Scale-adjustable ultrasonic-assisted rotating line jet polishing device
By designing an ultrasonic-assisted rotating wire jet polishing device and utilizing an ultrasonic amplitude transformer and an adjustable nozzle opening, the low efficiency problem of traditional fluid polishing technology on complex curved parts is solved, and an efficient and automatically adjustable polishing effect is achieved.
Patent Information
- Application Number
- CN202511045966.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2025-09-09
AI Technical Summary
Traditional fluid polishing technology has difficulty in efficiently processing complex curved parts, especially in maintaining surface integrity and improving polishing efficiency, and existing devices cannot achieve flexible adjustment of nozzle size.
A scale-adjustable ultrasonic-assisted rotating linear jet polishing device was designed. The high-frequency vibration of the end of the ultrasonic amplitude transformer in the conical shroud was used to give the nozzle jet a pulse effect. The adjustable nozzle opening and rotation function design expanded the polishing area, thereby achieving efficient polishing of complex parts.
It significantly improves the polishing efficiency and quality of complex curved surface parts, can automatically adjust the jet size according to the surface requirements of different workpieces, and is suitable for applications in multiple fields.
Smart Images

Figure CN120606335A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of abrasive jet polishing processing, and more particularly to a scale-adjustable ultrasonic-assisted rotating linear jet polishing device. Background Art
[0002] Currently, contact polishing methods for complex parts require the polishing tool to be smaller than the surface being machined. This poses challenges in maintaining stability during the polishing process. Furthermore, wear of the micro-polishing head can lead to surface accuracy issues. As the advantages of fluid polishing for precision polishing of complex surfaces become increasingly apparent, fluid polishing tools have been extensively researched. These complex surfaces, often composed of a combination of surfaces with varying curvatures, are designed to achieve specific mathematical features with high precision and meet both functional and aesthetic requirements. These surfaces include aspheric, free-form, and contoured surfaces. These surfaces play a central role in critical components in a wide range of fields, including aerospace, astronomical observation, marine equipment, automotive parts, mold manufacturing, and biomedical implants. Fluid polishing methods utilize a highly flexible fluid as the abrasive driving medium, effectively preventing damage to the workpiece caused by the hard intrusion of the abrasive. Furthermore, the fluid's morphology allows for contoured polishing of complex free-form surfaces. Faced with the growing demand for complex curved parts and the ever-increasing performance standards, traditional fluid polishing technologies are unable to meet the demands for efficient machining.
[0003] In order to improve the polishing efficiency of abrasive jets on parts, multi-nozzle abrasive water jets have begun to be widely used, mainly in parallel or converging nozzle designs. Parallel multi-nozzles are suitable for large-area processing, while converging multi-nozzles are suitable for high-precision polishing. When the abrasive flow inlet pressure is unstable, the interference of the jet beams between the multiple nozzle holes causes the material removal function to deviate from the ideal state, deteriorating the surface quality of the workpiece. Later, the invention patent with patent number CN202010989012.7 proposed a fluid line jet polishing device and its application method. The polishing device ejects a high-pressure and high-speed linear jet of fluid at the outlet. This method increases the polishing area while maintaining surface integrity. At the same time, the jet beam is stable, which can greatly improve the polishing efficiency and quality of fluid jet polishing. However, the device does not have ultrasonic energy field to assist in polishing, and the line jet nozzle is not adjustable.
[0004] Ultrasonic energy field assistance is widely considered to be one of the key methods to improve the efficiency of jet polishing. Compared with traditional jet polishing without ultrasonic assistance, ultrasonic pulse jet polishing can significantly improve efficiency. Under the action of the ultrasonic field, the abrasive flow ejected from the nozzle produces a pulse effect, and its impact kinetic energy is significantly enhanced, thereby achieving efficient polishing. Ultrasonic assisted polishing tools are mostly designed for single-nozzle or multi-nozzle polishing. Although it can improve efficiency, its effective polishing area is limited. In response to the above-mentioned polishing problems, the present invention proposes a scale-adjustable ultrasonic-assisted rotating line jet polishing device, which can rotate the ejected line jet to increase the polishing area. At the same time, the ultrasonic energy field is used to assist in further improving the polishing efficiency of high-hardness materials. The adjustable design of the jet nozzle opening significantly enhances the adaptability to working conditions, expands the scope of application in multiple fields, and greatly enhances the commercial value of the product. Summary of the Invention
[0005] In the field of ultra-precision polishing, traditional fluid polishing devices have the problem of low efficiency when polishing parts with complex geometric features. In order to improve efficiency, the present invention proposes a scale-adjustable ultrasonic-assisted rotating line jet polishing device. The device imparts a pulse effect to the nozzle jet through the high-frequency vibration of the end of the ultrasonic amplitude transformer in the conical guide cover, significantly improving the material removal rate. At the same time, its adjustable nozzle opening design, on the one hand, increases the area of the polishing area, and on the other hand, can automatically adjust the jet size according to the requirements of different workpiece surfaces, greatly improving the applicability of the product. The rotation function design of the device enables the line jet to form a cylindrical polishing area, realizing efficient and high-quality polishing of the surface of complex parts.
[0006] The present invention achieves the above-mentioned purpose through the following technical solutions: a scale-adjustable ultrasonic-assisted rotating linear jet polishing device, comprising a power source, a sleeve, a hollow rotating flange, a nozzle flange, a dynamic balancing unit, a jet length adjustment unit, a jet width adjustment unit, a jet adjustment plate, a fixed shell, a gear switching unit, an integral fixed bracket, and an ultrasonic generator; the power source is installed on the flange of the ultrasonic generator and is connected by bolts; the upper end of the sleeve is connected to the ultrasonic generator through a bolt hole, and the lower end is fixed to the hollow rotating flange through the tapered roller bearing on the sleeve; the hollow rotating flange is connected to the nozzle flange by bolts; the dynamic balancing unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection; the jet length adjustment unit is fixed to the nozzle flange by bolt connection The segment unit and the jet width adjustment unit are both mounted within the fixed housing, and the jet length adjustment device and the jet width adjustment device are spatially separated from each other, with their respective transmissions not interfering with each other. The jet adjustment plate is mounted at the bottom of the nozzle flange and is adjusted by the jet length adjustment unit and the jet width adjustment unit. The fixed housing is fixed to the nozzle flange via bolts. The gear switching unit is fixed to the nozzle flange via bolts, and the power input of the jet length adjustment unit and the jet width adjustment unit is controlled by an electromagnet, thereby controlling the opening and closing of the jet adjustment plate. The integral fixing bracket is mounted on the flange of the ultrasonic generator and connected via bolts, serving to secure the entire polishing tool. The upper end of the ultrasonic generator is exposed, and the lower end is sealed within the cavity of the sleeve and the nozzle flange.
[0007] The power source includes a stepper motor, a motor output gear, and a motor mounting bracket; the stepper motor is fixed on the motor mounting bracket and is used as the input power source for the rotation of the polishing tool; the motor output gear serves as the output gear of the stepper motor and cooperates with the upper end transmission gear of the hollow rotating flange to transmit the power of the stepper motor to the hollow rotating flange; the motor mounting bracket is installed on the upper end of the ultrasonic generator flange by bolt connection.
