Full-automatic pickled vegetable filling machine

Abstract

The invention relates to the field of pickled vegetable filling, in particular to a full-automatic pickled vegetable filling machine which comprises a feeding device, the feeding device comprises a hopper and a material storage box, the hopper and the material storage box are connected through a connecting pipe, a fixing assembly is arranged in the connecting pipe, a fixing filter plate is arranged in the material storage box, and the fixing filter plate is connected with the hopper. A rotating mechanism is arranged at the top of the fixed filter plate, the fixed assembly is used for controlling pickles in the hopper to be output from one side in the fixed assembly, the fixed filter plate is used for dividing the interior of the storage box into a pickle bin and a water storage bin, and the rotating mechanism separates redundant oil deposited at the bottom of the pickles through the gravity of the pickles. Quantitative output of oil content and pickle components in pickles is achieved.

Description

Technical Field

[0001] The invention relates to the field of pickle filling, in particular to a full-automatic pickle filling machine. Background Art

[0002] For decades, bottled pickles have been filled manually, with the process requiring manual weighing, brine addition, and capping. Currently, pickle manufacturers produce a wide variety of bottled pickles; therefore, improving production efficiency, reducing labor costs, and addressing the unsanitary nature of manual filling are pressing challenges in the pickle filling process.

[0003] In existing technology, pickles are automatically filled through a feeding mechanism, a metering mechanism, and a filling mechanism, which are sequentially arranged. During this process, the pickles are squeezed through the feeding mechanism into a measuring cup inside the metering mechanism. Once the pickles enter the measuring cup, a drive mechanism rotates the feeding mechanism one position (1 / 10 of a turn) to allow the pickles to enter the next measuring cup. The feeding and metering mechanisms automatically adjust the amount of pickles required. This results in a complex metering structure and high costs.

[0004] At the same time, during the filling process, the oil in the hopper will flow to the metering mechanism due to gravity first, resulting in the pickles filled in the early stage having more oil and less solid components, while the pickles filled in the later stage have less oil and less solid components, resulting in poor taste and low production quality.

[0005] Therefore, a fully automatic pickle filling machine that can evenly control the mixing ratio of oil and solids during the filling process is proposed. Summary of the Invention

[0006] The purpose of the present invention is to provide a fully automatic pickle filling machine to solve the technical problem that oil and pickles are not mixed evenly in the existing pickle filling process, thereby causing insufficient proportion of solid components.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A fully automatic pickle filling machine includes a feeding device, which includes a hopper and a storage box. The hopper and the storage box are connected by a connecting pipe. A fixed component is provided in the connecting pipe. A fixed filter plate is provided in the storage box. A rotating mechanism is provided on the top of the fixed filter plate. The fixed component is used to control the pickles in the hopper to be output from one side of the fixed component. The fixed filter plate is used to separate the storage box into a pickle bin and a water storage bin. The rotating mechanism separates the excess oil deposited at the bottom of the pickles through the gravity of the pickles, thereby realizing the quantitative output of oil and pickle components in the pickles.

[0009] Furthermore, the fixed component includes a blocking cover and a feed hole. The blocking cover is fixedly installed in the connecting tube and fits in with the inner side of the connecting tube. The two ends of the blocking cover are respectively set as an inclined end and a horizontal end. A feed hole is opened in the horizontal end of the blocking cover, and the horizontal end is set at the bottom of the inclined end. The pickles in the hopper enter the interior of the storage box through the feed hole under the action of the inclined end.

[0010] Furthermore, fixed filter holes connecting the top and bottom ends of the fixed filter plate are evenly opened on one side of the fixed filter plate corresponding to the blocking cover, and the fixed filter plate is used to filter the oil in the pickle bin through the fixed filter holes into the water storage bin.

[0011] Furthermore, the rotating mechanism includes a partition plate, a rotating filter plate, a rotating filter hole, and a rotating tube; the top of the fixed filter plate is rotatably connected to the rotating filter plate, and the rotating filter holes connected to the bottom of the rotating filter plate are evenly distributed on the top of the rotating filter plate. The rotating tube is sleeved on the outside of the rotating filter plate, and the rotating tube rotates to fit the inner wall of the storage box. The middle part of the rotating filter plate is fixedly connected to the partition plate, and the bottom of the partition plate divides the rotating tube into two semicircular vegetable storage bins. The top of the partition plate is rotatably set at the bottom of the horizontal end of the blocking cover and abuts against the inner wall of the connecting tube, and the driving assembly is drivingly connected to the partition plate.

