Metal liner fiber full-winding gas cylinder transfer tool

Abstract

The invention provides a metal liner fiber full-winding gas cylinder transfer tool which comprises a hoisting tool and a base, a gas cylinder is installed on the hoisting tool, the base is arranged on the lower portion of the hoisting tool, a movable structure is arranged on the lower portion of the base, and the base is used for supporting and transferring the hoisting tool and the gas cylinder. The base is driven to move through the movable structure, then the hoisting tool and the gas cylinder are driven to be transferred and transferred, the hoisting tool comprises a first hoisting part and a second hoisting part, and the first hoisting part and the second hoisting part are in butt joint to form a hole structure matched with the outer diameter of the gas cylinder. And the gas cylinder is fixedly clamped through the cooperation of the first hoisting part and the second hoisting part in the vertical direction. The gas cylinder is prevented from falling or shaking in the hoisting and transferring process, the gas cylinder is isolated from other external objects due to the arrangement of the hoisting tool, the gas cylinder is prevented from being collided, and the safety in the whole process is guaranteed.

Description

Technical Field

[0001] The present invention belongs to the technical field of high-pressure gas cylinder manufacturing, and specifically relates to a novel metal liner fiber fully wrapped gas cylinder transport tooling, which is particularly suitable for in-factory hoisting and transport during the gas cylinder manufacturing process. Background Art

[0002] Metal liner fiber-wrapped gas cylinders are widely used in the field of high-pressure gas storage due to their lightweight and large capacity. Metal liner fiber-wrapped gas cylinders have many manufacturing processes, are complex to manufacture, and the fiber-wrapped layer is easily damaged. Traditional lifting and transportation tools often lack designs tailored to the special structure and characteristics of metal liner fiber-wrapped gas cylinders. During the lifting and transportation process, the gas cylinders are prone to shaking, collisions, and low efficiency, increasing the risk of gas cylinder damage and safety accidents. For example, when using ordinary ropes to tie gas cylinders for lifting, the ropes can easily slide on the surface of the gas cylinders, causing the center of gravity of the gas cylinders to be unstable, and even causing gas cylinders to fall. Manual handling of gas cylinders is not only labor-intensive and inefficient, but it is also difficult to ensure the stability and safety of the gas cylinders during transportation, and improper operation can easily cause personal injury and gas cylinder damage. Summary of the Invention

[0003] In view of this, the present invention aims to propose a metal liner fiber fully wrapped gas cylinder transfer tooling to solve the problems of gas cylinder shaking, collision and low efficiency that are prone to occur during the lifting and transfer of gas cylinders in the existing technology.

[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0005] A metal liner fiber fully wrapped gas cylinder transfer tool, including a lifting tool and a base, the gas cylinder is installed on the lifting tool, the base is arranged at the lower part of the lifting tool, and a movable structure is provided at the lower part of the base. The base is used to support and transfer the lifting tool and the gas cylinder, and the base is driven to move by the movable structure, thereby driving the lifting tool and the gas cylinder to achieve transfer and transfer. The lifting tool includes a first lifting component and a second lifting component. After the first lifting component and the second lifting component are docked, a hole structure that matches the outer diameter of the gas cylinder is formed. The gas cylinder is fixed and clamped by the first lifting component and the second lifting component in the upper and lower directions.

[0006] Furthermore, the first lifting component includes a lifting ring, a first lifting component frame and a gas cylinder shaped rubber pad, the lifting ring is arranged at the top of the first lifting component frame, the gas cylinder shaped rubber pad is arranged at the lower part of the first lifting component frame, and the gas cylinder shaped rubber pad is fitted with the lower part of the first lifting component frame.

[0007] Furthermore, the first lifting component frame is configured as a gas cylinder-shaped frame, and the first lifting component frame includes two mirror-symmetrical front and rear parts, which are connected by a first crossbeam in the middle, and the front and rear parts are coaxial and have equal diameters.

[0008] Furthermore, two lifting rings are provided on the top of each of the first lifting component frames, and the two lifting rings are symmetrically arranged near the left and right sides of the first lifting component frame.

[0009] Furthermore, first connecting ears are provided at the lower portion of the first hanging component frame. The first connecting ears are provided at the left and right ends, and both of the first connecting ears extend outward.

