying, and the surface of the transparent baffle 24 is flushed and cleaned again. After the flushing is completed, the power pump 38 is turned off by the PLC controller 16, and the PLC controller 16 starts the drive motor 613 again. The drive motor 613 drives the protective plate 614 to rotate, so that the protective plate 614 leaves the upper end of the protective shell 612, and then supplies power to the thrust electromagnetic plate 610. The thrust electromagnetic plate 610 is energized to generate magnetism, and cooperates with the thrust permanent magnet plate 611 to make the hollow lift The seat 63 moves up along the guide rod 61, so that the sponge pad 65 contacts the surface of the transparent baffle plate 24, and the electric slide rail 31 drives the entire dewatering and drying mechanism 6 to move back and forth. The scrapers 66 on both sides of the dewatering and drying mechanism 6 quickly scrape off the water accumulated on the transparent baffle plate 24, and the sponge pad 65 further cleans and wipes the transparent baffle plate 24, and then the hot air blower 67 is started. The hot air blower 67 delivers hot air into the hollow lifting seat 63, and dries the surface of the transparent baffle plate 24 through the drying air duct 68, so that the water stains on the surface of the transparent baffle plate 24 are quickly cleaned, and the hot air dries the sponge pad 65 through the dehumidification air duct 69, ensuring the next stable use of the sponge pad 65, and the oil mist concentration sensor 11 and the ring The ambient temperature sensor 12 monitors the oil mist concentration and air temperature in the environment. The greater the oil mist concentration, the more oil stains are accumulated on the transparent shielding plate 24. The lower the air temperature, the more oil mist condenses when it is cold, and the oil vapor therein will gradually liquefy into oil droplets during the cooling process. Compared with oil mist, oil droplets are more difficult to clean because they have a larger volume and higher adhesion. The oil mist concentration sensor 11 and the ambient temperature sensor 12 feedback signals to the PLC controller 16. When the oil mist concentration is greater and the air temperature is lower, the PLC controller 16 drives the power pump 38 to work at a higher power, thereby increasing the amount of decontamination liquid and flushing hot water to meet the cleaning needs of more oil stains and oil droplets and ensure the cleaning quality. After cleaning is completed, the electric slide 31 moves the U-shaped support plate 32 to the rear side.The rotary motor 25 on the lower side is activated to rotate the transparent shielding plate 24 on the lower side by 90 degrees to a vertical state, and then the flip motor 21 is started. The flip motor 21 drives the middle block 22 to rotate, so that the cleaned transparent shielding plate 24 rotates to the front end of the electromagnetic shielding shell 1, and the other transparent shielding plate 24 rotates to the lower side and is rotated to a horizontal state by the rotary motor 25. The PLC controller 16 then starts the monitoring camera 10 to shoot, which can effectively protect the entire monitoring equipment and prevent the problem of oil pollution directly affecting the monitoring equipment and affecting its service life. It can also effectively clean the monitoring line of sight, and can adjust the cleaning force based on the oil mist concentration and the oil droplet formation degree to ensure the cleaning quality, so that the monitoring equipment can be stably monitored and the monitoring quality is improved. The monitoring camera 10 transmits the collected image to the loader 13, and after relative data loading, the collected image is encoded and decoded by the image encoder 14. The decoded image is then processed by the image processor 15 to determine whether there is an oil leakage problem, and the image containing the oil leakage information is sent to the monitoring main server through the wireless signal transmitter 17. The interval time for the entire arc-shaped pressing block 45 to act on the trigger switch 46 is 60s. After the oil mist concentration sensor 11 feeds back a signal to the PLC controller 16, the PLC controller 16 adjusts the power of the reduction motor 43 according to the oil mist concentration. The higher the oil mist concentration, the more dangerous the environment and the greater the possibility of valve leakage. At this time, the working power of the reduction motor 43 is increased, shortening the time for the arc-shaped pressing block 45 to act on the trigger switch 46, and can start the monitoring equipment at intervals to perform image acquisition and recognition, thereby efficiently determining whether the valve has a leakage problem, and can shorten the monitoring interval time based on the oil mist concentration in the environment, thereby improving the timeliness of monitoring; When controlling the surveillance camera 10 to shoot, the PLC controller 16 drives the insulating plate 83 through the micro push rod 82 to drive the U-shaped conductive plate 84 to move downward, so that