[0012] Furthermore, discharge holes are symmetrically provided at the connection between the bottom of the rotating tube and the rotating filter plate, a vegetable outlet is provided in the storage box corresponding to the discharge hole, and an oil outlet is provided in the bottom of the storage box corresponding to the vegetable outlet. The sizes of the discharge hole and the oil outlet are used to control the output ratio of pickles and water, the vegetable outlet is connected to a vegetable outlet pipe, the vegetable outlet is connected to an oil outlet pipe, the end of the vegetable outlet pipe is connected to the oil outlet pipe, and a control valve is provided at the end of the oil outlet pipe, and the control valve controls the output of the discharge hole and the oil outlet by the connection time.

[0013] Furthermore, the driving assembly includes a first motor and an output shaft; the first motor is fixedly provided on the inner bottom wall of the storage box, the output end of the first motor is fixedly connected to the output shaft, the end of the output shaft passes through the fixed filter plate and is fixedly connected to the rotating filter plate, the first motor drives the rotating filter plate to rotate one hundred and eighty degrees each time, and after each rotation, there is a discharge hole corresponding to the food discharge port.

[0014] Furthermore, the driving assembly includes a first motor, an output shaft and a support column; the support column is fixedly provided on the bottom wall of the storage box, the top of the support column is fixedly connected to the first motor, the output end of the first motor is fixedly connected to the output shaft, the end of the output shaft passes through the fixed filter plate and is fixedly connected to the rotating filter plate, the first motor drives the rotating filter plate to rotate one hundred and eighty degrees each time, and after each rotation, one of the discharge holes is correspondingly provided to the vegetable outlet; a control mechanism is rotatably connected to the middle part of the support column, and the control mechanism limits the communication between the discharge hole and the vegetable outlet pipe, and the oil outlet and the oil outlet pipe through a crank rocker mechanism.

[0015] Furthermore, the control mechanism includes a rotating sleeve, a rotating key, a fixed rod, a blocking plate, a sliding groove, a communicating groove, an adapting groove, a limiting groove and a limiting key; the middle part of the support column is rotatably sleeved with the rotating sleeve, one end of the rotating sleeve close to the control valve is fixedly connected to the rotating key, the end of the rotating key is connected to the fixing rod, both ends of the fixing rod are respectively connected to the blocking plates, the inner wall of the storage box is provided with a communicating groove corresponding to the rotating key, the communicating groove is connected to the adapting groove, the two ends of the adapting groove are connected to the sliding groove, the rotating key is slidably arranged inside the communicating groove, the fixed rod is slidably arranged inside the adapting groove, the blocking plate is slidably arranged inside the sliding groove, the sliding groove is connected to the dish outlet, and the limiting groove is provided at the bottom of the rotating key;

[0016] In a natural state, the blocking plate is located inside the sliding groove at a position corresponding to the vegetable outlet, and at this time, the two ends of the blocking plate respectively close the oil outlet and the vegetable outlet; when the rotating key is rotated so that the blocking plate and the vegetable outlet are offset, the material discharge hole and the vegetable outlet pipe, and the oil outlet and the oil outlet pipe are connected.

[0017] Furthermore, the control mechanism also includes a second motor, a drive shaft, a drive sleeve and a drive key; the second motor is also fixedly installed on the bottom of the storage box, the second motor drive is connected to the drive shaft, the drive shaft is fixedly sleeved with a drive sleeve, the drive sleeve is fixedly sleeved with a drive key on the side close to the control valve, the end of the drive key is fixedly connected to the limit key, the top of the limit key is slidably arranged inside the limit groove, and the rotation amplitude of the rotation key is controlled by the length of the drive key and the position of the drive sleeve, thereby controlling the connection time between the discharge hole and the vegetable discharge pipe, and between the oil outlet and the oil outlet pipe.

