Cutting device and method for recycling fan blades

By designing a cutting device for wind blade recovery and utilizing an adjustable conveying and lifting mechanism, accurate separation of the web and face plate of the wind blade main beam is achieved, solving the problem of material mixing in the existing technology and improving recovery efficiency and product purity.

CN120606427AActive Publication Date: 2025-09-09SHANGHAI DONGHAI WIND POWER CO LTD +2
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Patent Information

Application Number
CN202511114564.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2025-09-09
Estimated Expiration
2045-08-11

AI Technical Summary

Technical Problem

Existing technologies make it difficult to accurately separate the web and face plate of the wind turbine blade main beam, resulting in material mixing that affects recovery efficiency and product purity.

Method used

A cutting device for wind turbine blade recovery is designed, which includes an adjustable conveying mechanism, a lifting mechanism and a cutting positioning mechanism. The conveying assembly is adjusted to match the blade main beam, and the fixed and movable cutting assemblies are used to cut along the web position, and the web and panel are separated by the lifting mechanism.

Benefits of technology

Continuous cutting of the main beam of the wind turbine blade is achieved, ensuring the material separation of the web and the panel, facilitating subsequent refined processing according to different materials, and improving recovery efficiency and product purity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cutting device and method for fan blade recycling, and belongs to the technical field of fan blade recycling. The cutting device comprises a cutting mechanism, an adjustable conveying mechanism, a lifting mechanism and a cutting positioning mechanism; the adjustable conveying mechanism comprises a plurality of groups of fixed conveyors, movable conveying assemblies and upper and lower plate conveying assemblies, the movable conveying assemblies with adjustable positions are arranged on the front sides of the fixed conveyors, and the fixed conveyors and the movable conveying assemblies are matched and jointly used for supporting and conveying blade girders; an upper and lower plate conveying assembly used for conveying panels on the two sides of the blade main beam respectively is arranged on the lower side of the rightmost fixed conveyor and the movable conveying assembly; a lifting mechanism used for lifting a web on the upper side of the blade main beam is arranged on the left side of the fixed conveyor and the movable conveying assembly. The cutting positioning mechanism comprises a web positioning assembly and an upper and lower plate positioning assembly. By means of the mode, continuous cutting of the blade main beam is achieved, and the face plate and the web plate are separated; and then the two parts are cut and then conveyed respectively.
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Description

Technical Field

[0001] The present invention relates to the technical field of fan blade recovery, and in particular to a cutting device and method for recovering fan blades. Background Art

[0002] Wind turbine blades are mostly made of glass fiber and polyester resin. Some high-end wind turbine blades contain carbon fiber with high recycling value. The carbon fiber is mainly distributed in the face plate and web of the main beam, and the web often contains a large amount of balsa wood. At the same time, the overall size of the wind turbine is large. When recycling, it usually needs to be cut and crushed before recycling.

[0003] For example, the Chinese patent with the announcement number CN219788468U discloses a device for cutting and separating the main beam and shell of retired wind turbine blades. The cutting power mechanism drives the cutting shaft and the cutting saw blade to rotate at high speed. At the same time, the water supply mechanism starts to work and sprays water to the cutting saw blade; the lifting power mechanism of the lifting mechanism drives the adjusting screw of the adjusting screw to rotate, so that the adjusting nut drives the chassis frame and the cutting fixed frame to descend, thereby slowly pressing down the cutting saw blade, and the cutting saw blade gradually cuts into the shell on both sides of the main beam, cutting and separating the shell from the main beam.

[0004] However, when recycling the main beam, the web and panel of the main beam are made of different materials, and it is difficult for existing equipment to accurately and continuously separate the web and panel of the main beam; if they are crushed together, material mixing will occur, affecting the recycling efficiency; and some main beam webs and panels have different resin systems, and different resins have different decomposition temperatures and chemical resistances. After crushing together, the resin mixing will lead to reduced product purity.

[0005] Based on this, the present invention designs a cutting device and method for recycling fan blades to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a cutting device and method for recycling fan blades.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A cutting device for recovering fan blades, comprising a cutting mechanism, an adjustable conveying mechanism, a lifting mechanism and a cutting positioning mechanism; The adjustable conveying mechanism includes a fixed conveyor, a mobile conveying assembly and an upper and lower plate conveying assembly, and multiple groups of fixed conveyors and mobile conveying assemblies are provided; a mobile conveying assembly with adjustable position is provided on the front side of the fixed conveyor, and the fixed conveyor and the mobile conveying assembly cooperate to support and convey the blade main beam, and the web of the blade main beam contacts the conveying rollers of the fixed conveyor and the mobile conveying assembly; the lower side of the rightmost fixed conveyor and the mobile conveying assembly is provided with an upper and lower plate conveying assembly for respectively conveying the panels on both sides of the blade main beam; The cutting mechanism is used to cut the blade main beam along the position between the two webs on the left side, and then cut the web and face plate of the blade main beam on the right side; A lifting mechanism for lifting the upper web of the blade main beam is provided on the left side of the fixed conveyor and the mobile conveyor assembly; The cutting positioning mechanism includes a web positioning assembly and an upper and lower plate positioning assembly. A group of web positioning assemblies for detecting the web position are respectively installed on the rear side of the fixed conveyor and the mobile end of the mobile conveying assembly. The mobile end of the cutting mechanism is installed with an upper and lower plate positioning assembly for detecting the position of the top of the panels on both sides of the blade main beam.

