Non-contact type borosilicate ampoule bottle body flatness detection device

Abstract

The utility model relates to the technical field of borosilicate ampoule bottle detection, in particular to a non-contact type borosilicate ampoule bottle body flatness detection device, which comprises a bottle body flatness detection device main body, a conveying transmission mechanism is arranged on the bottle body flatness detection device main body, a chain plate type conveying plate is mounted on the conveying transmission mechanism, and the chain plate type conveying plate is connected with the conveying transmission mechanism. A rotating seat with a tooth groove structure formed in the bottom is embedded in the chain plate type conveying plate, the upper end of the rotating seat is sleeved with a positioning seat, a detection box seat is arranged on the bottle body flatness detection device body, and an upper camera lens and an upper light source are installed at the upper end of the interior of the detection box seat; a first side light source and a side camera lens are mounted on one side in the detection box seat, and a second side light source is mounted on the other side in the detection box seat. According to the non-contact type borosilicate ampoule bottle body flatness detection device, borosilicate ampoule bottles are conveyed through the chain plate type conveying plate, the borosilicate ampoule bottles can stably rotate in a detection area, and the flatness detection precision is ensured.

Description

Technical Field

[0001] This utility model relates to the field of borosilicate ampoule testing technology, specifically a non-contact borosilicate ampoule body flatness testing device. Background Technology

[0002] Borosilicate ampoules are small glass containers used for storing and transporting pharmaceuticals, especially injectable drugs. Made of high-purity borosilicate glass, they possess excellent chemical and thermal stability, protecting drugs from environmental factors such as oxygen, moisture, and light. Uneven surfaces on the borosilicate ampoule can pose a risk of breakage during transport and can also alter the way light passes through, potentially affecting sensitive medications that require light-protected storage. The flatness of borosilicate ampoules is tested using a specific light source and imaging equipment such as a high-resolution camera or laser scanner to capture images of the ampoule surface. The captured image information is then sent to a computer or specialized data processor, where algorithms analyze the images to calculate the ampoule's flatness parameters.

[0003] Existing borosilicate ampoule flatness testing devices use non-contact testing, which avoids any potential damage to the sample caused by physical contact. To ensure the consistency and accuracy of the test, a stable conveyor belt or other form of mechanical structure is required to fix and move the ampoule through the testing area. Furthermore, the borosilicate ampoule needs to be rotated in the testing area. Traditional conveyor structures will have some vibration when rotating the borosilicate ampoule, which will affect the accuracy of the test. Utility Model Content

[0004] The purpose of this invention is to provide a non-contact borosilicate ampoule body flatness detection device to solve the problem mentioned in the background art that the borosilicate ampoules on the market need to be rotated in the detection area, and the traditional conveying structure will have a certain vibration when rotating the borosilicate ampoule, which affects the detection accuracy.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a non-contact borosilicate ampoule bottle flatness detection device, comprising a bottle flatness detection device body, a conveying transmission mechanism on the bottle flatness detection device body, and a chain plate conveying plate installed on the conveying transmission mechanism, a rotating seat with a toothed groove structure at the bottom embedded in the chain plate conveying plate, and a positioning seat sleeved on the upper end of the rotating seat, a detection box base on the bottle flatness detection device body, and an upper camera lens and an upper light source installed inside the detection box base, a first side light source and a side camera lens installed on one side inside the detection box base, and a second side light source installed on the other side inside the detection box base, a support plate at the lower end of the detection box base, and a lifting cylinder on the support plate, with a rotary motor connected to the upper end of the lifting cylinder, the output end of the rotary motor connected to a drive shaft through a coupling, and a drive gear fixed to the upper end of the drive shaft, the drive gear meshing with the toothed groove at the bottom of the rotating seat.

[0006] Preferably, the support plate is located between the upper and lower chain conveyor plates, and a protective cover is fixed to the upper end of the support plate by screws. The protective cover is spaced apart from the upper chain conveyor plate, and the front and rear ends of the protective cover are rotatably connected to support rollers. The support rollers are supported on the bottom of the upper chain conveyor plate, and the spacing between the support rollers is less than the length of a single chain conveyor plate.

[0007] Preferably, the protective cover is installed outside the lifting cylinder and the rotary motor, and an air pump is fixed inside the protective cover by screws.

[0008] Preferably, the air pump inlet is connected to an air extraction hood, which is located outside the drive shaft and is fastened to the housing of the rotary motor.

[0009] Preferably, the positioning seat and the rotating seat are provided with exhaust holes that extend vertically through the shaft and are connected to the inside of the drive shaft, and the drive shaft is provided with a through hole on its side that communicates with the exhaust hood.

[0010] Preferably, the outer side of the rotating seat is evenly spaced with ball bearings, and the bottom of the chain plate conveyor is securely fastened with a fastening plate for supporting the rotating seat.