[0018] Furthermore, the fully automatic pickle filling machine also includes a conveying device, a bottle blocking device, a filling device, a lifting device and a leakage collecting device; the conveying device is used to convey the bottles to be filled in sequence and to convey the bottles filled with pickles out; the feeding device conveys the pickles to the filling nozzle in the filling device through the control valve for filling; the bottle blocking device is used to convey the bottles to the bottom of the filling nozzle in sequence for orderly filling, which can ensure the filling amount of each bottle; the lifting device adjusts the height position of the filling nozzle so that it can adapt to different types of bottles and improve the efficiency of canning; after filling is completed, the leakage collecting device is placed at the lower end of the filling nozzle to prevent leakage from the filling nozzle.

[0019] The beneficial effects of the present invention are:

[0020] 1. The present invention realizes that pickles can only be input into the storage box from the feed hole through the structural setting of the fixed component, and the oil in the pickle bin is filtered into the water storage bin through the fixed filter hole by the fixed filter plate, and then the pickle bin is divided into two semicircular vegetable storage bins by rotating the partition plate, rotating the filter plate, rotating the filter hole, and rotating the tube structure design, thereby realizing the storage and filtration of vegetables in the two semicircular vegetable storage bins, and filtering the oil in the vegetable storage bin to the greatest extent.

[0021] 2. The present invention realizes that two semicircular vegetable storage bins store and filter vegetables in turn through the combined structural design of a fixed component and a rotating mechanism; through the combined structural design of a fixed filter plate and a rotating mechanism, the two semicircular vegetable storage bins filter pickles at one end corresponding to the fixed filter holes while outputting pickles at the other end without fixed filter holes; then the sizes of the discharge hole and the oil outlet are used to control the output ratio of pickles and water, and the control valve controls the output volume of the discharge hole and the oil outlet by the connection time; thereby realizing the quantitative output of oil and pickle components in pickles.

[0022] 3. The present invention realizes simultaneous closure and opening of the vegetable outlet and the oil outlet through the structural design of the fixed rod and the blocking plate, so that during the pickle filling process, the pickles and oil are respectively output from the vegetable outlet and the oil outlet to the vegetable outlet pipe and merged; then the rotation amplitude of the rotating key is controlled by the length of the driving key and the position of the driving sleeve, thereby controlling the connection time between the material discharge hole and the vegetable outlet pipe, and between the oil outlet and the oil outlet pipe; further achieving precise control of the output amount of pickles and oil, and a high degree of automation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the main structure of the feeding device of the present invention;

[0024] Figure 2 is a schematic cross-sectional structural diagram of a feeding device in a second embodiment of the present invention;

[0025] Figure 31 is a schematic diagram of the top view of the blocking cover of the present invention;

[0026] Figure 4 1 is a schematic top view of the fixed filter plate of the present invention;

[0027] Figure 5 is a schematic cross-sectional structural diagram of a feeding device in a third embodiment of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the rotating mechanism of the present invention;

[0029] Figure 7 It is a structural schematic diagram of the control mechanism of the present invention;

[0030] Figure 8 It is a schematic cross-sectional view of the structure between the control mechanism and the storage box of the present invention;

[0031] Figure 9 It is a schematic structural diagram of a cross section of the food discharging port of the material storage box of the present invention;

[0032] Figure 10 It is a structural schematic diagram of the fully automatic pickle filling machine of the present invention;

[0033] Figure 11 It is a schematic diagram of the structure between the filling pipe and the food dispensing pipe of the present invention;

[0034] Description of reference numerals in the figures:

[0035] 10. Feeding device; 11. Connecting pipe; 12. Hopper; 13. Storage box; 14. Vegetable outlet pipe; 15. Oil outlet pipe; 16. Control valve; 18. Fixed filter plate; 19. Fixed filter hole; 21. Blocking cover; 22. Feed hole; 23. Discharge hole; 24. Oil outlet; 25. Vegetable outlet; 31. Partition plate; 32. Rotating filter plate; 33. Rotating filter hole; 34. Rotating pipe; 35. First motor; 36. Output shaft; 37. Support Column; 41. Rotating sleeve; 42. Rotating key; 43. Fixed rod; 44. Sealing plate; 45. Sliding groove; 46. Connecting groove; 47. Adapting groove; 48. Limiting groove; 49. Limiting key; 51. Second motor; 52. Driving shaft; 53. Driving sleeve; 54. Driving key; 60. Three-way valve; 70. Bottle blocking device; 80. Conveying device; 90. Filling device; 61. Filling tube; 62. One-way food outlet valve; 63. One-way oil outlet valve. DETAILED DESCRIPTION