[0008] The sleeve includes an upper vibration isolation rubber ring, an abrasive flow inlet, a tapered roller bearing, a lower vibration isolation rubber ring, and a rotating seal; the upper vibration isolation rubber ring is arranged at the upper end of the flange of the sleeve, and is used for shock absorption between the shell and the ultrasonic generator; the abrasive flow inlet is used to input the mixed abrasive flow into the interface of the polishing tool; the tapered roller bearing is installed on the shoulder of the sleeve at one end, and on the inner shoulder of the hollow rotating flange at the other end; the lower vibration isolation rubber ring is arranged at the lower end of the sleeve, and is used for shock absorption between the shell and the nozzle flange; the rotating seal is arranged at the lower end of the sleeve, and is used for sealing the nozzle flange with the sleeve when it rotates.
[0009] The hollow rotating flange includes an internal shaft shoulder, a lower end transmission gear, an upper end transmission gear, an intermediate transmission gear, and an axis groove; the internal shaft shoulder is arranged in the inner cavity of the hollow rotating flange for cooperating with the tapered roller bearing; the lower end transmission gear and the intermediate transmission gear cooperate with each other to form a gear transmission; the upper end transmission gear and the motor output gear cooperate with each other to form a gear transmission; the intermediate transmission gear and the lower end transmission gear form a gear cooperation, so that the intermediate transmission gear can rotate on its own while rotating as the hollow rotating flange rotates; the axis grooves are symmetrically distributed in two, which rotate as the intermediate transmission gear rotates.
[0010] The nozzle flange includes a rotary sealing step, a thrust ball bearing, a nozzle flange groove, a nozzle flange bolt hole, a conical guide cover, a nozzle port, a jet length adjustment limit, and a jet width adjustment limit; the rotary sealing step is arranged on the inner cavity of the nozzle flange and is used to place one end of the rotary seal to prevent the abrasive flow from flowing out during the rotating state; the thrust ball bearing is installed on the nozzle flange groove; the nozzle flange groove is opened on the flange of the nozzle flange, and the groove width of the nozzle flange groove is larger to facilitate the disassembly and assembly of the thrust ball bearing; the nozzle flange bolt hole is opened at The flange of the nozzle flange is provided with 10 circular equidistant arrays for bolting to the bolt holes on the flange of the hollow rotating flange; the conical flow guide cover is arranged in the inner cavity of the nozzle flange, and the conical inner cavity of the conical flow guide cover is used for the ultrasonic generator to form a pulse jet; the jet length adjustment limit and the jet width adjustment limit are both provided at the bottom of the nozzle flange and are symmetrically distributed, and are used to limit the jet adjustment plate to only slide relative to it; the jet length adjustment limit is provided with a length adjustment limit slot for fixing and limiting the steps of the length adjustment plate.
[0011] The dynamic balancing unit includes a dynamic balancing unit bolt hole and a dynamic balancing block; the dynamic balancing unit bolt holes are 2 equidistantly arranged in a circular pattern and correspond to the bolt holes at the lower end of the flange of the nozzle flange, so that the dynamic balancing unit can be fixed by bolt connection; the dynamic balancing block is used for dynamic balancing adjustment of the polishing tool. This is because the gear switching unit and some transmission components are all located on one side of the nozzle flange. When the nozzle flange rotates, centrifugal force will be generated due to the existence of eccentricity, so the dynamic balancing unit is required.
[0012] The jet length adjustment unit includes a length adjustment gear, a length adjustment fixing bracket, a length adjustment lower end gear, and a length adjustment upper end gear; the length adjustment gear and the length adjustment fixing bracket are respectively arranged at the two ends of the jet length adjustment unit, and the length adjustment gear is an internal gear ring that forms a gear transmission cooperation with the length adjustment lower end gear. The length adjustment fixing bracket is provided with two and is symmetrically distributed; the length adjustment lower end gear and the length adjustment upper end gear are on the same axis and rotate synchronously, thereby transmitting the power of the length adjustment upper end gear to the length adjustment gear.
[0013] The jet width adjustment unit includes a width adjustment gear, a width adjustment lower end gear, a width adjustment fixed bracket, and a width adjustment upper end gear; the width adjustment gear and the width adjustment fixed bracket are respectively arranged at both ends of the jet width adjustment unit, and the width adjustment gear is an internal gear ring that forms a gear transmission cooperation with the width adjustment lower end gear. The width adjustment fixed bracket is provided with two and is symmetrically distributed; the width adjustment lower end gear and the width adjustment upper end gear are on the same axis and rotate synchronously, thereby transmitting the power of the width adjustment upper end gear to the width adjustment gear.
[0014] The jet adjustment plate includes a width adjustment plate, a width adjustment connecting rod, a length adjustment plate, and a length adjustment connecting rod; there are two width adjustment plates and two length adjustment plates, both of which are symmetrically distributed and arranged orthogonally to each other, and the width adjustment plate is arranged above the length adjustment plate, and a length adjustment plate step is provided on the length adjustment plate, and the length adjustment plate step is adapted to be inserted into the length adjustment limit slot of the nozzle flange; one end of the width adjustment connecting rod is connected to the width adjustment plate, and the other end is connected to the width adjustment fixing bracket, and the sliding of the width adjustment plate can be controlled by the jet width adjustment unit; one end of the length adjustment connecting rod is connected to the length adjustment plate, and the other end is connected to the length adjustment fixing bracket, and the sliding of the length adjustment plate can be controlled by the jet length adjustment unit.
[0015] The fixed shell includes an inner cavity shoulder, an arc-shaped step, a conductive slip ring, and an outer shell notch; the inner cavity shoulder is located inside the shell and is used to limit the length adjustment unit so that it can only rotate along the inner cavity shoulder; there are two arc-shaped steps, which are symmetrically distributed at the bottom of the inner cavity of the fixed shell and are used to limit the jet width adjustment unit so that it can only rotate on the arc-shaped steps; the conductive slip ring is installed outside the fixed shell and is used to power the electromagnetic device of the gear switching unit when the polishing tool rotates; there are two outer shell notches, which are symmetrically distributed on both sides of the fixed shell to provide installation space for the dynamic balancing device and the gear switching unit.