[0008] Furthermore, the cutting mechanism includes a fixed cutting component and a movable cutting component. The fixed cutting components for cutting the blade main beam along the position between the two webs are symmetrically arranged on the rear side of the fixed conveyor and the two sides of the movable conveyor component on the left side. The fixed cutting component is aligned with the position between the two adjacent fixed conveyors and the movable conveyor component on the left side; the movable cutting component for dividing the web and the two side panel parts of the blade main beam is arranged on the rear side of the fixed conveyor and the movable conveyor component on the right side; the upper and lower plate positioning components are installed at the movable end of the movable cutting component.

[0009] Furthermore, the fixed conveyor includes a conveying support frame 1, a roller conveyor 1 and a guide roller. The roller conveyor 1 is fixedly installed on the conveying support frame 1, and a plurality of guide rollers are evenly installed on the rear side of the roller conveyor 1 so as to rotate evenly at equal intervals.

[0010] Furthermore, the mobile conveying assembly includes a mobile linear module, a conveying support plate, a second conveying support frame, a second roller conveyor and a guide roller. The mobile linear module is arranged on the front side of the first conveying support frame. The mobile end of the mobile linear module is fixedly installed with a conveying support plate, the second conveying support frame is fixedly installed on the conveying support plate, and the second roller conveyor is fixedly installed on the second conveying support frame; a plurality of guide rollers are evenly installed on the front side of the second roller conveyor for rotating at equal intervals.

[0011] Furthermore, the upper and lower plate conveying components include a material dividing support platform, roller conveyor three and roller conveyor four. The material dividing support platform is arranged on the lower side of roller conveyor one and roller conveyor two, and the material dividing support platform passes through conveying support frame one and conveying support frame two; multiple groups of roller conveyor four are fixedly installed on the front side of the material dividing support platform, and roller conveyor three is fixedly installed on the rear side of the material dividing support platform.

[0012] Furthermore, the lifting mechanism includes a moving component and a yielding support component, and the moving end of the moving component is equipped with the yielding support component.

[0013] Furthermore, the movable assembly includes a movable mounting frame, a cylinder linear slide, a lifting linear module and an extended mounting frame. The cylinder linear slide is symmetrically fixedly installed on the movable mounting frame, the lifting linear module is fixedly installed on the movable end of the cylinder linear slide, the lifting linear module is fixedly installed on the movable end of the lifting linear module, and the extended mounting frame is fixedly installed on the extended mounting frame. The yield support assembly is installed on the extended mounting frame.

[0014] Furthermore, the web positioning assembly includes a positioning module and a reset module, one group of positioning modules is arranged on the rear side of the conveying support frame, and the other group of positioning modules is installed on the conveying support plate; the two groups of positioning modules are arranged symmetrically; and a reset module is installed on the positioning module.

[0015] Furthermore, the upper and lower plate positioning assembly includes a laser ranging sensor, which is fixedly mounted on the moving end of the moving cutting assembly.

[0016] In order to better achieve the purpose of the present invention, the present invention also provides a blade main beam cutting method of a cutting device for wind turbine blade recovery, comprising the following steps: Step 1: Adjust the position of the mobile conveyor assembly to match the width of the web of the blade main beam; make the web fit with the conveyor rollers of the fixed conveyor and the mobile conveyor assembly; drive the blade main beam to the right through the fixed conveyor and the mobile conveyor assembly; Step 2: Use the fixed cutting assembly to cut the blade main beam along the position between the two webs; use the lifting mechanism to lift the upper web and the corresponding panel of the blade main beam. After the lower web and panel continue to move to the right, the lifting mechanism places the upper web and panel on the fixed conveyor and the mobile conveyor assembly; Step 3: The web edge position is detected by the web positioning assembly; the movement of the mobile cutting assembly drives the movement of the upper and lower plate positioning assemblies, and the position, posture and panel thickness of the top of the web edge panel are determined by the upper and lower plate positioning assemblies; if the upper side of the panel converges inward, the output end of the mobile cutting assembly is aligned with the inner side of the top of the panel for cutting; if the upper side of the panel is tilted outward, the output end of the mobile cutting assembly is moved to a position one panel thickness away from the end of the web positioning assembly for cutting; Step 4: After the face plate and the web are cut, the upper and lower plate conveying assemblies respectively drive the face plate to the right, and the fixed conveyor and the movable conveying assembly continue to drive the web to the right, thereby realizing the separation of the face plate and the web.