[0036] Example 1

[0037] In the prior art, a fully automatic pickle filling machine, such as Figure 10As shown, it includes a conveying device 80, a bottle-blocking device 70, a loading device 10, a lifting device, a filling device 90, and a leak-collecting device. The conveying device 80 is used to sequentially transport bottles to be filled and to remove bottles filled with pickles. The loading device 10 transfers the pickles stored in the hopper to the metering cylinder of the filling device 90 through a three-way valve 60. When the metering cylinder reaches the set filling volume, the metering cylinder transfers the pickles in the metering cylinder through the three-way valve 60 to the filling nozzle of the filling device 90 for filling. The bottle-blocking device 70 is used to sequentially transport bottles to the bottom of the filling nozzle for orderly filling, ensuring the correct filling volume for each bottle. The lifting device adjusts the height of the filling nozzle to accommodate different bottle sizes, improving canning efficiency. After filling is completed, a leak-collecting device can be placed at the bottom of the filling nozzle to prevent pickles from leaking out of the nozzle from contaminating the environment.

[0038] In this embodiment, the pickles in the hopper are first transported to the metering cylinder through the three-way valve 60, and the filling amount of each bottle is accurately controlled. The fully enclosed operation reduces the degree of leakage of pickles and significantly improves the hygiene and safety of pickles. Then, by adding the three-way valve 60, the device can be easily operated and the cost is low. The metering and filling of the device can be operated synchronously, thereby improving the process efficiency. At the same time, the metering cylinder accurately measures to ensure the filling amount of each bottle and improves the accuracy. At the same time, the output of pickles of different specifications can be achieved through the cooperation of the metering cylinder and the cylinder. The effect of clever structure, reduced cost and improved efficiency is achieved.

[0039] For example 2, please refer to Figure 1-9 ,

[0040] In Example 1, the oil in the hopper will flow to the metering mechanism due to gravity first, resulting in the pickles filled in the early stage having more oil and less solid components, and the pickles filled in the later stage having less oil and less solid components, resulting in poor taste and low production quality.

[0041] Therefore, we improved the loading device 10 in the first embodiment and changed the position and structural relationship between other structures and the loading device.

[0042] Among them, the fully automatic pickle filling machine includes a feeding device 10, which includes a hopper 12 and a storage box 13. The hopper 12 and the storage box 13 are connected by a connecting pipe 11. A fixed component is provided in the connecting pipe 11, and a fixed filter plate 18 is provided in the storage box 13. A rotating mechanism is provided on the top of the fixed filter plate 18. The fixed component is used to control the pickles in the hopper 12 to be output from one side of the fixed component. The fixed filter plate 18 is used to separate the storage box 13 into a pickle bin and a water storage bin. The rotating mechanism separates the excess oil deposited at the bottom of the pickles by gravity, thereby realizing the quantitative output of oil and pickle components in the pickles.

[0043] As a further solution of this embodiment, the fixed component includes a blocking cover 21 and a feed hole 22. The blocking cover 21 is fixedly installed in the connecting tube 11 and is in contact with the inner side of the connecting tube 11. The two ends of the blocking cover 21 are respectively set as an inclined end and a horizontal end. A feed hole 22 is opened in the horizontal end of the blocking cover 21, and the horizontal end is set at the bottom of the inclined end. The pickles in the hopper 12 enter the interior of the storage box 13 through the feed hole 22 under the action of the inclined end.

[0044] As a further solution of this embodiment, the fixed filter plate 18 is evenly provided with fixed filter holes 19 connecting the top and bottom ends of the fixed filter plate 18 on one side corresponding to the blocking cover 21. The fixed filter plate 18 is used to filter the oil in the pickle bin through the fixed filter holes 19 into the water storage bin.