[0016] The gear switching unit includes a gear fixing bracket, a sliding gear group, a gear shaft fixing sleeve, and an electromagnet fixing bracket; the gear fixing bracket and the electromagnet fixing bracket are fixed to the lower end of the nozzle flange by bolts; the sliding gear group includes a spline shaft sleeve, a length adjustment transmission gear, a width adjustment transmission gear, a cylindrical ferromagnetic material, and a shift fork; the spline shaft sleeve cooperates with the shaft groove through keys symmetrically distributed inside the sleeve, so that the spline shaft sleeve can slide up and down in the shaft groove and rotate with the rotation of the shaft groove, the spline shaft sleeve is integrated with the length adjustment transmission gear and the width adjustment transmission gear and rotates at the same time, the length adjustment transmission gear and the width adjustment transmission gear respectively form gear transmission cooperation with the length adjustment upper end gear and the width adjustment upper end gear, so that they can transmit power, and the cylindrical ferromagnetic material is arranged on the shift fork, and is used to drive the sliding gear group to slide up and down when there is magnetic attraction; the shift fork is arranged on the spline shaft sleeve, and they A sliding bearing is installed between the gears, and the shift fork will not rotate with the rotation of the spline sleeve; the gear shaft fixing sleeve is fixed to the gear fixing bracket by bolts, and the gear shaft fixing sleeve includes an intermediate transmission gear fixing sleeve, a width adjustment fixing sleeve, and a length adjustment fixing sleeve; the intermediate transmission gear fixing sleeve is used to fix the lower end of the shaft where the intermediate transmission gear is located; the width adjustment fixing sleeve and the length adjustment fixing sleeve are respectively used to fix the transmission gear shaft in the jet width adjustment unit and the jet length adjustment unit; the electromagnet fixing bracket includes an upper suction electromagnet, a support spring, and a lower suction electromagnet; the upper suction electromagnet is used to attract the cylindrical ferromagnetic material, thereby causing the sliding gear set to slide upward along the shaft groove; the support spring is used to place the shift fork on it, so that when the electromagnet is not energized, the sliding gear set can be stationary on the support spring; the lower suction electromagnet is used to attract the cylindrical ferromagnetic material, thereby causing the sliding gear set to slide downward along the shaft groove.
[0017] The integral fixing bracket includes a polishing tool fixing bolt hole and an external fixing bolt hole. The polishing tool fixing bolt hole is connected to the bolt hole on the ultrasonic generator flange via a bolt to fix the entire polishing tool. The external fixing bolt hole is used to connect an external actuator.
[0018] The ultrasonic generator includes an ultrasonic transducer, a front end of a variable amplitude rod, and a rear end of the variable amplitude rod; the ultrasonic transducer converts electrical energy into mechanical vibration, and enhances the vibration of the rear end of the variable amplitude rod through the amplitude amplification effect of the front end of the variable amplitude rod; the front end of the variable amplitude rod and the rear end of the variable amplitude rod are detachably connected by threads, which facilitates the replacement of the rear end of the variable amplitude rod that is easily damaged by the cavitation effect; the rear end of the variable amplitude rod vibrates at high frequency in the conical shroud, so that the ejected abrasive flow has a pulse effect.
[0019] Furthermore, the stepper motor drives the motor output gear to rotate, and the motor output gear engages to drive the upper transmission gear to rotate, thereby driving the hollow rotating flange to rotate; the hollow rotating flange is connected to the nozzle flange via bolts, driving the nozzle flange to rotate, causing the linear abrasive flow ejected from the nozzle mouth to form a cylindrical jet, thereby expanding the polishing coverage area; at the same time, the lower end transmission gear of the hollow rotating flange rotates with it and drives the intermediate transmission gear to rotate; the shaft groove on the intermediate transmission gear shaft rotates with the shaft, and through its spline cooperation with the spline sleeve of the sliding gear group, drives the entire sliding gear group to rotate.
[0020] Furthermore, when the upper electromagnet is energized via the conductive slip ring, it attracts the cylindrical ferromagnetic material, driving the shift fork to slide the sliding gear set upward, causing the length adjustment transmission gear to engage and drive the upper length adjustment gear to rotate. The upper length adjustment gear drives the length adjustment fixed bracket to rotate, and the contraction of the length adjustment connecting rod causes the length adjustment plate to slide, thereby adjusting the length of the jet beam. Conversely, when the lower electromagnet is energized via the conductive slip ring, it attracts the cylindrical ferromagnetic material, driving the shift fork to slide the sliding gear set downward, causing the width adjustment transmission gear to engage and drive the upper width adjustment gear to rotate. The upper width adjustment gear drives the width adjustment fixed bracket to rotate, and the contraction of the width adjustment connecting rod causes the width adjustment plate to slide, thereby adjusting the width of the jet beam. By controlling the rotation direction of the stepper motor, the length of the jet beam can be increased / decreased or the width can be increased / decreased.
[0021] Furthermore, the end areas of the nozzle opening, the width adjustment plate, and the length adjustment plate where the abrasive flow is ejected all need to be subjected to wear-resistant treatment.
[0022] The beneficial effects of the present invention are:
[0023] 1) The present invention proposes a scale-adjustable ultrasonically assisted rotating wire jet polishing device. Compared to conventional wire jet polishing, the present invention, firstly, the rotatable wire jet significantly expands the polishing area, enabling rapid polishing of complex surfaces of larger parts while achieving better surface quality. Simultaneously, the abrasive stream rotates during injection, resulting in a wire jet with not only longitudinal velocity but also radial and tangential velocities, which increases the shearing effect between the abrasive stream and the material surface, thereby polishing the part surface more quickly. Secondly, the pulsed wire jet significantly enhances the abrasive impact strength, greatly improving the efficiency of part surface polishing.
[0024] 2) The present invention can automatically adjust the length and width of the line jet according to the polishing needs of the product through the jet length adjustment unit and the width length adjustment unit, thereby improving the applicability of the polishing tool and having application prospects in the field of ultra-precision polishing. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of a scale-adjustable ultrasonic-assisted rotating linear jet polishing device with a separated fixed shell.
[0026] Figure 2 It is an overall exploded view of a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0027] Figure 3 It is a schematic diagram of the power source structure of a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0028] Figure 4 It is a schematic diagram of the sleeve structure in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0029] Figure 5 It is a cross-sectional schematic diagram of the sleeve C direction in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0030] Figure 6 The present invention is a schematic diagram of a three-dimensional cross-sectional structure of a hollow rotating flange of an ultrasonic-assisted rotating linear jet polishing device with adjustable scale.
[0031] Figure 7 The present invention provides a schematic diagram of the structure of a nozzle flange in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device, viewed from above and below.
[0032] Figure 8 It is a cross-sectional schematic diagram of the nozzle flange in the D direction in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0033] Figure 9It is a schematic structural diagram of a dynamic balancing unit in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0034] Figure 10 It is a schematic structural diagram of a jet length adjustment unit in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0035] Figure 11 It is a schematic structural diagram of a jet width adjustment unit in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0036] Figure 12 The present invention provides a schematic diagram of the structure of a jet adjustment plate in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device, viewed from above and below.
[0037] Figure 13 It is a schematic diagram of the fixed shell structure in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0038] Figure 14 It is a schematic diagram of the structure of a gear switching unit in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0039] Figure 15 It is a schematic diagram of the three-dimensional separation structure of a gear switching unit in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0040] Figure 16 The figure is a schematic diagram of the structure of an integral fixed bracket in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0041] Figure 17 It is a schematic diagram of the structure of an ultrasonic generator in a scale-adjustable ultrasonic-assisted rotating linear jet polishing device of the present invention.
[0042] Figure 18 It is a cross-sectional schematic diagram of a scale-adjustable ultrasonic-assisted rotating linear jet polishing device along direction A of the present invention.
[0043] Figure 19 It is a cross-sectional schematic diagram of a scale-adjustable ultrasonic-assisted rotating linear jet polishing device along direction B of the present invention.