the U-shaped conductive plate 84 is in electrical contact with the electrical terminal 85, thereby causing the two batteries 81 to act on the output resistor 54 and the variable resistance mechanism 7 and the input resistor 56 respectively, and the force-adding electromagnetic plates 93 in the two feedback shells 91 are respectively connected in series to the power supply circuits of the two batteries 81. When the force-adding electromagnetic plates 93 are energized, they generate magnetic force to cooperate with the force-bearing permanent magnet plate 94, so that the force-bearing plate 92 drives the force-bearing rod 95 to drive the first synchronous The step plate 97 and the second synchronization plate 98 move upward, thereby driving the mounting housing 99 and the conductive block 912 to move up and down. When the impedance of the input resistor 56 is relatively large, the power supply to the force electromagnetic plate 93 in the signal receiving matching housing 52 is relatively small, and the upward movement distance of the second synchronization plate 98 relative to the first synchronization plate 97 is small, so that the second synchronization plate 98 is located below the first synchronization plate 97. At this time, the conductive block 912 contacts the reverse electrical connection block 911, connecting the reverse power supply circuit of the adjustment motor 74 in the variable resistance mechanism 7, and the adjustment motor 74 reverses to cooperate with the adjustment screw 73. The regulating block 75 drives the conductive contact 76 to move in the opposite direction on the variable resistor rod 71, so that the access resistance of the variable resistor rod 71 gradually increases until the conductive block 912 moves between the positive electrical contact block 910 and the reverse electrical contact block 911. When the impedance of the input resistor 56 is relatively small, the second synchronization plate 98 is located on the upper side of the first synchronization plate 97. At this time, the conductive block 912 acts on the positive electrical contact block 910, connecting the positive power supply circuit of the regulating motor 74, so that the access resistance of the variable resistor rod 71 gradually decreases until the conductive block 912 moves between the positive electrical contact block 910 and the reverse electrical contact block 911. The reverse electrical connection block 911 automatically balances the output impedance of the surveillance camera 10 and the input impedance of the loader 13, eliminating the mismatch between the output impedance and the input impedance, allowing the signal to obtain maximum energy transmission during transmission and minimizing signal reflection and loss. This effectively optimizes the matching of signal transmission between the surveillance camera 10 and the loader 13, thereby reducing the problems of signal reflection and data loss, effectively improving signal quality and stability, and avoiding the problem of image transmission quality being affected, resulting in untimely and inaccurate valve leakage judgment.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A valve oil leakage monitoring and feedback device, comprising an electromagnetic shielding shell (1) and a monitoring camera (10) installed in the electromagnetic shielding shell (1), characterized in that: The electromagnetic shielding shell (1) is provided with an opening structure at one end corresponding to the lens of the monitoring camera (10), a transparent shielding mechanism (2) for shielding the opening of the electromagnetic shielding shell (1) is fixedly installed on one side of the lower end of the electromagnetic shielding shell (1), a self-adjusting decontamination mechanism (3) for cleaning the transparent shielding mechanism (2) is fixedly installed on the lower end of the electromagnetic shielding shell (1), an oil mist concentration sensor (11) and an ambient temperature sensor (12) are fixedly installed on one side of the upper end of the electromagnetic shielding shell (1), a timing trigger mechanism (4) is fixedly installed on the top of the inner wall of the electromagnetic shielding shell (1), a loader (13), an image encoder (14) and an image processor (15) are also fixedly installed on the inner wall of the electromagnetic shielding shell (1), an information transmission impedance matching mechanism (5) connected to the output end of the monitoring camera (10) and the input end of the loader (13) is also fixedly installed inside the electromagnetic shielding shell (1), and a PLC controller (16) and a wireless signal transmitter (17) are also fixedly installed inside the electromagnetic shielding shell (1); The monitoring camera (10), the transparent shielding mechanism (2), the self-adjusting decontamination mechanism (3), the oil mist concentration sensor (11), the ambient temperature sensor (12), the timing trigger mechanism (4), and the information transmission impedance matching mechanism (5) are all electrically connected to the PLC controller (16), and the image processor (15) is signal-connected to the wireless signal transmitter (17).

