Energy-saving dehydrated vegetable drying device

Abstract

The invention relates to the technical field of seasoning packaging, in particular to the technical field of seasoning packaging, which comprises a fixed bottom plate and a heating box on one side of the fixed bottom plate, the device is integrated with a solar power supply system, and a solar panel on an energy-saving fixed plate is used for converting light energy into electric energy and storing the electric energy in an integrated heat-insulating power storage box; renewable energy is used for replacing traditional fossil fuel, equipment operation energy consumption and cost are reduced from an energy supply end, a green production foundation is constructed, a gradient drying framework of a heating box and an air drying box is taken as a core innovation point, and high-temperature hot air in the heating box realizes rapid dehydration of wet vegetables; according to the design, the dehydration efficiency is improved through the high-temperature stage, and the problems of nutrition loss, color deterioration and excessive drying caused by continuous high temperature of the vegetables are solved by means of the low-temperature waste heat stage; and the product quality consistency is ensured.

Description

Technical Field

[0001] The invention relates to the technical field of seasoning packaging, in particular to an energy-saving dehydrated vegetable drying device. Background Art

[0002] In the field of dehydrated vegetable processing, traditional drying equipment mostly relies on electric heating or fossil fuel heating to dehydrate vegetables in a single high-temperature environment. Such equipment needs to continuously consume a large amount of energy during operation, especially in large-scale production, where energy costs account for a high proportion. At the same time, due to the lack of an effective waste heat recovery mechanism, the hot and humid air discharged during the drying process is directly discharged, resulting in a large amount of sensible heat waste, further exacerbating the energy consumption problem. In addition, traditional devices mostly adopt a single-stage drying mode. The high-temperature environment not only easily destroys the nutrients and color in the vegetables, but may also cause product quality differences due to uneven dehydration, making it difficult to meet the production needs of high-quality dehydrated vegetables.

[0003] Currently, the dehydrated vegetable drying devices on the market generally have structural design defects. On the one hand, the drying process lacks gradient control and cannot dynamically adjust the drying parameters according to the moisture content of the vegetables. The high temperature stage easily leads to excessive dehydration of the vegetable surface and residual moisture inside. The low temperature stage prolongs the drying time due to insufficient energy supply. On the other hand, traditional devices lack an efficient air treatment system. The hot and humid air is directly discharged without filtration and dehumidification, which not only pollutes the environment but also wastes heat energy. The debris in the air can easily clog the air duct, affecting the stability of the equipment operation. In addition, manual cleaning and maintenance are frequently required, which not only increases costs, but may also reduce production efficiency due to downtime for maintenance, making it difficult to adapt to the needs of automated production lines.

[0004] In response to the problems of high energy consumption, insufficient quality assurance and difficult maintenance in traditional drying devices, the present invention proposes an energy-saving dehydrated vegetable drying device. By integrating a solar power supply system and waste heat recovery technology, light energy is converted into electrical energy and stored. At the same time, the hot and humid air discharged from the heating box is filtered and dehumidified through a rotating filter and a rotary dehumidifier, realizing the recycling of heat energy. Summary of the Invention

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides an energy-saving dehydrated vegetable drying device, which can effectively solve the problem of the inconvenience of use of the prior art.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides an energy-saving dehydrated vegetable drying device, comprising a fixed bottom plate and a heating box on one side of the fixed bottom plate, an energy-saving fixed plate being provided on one side of the heating box, and an air drying box being provided on one side of the heating box; The filter assembly includes a filter cleaning box installed on one side of the air drying box, a limiting connection block is provided on the inner side of the filter cleaning box, and a rotating filter screen is sleeved on the limiting connection block; The rotating assembly includes two flexible annular strips sleeved on the limiting connecting block, a plurality of rotating connecting columns are provided between the two flexible annular strips and the limiting connecting block, and each of the flexible annular strips is provided with rotating teeth; A cleaning assembly includes a fixed connection block mounted on the inner side of the filter cleaning box, wherein a plurality of fixed brushes are provided on the fixed connection block, and one side of each fixed brush is in contact with the rotating filter screen; The energy-saving component comprises an energy-saving fixing plate installed on one side of the fixed base plate, a solar panel is provided on one side of the energy-saving fixing plate, and an integrated heat-insulating electricity storage box is provided between the energy-saving fixing plate and the solar panel.

[0007] Furthermore, a heating connecting plate is provided on one side of the heating box, a heating box is provided on one side of the heating connecting plate, a centrifugal fan is provided on one side of the heating connecting plate, one end of the centrifugal fan is plugged into the heating connecting plate, the centrifugal fan is connected to the heating box, two guide constraint grooves are opened on the inside of the heating box, and a rotating fixed plate is provided on the inside of the heating box.