[0017] Compared with the prior art, the present invention has the following beneficial effects: adjusting the position of the mobile conveying assembly to match the width of the web of the blade main beam; making the web fit with the conveying rollers of the fixed conveyor and the mobile conveying assembly; driving the blade main beam to be conveyed to the right by the fixed conveyor and the mobile conveying assembly; cutting the blade main beam along the position between the two webs by the fixed cutting assembly; lifting the web on the upper side of the blade main beam and the panel of the corresponding part by the lifting mechanism, and after the lower web and panel continue to move to the right, the lifting mechanism places the upper web and panel on the fixed conveyor and the mobile conveying assembly; detecting the edge position of the web by the web positioning assembly; the movement of the mobile cutting assembly drives the upper and lower plate positioning assemblies to move, and the position, posture and panel thickness of the top of the web edge panel are judged by the upper and lower plate positioning assemblies ; If the upper side of the panel converges inward, the output end of the mobile slitting assembly is aligned with the inner side of the top of the panel for cutting; if the upper side of the panel is inclined outward, the output end of the mobile slitting assembly is moved to a position one panel thickness away from the end of the web positioning assembly for cutting; after the panel and web are cut, the upper and lower plate conveying assemblies respectively drive the panel to the right, and the fixed conveyor and the mobile conveying assembly continue to drive the web to the right; thereby realizing the separation of the panel and the web; thereby realizing continuous cutting of the blade main beam, separating the panel and the web; the material of the panel is mostly glass fiber and carbon fiber, and the material of the web includes glass fiber and carbon fiber as well as a lot of balsa wood; the materials are different, and the two are cut and conveyed separately, so that the web and the panel can be finely processed separately according to the different materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0019] Figure 1 A three-dimensional cutting device for recycling fan blades of the present invention Figure 1 ; Figure 2 This is a front view of a cutting device for recycling fan blades according to the present invention; Figure 3 This is a right side view of a cutting device for recycling fan blades according to the present invention; Figure 4A three-dimensional cutting device for recycling fan blades of the present invention Figure 2 ; Figure 5 for Figure 4 Enlarged view of point A in the middle; Figure 6 for Figure 4 Enlarged view of point B in the middle; Figure 7 A three-dimensional cutting device for recycling fan blades of the present invention Figure 3 ; Figure 8 for Figure 7 Enlarged view of point C in the middle.

[0020] The numbers in the figure represent: 1. Adjustable conveying mechanism; 10. Guide roller; 11. Fixed conveyor; 111. Conveyor support frame 1; 112. Roller conveyor 1; 12. Mobile conveyor assembly; 121. Mobile linear module; 122. Conveyor support plate; 123. Conveyor support frame 2; 124. Roller conveyor 2; 13. Upper and lower plate conveyor assembly; 131. Material distribution support platform; 132. Roller conveyor 3; 133. Roller conveyor 4; 2. Lifting mechanism; 21. Mobile assembly; 211. Mobile mounting frame; 212. Cylinder linear slide; 213. Lifting linear module; 214. Extended mounting frame; 22. Yield support assembly; 221. Yield cylinder; 222. Synchronous block ; 223. Connecting rod; 224. Rotating arm; 225. Elastic lifting block; 3. Cutting positioning mechanism; 31. Web positioning assembly; 311. Positioning mounting frame; 312. Guide rod; 313. Spring; 314. Positioning mounting plate; 315. Positioning wheel; 316. Reset cylinder; 317. Reset push plate; 318. Connecting plate; 32. Upper and lower plate positioning assembly; 321. Laser ranging sensor; 4. Cutting mechanism; 41. Fixed slitting assembly; 411. Cutting mounting frame; 412. Cutter one; 42. Mobile slitting assembly; 421. Slitting support frame; 422. Slitting linear module; 423. Slitting mounting plate; 424. Cutter two; 5. Blade main beam. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0022] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0023] Example 1: In some embodiments, please refer to the accompanying drawings of the specification. Figure 1-Figure 3 A cutting device for recycling fan blades includes a cutting mechanism 4; an adjustable conveying mechanism 1, a lifting mechanism 2 and a cutting positioning mechanism 3; like Figure 2 and Figure 3 As shown, the adjustable conveying mechanism 1 includes a fixed conveyor 11, a mobile conveying assembly 12 and an upper and lower plate conveying assembly 13, and multiple groups of fixed conveyors 11 and mobile conveying assemblies 12 are provided; a movable conveying assembly 12 with an adjustable position is provided on the front side of the fixed conveyor 11, and the fixed conveyor 11 and the mobile conveying assembly 12 cooperate to support and convey the blade main beam 5, and the web of the blade main beam 5 contacts the conveying rollers of the fixed conveyor 11 and the mobile conveying assembly 12; an upper and lower plate conveying assembly 13 for respectively conveying the panels on both sides of the blade main beam 5 is provided on the lower side of the rightmost fixed conveyor 11 and the mobile conveying assembly 12; A lifting mechanism 2 for lifting the upper web of the blade main beam 5 is provided on the left side of the fixed conveyor 11 and the mobile conveyor assembly 12; The cutting mechanism 4 is used to cut the blade main beam 5 along the position between the two webs on the left side, and then cut the web and face plate of the blade main beam 5 on the right side; like Figure 3 As shown, the cutting positioning mechanism 3 includes a web positioning assembly 31 and an upper and lower plate positioning assembly 32. A group of web positioning assemblies 31 for detecting the web position are respectively installed on the rear side of the fixed conveyor 11 and the movable end of the movable conveying assembly 12. The movable end of the cutting mechanism 4 is installed with an upper and lower plate positioning assembly 32 for detecting the position of the top of the panels on both sides of the blade main beam 5.