[0045] As a further solution of this embodiment, the rotating mechanism includes a partition plate 31, a rotating filter plate 32, a rotating filter hole 33, and a rotating tube 34; the top of the fixed filter plate 18 is rotatably connected to the rotating filter plate 32, and the rotating filter holes 33 connected to the bottom of the rotating filter plate 32 are evenly distributed on the top of the rotating filter plate 32, and the rotating tube 34 is sleeved on the outside of the rotating filter plate 32, and the rotating tube 34 rotates to fit the inner wall of the storage box 13, and the middle part of the rotating filter plate 32 is fixedly connected to the partition plate 31, and the bottom of the partition plate 31 divides the rotating tube 34 into two semicircular vegetable storage bins, and the top of the partition plate 31 is rotatably set at the bottom of the horizontal end of the blocking cover 21 and abuts against the inner wall of the connecting tube 11, and the driving assembly is drivingly connected to the partition plate 31.

[0046] As a further solution of this embodiment, a discharge hole 23 is symmetrically provided at the connection between the bottom of the rotating tube 34 and the rotating filter plate 32, and a vegetable outlet 25 is provided at the bottom of the storage box 13 corresponding to the vegetable outlet 23. An oil outlet 24 is provided at the bottom of the storage box 13 corresponding to the vegetable outlet 25. The vegetable outlet 25 is connected to the vegetable outlet pipe 14, and the vegetable outlet 25 is connected to the oil outlet pipe 15. The end of the vegetable outlet pipe 14 is connected to the oil outlet pipe 15, and a control valve 16 is provided at the end of the oil outlet pipe 15. The control valve 16 controls the output of the discharge hole 23 and the oil outlet 24 by the connection time.

[0047] Preferably, the sizes of the discharge hole 23 and the oil outlet 24 are different, and the sizes of the discharge hole 23 and the oil outlet 24 are used to control the output ratio of pickles and water.

[0048] As a further solution of this embodiment, the driving assembly includes a first motor 35 and an output shaft 36; the first motor 35 is fixedly provided on the inner bottom wall of the storage box 13, and the output end of the first motor 35 is fixedly connected to the output shaft 36. The end of the output shaft 36 passes through the fixed filter plate 18 and is fixedly connected to the rotating filter plate 32. The first motor 35 drives the rotating filter plate 32 to rotate one hundred and eighty degrees each time, and after each rotation, there is a discharge hole 23 corresponding to the vegetable discharge port 25.

[0049] In this embodiment, the fully automatic pickle filling machine also includes a conveying device 80, a bottle blocking device 70, a filling device 90, a lifting device and a leakage collecting device; the conveying device 80 is used to convey the bottles to be filled in sequence and to convey the bottles filled with pickles out; the loading device 10 conveys the pickles to the filling nozzle in the filling device 90 through the control valve 16 for filling; the bottle blocking device 70 is used to convey the bottles to the bottom of the filling nozzle in sequence for orderly filling, which can ensure the filling amount of each bottle; the lifting device adjusts the height position of the filling nozzle so that it can adapt to different types of bottles and improve the efficiency of canning; after filling is completed, the leakage collecting device is placed at the lower end of the filling nozzle to prevent leakage from the filling nozzle.

[0050] In this embodiment, the structural setting of the fixed component is used to ensure that pickles can only be input into the storage box 13 from the feed hole 22, and the oil in the pickle bin is filtered into the water storage bin through the fixed filter hole 19 by the fixed filter plate 18, and then the pickle bin is divided into two semicircular vegetable storage bins by the structural design of rotating the partition plate 31, rotating the filter plate 32, rotating the filter hole 33, and rotating the tube 34; then, the two semicircular vegetable storage bins are used to store and filter vegetables in turn through the combined structural design of the fixed component and the rotating mechanism; through the combined structural design of the fixed filter plate and the rotating mechanism, the two semicircular vegetable storage bins filter the pickles at one end corresponding to the fixed filter hole while outputting the pickles at the other end without the fixed filter hole; then, the size of the discharge hole 23 and the oil outlet 24 is used to control the output ratio of pickles and water, and the control valve 16 controls the output amount of the discharge hole 23 and the oil outlet 24 by the connection time; thereby achieving the quantitative output of oil and pickle components in pickles.