[0044] In the figure, 01-power source, 02-sleeve, 03-hollow rotating flange, 04-nozzle flange, 05-dynamic balancing unit, 06-jet length adjustment unit, 07-jet width adjustment unit, 08-jet adjustment plate, 09-fixed shell, 10-gear switching unit, 11-integral fixed bracket, 12-ultrasonic generator, 0101-stepping motor, 0102-motor output gear, 0103-motor mounting bracket, 0201-upper end vibration isolation rubber ring, 0202-abrasive flow inlet, 0203-tapered roller bearing, 0204-lower end vibration isolation rubber ring, 0205-rotating seal, 0301-internal shaft shoulder, 0302-lower end transmission gear, 0303-upper end transmission gear, 0304-intermediate transmission gear, 0305-shaft groove, 0401-rotating seal step, 0402-thrust ball bearing, 0403-nozzle flange groove, 0404-nozzle flange bolt hole, 0405-conical guide cover, 0406-nozzle mouth, 0407-jet length adjustment limit, 0408-jet width adjustment limit, 0501-dynamic balancing unit bolt hole, 0502-dynamic balancing block, 0601-length adjustment gear, 0602-length adjustment fixing bracket, 0603-length adjustment lower end gear, 0604-length adjustment upper end gear 、0701-width adjustment gear、0702-width adjustment lower end gear、0703-width adjustment fixing bracket、0704-width adjustment upper end gear、0801-width adjustment plate、0802-width adjustment connecting rod、0803-length adjustment plate、0804-length adjustment connecting rod、0901-inner cavity shoulder、0902-arc-shaped step、0903-conductive slip ring、0904-housing notch、1001-gear fixing bracket、1002-sliding gear set、1003-gear shaft fixing sleeve、1004-electromagnet fixing bracket、1101-polishing tool fixing bolt hole、1102-external fixing bolt hole、 1201-ultrasonic transducer, 1202-front end of the amplitude transformer, 1203-end of the amplitude transformer, 040701-length adjustment limit slide, 080301-length adjustment plate step, 100201-spline shaft sleeve, 100202-length adjustment transmission gear, 100203-width adjustment transmission gear, 100204-cylindrical ferromagnetic material, 100205-fork, 100301-intermediate transmission gear fixing sleeve, 100302-width adjustment fixed shaft sleeve, 100303-length adjustment fixed shaft sleeve, 100401-upper suction electromagnet, 100402-support spring, 100403-lower suction electromagnet. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical solutions and advantages of the present invention more clear, the following is a detailed description of the present invention with reference to the accompanying drawings and specific examples. Figures 1 to 19The present invention will be described in further detail. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessary confusion of the concept of the present invention.
[0046] like Figure 1 and Figure 2 、 Figure 4 As shown, the scale-adjustable ultrasonic-assisted rotating linear jet polishing device described in the present invention includes a power source 01, a sleeve 02, a hollow rotating flange 03, a nozzle flange 04, a dynamic balancing unit 05, a jet length adjustment unit 06, a jet width adjustment unit 07, a jet adjustment plate 08, a fixed shell 09, a gear switching unit 10, an integral fixed bracket 11, and an ultrasonic generator 12; the power source 01 is installed on the flange of the ultrasonic generator 12 and is connected by bolts; the upper end of the sleeve 02 is connected to the ultrasonic generator 12 through a bolt hole, and the lower end is fixed to the hollow rotating flange 03 through the tapered roller bearing 0203 on the sleeve 02; the hollow rotating flange 03 is connected to the nozzle flange 04 by bolts; the dynamic balancing unit 05 is fixed to the nozzle flange 04 by bolts; the jet length The adjustment unit 06 and the jet width adjustment unit 07 are both mounted within the fixed housing 09, and the jet length adjustment device 06 and the jet width adjustment device 07 are spatially separated from each other, so that their respective transmissions do not interfere with each other. The jet adjustment plate 08 is mounted at the bottom of the nozzle flange 04 and is adjusted by the jet length adjustment unit 06 and the jet width adjustment unit 07. The fixed housing 09 is fixed to the nozzle flange 04 via bolts. The gear switching unit 10 is fixed to the nozzle flange 04 via bolts, and the power input of the jet length adjustment unit 06 and the jet width adjustment unit 07 is controlled by an electromagnet, thereby controlling the opening and closing of the jet adjustment plate 08. The integral fixing bracket 11 is mounted on the flange of the ultrasonic generator 12 and connected via bolts to secure the entire polishing tool. The upper end of the ultrasonic generator 12 is exposed to the outside, and the lower end is sealed within the cavity of the sleeve 02 and the nozzle flange 04.
[0047] like Figure 2 、 Figure 3 and Figure 6As shown, the power source 01 includes a stepper motor 0101, a motor output gear 0102, and a motor mounting bracket 0103; the stepper motor 0101 is fixed on the motor mounting bracket 0103 and is used as an input power source for the rotation of the polishing tool; the motor output gear 0102 serves as the output gear of the stepper motor 0101 and cooperates with the upper end transmission gear 0303 of the hollow rotating flange 03 to transmit the power of the stepper motor 0101 to the hollow rotating flange 03; the motor mounting bracket 0103 is installed on the upper end of the flange of the ultrasonic generator 12 by bolt connection.
[0048] like Figure 2 and Figures 4 to 7 As shown, the sleeve 02 includes an upper vibration isolation rubber ring 0201, an abrasive flow inlet 0202, a tapered roller bearing 0203, a lower vibration isolation rubber ring 0204, and a rotating seal 0205; the upper vibration isolation rubber ring 0201 is arranged at the upper end of the flange of the sleeve 02, and is used for shock absorption between the shell 02 and the ultrasonic generator 12; the abrasive flow inlet 0202 is used to input the mixed abrasive flow into the interface of the polishing tool; the tapered roller bearing 0203 is installed on the shoulder of the sleeve 02 at one end, and on the inner shoulder 0301 of the hollow rotating flange 03 at the other end; the lower vibration isolation rubber ring 0204 is arranged at the lower end of the sleeve 02, and is used for shock absorption between the shell 02 and the nozzle flange 04; the rotating seal 0205 is arranged at the lower end of the sleeve 02, and is used for sealing the nozzle flange 04 with the sleeve 02 when it rotates.
[0049] like Figure 3 、 Figure 5 and Figure 6 As shown, the hollow rotating flange 03 includes an internal shaft shoulder 0301, a lower end transmission gear 0302, an upper end transmission gear 0303, an intermediate transmission gear 0304, and an axis groove 0305; the internal shaft shoulder 0301 is arranged in the inner cavity of the hollow rotating flange 03, for cooperating with the tapered roller bearing 0203; the lower end transmission gear 0302 and the intermediate transmission gear 0304 cooperate with each other to form a gear transmission; the upper end transmission gear 0303 and the motor output gear 0102 cooperate with each other to form a gear transmission; the intermediate transmission gear 0304 and the lower end transmission gear 0302 form a gear cooperation, so that the intermediate transmission gear 0304 can rotate while rotating as the hollow rotating flange 03 rotates; the axis grooves 0305 are symmetrically distributed in two, which rotate as the intermediate transmission gear 0304 rotates.