[0024] like Figure 2 As shown, the cutting mechanism 4 includes a fixed slitting component 41 and a movable slitting component 42. The fixed slitting components 41 for cutting the blade main beam 5 along the position between the two webs are symmetrically arranged on the rear side of the fixed conveyor 11 on the left and on both sides of the movable conveyor component 12. The fixed slitting component 41 is aligned with the position between the two adjacent fixed conveyors 11 and the movable conveyor component 12 on the left; the movable slitting component 42 for dividing the web and the two side panel parts of the blade main beam 5 is arranged on the rear side of the fixed conveyor 11 and the movable conveyor component 12 on the right; the upper and lower plate positioning components 32 are installed at the movable end of the movable slitting component 42.

[0025] In this embodiment, when the wind turbine blade recycling cutting device is operating normally, the movable conveying assembly 12 is adjusted so that the distance between the fixed conveyor 11 and the movable conveying assembly 12 matches the width of the web of the corresponding blade main beam 5; the web of the blade main beam 5 is downwardly contacted with the conveying rollers of the fixed conveyor 11 and the movable conveying assembly 12; the blade main beam 5 is conveyed by the cooperation of the fixed conveyor 11, the movable conveying assembly 12 and the web, and the web is flat, which facilitates positioning; thereby facilitating the judgment of the cutting position; The fixed conveyor 11 and the mobile conveyor assembly 12 drive the blade main beam 5 to the right. When passing through the fixed cutting assembly 41, the fixed cutting assembly 41 cuts the blade main beam 5 along the position between the two webs. The lifting mechanism 2 lifts the upper web of the blade main beam 5 and the corresponding part of the panel. Then, the fixed conveyor 11 and the mobile conveyor assembly 12 drive the lower web and panel to continue to move to the right. Then, the lifting mechanism 2 places the upper web and panel on the fixed conveyor 11 and the mobile conveyor assembly 12. The fixed conveyor 11 and the mobile conveying assembly 12 drive the web and the panel to move to the right, and the edge position of the web is detected by the web positioning assembly 31; the mobile slitting assembly 42 moves to drive the upper and lower plate positioning assemblies 32 to move, and the position of the top of the panel at the edge of the web and the panel thickness are determined by the upper and lower plate positioning assemblies 32; if the upper side of the panel converges inward, the top position of the panel is facing the inner side of the web; at this time, the mobile slitting assembly 42 moves, so that the output end of the mobile slitting assembly 42 is aligned with the inner side of the top of the panel for cutting; if the upper side of the panel tilts outward, the top position of the panel is located on the outside of the web; the mobile slitting assembly 42 moves, so that the output end of the mobile slitting assembly 42 moves to a position one panel thickness away from the end of the web positioning assembly 31 for cutting; thereby ensuring accurate cutting of the web; After the face plate and the web are cut, the upper and lower plate conveying assemblies 13 respectively drive the face plate to the right, and the fixed conveyor 11 and the movable conveying assembly 12 continue to drive the web to the right; thereby achieving the separation of the face plate and the web; The materials of the panels are mostly glass fiber and carbon fiber, and the materials of the webs include glass fiber, carbon fiber, and a lot of balsa wood. Due to the different materials, the two are cut and transported separately, so that the webs and panels can be finely processed separately according to the different materials.