[0051] For example three, please refer to Figure 1-9 ,

[0052] In the second embodiment, controlling the output of the discharge hole 23 and the oil outlet 24 by the control valve 16 will cause the pickles to accumulate in the vegetable outlet pipe 14 and the oil outlet pipe 15, making the quantitative output inaccurate; at the same time, the vegetable outlet 25 is always connected to the storage box 13, which will cause the oil in the pickle bin that has not been fully filtered to flow out from the vegetable outlet pipe 14, affecting the separation effect of the pickles and oil.

[0053] Therefore, we improved the driving assembly in the second embodiment and added a control mechanism to achieve precise control of the closing of the vegetable outlet 25 and the oil outlet 24.

[0054] Among them, the driving assembly includes a first motor 35, an output shaft 36 and a support column 37; the support column 37 is fixedly provided on the inner bottom wall of the storage hopper 13, the top of the support column 37 is fixedly connected to the first motor 35, and the output end of the first motor 35 is fixedly connected to the output shaft 36, the end of the output shaft 36 passes through the fixed filter plate 18 and is fixedly connected to the rotating filter plate 32, the first motor 35 drives the rotating filter plate 32 to rotate one hundred and eighty degrees each time, and after each rotation, there is a discharge hole 23 corresponding to the vegetable outlet 25; the middle part of the support column 37 is rotatably connected to a control mechanism, and the control mechanism limits the communication between the discharge hole 23 and the vegetable outlet pipe 14, and the oil outlet 24 and the oil outlet pipe 15 through a crank rocker mechanism.

[0055] As a further solution of this embodiment, the control mechanism includes a rotating sleeve 41, a rotating key 42, a fixed rod 43, a blocking plate 44, a sliding groove 45, a connecting groove 46, an adaptor groove 47, a limit groove 48 and a limit key 49; the middle part of the support column 37 is rotatably sleeved with the rotating sleeve 41, and the end of the rotating sleeve 41 close to the control valve 16 is fixedly connected to the rotating key 42, the end of the rotating key 42 is connected to the fixed rod 43, and the two ends of the fixed rod 43 are respectively connected to the blocking plate 44, the inner wall of the storage hopper 13 is provided with a connecting groove 46 corresponding to the rotating key 42, the connecting groove 46 is connected to the adaptor groove 47, and the two ends of the adaptor groove 47 are connected to the sliding groove 45. The rotating key 42 is slidably arranged inside the communicating groove 46, the fixing rod 43 is slidably arranged inside the adapting groove 47, the blocking plate 44 is slidably arranged inside the sliding groove 45, the sliding groove 45 is communicated with the vegetable outlet 25, and the limiting groove 48 is provided at the bottom of the rotating key 42; in a natural state, the blocking plate 44 is located inside the sliding groove 45 at a position corresponding to the vegetable outlet 25, and at this time, the two ends of the blocking plate 44 respectively close the oil outlet 24 and the vegetable outlet 25; when the rotating key 42 is rotated until the blocking plate 44 is staggered with the vegetable outlet 25, the discharge hole 23 and the vegetable outlet pipe 14, and the oil outlet 24 and the oil outlet pipe 15 are communicated.

[0056] As a further solution of this embodiment, the control mechanism also includes a second motor 51, a drive shaft 52, a drive sleeve 53 and a drive key 54; the second motor 51 is also fixedly installed on the bottom of the storage hopper 13, and the second motor 51 is driven and connected to the drive shaft 52, and the drive shaft 52 is fixedly sleeved with a drive sleeve 53, and the drive sleeve 53 is fixedly sleeved with a drive key 54 on the side close to the control valve 16, and the end of the drive key 54 is fixedly connected to the limit key 49, and the top end of the limit key 49 is slidably arranged inside the limit groove 48. The rotation amplitude of the rotating key 42 is controlled by the length of the drive key 54 and the position of the drive sleeve 53, thereby controlling the connection time between the discharge hole 23 and the vegetable discharge pipe 14, and between the oil outlet 24 and the oil outlet pipe 15.