[0010] Furthermore, the second hanging component includes a gas cylinder shaped rubber pad and a second hanging component frame, the gas cylinder shaped rubber pad is arranged at the lower part of the second hanging component frame, and the gas cylinder shaped rubber pad is in contact with the lower part of the second hanging component frame.

[0011] Furthermore, the second lifting component frame is divided into two parts, front and rear parts, which are connected by a second crossbeam in the middle, and the front and rear parts are coaxial and have equal diameters. The gas cylinder contoured rubber pad is assembled concentrically and coaxially with the second lifting component frame.

[0012] Furthermore, second connecting ears are provided on the upper portion of the second hanging component frame. The second connecting ears are provided at the left and right ends, and both of the second connecting ears extend outward.

[0013] Furthermore, fixing ears are provided at the lower portion of the second hanging component frame. The fixing ears are provided at the left and right ends, and both of the fixing ears extend outward.

[0014] Furthermore, the base includes a base platform, a base frame and universal wheels. The base platform is welded to the upper platform surfaces at the front and rear ends of the base frame, and the platform surfaces at the front and rear ends are coplanar. The universal wheels are respectively installed at the four corner positions of the bottom of the base frame.

[0015] Compared with the existing technology, the metal liner fiber fully wrapped gas cylinder transfer tooling of the present invention has the following advantages:

[0016] The present invention solves the problems of gas cylinder shaking, collision and low efficiency that easily occur during the production process of metal liner fiber-wrapped gas cylinders, hoisting and transportation in the workshop, improves work efficiency and product stability, and reduces the risk of cylinder damage and safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a diagram showing the effect of using the transfer tooling according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic structural diagram of the transfer tooling according to an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the lifting tooling according to an embodiment of the present invention;

[0020] Figure 4 This is a structural diagram of the first component of the lifting tooling according to an embodiment of the present invention;

[0021] Figure 5 This is a schematic structural diagram of the second component of the lifting tooling according to an embodiment of the present invention;

[0022] Figure 6 This is a schematic diagram of the lifting base structure according to an embodiment of the present invention.

[0023] Description of reference numerals:

[0024] 100-Transfer tooling; 200-Gas cylinder; 300-Lifting tooling; 1-Lifting ring; 2-First lifting component frame; 21-First connecting ear; 22-First crossbeam; 3-Gas cylinder contoured rubber pad; 4-Second lifting component frame; 41-Second connecting ear; 42-Fixed ear; 43-Second crossbeam; 5-Base platform; 6-Base frame; 7-Universal wheel; 400-Base DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the existing technology, the manufacturing process of metal liner fiber-wrapped gas cylinders is complicated and needs to be transferred and hoisted at various manufacturing stations. In addition, the fiber winding layer has high quality requirements and is easily damaged. Traditional hoisting and transportation tools often lack designs for the special structure and characteristics of metal liner fiber-wrapped gas cylinders. During the hoisting and transportation process, the gas cylinders are prone to shaking, collisions, and low efficiency, increasing the risk of gas cylinder damage and safety accidents. In order to improve work efficiency and product stability and reduce the risk of cylinder damage and safety accidents, the present invention proposes a proprietary metal liner fiber-wrapped gas cylinder transfer tool. The application of the proprietary transfer tool significantly improves the efficiency of gas cylinder transportation and product quality stability.

[0027] like Figures 1 to 6As shown, a new type of metal liner fiber fully wrapped gas cylinder transfer tool 100, the gas cylinder transfer tool 100 includes a lifting tool 300 and a base 400, wherein the gas cylinder 200 is installed on the lifting tool 300, the base 400 is arranged at the lower part of the lifting tool 300, and a movable structure is arranged at the lower part of the base 400. The base 400 is used to support and transfer the lifting tool 300 and the gas cylinder 200, and the base 400 is driven to move by the movable structure, thereby driving the lifting tool 300 and the gas cylinder 200 to achieve transfer and transfer.

[0028] like Figure 3 As shown, the lifting fixture 300 includes a first lifting component A and a second lifting component B. When the first lifting component A and the second lifting component B are connected, a hole structure is formed to match the outer diameter of the gas cylinder 200. The gas cylinder 200 is thus fixed and clamped by the first lifting component A and the second lifting component B in the vertical direction. The lifting fixture of the present application forms a vertical wrapping clamp on the gas cylinder to prevent the gas cylinder from falling or shaking during the lifting and transportation process. In addition, the setting of the lifting fixture isolates the gas cylinder from other external objects, avoiding collisions with the gas cylinder and ensuring safety throughout the process.

