Raw material circulating crushing device for nonmetallic mineral product production
By designing a raw material recycling crushing device for the production of non-metallic mineral products with multi-stage crushing and screening, the problem in the prior art that raw materials do not reach the ideal particle size and need to be crushed multiple times is solved, achieving the effect of efficient production and cost savings.
Patent Information
- Application Number
- CN202510946125.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2025-09-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing crushing devices can usually only perform one crushing operation. If the raw materials fail to reach the ideal particle size after one crushing operation, workers need to repeatedly collect the incompletely crushed materials for a second or even multiple crushing operations, which increases labor intensity, reduces production efficiency, and prolongs the production cycle.
A raw material recycling crushing device for the production of non-metallic mineral products is designed. It adopts hammer mechanism, screening mechanism and processing mechanism to achieve multi-stage crushing and screening. The multiple crushing and screening of raw materials are achieved through the cooperation of hammer plate, turntable and filter screen.
It can achieve the ideal particle size of raw materials at one time, avoid repeated manual collection and multiple crushing, reduce labor intensity, improve production efficiency, shorten the crushing cycle, reduce energy consumption, and improve production benefits.
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Figure CN120605797A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of mineral product raw material crushing, and in particular to a raw material circulation crushing device for producing non-metallic mineral products. Background Art
[0002] The raw materials used in the production of non-metallic mineral products primarily fall into two categories: natural minerals and industrial waste. Common natural raw materials include quartz sand, kaolin, feldspar, limestone, gypsum, talc, and mica. After crushing, purification, and calcination, these can be made into products such as ceramics, glass, cement, and refractory materials. Industrial waste materials such as fly ash, slag, and tailings are also widely recycled, reducing production costs and meeting environmental requirements. The chemical composition, particle size, and mineral structure of these raw materials directly affect the performance of the products, requiring rigorous screening and pretreatment to meet the requirements of different production processes.
[0003] At present, crushing devices are usually used when crushing various non-metallic mineral raw materials. However, existing crushing devices can usually only perform one crushing. If the raw materials fail to reach the ideal particle size after one crushing, workers need to repeatedly collect the incompletely crushed materials and re-enter the equipment for secondary or even multiple crushing. This not only increases the labor intensity of workers and reduces production efficiency, but also prolongs the production cycle, increases energy consumption and costs, and restricts the overall benefits of non-metallic mineral product production. Summary of the Invention
[0004] The purpose of the present invention is to provide a raw material recycling crushing device for the production of non-metallic mineral products, which solves the problem that the crushing devices in the prior art can usually only perform one crushing. If the raw material fails to reach the ideal particle size after one crushing, workers need to repeatedly collect the incompletely crushed material and re-put it into the equipment for a second or even multiple crushing.
[0005] In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is:
[0006] A hammer mechanism is installed on one side of the crushing device body, and the hammer mechanism includes a support frame, a processing box is provided on the support frame, a guide plate is installed in the processing box, a material leakage groove is excavated on one side of the processing box, a hammer plate is slidably installed in the processing box, a slider is installed in the processing box, the hammer plate is slidably installed on the slider, a first spring is installed between the hammer plate and the slider, a cam is provided on the hammer plate, and the cam matches the hammer plate;
[0007] The installation of the support frame facilitates the supporting effect, thereby facilitating the arrangement of corresponding mechanisms thereon; the installation of the processing box facilitates the preliminary separation of the raw materials; the installation of the guide plate facilitates the transportation of the raw materials to the crushing device body, thereby facilitating further crushing of the raw materials by the crushing device body; the installation of the hammer plate facilitates the hammering of the raw materials on the guide plate, thereby facilitating the crushing of the raw materials; the installation of the slider facilitates the stability of the installation of the hammer plate, and at the same time, the cooperation with the first spring facilitates the first spring to drive the rebound of the hammer plate; the installation of the cam facilitates the pushing of the hammer plate to perform hammering.
[0008] The support frame is provided with a screening mechanism, the screening mechanism comprising a pair of second connecting frames, a second rotating rod is rotatably mounted between the second connecting frames, and a rotating disk is mounted on the second rotating rod;
[0009] The installation of the second connecting frame facilitates the support and stability, thereby facilitating the rotational installation of the second rotating rod. The installation of the second rotating rod facilitates the rotation of the turntable, thereby facilitating the push rod to drive the processing box. The installation of the turntable facilitates the rotational movement effect, so the rotation of the turntable will drive the push rod to be pushed.