2. The valve oil leakage shooting monitoring feedback device according to claim 1 is characterized in that: The transparent shielding mechanism (2) comprises a flip motor (21) fixedly connected to one side of the lower end of the electromagnetic shielding shell (1); the output end of the flip motor (21) is fixedly connected to an intermediate block (22); the upper and lower ends of the intermediate block (22) are fixedly connected to a U-shaped bracket (23); the inner wall of the U-shaped bracket (23) is rotatably connected to a transparent shielding plate (24); and the outer wall of the U-shaped bracket (23) is fixedly provided with a rotating motor (25) for driving the transparent shielding plate (24) to rotate.

3. The valve oil leakage shooting monitoring feedback device according to claim 1 is characterized in that: The self-adjusting decontamination mechanism (3) comprises an electric slide rail (31) fixedly connected to the lower end of the electromagnetic shielding shell (1), the lower end of the slider in the electric slide rail (31) is fixedly connected to a U-shaped support plate (32), a cleaning nozzle (33) is fixedly installed on the upper side of one end of the U-shaped support plate (32), a decontamination liquid cache box (34) and a water supply cache box (35) are also fixedly installed on the rear side of the lower end of the electromagnetic shielding shell (1), an electric heating rod (36) is also installed in the water supply cache box (35), and the rear side of the cleaning nozzle (33) is connected to the decontamination liquid cache box (34) and the water supply cache box ( 35) are fixedly connected through a Y-type connecting pipe (37), the Y-type connecting pipe (37) is a telescopic hose, and solenoid valves are installed at both ends of the rear side of the Y-type connecting pipe (37). A power pump (38) is also installed on the front end wall of the Y-type connecting pipe (37), and the power pump (38) is fixedly installed at the lower end of the U-shaped support plate (32). The output end of the power pump (38) is connected to the cleaning nozzle (33) through the Y-type connecting pipe (37), and a dewatering drying mechanism (6) located on one side of the cleaning nozzle (33) is also fixedly installed on the side wall of the U-shaped support plate (32).

4. The valve oil leakage shooting monitoring feedback device according to claim 1 is characterized in that: The timing trigger mechanism (4) includes a trigger shell (41), the center of the inner wall of the trigger shell (41) is rotatably connected to an intermediate shaft (42) through a bearing, a reduction motor (43) is fixedly installed at the lower end of the trigger shell (41), the upper output end of the reduction motor (43) is fixedly connected to the lower end of the intermediate shaft (42), two extension rods (44) are fixedly connected to the shaft wall of the intermediate shaft (42), one end of the two extension rods (44) is fixedly connected to an arc-shaped pressing block (45), and a trigger switch (46) is fixedly installed on one side of the inner wall of the trigger shell (41).

5. The valve oil leakage shooting monitoring feedback device according to claim 1 is characterized in that: The information transmission impedance matching mechanism (5) comprises a signal output matching shell (51) connected to the output end of the surveillance camera (10) and a signal receiving matching shell (52) connected to the input end of the loader (13); a signal output line (53) is provided in the signal output matching shell (51); an output resistor (54) and a variable resistance mechanism (7) are installed on the signal output matching shell (51); a signal receiving line (55) is provided in the signal receiving matching shell (52); an input resistor (56) is installed on the signal receiving line (55); a power supply detection mechanism (8) is installed on the top of the inner wall of the signal output matching shell (51) and the signal receiving matching shell (52); the same impedance adjustment feedback mechanism (9) is fixedly installed on the upper ends of the signal output matching shell (51) and the signal receiving matching shell (52); the impedance adjustment feedback mechanism (9) is electrically connected to the variable resistance mechanism (7).