[0050] like Figure 2 、 Figures 5 to 8 and Figure 12As shown, the nozzle flange 04 includes a rotary sealing step 0401, a thrust ball bearing 0402, a nozzle flange groove 0403, a nozzle flange bolt hole 0404, a conical guide cover 0405, a nozzle port 0406, a jet length adjustment limit 0407, and a jet width adjustment limit 0408; the rotary sealing step 0401 is arranged on the inner cavity of the nozzle flange 04, and is used to place one end of the rotary seal 0205 to prevent the abrasive flow from flowing out during the rotating state; the thrust ball bearing 0402 is installed on the nozzle flange groove 0403; the nozzle flange groove 0403 is opened on the flange of the nozzle flange 04, and the groove width of the nozzle flange groove 0403 is larger to facilitate the disassembly and assembly of the thrust ball bearing 0402; The nozzle flange bolt holes 0404 are opened on the flange of the nozzle flange 04, and are arranged in a circular equidistant array of 10 holes, which are used for bolting to the bolt holes on the flange of the hollow rotating flange 03; the conical guide cover 0405 is arranged in the inner cavity of the nozzle flange 04, and the conical inner cavity of the conical guide cover 0405 is used for the ultrasonic generator 12 to form a pulse jet; the jet length adjustment limit 0407 and the jet width adjustment limit 0408 are both arranged at the bottom of the nozzle flange 04, and are symmetrically distributed, and are used to limit the jet adjustment plate 08 to only slide relative to it; the jet length adjustment limit 0407 is provided with a length adjustment limit groove 040701, which is used to fix and limit the length adjustment plate step 080301.
[0051] like Figure 2 、 Figure 9 As shown, the dynamic balancing unit 05 includes a dynamic balancing unit bolt hole 0501 and a dynamic balancing block 0502; the dynamic balancing unit bolt holes 0501 are equidistant in a circle and correspond to the bolt holes at the lower end of the flange of the nozzle flange 04, so that the dynamic balancing unit 05 can be fixed by bolt connection; the dynamic balancing block 0502 is used for dynamic balancing adjustment of the polishing tool. This is because the gear switching unit 10 and some transmission components are all located on one side of the nozzle flange 04. When the nozzle flange 04 rotates, centrifugal force will be generated due to the existence of eccentricity, so the dynamic balancing unit 05 is required.
[0052] like Figure 10As shown, the jet length adjustment unit 06 includes a length adjustment gear 0601, a length adjustment fixed bracket 0602, a length adjustment lower end gear 0603, and a length adjustment upper end gear 0604; the length adjustment gear 0601 and the length adjustment fixed bracket 0602 are respectively arranged at the two ends of the jet length adjustment unit 06, and the length adjustment gear 0601 is an internal gear ring that forms a gear transmission cooperation with the length adjustment lower end gear 0603. The length adjustment fixed bracket 0602 is provided with two and is symmetrically distributed; the length adjustment lower end gear 0603 and the length adjustment upper end gear 0604 are on the same axis and rotate synchronously, thereby transmitting the power of the length adjustment upper end gear 0604 to the length adjustment gear 0601.
[0053] like Figure 11 As shown, the jet width adjustment unit 07 includes a width adjustment gear 0701, a width adjustment lower end gear 0702, a width adjustment fixed bracket 0703, and a width adjustment upper end gear 0704; the width adjustment gear 0701 and the width adjustment fixed bracket 0703 are respectively arranged at the two ends of the jet width adjustment unit 07, and the width adjustment gear 0701 is an internal gear ring that forms a gear transmission cooperation with the width adjustment lower end gear 0702. The width adjustment fixed bracket 0703 is provided with two and is symmetrically distributed; the width adjustment lower end gear 0702 and the width adjustment upper end gear 0704 are on the same axis and rotate synchronously, thereby transmitting the power of the width adjustment upper end gear 0704 to the width adjustment gear 0701.
[0054] like Figure 8 and Figures 10-12 As shown, the jet adjustment plate 08 includes a width adjustment plate 0801, a width adjustment link 0802, a length adjustment plate 0803, and a length adjustment link 0804; the width adjustment plates 0801 and the length adjustment plates 0803 are each provided with two, both of which are symmetrically distributed and arranged orthogonally to each other, and the width adjustment plate 0801 is provided above the length adjustment plate 0803, and the length adjustment plate 0803 is provided with a length adjustment plate step 080301, and the length adjustment plate step 080301 is adapted to be inserted into the nozzle flange The length adjustment limit slide groove 040701 of the disk 04; one end of the width adjustment link 0802 is connected to the width adjustment plate 0801, and the other end is connected to the width adjustment fixed bracket 0703, and the sliding of the width adjustment plate 0801 can be controlled by the jet width adjustment unit 07; one end of the length adjustment link 0804 is connected to the length adjustment plate 0803, and the other end is connected to the length adjustment fixed bracket 0602, and the sliding of the length adjustment plate 0803 can be controlled by the jet length adjustment unit 06.
[0055] like Figure 2 and Figure 13 As shown, the fixed shell 09 includes an inner cavity shoulder 0901, an arc-shaped step 0902, a conductive slip ring 0903, and an outer shell notch 0904; the inner cavity shoulder 0901 is located inside the outer shell 09, and is used to limit the length adjustment unit 06 so that it can only rotate along the inner cavity shoulder 0901; there are two arc-shaped steps 0902, which are symmetrically distributed at the bottom of the inner cavity of the fixed shell 09, and are used to limit the jet width adjustment unit 07 so that it can only rotate on the arc-shaped step 0902; the conductive slip ring 0903 is installed outside the fixed shell 09, and is used to power the electromagnetic device of the gear switching unit 10 when the polishing tool rotates; there are two outer shell notches 0904, which are symmetrically distributed on both sides of the fixed shell 09, providing installation space for the dynamic balancing device 05 and the gear switching unit 10.
[0056] like Figure 2 、 Figure 10 、 Figure 11 、 Figure 14 and Figure 15As shown, the gear switching unit 10 includes a gear fixing bracket 1001, a sliding gear group 1002, a gear shaft fixing sleeve 1003, and an electromagnet fixing bracket 1004; the gear fixing bracket 1001 and the electromagnet fixing bracket 1004 are fixed to the lower end of the nozzle flange 04 by bolts; the sliding gear group 1002 includes a spline shaft sleeve 100201, a length adjustment transmission gear 100202, a width adjustment transmission gear 100203, a cylindrical ferromagnetic material 100204, and a shift fork 100205; the spline shaft sleeve 100201 is matched with the shaft groove 0305 through the keys symmetrically distributed inside the sleeve, so that the spline shaft sleeve 100201 can be moved up and down in the shaft groove 0305 The gears 100201 and 100203 are connected to each other by a plurality of gears, and the gears 100202 and 100203 are connected to each other by a plurality of gears, and the gears 100203 and 100204 are connected to each other by a plurality of gears, and the gears 100204 and 100205 are connected to each other by a plurality of gears, and the gears 100204 and 100205 are connected to each other by a plurality of gears, and the gears 100204 and 100205 are connected to each other by a plurality of gears, and the gears 100202 and 100203 are connected to each other by a plurality of gears, and the gears 100203 and 100203 are connected to each other by a plurality of gears, and the gears 100204 and 100205 ... A sliding bearing is installed between them, and the shift fork 100205 will not rotate with the rotation of the spline sleeve 100201; the gear shaft fixing sleeve 1003 is fixed to the gear fixing bracket 1001 by bolt connection, and the gear shaft fixing sleeve 1003 includes an intermediate transmission gear fixing sleeve 100301, a width adjustment fixing sleeve 100302, and a length adjustment fixing sleeve 100303; the intermediate transmission gear fixing sleeve 100301 is used to fix the lower end of the shaft where the intermediate transmission gear 0304 is located; the width adjustment fixing sleeve 100302 and the length adjustment fixing sleeve 100303 are respectively used for the transmission gear shafts in the jet width adjustment unit 07 and the jet length adjustment unit 06 The electromagnet fixing bracket 1004 includes an upper suction electromagnet 100401, a support spring 100402, and a lower suction electromagnet 100403; the upper suction electromagnet 100401 is used to attract the cylindrical ferromagnetic material 100204, thereby sliding the sliding gear set 1002 upward along the shaft groove 0305; the support spring 100402 is used to place the shift fork 100205 on it, so that when the electromagnet is not energized, the sliding gear set 1002 can be stationary on the support spring 100402; the lower suction electromagnet 100403 is used to attract the cylindrical ferromagnetic material 100204, thereby sliding the sliding gear set 1002 downward along the shaft groove 0305.