[0010] A processing mechanism is installed on the supporting frame. The processing mechanism includes a pair of third connecting frames. A connecting rod is installed between the pair of third connecting frames. The processing box is slidably installed on the connecting rod.
[0011] The installation of the third connecting frame has a supporting function, and the support of the third connecting frame facilitates the installation of the connecting rod, and the installation of the connecting rod facilitates ensuring the stability of the processing box.
[0012] As an improvement, a pair of first connecting frames are fixedly mounted on the support frame, a first rotating rod is rotatably mounted between the first connecting frames, and the cam is mounted on the first rotating rod.
[0013] The installation of the first rotating rod has a rotating motion effect, thereby facilitating the rotation of the cam.
[0014] As an improvement, a blanking plate is installed on the other side of the processing box, and a square groove matching the blanking plate is cut on the processing box.
[0015] The installation of the blanking plate makes it convenient to pour the raw materials into the processing box through the blanking plate.
[0016] As an improvement, a push rod is hingedly installed between the processing box and the turntable.
[0017] The installation of the push rod facilitates the reciprocating pushing action according to the rotation of the turntable, thereby facilitating the sliding screening of the processing box.
[0018] As an improvement, a motor is installed at one end of the second connecting frame, and the motor is connected to the second rotating rod.
[0019] The installation of the electric motor facilitates the conversion of electrical energy into mechanical energy, and thus facilitates the rotation of the second rotating rod.
[0020] As an improvement, the second rotating rod and the first rotating rod are respectively installed with synchronous wheels, and a synchronous belt is installed between the pair of synchronous wheels.
[0021] The installation of the synchronous wheel facilitates the rotation of the first rotating rod according to the rotation of the second rotating rod, so that the first rotating rod can receive the rotational force to drive the first rotating rod and the second rotating rod to move synchronously.
[0022] As an improvement, a second spring is installed between the processing box and the third connecting frame, a filter is slidably installed in the body of the crushing device, and a collection bin is slidably installed in the body of the crushing device.
[0023] The installation of the second spring has a buffering effect, so that the processing box has a more uniform speed when shaking. The installation of the filter facilitates further screening of the raw materials crushed by the crushing device body, so that finer raw materials will fall into the collection bin.
[0024] The beneficial effects of the present invention are: by optimizing the crushing structure and graded screening function, multi-stage crushing can be completed at one time, ensuring that the material reaches the ideal particle size, avoiding the tedious process of repeated manual collection and repeated crushing, which not only greatly reduces the labor intensity of workers and improves production efficiency, but also shortens the crushing cycle and reduces energy consumption, effectively saving production costs and improving the economic benefits and sustainability of the production of non-metallic mineral products. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a front cross-sectional view of a raw material circulation crushing device for producing non-metallic mineral products according to the present invention.
[0026] Figure 2 This is a top view of a raw material circulation crushing device for the production of non-metallic mineral products according to the present invention.
[0027] Figure 3 This is a three-dimensional diagram of a raw material recycling crushing device for the production of non-metallic mineral products according to the present invention.
[0028] In the figure: 1. Crushing device body; 2. Hammering mechanism; 201. Support frame; 202. Processing box; 203. Guide plate; 204. Hammering plate; 205. Slider; 206. Cam; 207. First connecting frame; 208. First rotating rod; 209. Unloading plate; 3. Screening mechanism; 301. Second connecting frame; 302. Second rotating rod; 303. Turntable; 304. Push rod; 305. Motor; 306. Synchronous wheel; 307. Synchronous belt; 4. Processing mechanism; 401. Third connecting frame; 402. Connecting rod; 403. Second spring; 404. Filter; 405. Collection bin. DETAILED DESCRIPTION
[0029] To make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Identical parts are denoted by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, and the terms "inward" and "outward" refer to directions toward or away from the geometric center of a particular component, respectively.