[0057] In this embodiment, the structural design of the fixing rod 43 and the sealing plate 44 is used to realize the simultaneous closure and opening of the vegetable outlet 25 and the oil outlet 24, so that during the pickle filling process, the pickles and oil are respectively output from the vegetable outlet 25 and the oil outlet 24 to the vegetable outlet pipe 14 and merged; then the rotation amplitude of the rotating key 42 is controlled by the length of the driving key 54 and the position of the driving sleeve 53, thereby controlling the connection time between the material discharge hole 23 and the vegetable outlet pipe 14, and between the oil outlet 24 and the oil outlet pipe 15; further realizing the precise control of the output amount of pickles and oil, and the high degree of automation of the device.

[0058] For example 4, please refer to Figure 11 ,

[0059] In the first to third embodiments, the solid pickles may not be discharged smoothly from the storage box through the vegetable outlet and may be blocked in the oil outlet;

[0060] Therefore, we have installed a one-way vegetable discharge valve 62 and a one-way oil discharge valve 63 on the vegetable discharge pipe 14 and the oil discharge pipe 15 respectively. The output ends of the vegetable discharge pipe 14 and the oil discharge pipe 15 are connected to the filling pipe 15. The one-way vegetable discharge valve 62 and the one-way oil discharge valve 63 ensure that the output of pickles and oil is accurately controlled;

[0061] Preferably, the vegetable discharging pipe 14 is configured as an inclined pipe with the output end facing downward (not shown in the figure), so that the pickles can be discharged smoothly from the storage box through the vegetable discharging port.

Claims

1. Fully automatic pickle filling machine, characterized by: The invention comprises a feeding device, which comprises a hopper and a storage box, wherein the hopper and the storage box are connected via a connecting pipe, a fixed component is provided in the connecting pipe, a fixed filter plate is provided in the storage box, a rotating mechanism is provided on the top of the fixed filter plate, the fixed component is used to control the pickles in the hopper to be output from one side of the fixed component, the fixed filter plate is used to separate the storage box into a pickle bin and a water storage bin, and the rotating mechanism separates the excess oil deposited at the bottom of the pickles through the gravity of the pickles, thereby realizing the quantitative output of the oil and pickle components in the pickles.

2. The fully automatic pickle filling machine according to claim 1, characterized in that: The fixed assembly includes a blocking cover and a feed hole. The blocking cover is fixedly installed in the connecting tube and fits with the inner side of the connecting tube. The two ends of the blocking cover are respectively arranged as an inclined end and a horizontal end. A feed hole is opened in the horizontal end of the blocking cover, and the horizontal end is arranged at the bottom of the inclined end. The pickles in the hopper enter the interior of the storage box through the feed hole under the action of the inclined end.

3. The fully automatic pickle filling machine according to claim 2, characterized in that: The fixed filter plate is evenly provided with fixed filter holes communicating with the top and bottom ends of the fixed filter plate on one side corresponding to the blocking cover. The fixed filter plate is used to filter the oil in the pickle bin into the water storage bin through the fixed filter holes.

4. The fully automatic pickle filling machine according to claim 3, characterized in that: The rotating mechanism includes a partition plate, a rotating filter plate, a rotating filter hole, and a rotating tube; The top of the fixed filter plate is rotatably connected to the rotating filter plate, and the rotating filter holes that are connected to the bottom of the rotating filter plate are evenly distributed on the top of the rotating filter plate. The rotating tube is sleeved on the outer side of the rotating filter plate, and the rotating tube rotates to fit the inner wall of the storage box. The middle part of the rotating filter plate is fixedly connected to the partition plate, and the bottom of the partition plate divides the rotating tube into two semicircular vegetable storage bins. The top of the partition plate is rotatably set at the bottom of the horizontal end of the blocking cover and abuts against the inner wall of the connecting tube. The driving assembly is drivably connected to the partition plate.

5. The fully automatic pickle filling machine according to claim 4, characterized in that: Discharge holes are symmetrically provided at the connection between the bottom of the rotating tube and the rotating filter plate, a vegetable discharge port is provided in the storage box corresponding to the discharge hole, an oil discharge port is provided in the bottom of the storage box corresponding to the vegetable discharge port, the sizes of the discharge hole and the oil discharge port are used to control the output ratio of pickles and water, the vegetable discharge port is connected to a vegetable discharge pipe, the vegetable discharge port is connected to an oil discharge pipe, the end section of the vegetable discharge pipe is connected to the oil discharge pipe, and a control valve is provided at the end of the oil discharge pipe, and the control valve controls the output volume of the discharge hole and the oil discharge port by the connection time.