[0011] Compared with existing technologies, the advantages of this invention are as follows: This non-contact borosilicate ampoule flatness detection device uses a chain conveyor plate to transport the borosilicate ampoules, allowing them to rotate smoothly in the detection area and ensuring the accuracy of flatness detection. The device incorporates a rotating seat embedded within the chain conveyor plate, and a positioning seat with an elastic structure is provided on the rotating seat, providing a protective positioning structure for the borosilicate ampoules. Support rollers are provided in the detection area for reliable support of the chain conveyor plate, ensuring the stability of the borosilicate ampoule rotation during detection without affecting the conveying process. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of a non-contact borosilicate ampoule body flatness detection device according to the present invention.

[0013] Figure 2 This utility model relates to a non-contact borosilicate ampoule body flatness detection device. Figure 1 Enlarged structural diagram at point A in the middle;

[0014] Figure 3 This is a schematic diagram of the position structure of the detection box base relative to the chain plate conveyor plate of the non-contact borosilicate ampoule body flatness detection device of this utility model.

[0015] Figure 4 This is a schematic diagram of the drive gear structure of a non-contact borosilicate ampoule body flatness detection device according to the present invention.

[0016] In the diagram: 1. Main body of the bottle flatness detection device; 2. Detection box base; 201. Support plate; 202. Protective box cover; 3. Upper camera lens; 4. Upper light source; 5. Chain plate conveyor plate; 501. Positioning seat; 502. Rotating seat; 503. Ball bearing; 504. Fastening plate; 505. Exhaust port; 6. Conveying transmission mechanism; 7. First side light source; 8. Side camera lens; 9. Lifting cylinder; 10. Support roller; 11. Rotary motor; 1101. Drive gear; 1102. Drive shaft; 12. Air pump; 1201. Evacuation hood; 13. Second side light source. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4This utility model provides a technical solution: a non-contact borosilicate ampoule bottle flatness detection device, including a bottle flatness detection device body 1, a conveying transmission mechanism 6 on the bottle flatness detection device body 1, and a chain plate type conveyor plate 5 installed on the conveying transmission mechanism 6. A rotating seat 502 with a toothed groove structure at the bottom is embedded in the chain plate type conveyor plate 5, and a positioning seat 501 is sleeved on the upper end of the rotating seat 502. A detection box seat 2 is provided on the bottle flatness detection device body 1, and a support plate 201 is located between the upper and lower chain plate type conveyor plates 5. A protective box cover 202 is fixed to the upper end of the support plate 201 by screws. The protective box cover 202 is spaced apart from the upper chain plate type conveyor plate 5, and the front and rear ends of the protective box cover 202 are rotatably connected to a support. The rollers 10 and support rollers 10 are supported at the bottom of the upper chain conveyor plate 5, and the spacing between the support rollers 10 is less than the length of a single chain conveyor plate 5. This structure allows the support rollers 10 to stably support the chain conveyor plate 5 in the detection area, making the rotation of the rotating seat 502 inside the chain conveyor plate 5 more stable, thereby ensuring the stability of the borosilicate ampoule during rotation and ensuring the accuracy of the borosilicate ampoule flatness detection. The upper end of the detection box 2 is equipped with an upper camera lens 3 and an upper light source 4. One side of the detection box 2 is equipped with a first side light source 7 and a side camera lens 8, and the other side of the detection box 2 is equipped with a second side light source 13. The lower end of the detection box 2 is provided with a support plate 201, and the support plate 201 is equipped with a lifting cylinder 9. Furthermore, a rotary motor 11 is connected to the upper end of the lifting cylinder 9. A protective cover 202 is installed outside the lifting cylinder 9 and the rotary motor 11. An air pump 12 is also fixed inside the protective cover 202 with screws. This structure allows for the installation and protection of the inner equipment through the protective cover 202, without affecting the plate conveying process of the chain conveyor plate 5. The output end of the rotary motor 11 is connected to a drive shaft 1102 via a coupling, and a drive gear 1101 is fixed to the upper end of the drive shaft 1102. The positioning seat 501 and the rotating seat 502 have exhaust holes 505 that extend vertically through them, and the exhaust holes 505 communicate with the interior of the drive shaft 1102. The side of the drive shaft 1102 has a through hole that communicates with the exhaust hood 1201. This structure, due to the positioning seat 501 The air pump 12 is connected to the vacuum hood 1201, allowing it to remove air from the bottom area of ​​the borosilicate ampoule, ensuring its stability. The rotating base 502 has evenly spaced ball bearings 503 clamped to its outer side, and the bottom of the chain-plate conveyor 5 is secured with a fastening plate 504 for supporting the rotating base 502. This structure allows the rotating base 502 to reduce drag during rotation via the ball bearings 503. The fastening plate 504 ensures reliable mounting of the rotating base 502 relative to the chain-plate conveyor 5. The drive gear 1101 meshes with the bottom tooth groove of the rotating base 502. The air pump 12's air inlet is connected to the vacuum hood 1201, which covers the drive shaft 1102 and is securely fastened to the housing of the rotary motor 11.This structure, when the air pump 12 is activated, can extract the gas from the suction hood 1201, creating a negative pressure suction.