[0030] like Figures 1 to 3 As shown, a hammer mechanism 2 is installed on one side of the crushing device body 1, and the hammer mechanism 2 includes a support frame 201, a processing box 202 is provided on the support frame 201, a guide plate 203 is installed in the processing box 202, a leakage trough is excavated on one side of the processing box 202, a hammer plate 204 is slidably installed in the processing box 202, a slider 205 is installed in the processing box 202, the hammer plate 204 is slidably installed on the slider 205, a first spring is installed between the hammer plate 204 and the slider 205, a cam 206 is provided on the hammer plate 204, and the cam 206 matches the hammer plate 204.
[0031] The installation of the support frame 201 facilitates the supporting effect, thereby facilitating the arrangement of corresponding mechanisms thereon; the installation of the processing box 202 facilitates the preliminary separation of the raw materials; the installation of the guide plate 203 facilitates the transportation of the raw materials to the crushing device body 1, facilitating further crushing of the raw materials by the crushing device body 1; the installation of the hammer plate 204 facilitates the hammering effect on the raw materials on the guide plate 203, thereby facilitating the crushing of the raw materials; the installation of the slider 205 facilitates the stability of the installation of the hammer plate 204, and at the same time, the cooperation with the first spring facilitates the rebound of the hammer plate 204 driven by the first spring; the installation of the cam 206 facilitates the pushing of the hammer plate 204 to perform the hammering effect.
[0032] The support frame 201 is provided with a screening mechanism 3 , which includes a pair of second connecting frames 301 , a second rotating rod 302 is rotatably mounted between the second connecting frames 301 , and a rotating disk 303 is mounted on the second rotating rod 302 .
[0033] The installation of the second connecting frame 301 facilitates the support and stability, thereby facilitating the rotational installation of the second rotating rod 302. The installation of the second rotating rod 302 facilitates the rotation of the turntable 303, thereby facilitating the push rod 304 to drive the processing box 202. The installation of the turntable 303 facilitates the rotational movement effect, so the rotation of the turntable 303 will drive the push rod 304 to be pushed.
[0034] A processing mechanism 4 is installed on the support frame 201 . The processing mechanism 4 includes a pair of third connecting frames 401 . A connecting rod 402 is installed between the pair of third connecting frames 401 . The processing box 202 is slidably installed on the connecting rod 402 .
[0035] The installation of the third connecting frame 401 has a supporting function, and the support of the third connecting frame 401 facilitates the installation of the connecting rod 402 , and the installation of the connecting rod 402 facilitates ensuring the stability of the processing box 202 .
[0036] like Figures 1 to 3 As shown, a pair of first connecting frames 207 are fixedly mounted on the support frame 201 , a first rotating rod 208 is rotatably mounted between the first connecting frames 207 , and the cam 206 is mounted on the first rotating rod 208 .
[0037] The installation of the first rotating rod 208 has a rotational motion effect, thereby facilitating the rotation of the cam 206 .
[0038] like Figures 2 to 3 As shown, a blanking plate 209 is installed on the other side of the processing box 202, and a square groove matching the blanking plate 209 is cut on the processing box 202.
[0039] The installation of the blanking plate 209 facilitates pouring the raw materials into the processing box 202 through the blanking plate 209 .
[0040] like Figures 2 to 3 As shown, a push rod 304 is hingedly installed between the processing box 202 and the turntable 303.
[0041] The installation of the push rod 304 facilitates the reciprocating pushing action according to the rotation of the turntable 303, thereby facilitating the sliding screening of the processing box 202.
[0042] like Figures 1 to 3 As shown, a motor 305 is installed at one end of the second connecting frame 301 , and the motor 305 is connected to the second rotating rod 302 .
[0043] The installation of the motor 305 facilitates the conversion of electrical energy into mechanical energy, and thus facilitates the rotation of the second rotating rod 302 .
[0044] like Figures 1 to 3 As shown, a synchronous wheel 306 is installed on the second rotating rod 302 and the first rotating rod 208 respectively, and a synchronous belt 307 is installed between the pair of synchronous wheels 306.
[0045] The installation of the synchronous wheel 306 facilitates the rotation of the first rotating rod 208 according to the rotation of the second rotating rod 302, so that the first rotating rod 208 can easily receive the rotational force to drive the first rotating rod 208 and the second rotating rod 302 to move synchronously.