6. The fully automatic pickle filling machine according to claim 5, characterized in that: The drive assembly includes a first motor and an output shaft; The first motor is fixedly installed on the bottom wall of the storage box, and the output end of the first motor is fixedly connected to the output shaft. The end of the output shaft passes through the fixed filter plate and is fixedly connected to the rotating filter plate. The first motor drives the rotating filter plate to rotate one hundred and eighty degrees each time, and after each rotation, there is a discharge hole corresponding to the food discharge port.

7. The fully automatic pickle filling machine according to claim 5, characterized in that: The drive assembly includes a first motor, an output shaft and a support column; The support column is fixedly provided on the bottom wall of the storage box, the top of the support column is fixedly connected to the first motor, the output end of the first motor is fixedly connected to the output shaft, the end of the output shaft passes through the fixed filter plate and is fixedly connected to the rotating filter plate, the first motor drives the rotating filter plate to rotate 180 degrees each time, and after each rotation, one of the discharge holes is correspondingly provided with the vegetable outlet; The middle part of the support column is rotatably connected with a control mechanism, and the control mechanism limits the communication between the material discharge hole and the vegetable discharge pipe, and the oil outlet and the oil discharge pipe through a crank rocker mechanism.

8. The fully automatic pickle filling machine according to claim 7, characterized in that: The control mechanism includes a rotating sleeve, a rotating key, a fixing rod, a blocking plate, a sliding groove, a connecting groove, an adapting groove, a limiting groove and a limiting key; The middle part of the support column is rotatably sleeved with the rotating sleeve, and one end of the rotating sleeve close to the control valve is fixedly connected to the rotating key, and the end of the rotating key is connected to a fixing rod, and both ends of the fixing rod are respectively connected to a blocking plate, and the inner wall of the storage box is provided with a communicating groove corresponding to the rotating key, and the communicating groove is connected to an adapting groove, and both ends of the adapting groove are connected to a sliding groove, the rotating key is slidably arranged inside the communicating groove, the fixing rod is slidably arranged inside the adapting groove, and the blocking plate is slidably arranged inside the sliding groove, the sliding groove is communicated with the dish outlet, and the bottom of the rotating key is provided with the limiting groove; In a natural state, the blocking plate is located inside the sliding groove at a position corresponding to the vegetable outlet, and at this time, the two ends of the blocking plate respectively close the oil outlet and the vegetable outlet; when the rotating key is rotated so that the blocking plate and the vegetable outlet are offset, the material discharge hole and the vegetable outlet pipe, and the oil outlet and the oil outlet pipe are connected.

9. The fully automatic pickle filling machine according to claim 8, characterized in that: The control mechanism further includes a second motor, a drive shaft, a drive sleeve and a drive key; The bottom of the storage box is also fixedly installed with a second motor, which is driven by the drive shaft, and the drive shaft is fixedly sleeved with a drive sleeve, and the drive key is fixedly sleeved on the side of the drive sleeve close to the control valve, and the end of the drive key is fixedly connected to the limit key, and the top of the limit key is slidably arranged inside the limit groove. The rotation amplitude of the rotation key is controlled by the length of the drive key and the position of the drive sleeve, thereby controlling the connection time between the discharge hole and the vegetable discharge pipe, and between the oil outlet and the oil outlet pipe.

10. The fully automatic pickle filling machine according to claim 9 or 6, characterized in that: It also includes a conveying device, a bottle blocking device, a filling device, a lifting device and a leak-proof device; the conveying device is used to sequentially convey the bottles to be filled and to convey the bottles filled with pickles out; the loading device conveys the pickles to the filling nozzle in the filling device through the control valve for filling; The bottle blocking device is used to transport the bottles to the bottom of the filling spout in sequence for orderly filling, which can ensure the filling quantity of each bottle; the lifting device adjusts the height of the filling spout so that it can adapt to different types of bottles and improve the efficiency of canning; after filling is completed, the leakage protection device is placed at the bottom of the filling spout to prevent leakage.

Images