[0029] like Figure 4 As shown, specifically, the first lifting component A includes a lifting ring 1, a first lifting component frame 2 and a gas cylinder shaped rubber pad 3, the lifting ring 1 is arranged at the top of the first lifting component frame 2, the gas cylinder shaped rubber pad 3 is arranged at the lower part of the first lifting component frame 2, and the gas cylinder shaped rubber pad 3 is fitted with the lower part of the first lifting component frame 2.

[0030] The first hoisting component frame 2 is configured as a gas cylinder-shaped frame. The first hoisting component frame 2 includes two mirror-symmetrical front and rear portions, connected by a central first crossbeam 22. The two portions are coaxial and of equal diameter. The gas cylinder-shaped rubber pad 3 is coaxially assembled with the gas cylinder-shaped frame. Multiple first crossbeams 22 can be provided to increase the connection strength between the front and rear portions and prevent imbalance between the front and rear ends of the gas cylinder. Preferably, two first crossbeams 22 are provided, one located near the left and right ends of the frame.

[0031] Preferably, two lifting rings 1 are provided on the top of each first lifting component frame 2. The two lifting rings 1 are symmetrically arranged near the left and right sides of the first lifting component frame 2 so that balance can be maintained during the lifting process. The lifting rings 1 can be configured as a detachable structure for easy replacement and maintenance.

[0032] Furthermore, a first connecting ear 21 is provided at the lower part of the first lifting component frame 2. The first connecting ear 21 is provided at the left and right ends, and the first connecting ear 21 extends outward. A bolt hole is provided on the first connecting ear 21, and a screw connector is used to pass through the first connecting ear 21 to connect the first lifting component frame 2 and the second lifting component frame 4.

[0033] like Figure 5 As shown, the second hanging component B includes a gas cylinder-shaped rubber pad 3 and a second hanging component frame 4. The gas cylinder-shaped rubber pad 3 is arranged at the lower portion of the second hanging component frame 4, and the gas cylinder-shaped rubber pad 3 is in contact with the lower portion of the second hanging component frame 4. The second hanging component frame 4 is also configured as a gas cylinder-shaped frame and is divided into two parts, front and back, which are connected by a second crossbeam 43 in the middle. The front and back parts are coaxial and of equal diameter. The gas cylinder-shaped rubber pad 3 is assembled concentrically and coaxially with the gas cylinder-shaped frame.

[0034] The second crossbeam 43 can be provided in multiple numbers to increase the connection strength between the front and rear parts and avoid imbalance between the front and rear ends of the gas cylinder. Preferably, the second crossbeam 43 is provided in two numbers, one located near the left and right ends of the frame.

[0035] Furthermore, a second connecting ear 41 is provided on the upper part of the second lifting component frame 4. The second connecting ear 41 is provided at the left and right ends, and the second connecting ear 41 extends outward. A bolt hole is provided on the second connecting ear 41, and a screw connecting member is used to pass through the second connecting ear 41 to connect the second lifting component frame 4 to the first lifting component frame 2.

[0036] Fixing ears 42 are also provided at the lower part of the second lifting component frame 4. The fixing ears 42 are provided at the left and right ends and extend outward. Bolt holes are provided on the fixing ears 42. The lifting tool 300 is connected to the base 400 through the fixing ears.

[0037] like Figure 6 As shown, the base 400 includes a base platform 5, a base frame 6 and a universal wheel 7. The base platform 5 is respectively welded to the upper platform surfaces at the front and rear ends of the base frame 6, and the platform surfaces at the front and rear ends are coplanar, ensuring that the lifting tool 300 can maintain balance when installed on the base 400. Bolt holes are provided on the base platform 5. The relative position of the bolt holes is concentric and coaxial with the bolt holes on the fixing ears 42 on the bottom surface of the second lifting component B. The universal wheels 7 are respectively installed at the four corner positions of the bottom of the base frame 6.

[0038] like Figure 1As shown, during the hoisting process of lifting fixture III, the gas cylinder 200 is placed within the contoured rubber pad of the second lifting component. The first and second lifting components are then bolted together and the lifting operation is performed using the lifting ring. During the transfer fixture 100, the combination of the lifting fixture 300 and the gas cylinder 200 is installed on the base platform 5 and fixed with bolts. The universal wheels 7 are used to ensure smooth long-distance transfer within the workshop under the action of external force.