[0046] like Figures 1 to 3 As shown, a second spring 403 is installed between the processing box 202 and the third connecting frame 401, a filter screen 404 is slidably installed in the crushing device body 1, and a collection bin 405 is slidably installed in the crushing device body 1.
[0047] The installation of the second spring 403 has a buffering effect, so that the processing box 202 has a more uniform speed when shaking. The installation of the filter 404 facilitates further screening of the raw materials crushed by the crushing device body 1, so that finer raw materials will fall into the collection bin 405.
[0048] During use, the raw materials are first poured into the processing box 202 through the blanking plate 209, so that the smaller raw materials will fall into the crushing device body 1 along the guide plate 203 for crushing, while the larger raw materials will remain on the guide plate 203, and then the motor 305 is started to drive the second rotating rod 302 and the turntable 303 to rotate, and the transmission of force through the synchronous belt 307 will drive the cam 206 to continuously push the hammer plate 204, and the hammer plate 204 will not be continuously pushed by the rebound of the first spring. The turntable 303 continuously hammers downward, thereby crushing the raw materials on the guide plate 203. At the same time, the turntable 303 continuously pushes the push rod 304 when rotating, so that the push rod 304 continuously pushes the processing box 202 to slide on the connecting rod 402, so that the crushed raw materials will fall into the crushing device body 1 through the leakage chute for further crushing. The crushed raw materials will be screened through the filter screen 404, so that finer raw materials will fall into the collection bin 405, thereby realizing multiple crushing of non-metallic mineral raw materials.
[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A raw material recycling crushing device for the production of non-metallic mineral products, characterized in that: include: Crushing device body (1); A hammer mechanism (2) is installed on one side of the crushing device body (1), the hammer mechanism (2) comprises a support frame (201), a processing box (202) is provided on the support frame (201), a guide plate (203) is installed in the processing box (202), a material leakage groove is excavated on one side of the processing box (202), a hammer plate (204) is slidably installed in the processing box (202), a slider (205) is installed in the processing box (202), the hammer plate (204) is slidably installed on the slider (205), a first spring is installed between the hammer plate (204) and the slider (205), a cam (206) is provided on the hammer plate (204), and the cam (206) matches the hammer plate (204); A screening mechanism (3) is installed on the support frame (201), and the screening mechanism (3) includes a pair of second connecting frames (301), a second rotating rod (302) is rotatably installed between the second connecting frames (301), and a rotating disk (303) is installed on the second rotating rod (302); A processing mechanism (4) is installed on the support frame (201), and the processing mechanism (4) includes a pair of third connecting frames (401). A connecting rod (402) is installed between the pair of third connecting frames (401), and the processing box (202) is slidably installed on the connecting rod (402).
2. A raw material recycling crushing device for producing non-metallic mineral products according to claim 1, characterized in that: A pair of first connecting frames (207) are fixedly mounted on the support frame (201), a first rotating rod (208) is rotatably mounted between the first connecting frames (207), and the cam (206) is mounted on the first rotating rod (208).
3. A raw material recycling crushing device for producing non-metallic mineral products according to claim 2, characterized in that: A blanking plate (209) is installed on the other side of the processing box (202), and a square groove matching the blanking plate (209) is cut on the processing box (202).
4. The raw material recycling crushing device for producing non-metallic mineral products according to claim 1, characterized in that: A push rod (304) is hingedly installed between the processing box (202) and the rotating disk (303).
5. The raw material recycling crushing device for producing non-metallic mineral products according to claim 4, characterized in that: An electric motor (305) is installed at one end of the second connecting frame (301), and the electric motor (305) is connected to the second rotating rod (302).
6. The raw material recycling crushing device for producing non-metallic mineral products according to claim 5, characterized in that: The second rotating rod (302) and the first rotating rod (208) are respectively provided with synchronous wheels (306), and a synchronous belt (307) is provided between the pair of synchronous wheels (306).
7. The raw material recycling crushing device for producing non-metallic mineral products according to claim 1, characterized in that: A second spring (403) is installed between the processing box (202) and the third connecting frame (401), a filter (404) is slidably installed in the crushing device body (1), and a collection bin (405) is slidably installed in the crushing device body (1).