[0057] like Figure 16 、 Figure 17 As shown, the integral fixing bracket 11 includes a polishing tool fixing bolt hole 1101 and an external fixing bolt hole 1102. The polishing tool fixing bolt hole 1101 is connected to the bolt hole on the flange of the ultrasonic generator 12 via bolts, thereby fixing the entire polishing tool. The external fixing bolt hole 1102 is used to connect to an external actuator.
[0058] like Figure 7 and Figure 17 As shown, the ultrasonic generator 12 includes an ultrasonic transducer 1201, a front end of a transformer 1202, and a terminal end of a transformer 1203; the ultrasonic transducer 1201 converts electrical energy into mechanical vibration, and enhances the vibration of the terminal end of the transformer 1203 through the amplitude amplification effect of the front end of the transformer 1202; the front end of the transformer 1202 and the terminal end of the transformer 1203 are detachably connected by threads, which facilitates the replacement of the terminal end of the transformer 1203 which is easily damaged by the cavitation effect; the terminal end of the transformer 1203 vibrates at high frequency in the conical shroud 0405, so that the ejected abrasive flow has a pulse effect.
[0059] In the present invention, the stepping motor 0101 drives the motor output gear 0102 to rotate, and the motor output gear 0102 engages to drive the upper transmission gear 0303 to rotate, thereby driving the hollow rotating flange 03 to rotate; the hollow rotating flange 03 is connected to the nozzle flange 04 via bolts, driving the nozzle flange 04 to rotate, causing the linear abrasive flow ejected from the nozzle mouth 0406 to form a cylindrical jet, thereby expanding the polishing coverage area; at the same time, the lower transmission gear 0302 of the hollow rotating flange 03 rotates with it and drives the intermediate transmission gear 0304 to rotate; the shaft groove 0305 on the shaft of the intermediate transmission gear 0304 rotates with the shaft, and through its spline cooperation with the spline sleeve 100201 of the sliding gear group 1002, drives the entire sliding gear group 1002 to rotate.
[0060] Furthermore, in the present invention, when the upper attraction electromagnet 100401 is energized via the conductive slip ring 0903, it attracts the cylindrical ferromagnetic material 100204, drives the shift fork 100205 to slide the sliding gear set 1002 upward, causing the length adjustment transmission gear 100202 to engage and drive the length adjustment upper end gear 0604 to rotate; the length adjustment upper end gear 0604 drives the length adjustment fixed bracket 0602 to rotate, and then pulls the length adjustment plate 0803 to slide through the contraction of the length adjustment connecting rod 0804 to adjust the length of the jet beam. Conversely, when the downward-attracting electromagnet 100403 is energized via the conductive slip ring 0903, it attracts the cylindrical ferromagnetic material 100204, driving the shift fork 100205 to slide the sliding gear set 1002 downward, causing the width-adjusting transmission gear 100203 to engage and drive the upper width-adjusting gear 0704 to rotate. The upper width-adjusting gear 0704 then rotates the width-adjusting fixed bracket 0703, which in turn, through the contraction of the width-adjusting connecting rod 0802, pulls the width-adjusting plate 0801 to slide, thereby adjusting the width of the jet beam. By controlling the rotation direction of the stepper motor 0101, the jet beam can be lengthened / shortened or widened / narrowed, respectively.
[0061] As the most preferred embodiment of the present invention, the end areas of the nozzle opening 0406, the width adjustment plate 0801 and the length adjustment plate 0803 where the abrasive flow is ejected all need to be subjected to wear-resistant treatment.
[0062] When the present invention is applied, the polishing process is completed as follows: the polishing device is installed on a robotic arm, or on the drive mechanism of the vertical axis (Z axis) of the machine tool. First, the workpiece to be processed is fixed on the processing table of the CNC machine tool; the stepper motor 0101 is started, and the opening size of the nozzle opening 0406 is adjusted according to the processing requirements. The adjustment is completed as shown in FIG. Figure 18 As shown. Secondly, the abrasive flow is injected into the abrasive flow inlet 0202 through the delivery pipe, and the ultrasonic generator 12 is started, so that the abrasive flow is ejected from the nozzle 0406 as a pulsed abrasive jet. When rotating linear jet processing is required, the rotation rate of the polishing tool is adjusted by controlling the power source 01 to form a cylindrical pulse jet. The abrasive flow inside the polishing tool flows as shown. Figure 19 shown.
[0063] Compared with the traditional single jet beam polishing without pulse effect, the abrasive jet of the present invention has significant advantages: first, the rotatable linear jet greatly expands the polishing area; second, the end of the variable amplitude rod 1203 vibrates at high frequency in the conical guide cover 0405, so that the ejected abrasive jet beam has a pulse effect, which significantly improves the impact strength of the abrasive particles, thereby greatly improving the polishing efficiency.
[0064] Furthermore, compared to linear jets with fixed nozzle openings, the present device achieves adjustable abrasive jet width and length, significantly enhancing adaptability to diverse workpieces. The fluid's inherently conformable nature makes it particularly suitable for contour polishing of complex shapes, high-curvature surfaces, and free-form surfaces. Using a flexible fluid as the abrasive driving medium effectively avoids workpiece damage caused by hard pressing. The adjustable nozzle opening also makes it widely applicable to precision components, craft exhibits, and engineering applications requiring complex surfaces.
[0065] This invention not only significantly enhances product applicability but also significantly improves polishing efficiency through the use of a rotatable pulsed jet beam. Automatically controlled by the gear switching unit 10, the length and width of the nozzle jet beam can be adjusted, allowing the device to better adapt to complex machining surfaces. Consequently, the device of the present invention achieves highly efficient and high-quality polishing operations.
[0066] The above embodiments are only preferred embodiments of the present invention and are not limitations on the technical solutions of the present invention. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present invention.