[0008] Furthermore, both ends of the rotating fixed plate are fixed on the inner wall of the heating box, a servo motor is provided on one side of the heating box, a rotating stud is provided on one side of the servo motor, one end of the rotating stud passes through the heating box and is movably plugged into the inner side of the rotating fixed plate, a cleaning fixed plate is provided on the inner side of the heating box, and the cleaning fixed plate is sleeved on the rotating stud.

[0009] Furthermore, the two ends of the cleaning fixing plate are inserted into the inner sides of the corresponding guide constraint grooves, one side of the cleaning fixing plate is in contact with the bottom end of the heating box, one side of the heating box is provided with a hot and humid air outlet, one side of the filter cleaning box is provided with an installation groove, the inner side of the limiting connecting block is provided with a ventilation fixing groove, and the limiting connecting block is provided with multiple rotation fixing grooves, and each of the rotation fixing grooves is provided with a rotation connecting column on the inner side.

[0010] Furthermore, a debris collection groove is provided on one side of the filter cleaning box, and the debris collection groove is provided directly below the fixed brush. A rotating motor is provided on one side of the filter cleaning box, and a rotating gear column is provided on the inner side of the filter cleaning box. A rotating fixing rod is provided on one side of the rotating motor, and the rotating motor is connected to the rotating gear column through the rotating fixing rod.

[0011] Furthermore, the two sides of the rotating filter are connected to two flexible annular strips, the rotating gear column is engaged with the two flexible annular strips through a plurality of rotating teeth, and one end of the humid hot air outlet is inserted into the inner side of the filter cleaning box through the installation slot.

[0012] Furthermore, one end of the humid hot air outlet is in contact with the rotary filter, a rotary dehumidifier is provided on one side of the heating box, an air intake is provided on one side of the rotary dehumidifier, and one end of the air intake is inserted into the inner side of the filter cleaning box and in contact with the other side of the rotary filter.

[0013] Furthermore, a dry hot air outlet is provided on one side of the rotary dehumidifier, one end of the dry hot air outlet is plugged into the inner side of the air drying box, a waste heat hot air outlet is provided on the air drying box, a transmission belt is provided between the heating box and the air drying box, and a plurality of supporting connecting blocks are provided on the fixed base plate and one side of the rotary dehumidifier.

[0014] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: 1. The device integrates a solar power supply system, using solar panels on energy-saving fixed plates to convert light energy into electrical energy and store it in an integrated insulated battery box. This replaces traditional fossil fuels with renewable energy, reducing equipment operating energy consumption and costs from the energy supply side, and building a green production foundation. The gradient drying structure of the heating box and the air drying box is the core innovation. The high-temperature hot air in the heating box quickly dehydrates wet vegetables. When the moisture content of the vegetables drops to an appropriate range, the transmission belt transfers them to the air drying box. The hot and humid air discharged from the heating box is filtered, dehumidified, and heated again for gentle drying. This design not only improves dehydration efficiency through the high-temperature stage, but also uses the low-temperature waste heat stage to avoid nutrient loss, color deterioration, and over-drying of vegetables caused by continuous high temperature, thereby ensuring product quality consistency.

[0015] 2. The waste heat recovery system uses the coordinated operation of the rotary filter and the rotary dehumidifier to filter out debris from the hot and humid air discharged from the heating box. The hot and humid air then passes through the rotary dehumidifier's processing fan and regeneration fan to complete water vapor condensation and secondary air heating, allowing the dry hot air to re-enter the air drying box, significantly improving thermal energy utilization and reducing sensible heat waste. In the automatic cleaning component, the cleaning fixed plate at the bottom of the heating box rotates cyclically to clean debris, and the rotating filter in the filter cleaning box cooperates with the fixed brush to continuously remove impurities in the air. The debris collection tank facilitates centralized processing, reducing manual maintenance requirements and ensuring long-term stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0017] Figure 1 This is a schematic diagram of the overall first-view structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention from a second viewing angle; Figure 3 It is a schematic diagram of the overall internal side structure of the present invention; Figure 4 It is a partial structural schematic diagram of the present invention; Figure 5 This is a schematic diagram of the internal structure of the filter cleaning box of the present invention; Figure 6 This is a schematic diagram of the structure of the position-limiting connecting block of the present invention; Figure 7 It is a schematic diagram of the structure of the rotary filter of the present invention; Figure 8 It is a schematic diagram of the overall front view structure of the present invention.