[0026] Embodiment 2: In some embodiments, as a preferred embodiment of the present invention, as Figure 3 and Figure 4 As shown, the fixed conveyor 11 includes a conveying support frame 111, a roller conveyor 112 and a guide roller 10. The conveying support frame 111 is fixedly mounted with a roller conveyor 112, and a plurality of guide rollers 10 are evenly mounted on the rear side of the roller conveyor 112 at equal intervals. The mobile conveying assembly 12 includes a mobile linear module 121, a conveying support plate 122, a second conveying support frame 123, a second roller conveyor 124 and a guide roller 10. The mobile linear module 121 is arranged in front of the first conveying support frame 111. The mobile end of the mobile linear module 121 is fixedly mounted with the conveying support plate 122, the second conveying support frame 123 is fixedly mounted on the conveying support plate 122, and the second roller conveyor 124 is fixedly mounted on the second conveying support frame 123; a plurality of guide rollers 10 are evenly and evenly mounted on the front side of the second roller conveyor 124. The upper and lower plate conveying assembly 13 includes a material distribution support platform 131, a roller conveyor 3 132 and a roller conveyor 4 133. The material distribution support platform 131 is arranged on the lower side of the roller conveyor 1 112 and the roller conveyor 2 124. The material distribution support platform 131 passes through the conveying support frame 1 111 and the conveying support frame 2 123. A plurality of groups of roller conveyor 4 133 are fixedly installed on the front side of the material distribution support platform 131, and a roller conveyor 3 132 is fixedly installed on the rear side of the material distribution support platform 131. like Figure 4 and Figure 5 As shown, the lifting mechanism 2 includes a moving component 21 and a yielding support component 22, and the moving end of the moving component 21 is equipped with the yielding support component 22; The moving assembly 21 includes a moving mounting frame 211, a cylinder linear slide 212, a lifting linear module 213 and an extension mounting frame 214. The moving mounting frame 211 is symmetrically fixed with the cylinder linear slide 212, the moving end of the cylinder linear slide 212 is fixedly installed with the lifting linear module 213, the moving end of the lifting linear module 213 is fixedly installed with the extension mounting frame 214, and the extension mounting frame 214 is installed with the yield support assembly 22; The yield support assembly 22 includes a yield cylinder 221, a synchronization block 222, a connecting rod 223, a rotating arm 224 and an elastic lifting block 225. The yield cylinder 221 is fixedly mounted on the extended mounting frame 214, and the synchronization block 222 is fixedly mounted on the output end of the yield cylinder 221; two rotating arms 224 are symmetrically arranged on the extended mounting frame 214, one end of the rotating arm 224 is rotatably mounted on the extended mounting frame 214, and the other end of the rotating arm 224 is fixedly mounted with an elastic lifting block 225; two connecting rods 223 are symmetrically distributed on both sides of the synchronization block 222; one end of the connecting rod 223 is rotatably connected to the middle part of the rotating arm 224, and the other end of the connecting rod 223 is rotatably connected to the end of the synchronization block 222; like Figure 6 and Figure 8As shown, the web positioning assembly 31 includes a positioning module and a reset module. One group of positioning modules is arranged on the rear side of the conveying support frame 111, and the other group of positioning modules is installed on the conveying support plate 122. The two groups of positioning modules are symmetrically arranged; the reset module is installed on the positioning module. The positioning module includes a positioning mounting frame 311, a guide rod 312, a spring 313, a positioning mounting plate 314, a positioning wheel 315 and a position sensor. One positioning mounting frame 311 is arranged on the rear side of the conveying support frame 111, and the other positioning mounting frame 311 is fixedly mounted on the conveying support plate 122; two guide rods 312 are symmetrically and slidingly connected to the positioning mounting frame 311, and the inner ends of the guide rods 312 are fixedly mounted with a positioning mounting plate 314. The outer sleeve of the guide rods 312 is provided with a spring 313, one end of the spring 313 is fixedly connected to the positioning mounting plate 314, and the other end of the spring 313 is fixedly connected to the positioning mounting frame 311; a positioning wheel 315 is rotatably mounted on the positioning mounting plate 314; a position sensor for detecting the displacement of the positioning wheel 315 is fixedly mounted on the positioning mounting frame 311; The reset module includes a reset cylinder 316, a reset push plate 317, and a connecting plate 318. The connecting plate 318 is fixedly connected to the outer ends of the two guide rods 312. The reset cylinder 316 is fixedly mounted on the positioning mounting frame 311. The output end of the reset cylinder 316 is fixedly mounted with a reset push plate 317 for pushing the connecting plate 318 to reset. The upper and lower plate positioning assembly 32 includes a laser distance measuring sensor 321 , which is fixedly mounted on the moving end of the moving cutting assembly 42 .

[0027] like Figure 3 、 Figure 7 and Figure 8 As shown, the fixed cutting assembly 41 includes a cutting mounting frame 411 and a cutter 412, and the cutter 412 is fixedly mounted on the cutting mounting frame 411; The mobile slitting assembly 42 includes a slitting support frame 421, a slitting linear module 422, a slitting mounting plate 423 and a cutter 424. The slitting linear module 422 is fixedly installed on the upper side of the slitting support frame 421, the slitting mounting plate 423 is fixedly installed on the movable end of the slitting linear module 422, and the cutter 424 is fixedly installed on the slitting mounting plate 423; the laser ranging sensor 321 is fixedly installed on the slitting mounting plate 423.

[0028] The first cutter 412 and the second cutter 424 are water jets, which are mature commercially available equipment in this field.