Claims
1. A scale-adjustable ultrasonic-assisted rotating linear jet polishing device, characterized in that: The invention comprises a power source (01), a sleeve (02), a hollow rotating flange (03), a nozzle flange (04), a dynamic balancing unit (05), a jet length adjustment unit (06), a jet width adjustment unit (07), a jet adjustment plate (08), a fixed housing (09), a gear switching unit (10), an integral fixed bracket (11), and an ultrasonic generator (12); the power source (01) is mounted on the flange of the ultrasonic generator (12) and connected by bolts; the upper end of the sleeve (02) is connected to the ultrasonic generator (12) through a bolt hole, and the lower end is fixed to the hollow rotating flange (03) through the tapered roller bearing (0203) on the sleeve (02); the hollow rotating flange (03) and the nozzle flange (04) are connected by bolts; the dynamic balancing unit (05) is fixed to the nozzle flange (04) by bolt connection; the jet length adjustment unit (06) and the The jet width adjustment units (07) are all installed inside the fixed shell (09), and the jet length adjustment device (06) and the jet width adjustment device (07) are spatially separated from each other, and their respective transmissions do not interfere with each other; the jet adjustment plate (08) is installed at the bottom of the nozzle flange (04) and is adjusted by the jet length adjustment unit (06) and the jet width adjustment unit (07); the fixed shell (09) is fixed to the nozzle flange (04) by bolt connection; the gear switching unit (10) is fixed to the nozzle flange (04) by bolt connection, and the power input of the jet length adjustment unit (06) and the jet width adjustment unit (07) is controlled by an electromagnet, thereby controlling the opening and closing of the jet adjustment plate (08); the integral fixing bracket (11) is installed on the flange of the ultrasonic generator (12) and is connected by bolts for fixing the entire polishing tool. The upper end of the ultrasonic generator (12) is exposed to the outside, and the lower end is sealed in the cavity of the sleeve (02) and the nozzle flange (04); The power source (01) comprises a stepper motor (0101), a motor output gear (0102), and a motor mounting bracket (0103); the stepper motor (0101) is fixed on the motor mounting bracket (0103) and serves as an input power source for rotating the polishing tool; the motor output gear (0102) serves as the output gear of the stepper motor (0101) and cooperates with the upper end transmission gear (0303) of the hollow rotating flange (03) to transmit the power of the stepper motor (0101) to the hollow rotating flange (03); the motor mounting bracket (0103) is mounted on the upper end of the flange of the ultrasonic generator (12) by means of bolt connection.
2. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The sleeve (02) comprises an upper end vibration isolation rubber ring (0201), an abrasive flow inlet (0202), a tapered roller bearing (0203), a lower end vibration isolation rubber ring (0204), and a rotary seal (0205); the upper end vibration isolation rubber ring (0201) is arranged at the upper end of the flange of the sleeve (02) and is used for shock absorption between the housing (02) and the ultrasonic generator (12); the abrasive flow inlet (0202) is used to input the mixed abrasive flow into the interface of the polishing tool; the tapered roller bearing (0203 ... The roller bearing (0203) is installed on the shaft shoulder of the sleeve (02) at one end, and on the inner shaft shoulder (0301) of the hollow rotating flange (03) at the other end; the lower end vibration isolation rubber ring (0204) is arranged at the lower end of the sleeve (02) and is used for shock absorption between the housing (02) and the nozzle flange (04); the rotating seal (0205) is arranged at the lower end of the sleeve (02) and is used for sealing the nozzle flange (04) with the sleeve (02) when rotating.
3. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The hollow rotating flange (03) comprises an internal shaft shoulder (0301), a lower transmission gear (0302), an upper transmission gear (0303), an intermediate transmission gear (0304), and an axis groove (0305); the internal shaft shoulder (0301) is arranged in the inner cavity of the hollow rotating flange (03) for cooperating with the tapered roller bearing (0203); the lower transmission gear (0302) and the intermediate transmission gear (0304) cooperate with each other to form a gear transmission; the upper transmission gear (0303) and the motor output gear (0102) cooperate with each other to form a gear transmission; the intermediate transmission gear (0304) and the lower transmission gear (0302) form a gear cooperation, so that the intermediate transmission gear (0304) can rotate while rotating as the hollow rotating flange (03); the axis grooves (0305) are symmetrically distributed in two numbers and rotate as the intermediate transmission gear (0304) rotates.
4. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The nozzle flange (04) comprises a rotary sealing step (0401), a thrust ball bearing (0402), a nozzle flange groove (0403), a nozzle flange bolt hole (0404), a conical guide cover (0405), a nozzle opening (0406), a jet length adjustment limit (0407), and a jet width adjustment limit (0408); the rotary sealing step (0401) is arranged on the inner cavity of the nozzle flange (04) and is used to place one end of the rotary seal (0205) to prevent the abrasive flow from flowing out during the rotating state; the thrust ball bearing (0402) is installed on the nozzle flange groove (0403); the nozzle flange groove (0403) is opened on the flange of the nozzle flange (04), and the groove width of the nozzle flange groove (0403) is larger to facilitate the disassembly and assembly of the thrust ball bearing (0402) ; The nozzle flange bolt holes (0404) are opened on the flange of the nozzle flange (04), and are arranged in a circular equidistant array of 10 holes for bolting to the bolt holes on the flange of the hollow rotating flange (03); the conical guide cover (0405) is arranged in the inner cavity of the nozzle flange (04), and the conical inner cavity of the conical guide cover (0405) is used for the ultrasonic generator (12) to form a pulse jet; the jet length adjustment limit (0407) and the jet width adjustment limit (0408) are both arranged at the bottom of the nozzle flange (04), and are symmetrically distributed, and are used to limit the jet adjustment plate (08) to only slide relative to it; the jet length adjustment limit (0407) is provided with a length adjustment limit slot (040701) for fixing and limiting the length adjustment plate step (080301).
5. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The jet length adjustment unit (06) comprises a length adjustment gear (0601), a length adjustment fixing bracket (0602), a length adjustment lower end gear (0603), and a length adjustment upper end gear (0604); the length adjustment gear (0601) and the length adjustment fixing bracket (0602) are respectively arranged at two ends of the jet length adjustment unit (06); the length adjustment gear (0601) is an internal gear ring and forms a gear transmission match with the length adjustment lower end gear (0603); the length adjustment fixing bracket (0602) is provided with two and are symmetrically distributed; the length adjustment lower end gear (0603) and the length adjustment upper end gear (0604) are on the same axis and rotate synchronously, thereby transmitting the power of the length adjustment upper end gear (0604) to the length adjustment gear (0601); The jet width adjustment unit (07) comprises a width adjustment gear (0701), a width adjustment lower end gear (0702), a width adjustment fixed bracket (0703), and a width adjustment upper end gear (0704); the width adjustment gear (0701) and the width adjustment fixed bracket (0703) are respectively arranged at the two ends of the jet width adjustment unit (07); the width adjustment gear (0701) is an internal gear ring and forms a gear transmission with the width adjustment lower end gear (0702); the width adjustment fixed bracket (0703) is provided with two and is symmetrically distributed; the width adjustment lower end gear (0702) and the width adjustment upper end gear (0704) are on the same axis and rotate synchronously, thereby transmitting the power of the width adjustment upper end gear (0704) to the width adjustment gear (0701).
6. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The jet adjustment plate (08) includes a width adjustment plate (0801), a width adjustment connecting rod (0802), a length adjustment plate (0803), and a length adjustment connecting rod (0804); the width adjustment plates (0801) and the length adjustment plates (0803) are each provided with two, both of which are symmetrically distributed and arranged orthogonally to each other, and the width adjustment plate (0801) is provided above the length adjustment plate (0803), and the length adjustment plate (0803) is provided with a length adjustment plate step (080301), and the length adjustment plate step (080301) is adapted to be inserted into the nozzle flange. (04) is in the length adjustment limit slide groove (040701); one end of the width adjustment link (0802) is connected to the width adjustment plate (0801), and the other end is connected to the width adjustment fixed bracket (0703), and the sliding of the width adjustment plate (0801) can be controlled by the jet width adjustment unit (07); one end of the length adjustment link (0804) is connected to the length adjustment plate (0803), and the other end is connected to the length adjustment fixed bracket (0602), and the sliding of the length adjustment plate (0803) can be controlled by the jet length adjustment unit (06).
7. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The fixed shell (09) comprises an inner cavity shoulder (0901), an arc-shaped step (0902), a conductive slip ring (0903), and an outer shell notch (0904); the inner cavity shoulder (0901) is located inside the outer shell (09) and is used to limit the length adjustment unit (06), so that it can only perform rotational movement along the inner cavity shoulder (0901); two arc-shaped steps (0902) are provided, symmetrically distributed at the bottom of the inner cavity of the fixed shell (09), and are used to limit the jet width adjustment unit (07), so that it can only perform rotational movement on the arc-shaped steps (0902); the conductive slip ring (0903) is installed outside the fixed shell (09) and is used to power the electromagnetic device of the gear switching unit (10) when the polishing tool rotates; the outer shell notch (0904) is provided with two and is symmetrically distributed on both sides of the fixed shell (09) to provide installation space for the dynamic balancing device (05) and the gear switching unit (10).
8. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The gear switching unit (10) comprises a gear fixing bracket (1001), a sliding gear set (1002), a gear shaft fixing sleeve (1003), and an electromagnet fixing bracket (1004); the gear fixing bracket (1001) and the electromagnet fixing bracket (1004) are fixed to the lower end of the nozzle flange (04) by bolt connection; the sliding gear set (1002) comprises a spline shaft sleeve (100201), a length adjustment transmission gear (100202), a width adjustment transmission gear (100203), a cylindrical ferromagnetic material (100204), and a shift fork (100205); the spline shaft sleeve (100201) is connected to the shaft groove by keys symmetrically distributed inside the sleeve. (0305) cooperates with each other, so the spline sleeve (100201) can slide up and down in the shaft groove (0305) and rotate with the rotation of the shaft groove (0305). The spline sleeve (100201) is integrated with the length adjustment transmission gear (100202) and the width adjustment transmission gear (100203) and rotates at the same time. The length adjustment transmission gear (100202) and the width adjustment transmission gear (100203) respectively form a gear transmission with the length adjustment upper end gear (0604) and the width adjustment upper end gear (0704), so they can transmit power. The cylindrical ferromagnetic material (100204) is The shift fork (100205) is arranged on the shift fork (100205) and is used to drive the sliding gear set (1002) to slide up and down when there is magnetic attraction; the shift fork (100205) is arranged on the spline shaft sleeve (100201), and a sliding bearing is installed between them, and the shift fork (100205) will not rotate with the rotation of the spline shaft sleeve (100201); the gear shaft fixing sleeve (1003) is fixed to the gear fixing bracket (1001) by bolt connection, and the gear shaft fixing sleeve (1003) includes an intermediate transmission gear fixing sleeve (100301), a width adjustment fixing sleeve (100302), and a length adjustment fixing sleeve (100303); the intermediate transmission gear fixing sleeve The fixed sleeve (100301) is used to fix the lower end of the shaft where the intermediate transmission gear 0304 is located; the width adjustment fixed sleeve (100302) and the length adjustment fixed sleeve (100303) are respectively used to fix the transmission gear shafts in the jet width adjustment unit (07) and the jet length adjustment unit (06); the electromagnet fixing bracket (1004) includes an upper suction electromagnet (100401), a support spring (100402), and a lower suction electromagnet (100403); the upper suction electromagnet (100401) is used to attract the cylindrical ferromagnetic material (100204), thereby sliding the sliding gear set (1002) upward along the shaft groove (0305);The support spring (100402) is used to place the shift fork (100205) on it, so that when the electromagnet is not energized, the sliding gear set (1002) can be stationary on the support spring (100402); the downward attraction electromagnet (100403) is used to attract the cylindrical ferromagnetic material (100204), so that the sliding gear set (1002) slides downward along the shaft groove (0305).
9. The scale-adjustable ultrasonic-assisted rotating linear jet polishing device according to claim 1, characterized in that: The stepping motor (0101) drives the motor output gear (0102) to rotate, and the motor output gear (0102) engages to drive the upper transmission gear (0303) to rotate, thereby driving the hollow rotating flange (03) to rotate; the hollow rotating flange (03) is connected to the nozzle flange (04) via bolts, driving the nozzle flange (04) to rotate, so that the linear abrasive flow ejected from the nozzle port (0406) forms a cylindrical jet, thereby expanding the polishing coverage area; at the same time, the lower transmission gear (0302) of the hollow rotating flange (03) rotates with it and drives the intermediate transmission gear (0304) to rotate; the shaft groove (0305) on the shaft of the intermediate transmission gear (0304) rotates with the shaft, and through its spline engagement with the spline sleeve (100201) of the sliding gear set (1002), drives the entire sliding gear set (1002) to rotate.
10. The scale-adjustable ultrasonic-assisted rotary linear jet polishing device according to claim 8, characterized in that: When the upper attraction electromagnet (100401) is energized via the conductive slip ring (0903), it attracts the cylindrical ferromagnetic material (100204), drives the shift fork (100205) to slide the sliding gear set (1002) upward, causing the length adjustment transmission gear (100202) to engage and drive the length adjustment upper end gear (0604) to rotate; the length adjustment upper end gear (0604) drives the length adjustment fixed bracket (0602) to rotate, and then pulls the length adjustment plate (0803) to slide through the contraction of the length adjustment connecting rod (0804) to adjust the length of the jet beam. Conversely, when the downward attraction electromagnet (100403) is energized via the conductive slip ring (0903), it attracts the cylindrical ferromagnetic material (100204), driving the shift fork (100205) to slide the sliding gear set (1002) downward, causing the width adjustment transmission gear (100203) to engage and drive the width adjustment upper end gear (0704) to rotate; the width adjustment upper end gear (0704) drives the width adjustment fixed bracket (0703) to rotate, and then the width adjustment plate (0801) slides through the contraction of the width adjustment connecting rod (0802) to adjust the width of the jet beam. By controlling the rotation direction of the stepper motor (0101), the length of the jet beam can be increased / shortened or the width can be widened / narrowed.
Citation Information
Patent Citations
Fluid linear jet polishing device and application method thereof
CN112059924A