[0019] Working Principle: When using this non-contact borosilicate ampoule flatness detection device, the chain conveyor plate 5 is first driven by the conveying transmission mechanism 6 to transport the borosilicate ampoules onto the positioning seat 501, allowing them to enter the detection box seat 2 sequentially. When the chain conveyor plate 5 reaches the detection area, the conveying transmission mechanism 6 stops driving. At this time, the chain conveyor plate 5 is supported at the bottom by the support roller 10, ensuring a more stable structure. Then, the lifting cylinder 9, positioned by the support plate 201, drives the rotary motor 11 to move upward, allowing the drive gear 1101 to engage with the toothed groove at the bottom of the rotating seat 502, achieving meshing between the drive gear 1101 and the rotating seat 502. The air pump 12 is then activated. Since the suction hood 1201 is installed outside the drive shaft 1102, the air pump 12 can... The connection between the drive shaft 1102 and the exhaust port 505 allows the positioning seat 501 to perform negative pressure suction on the borosilicate ampoule, ensuring the stability of the borosilicate ampoule. The protective cover 202 provides installation and protection for the rotary motor 11, the lifting cylinder 9, and the air pump 12. Then, the rotating seat 502 rotates under the drive of the rotary motor 11. The ball bearing 503 reduces the resistance of the rotation of the rotating seat 502. The fastening plate 504 reliably installs the rotating seat 502 in the chain plate conveyor plate 5. At this time, the upper camera lens 3 and the side camera lens 8 capture images of the borosilicate ampoule. The upper light source 4, the first side light source 7, and the second side light source 13 provide light sources. The main body 1 of the bottle flatness detection device rotates the borosilicate ampoule with high stability, ensuring the flatness detection accuracy of the borosilicate ampoule, thereby completing a series of tasks.

[0020] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A non-contact borosilicate ampoule body flatness detection device, comprising a body flatness detection device main body (1), characterized in that: The main body (1) of the bottle flatness detection device is provided with a conveying transmission mechanism (6), and a chain plate conveyor plate (5) is installed on the conveying transmission mechanism (6). A rotating seat (502) with a toothed groove structure at the bottom is embedded in the chain plate conveyor plate (5), and a positioning seat (501) is sleeved on the upper end of the rotating seat (502). The main body (1) of the bottle flatness detection device is provided with a detection box base (2), and an upper camera lens (3) and an upper light source (4) are installed on the upper end of the detection box base (2). A first side light is installed on one side of the detection box base (2). Source (7) and side camera lens (8), and a second side light source (13) is installed on the other side inside the detection box (2). The lower end of the detection box (2) is provided with a support plate (201), and a lifting cylinder (9) is provided on the support plate (201). The upper end of the lifting cylinder (9) is connected to a rotary motor (11). The output end of the rotary motor (11) is connected to a drive shaft (1102) through a coupling. The upper end of the drive shaft (1102) is fixed with a drive gear (1101), and the drive gear (1101) meshes with the bottom tooth groove of the rotating seat (502).

2. The non-contact borosilicate ampoule body flatness detection device according to claim 1, characterized in that: The support plate (201) is located between the upper and lower chain plate conveyor plates (5), and the upper end of the support plate (201) is fixed with a protective cover (202) by screws. The protective cover (202) is spaced apart from the upper chain plate conveyor plate (5), and the front and rear ends of the protective cover (202) are rotatably connected with support rollers (10). The support rollers (10) are supported on the bottom of the upper chain plate conveyor plate (5), and the spacing between the support rollers (10) is less than the length of a single chain plate conveyor plate (5).

3. The non-contact borosilicate ampoule body flatness detection device according to claim 2, characterized in that: The protective cover (202) is installed outside the lifting cylinder (9) and the rotary motor (11), and an air pump (12) is fixed inside the protective cover (202) by screws.

4. The non-contact borosilicate ampoule body flatness detection device according to claim 3, characterized in that: The air pump (12) has an air intake end connected to an air extraction hood (1201), and the air extraction hood (1201) is installed outside the drive shaft (1102), and the air extraction hood (1201) is snapped and fastened to the housing of the rotary motor (11).

5. The non-contact borosilicate ampoule body flatness detection device according to claim 1, characterized in that: The positioning seat (501) and the rotating seat (502) are provided with exhaust holes (505) that run vertically through the shaft, and the exhaust holes (505) are connected to the inside of the drive shaft (1102). The drive shaft (1102) is provided with a through hole on its side that communicates with the exhaust hood (1201).

6. The non-contact borosilicate ampoule body flatness detection device according to claim 1, characterized in that: The rotating seat (502) is evenly spaced with ball bearings (503) on its outer side, and the bottom of the chain plate conveyor (5) is fastened with a fastening plate (504) for supporting the rotating seat (502).

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