[0029] In this embodiment, when the adjustable conveying mechanism 1, the lifting mechanism 2, the cutting positioning mechanism 3, and the cutting mechanism 4 are working normally, the movable linear module 121 drives the conveying support plate 122 to move horizontally, thereby driving the second roller conveyor 124 and the guide roller 10 to move horizontally through the second conveying support frame 123, so that the distance between the second roller conveyor 124 and the first roller conveyor 112 is smaller than the web width of the corresponding blade main beam 5; so that the web of the blade main beam 5 contacts the conveying rollers of the first roller conveyor 112 and the second roller conveyor 124, and at this time, the panel of the blade main beam 5 is located outside the guide roller 10; The roller conveyor 112 and the roller conveyor 2 124 drive the blade main beam 5 to be transported to the right. When passing through the cutter 1 412, the blade main beam 5 is cut by the cutter 1 412 along the position between the two webs. At the same time, the two sets of lifting linear modules 213 drive the extension mounting frame 214 to move vertically, thereby driving the extension mounting frame 214 to move vertically, so that the extension mounting frame 214 moves to the position facing between the two webs. The cylinder linear slide 212 drives the rotating arm 224 to move horizontally through the lifting linear module 213 and the extension mounting frame 214, so that the rotating arm 224 and the elastic lifting block 225 at the end of the rotating arm 224 are inserted between the two webs. The giving way cylinder 221 drives the synchronous block 222 to move. The synchronous block 222 synchronously drives the rotating arm 224 to rotate through the two connecting rods 223, so that the distance between the elastic lifting blocks 225 at the ends of the rotating arm 224 is increased. After the blade main beam 5 is cut, the lifting linear module 213 drives the rotating arm 224 and the elastic lifting block 225 to move vertically upward through the extension mounting frame 214; the upper web and the corresponding panel are lifted by the rotating arm 224 and the elastic lifting block 225, so that the panel corresponding to the upper web is just not in contact with the lower panel; the roller conveyor 112 and the roller conveyor 2 124 drive the lower web and the corresponding panel to move to the right; then the lifting linear module 213 drives the lower web and the corresponding panel to move to the right through the extension mounting frame 214 The movable rotating arm 224 and the elastic lifting block 225 move vertically downward. After the lower panel moves to the outside of the guide roller 10 and the upper web approaches the roller conveyor 112 and the roller conveyor 2 124, the cylinder linear slide 212 drives the lifting linear module 213, the extended mounting frame 214, the rotating arm 224 and the elastic lifting block 225 to move horizontally. Then, the lifting linear module 213 drives the extended mounting frame 214, the rotating arm 224 and the elastic lifting block 225 to move vertically upward without blocking subsequent transportation. The roller conveyor 112 and the roller conveyor 2 124 drive the web and the corresponding panel to move to the right. When they move to the position aligned with the positioning wheel 315, the spring 313 is in a compressed state in the initial state. The reset cylinders 316 on both sides drive the reset push plate 317 to contract, so that the reset push plate 317 is not in contact with the connecting plate 318. The spring 313 resets and drives the positioning mounting plate 314 to move horizontally under the limiting action of the guide rod 312, thereby driving the positioning wheel 315 to move horizontally and press against the outside of the panel. The position of the positioning wheel 315 is detected by the position sensor. The positioning wheel 315 is aligned with the web. The slitting linear module 422 drives the slitting mounting plate 423 and the second cutter 424 to move horizontally from the inside to the outside, thereby driving the laser distance sensor 321 on the slitting mounting plate 423 to move horizontally; the laser distance sensor 321 detects the distance corresponding to the corresponding position during the horizontal movement; in the initial state, the laser distance sensor 321 measures the distance to the web, the web is a plane, and the data measured by the laser distance sensor 321 is consistent; when the measurement position of the laser distance sensor 321 moves to the panel, the data measured by the laser distance sensor 321 will change; If the data measured by the laser distance sensor 321 changes suddenly, and the measured position is the top of the panel, then the upper side of the panel will converge inwardly toward the web. At this time, the slitting linear module 422 drives the slitting mounting plate 423 and the second cutter 424 to move, so that the output end of the second cutter 424 is aligned with the inner side of the top of the panel. As the data measured by the laser distance sensor 321 gradually increases, the upper side of the corresponding panel tilts toward the outer side of the web; when the laser distance sensor 321 measures the end cutting surface, the data of the laser distance sensor 321 remains unchanged; the distance where the corresponding laser distance sensor 321 measures the unchanged data is the thickness of the panel; the slitting linear module 422 drives the slitting mounting plate 423 and the second cutter 424 to move, so that the second cutter 424 moves to a position one panel thickness inside the positioning wheel 315 for cutting; After the panel and the web are cut, the panel falls onto roller conveyor three 132 and roller conveyor four 133, and the panel is driven to the right by roller conveyor three 132 and roller conveyor four 133 respectively, and roller conveyor one 112 and roller conveyor two 124 continue to drive the web to the right; thereby realizing the separation of the panel and the web.