6. The valve oil leakage shooting monitoring feedback device according to claim 3 is characterized in that: The dewatering and drying mechanism (6) comprises a plurality of guide rods (61) symmetrically fixedly connected to the side wall of the U-shaped support plate (32), a guide block (62) is slidably sleeved on the outside of the guide rod (61), and a plurality of guide blocks (62) are fixedly connected to the same hollow lifting seat (63), the lower end of the guide block (62) and the upper surface of the U-shaped support plate (32) are fixedly connected to a plurality of return springs (64) sleeved on the outside of the guide rod (61), a sponge wiping pad (65) is fixedly installed on the upper end of the hollow lifting seat (63), two wipers (66) are symmetrically fixedly connected to the upper end of the hollow lifting seat (63), two hot air blowers (67) are fixedly nested on the side wall of the hollow lifting seat (63), and the hollow lifting seat (63) The upper end of the hollow lifting seat (63) is symmetrically fixedly connected to a plurality of drying air ducts (68), the upper end of the hollow lifting seat (63) is also fixedly connected to a plurality of dehumidification air ducts (69) extending into the sponge pad (65), the upper surface of the U-shaped support plate (32) is fixedly provided with a thrust electromagnetic plate (610), the lower end of the hollow lifting seat (63) is fixedly provided with a thrust permanent magnet plate (611) corresponding to the position of the thrust electromagnetic plate (610), the upper end of the U-shaped support plate (32) is fixedly provided with a protective shell (612) arranged on the outside, the upper end of the protective shell (612) is fixedly provided with a driving motor (613), and the upper output end of the driving motor (613) is fixedly connected to a protective plate (614) blocked at the upper end of the protective shell (612).

7. The valve oil leakage photographing monitoring feedback device according to claim 5 is characterized in that: The variable resistance mechanism (7) includes a variable resistance rod (71), and two side plates (72) are symmetrically fixedly connected to the bottom of the inner wall of the signal output matching shell (51), and an adjusting screw (73) is rotatably connected between the two side plates (72) through a bearing, and an adjusting motor (74) is fixedly installed on the outer wall of one of the side plates (72), and the output end of the adjusting motor (74) is fixedly connected to one end of the adjusting screw (73), and an adjusting block (75) is threadedly sleeved on the rod wall of the adjusting screw (73), and the upper end of the adjusting block (75) is fixedly connected to a conductive contact (76) that is in electrical contact with the variable resistance rod (71), and the signal output line (53) is connected to the variable resistance rod (71) and the conductive contact (76).

8. The valve oil leakage photographing monitoring feedback device according to claim 5 is characterized in that: The power supply detection mechanism (8) comprises a battery (81) fixedly connected to the top of the inner wall of the signal output matching shell (51) and the signal receiving matching shell (52), and two micro push rods (82); the lower output end of the micro push rod (82) is fixedly connected to an insulating plate (83); the lower end of the insulating plate (83) is fixedly connected to a U-shaped conductive plate (84); the signal output line (53) and the signal receiving line (55) are both provided with an electric terminal (85) electrically contacting the U-shaped conductive plate (84); the positive and negative poles of the battery (81) are electrically connected to the two U-shaped conductive plates (84) through electric wires.

9. The valve oil leakage photographing monitoring feedback device according to claim 5 is characterized in that: The impedance adjustment feedback mechanism (9) comprises two feedback shells (91) respectively fixedly connected to the upper ends of the signal output matching shell (51) and the signal receiving matching shell (52); the inner wall of the feedback shell (91) is movably sleeved with a force plate (92); the bottom of the inner wall of the feedback shell (91) is fixedly provided with a force-adding electromagnetic plate (93); the lower end of the force plate (92) is fixedly provided with a force-bearing permanent magnetic plate (94); the upper end of the force plate (92) is fixedly connected to a plurality of force rods (95); the upper ends of the plurality of force rods (95) all pass through the upper end of the feedback shell (91); the upper end of the force plate (92) and the top of the inner wall of the feedback shell (91) are fixedly provided with a plurality of force rods (95) sleeved on the outer surface of the force rods (95); The upper ends of the plurality of force-bearing rods (95) on one side of the signal output matching shell (51) are fixedly connected to the same first synchronization plate (97), and the upper ends of the plurality of force-bearing rods (95) on one side of the signal receiving matching shell (52) are fixedly connected to the same second synchronization plate (98). The side wall of the first synchronization plate (97) is fixedly connected to a mounting shell (99), and a forward electrical connection block (910) and a reverse electrical connection block (911) are fixedly connected symmetrically in the upper and lower parts of the mounting shell (99). A conductive block (912) is fixedly connected to one side of the second synchronization plate (98), and a strip-shaped opening for the conductive block (912) to move up and down is opened on the side wall of the mounting shell (99).

Citation Information

Patent Citations

  • Valve leakage monitoring system based on image processing technology

    CN107147881A