[0039] The gas cylinder is clamped and secured using a lifting fixture. The contoured rubber pad protects the composite material layer at the cylinder's support from damage. The friction between the contoured rubber pad and the cylinder also prevents the cylinder from moving back and forth during lifting. The lifting fixture and cylinder assembly are mounted on a base platform and bolted in place. Universal wheels, under external force, allow for stable long-distance transport within the workshop. This completely resolves the challenges of transporting fully wrapped fiber-wrapped cylinders, frequently bumping the fiber layer during lifting, resulting in poor safety and low efficiency.

[0040] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the scope defined by the claims.

Claims

1. A metal liner fiber fully wrapped gas cylinder transport tool, characterized in that: The invention comprises a lifting fixture (300) and a base (400), wherein the gas cylinder (200) is installed on the lifting fixture (300), the base (400) is arranged at the lower part of the lifting fixture (300), and a movable structure is arranged at the lower part of the base (400), and the base (400) is used to support and transfer the lifting fixture (300) and the gas cylinder (200). The movable structure drives the base (400) to move, thereby driving the lifting fixture (300) and the gas cylinder (200) to achieve transportation and transfer. The lifting fixture (300) comprises a first lifting component and a second lifting component, and the first lifting component and the second lifting component are connected to form a hole structure that matches the outer diameter of the gas cylinder (200). The gas cylinder (200) is fixed and clamped by the first lifting component and the second lifting component in the upper and lower directions.

2. The transfer tool according to claim 1, characterized in that: The first hoisting component comprises a lifting ring (1), a first hoisting component frame (2) and a gas cylinder shaped rubber pad (3), wherein the lifting ring (1) is arranged on the top of the first hoisting component frame (2), the gas cylinder shaped rubber pad (3) is arranged on the bottom of the first hoisting component frame (2), and the gas cylinder shaped rubber pad (3) is fitted with the bottom of the first hoisting component frame (2).

3. The transfer tool according to claim 2, characterized in that: The first hoisting component frame (2) is configured as a gas cylinder-shaped frame, and the first hoisting component frame (2) comprises two mirror-symmetrical front and rear parts, the front and rear parts are connected via a first crossbeam (22) in the middle, and the front and rear parts are coaxial and have equal diameters.

4. The transfer tool according to claim 2, characterized in that: Two lifting rings (1) are provided on the top of each first lifting component frame (2), and the two lifting rings (1) are symmetrically arranged at positions close to the left and right sides of the first lifting component frame (2).

5. The transfer tool according to claim 2, characterized in that: A first connecting ear (21) is further provided at the lower portion of the first hanging component frame (2), the first connecting ear (21) being provided at both left and right ends, and both of the first connecting ears (21) extend outwards.

6. The transfer tool according to claim 1, characterized in that: The second hanging component comprises a gas cylinder shaped rubber pad (3) and a second hanging component frame (4), wherein the gas cylinder shaped rubber pad (3) is arranged at the lower part of the second hanging component frame (4), and the gas cylinder shaped rubber pad (3) is fitted with the lower part of the second hanging component frame (4).

7. The transfer tool according to claim 6, characterized in that: The second hoisting component frame (4) is divided into two parts, front and rear, which are connected by a second crossbeam (43) in the middle. The front and rear parts are coaxial and have equal diameters. The gas cylinder profiling rubber pad (3) is coaxially assembled with the second hoisting component frame (4).

8. The transfer tool according to claim 6, characterized in that: A second connecting ear (41) is further provided on the upper portion of the second hanging component frame (4). The second connecting ear (41) is provided at both left and right ends, and both of the second connecting ears (41) extend outwards.

9. The transfer tool according to claim 6, characterized in that: A fixing ear (42) is further provided at the lower portion of the second hanging component frame (4), the fixing ear (42) being provided at both left and right ends, and both the fixing ears (42) extending outwards.

10. The transfer tool according to claim 1, characterized in that: The base (400) comprises a base platform (5), a base frame (6) and universal wheels (7), wherein the base platform (5) is welded to the upper platform surfaces at the front and rear ends of the base frame (6), and the platform surfaces at the front and rear ends are coplanar, and the universal wheels (7) are respectively installed at the four corner positions of the bottom of the base frame (6).

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