[0030] Embodiment 3: In some embodiments, as Figures 1-8 As shown, as a preferred embodiment of the present invention, a blade main beam cutting method of a cutting device for wind turbine blade recovery comprises the following steps: Step 1: Move the linear module 121 to drive the conveying support plate 122, the second conveying support frame 123, the second roller conveyor 124 and the guide roller 10 to move horizontally, so that the distance between the second roller conveyor 124 and the first roller conveyor 112 is smaller than the web width of the corresponding blade main beam 5; and make the web of the blade main beam 5 contact with the conveying rollers of the first roller conveyor 112 and the second roller conveyor 124; Step 2: Roller conveyor 112 and roller conveyor 2 124 drive the blade main beam 5 to be transported to the right. When passing through cutter 1 412, the blade main beam 5 is cut by cutter 1 412 along the position between the two webs. At the same time, the two sets of lifting linear modules 213 drive the extension mounting frame 214 to move vertically, thereby driving the extension mounting frame 214 to move vertically, so that the extension mounting frame 214 moves to the position facing between the two webs. The cylinder linear slide 212 drives the rotating arm 224 to move horizontally through the lifting linear module 213 and the extension mounting frame 214, so that the rotating arm 224 and the elastic lifting block 225 at the end of the rotating arm 224 are inserted between the two webs. The giving way cylinder 221 drives the synchronous block 222 to move, and the synchronous block 222 synchronously drives the rotating arm 224 to rotate through the two connecting rods 223, so that the distance between the elastic lifting blocks 225 at the ends of the rotating arm 224 is increased. After the blade main beam 5 is cut, the lifting linear module 2 13 drives the rotating arm 224 and the elastic lifting block 225 to move vertically upward through the extended mounting frame 214; the upper web and the corresponding panel are lifted by the rotating arm 224 and the elastic lifting block 225 so that the panel corresponding to the upper web is just not in contact with the lower panel; the roller conveyor 112 and the roller conveyor 2 124 drive the lower web and the corresponding panel to move to the right; then the lifting linear module 213 drives the rotating arm 224 and the elastic lifting block 225 to move vertically downward through the extended mounting frame 214. After the lower panel moves to the outside of the guide roller 10 and the upper web approaches the roller conveyor 112 and the roller conveyor 2 124, the cylinder linear slide 212 drives the lifting linear module 213, the extended mounting frame 214, the rotating arm 224 and the elastic lifting block 225 to move horizontally, and then the lifting linear module 213 drives the extended mounting frame 214, the rotating arm 224 and the elastic lifting block 225 to move vertically upward; After the cam 314 is in the working state, the cam 315 is in the working state, and the cam 316 is in the working state, so that the cam 316 is in the working state, and the cam 316 is in the working state, so that the cam 316 is in the working state, and the cam 316 is in the working state, so that the cam 316 is in the working state, and the cam 316 is in the working state, so that the cam 316 is in the working state, and the cam 316 is in the working state. ; when the measuring position of the laser ranging sensor 321 moves to the panel, the data measured by the laser ranging sensor 321 will change; if the data measured by the laser ranging sensor 321 suddenly changes, the measured position at this time is the top of the panel, then the corresponding upper side of the panel converges toward the web; at this time, the slitting linear module 422 drives the slitting mounting plate 423 and the second cutter 424 to move, so that the output end of the second cutter 424 is aligned with the inner side of the top of the panel; if the data measured by the laser ranging sensor 321 gradually increases, the corresponding upper side of the panel tilts toward the outer side of the web; when the laser ranging sensor 321 measures the end cutting surface, the data of the laser ranging sensor 321 remains unchanged; the distance where the corresponding laser ranging sensor 321 measures the unchanged data is the thickness of the panel; the slitting linear module 422 drives the slitting mounting plate 423 and the second cutter 424 to move, so that the second cutter 424 moves to a position of one panel thickness inside the positioning wheel 315 for cutting; Step 4: After the panel and the web are cut, the panel falls onto roller conveyor three 132 and roller conveyor four 133, and the panel is driven to the right by roller conveyor three 132 and roller conveyor four 133 respectively, and roller conveyor one 112 and roller conveyor two 124 continue to drive the web to the right; thereby realizing the separation of the panel and the web.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A cutting device for recovering fan blades, comprising a cutting mechanism (4), characterized in that: It also includes an adjustable conveying mechanism (1), a lifting mechanism (2) and a cutting positioning mechanism (3); The adjustable conveying mechanism (1) comprises a fixed conveyor (11), a mobile conveying assembly (12) and an upper and lower plate conveying assembly (13), wherein the fixed conveyor (11) and the mobile conveying assembly (12) are provided in multiple groups; a mobile conveying assembly (12) with an adjustable position is provided on the front side of the fixed conveyor (11); the fixed conveyor (11) and the mobile conveying assembly (12) cooperate to support and convey the blade main beam (5), and the web of the blade main beam (5) contacts the conveying rollers of the fixed conveyor (11) and the mobile conveying assembly (12); an upper and lower plate conveying assembly (13) for respectively conveying the panels on both sides of the blade main beam (5) is provided on the lower side of the rightmost fixed conveyor (11) and the mobile conveying assembly (12); The cutting mechanism (4) is used to cut the blade main beam (5) along the position between the two webs on the left side, and then cut the web and the face plate of the blade main beam (5) on the right side; A lifting mechanism (2) for lifting the upper web of the blade main beam (5) is provided on the left side of the fixed conveyor (11) and the movable conveyor assembly (12); The cutting positioning mechanism (3) comprises a web positioning assembly (31) and an upper and lower plate positioning assembly (32). A set of web positioning assemblies (31) for detecting the position of the web is respectively installed on the rear side of the fixed conveyor (11) and the mobile end of the mobile conveyor assembly (12). The mobile end of the cutting mechanism (4) is installed with an upper and lower plate positioning assembly (32) for detecting the position of the top of the panels on both sides of the blade main beam (5).

2. The cutting device for recycling fan blades according to claim 1, characterized in that: The cutting mechanism (4) comprises a fixed slitting assembly (41) and a movable slitting assembly (42). The fixed slitting assembly (41) for slitting the blade main beam (5) along the position between the two webs is symmetrically arranged on the rear side of the fixed conveyor (11) on the left and on both sides of the movable conveyor assembly (12). The fixed slitting assembly (41) is aligned with the position between the two adjacent fixed conveyors (11) and the movable conveyor assembly (12) on the left. The movable slitting assembly (42) for dividing the web and the two side panel parts of the blade main beam (5) is arranged on the rear side of the fixed conveyor (11) and the movable conveyor assembly (12) on the right. The upper and lower plate positioning assemblies (32) are installed at the movable end of the movable slitting assembly (42).

3. The cutting device for recycling fan blades according to claim 1, characterized in that: The fixed conveyor (11) comprises a conveying support frame (111), a roller conveyor (112) and a guide roller (10). The roller conveyor (112) is fixedly mounted on the conveying support frame (111), and a plurality of guide rollers (10) are evenly and rotatably mounted on the rear side of the roller conveyor (112) at equal intervals.

4. The cutting device for recycling fan blades according to claim 3, characterized in that: The mobile conveying assembly (12) comprises a mobile linear module (121), a conveying support plate (122), a second conveying support frame (123), a second roller conveyor (124) and a guide roller (10). The mobile linear module (121) is arranged on the front side of the first conveying support frame (111). The mobile end of the mobile linear module (121) is fixedly mounted with a conveying support plate (122), the second conveying support frame (123) is fixedly mounted on the conveying support plate (122), and the second roller conveyor (124) is fixedly mounted on the second conveying support frame (123). A plurality of guide rollers (10) are evenly and evenly mounted on the front side of the second roller conveyor (124).

5. The cutting device for recycling fan blades according to claim 4, characterized in that: The upper and lower plate conveying assembly (13) includes a material distribution support platform (131), a roller conveyor three (132) and a roller conveyor four (133). The material distribution support platform (131) is arranged on the lower side of the roller conveyor one (112) and the roller conveyor two (124). The material distribution support platform (131) passes through the conveying support frame one (111) and the conveying support frame two (123); a plurality of groups of roller conveyors four (133) are fixedly installed on the front side of the material distribution support platform (131), and a roller conveyor three (132) is fixedly installed on the rear side of the material distribution support platform (131).

6. The cutting device for recycling fan blades according to claim 1, characterized in that: The lifting mechanism (2) comprises a moving component (21) and a yielding support component (22), and the yielding support component (22) is installed on the moving end of the moving component (21).

7. The cutting device for recycling fan blades according to claim 6, characterized in that: The moving assembly (21) includes a moving mounting frame (211), a cylinder linear slide (212), a lifting linear module (213) and an extension mounting frame (214), wherein the moving mounting frame (211) is symmetrically fixedly mounted with the cylinder linear slide (212), the moving end of the cylinder linear slide (212) is fixedly mounted with the lifting linear module (213), the moving end of the lifting linear module (213) is fixedly mounted with the extension mounting frame (214), and the extension mounting frame (214) is mounted with a yielding support assembly (22).

8. The cutting device for recycling fan blades according to claim 4, characterized in that: The web positioning assembly (31) includes a positioning module and a reset module, one group of positioning modules is arranged on the rear side of the conveying support frame (111), and the other group of positioning modules is installed on the conveying support plate (122); the two groups of positioning modules are symmetrically arranged; and the reset module is installed on the positioning module.

9. The cutting device for recycling fan blades according to claim 2, characterized in that: The upper and lower plate positioning assembly (32) includes a laser distance measuring sensor (321), and the laser distance measuring sensor (321) is fixedly mounted on the moving end of the moving slitting assembly (42).

10. A blade main beam cutting method, using the wind turbine blade recycling cutting device according to claim 2, characterized in that: The following steps are involved: Step 1: Adjust the position of the mobile conveying assembly (12) so that it matches the width of the web of the blade main beam (5); make the web fit with the conveying rollers of the fixed conveyor (11) and the mobile conveying assembly (12); drive the blade main beam (5) to the right through the fixed conveyor (11) and the mobile conveying assembly (12); Step 2: The blade main beam (5) is cut along the position between the two webs by the fixed cutting assembly (41); the web on the upper side of the blade main beam (5) and the corresponding panel are lifted by the lifting mechanism (2), and after the lower web and panel continue to move to the right, the lifting mechanism (2) places the upper web and panel on the fixed conveyor (11) and the movable conveyor assembly (12); Step 3: The web edge position is detected by the web positioning assembly (31); the moving slitting assembly (42) drives the upper and lower plate positioning assemblies (32) to move, and the position, posture and panel thickness of the top of the web edge panel are determined by the upper and lower plate positioning assemblies (32); if the upper side of the panel converges inward, the output end of the moving slitting assembly (42) is aligned with the inner side of the top of the panel for cutting; if the upper side of the panel is tilted outward, the output end of the moving slitting assembly (42) is moved to a position one panel thickness away from the end of the web positioning assembly (31) for cutting; Step 4: After the panel and web are cut, the upper and lower panel conveying assemblies (13) respectively drive the panel to be conveyed to the right, and the fixed conveyor (11) and the movable conveying assembly (12) continue to drive the web to be conveyed to the right; thereby achieving the separation of the panel and web.

Citation Information

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