[0018] The numbers in the figure represent: rotating fixed rod 1. Fixed base plate; 2. Heating box; 3. Filter cleaning box; 4. Rotary dehumidifier; 5. Air drying box; 6. Heating connecting plate; 7. Heating box; 8. Centrifugal fan; 9. Energy-saving fixed plate; 10. Solar panel; 11. Integrated thermal insulation storage box; 12. Guide constraint groove; 13. Rotating fixed plate; 14. Servo motor; 15. Rotating stud; 16. Cleaning fixed plate; 17. Hot and humid air outlet; 18. Air intake; 19. , drying hot air outlet; 20. Waste heat hot air outlet; 21. Mounting slot; 22. Fixed connecting block; 23. Fixed brush; 24. Rotating motor; 25. Rotating gear column; 26. Limit connecting block; 27. Ventilation fixed slot; 28. Rotating fixed slot; 29. ​​Debris collection slot; 30. Flexible annular strip; 31. Rotating filter; 32. Rotating teeth; 33. Support connecting block; 34. Rotating connecting column; 35. Transmission belt. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0020] The present invention will be further described below with reference to the embodiments.

[0021] Example 1: Reference Figure 1-8, which is the first embodiment of the present invention, an energy-saving dehydrated vegetable drying device, comprising a fixed base plate 1 and a heating box 2 on one side of the fixed base plate 1, an energy-saving fixed plate 9 being provided on one side of the heating box 2, an air drying box 5 being provided on one side of the heating box 2, and a filter cleaning box 3 being installed on one side of the air drying box 5, a limiting connecting block 26 being provided on the inner side of the filter cleaning box 3, and a rotating filter screen 31 being sleeved on the limiting connecting block 26; A heating connecting plate 6 is provided on one side of the heating box 2, a heating box 7 is provided on one side of the heating connecting plate 6, a centrifugal fan 8 is provided on one side of the heating connecting plate 6, one end of the centrifugal fan 8 is plugged into the heating connecting plate 6, the centrifugal fan 8 is connected to the heating box 7, two guide constraint grooves 12 are opened on the inside of the heating box 2, and a rotating fixed plate 13 is provided on the inside of the heating box 2.

[0022] Example 2: Reference Figure 1-2 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that it includes two flexible annular strips 30 sleeved on the limiting connection block 26, a plurality of rotating connection columns 34 are provided between the two flexible annular strips 30 and the limiting connection block 26, each flexible annular strip 30 is provided with rotating teeth 32, both ends of the rotating fixed plate 13 are fixed to the inner wall of the heating box 2, a servo motor 14 is provided on one side of the heating box 2, a rotating stud 15 is provided on one side of the servo motor 14, one end of the rotating stud 15 passes through the heating box 2 and is movably plugged into the inner side of the rotating fixed plate 13, a cleaning fixed plate 16 is provided inside the heating box 2, and the cleaning fixed plate 16 is sleeved on the rotating stud 15; The two ends of the cleaning fixing plate 16 are inserted into the corresponding inner side of the guide constraint groove 12, one side of the cleaning fixing plate 16 is in contact with the bottom end of the heating box 2, a humid hot air outlet 17 is provided on one side of the heating box 2, and an installation groove 21 is provided on one side of the filter cleaning box 3. A ventilation fixing groove 27 is provided on the inner side of the limiting connecting block 26, and a plurality of rotating fixing grooves 28 are provided on the limiting connecting block 26, and a rotating connecting column 34 is provided on the inner side of each rotating fixing groove 28.

[0023] The remaining structures are the same as those of Example 1.

[0024] Example 3: Reference Figure 1-6 , which is the third embodiment of the present invention, differs from the second embodiment in that: it includes a fixed connection block 22 installed on the inner side of the filter cleaning box 3, a plurality of fixed brushes 23 are provided on the fixed connection block 22, one side of each fixed brush 23 is in contact with the rotating filter 31, a debris collection groove 29 is provided on one side of the filter cleaning box 3, and the debris collection groove 29 is located directly below the fixed brush 23, a rotating motor 24 is provided on one side of the filter cleaning box 3, a rotating gear column 25 is provided on the inner side of the filter cleaning box 3, a rotating fixed rod is provided on one side of the rotating motor 24, and the rotating motor 24 is connected to the rotating gear column 25 via the rotating fixed rod; The two sides of the rotating filter 31 are connected to two flexible annular strips 30, the rotating gear column 25 is engaged with the two flexible annular strips 30 through a plurality of rotating teeth 32, and one end of the humid hot air outlet 17 is inserted into the inner side of the filter cleaning box 3 through the installation slot 21.

[0025] The remaining structures are the same as those of Example 2.

[0026] Example 4: Reference Figure 7-8 , which is the fourth embodiment of the present invention. This embodiment is different from the third embodiment in that it includes an energy-saving fixed plate 9 installed on one side of the fixed base plate 1, a solar panel 10 is provided on one side of the energy-saving fixed plate 9, an integrated heat-insulating electricity storage box 11 is provided between the energy-saving fixed plate 9 and the solar panel 10, one end of the hot and humid air outlet 17 is in contact with the rotating filter 31, a rotary dehumidifier 4 is provided on one side of the heating box 2, an air intake 18 is provided on one side of the rotary dehumidifier 4, and one end of the air intake 18 is inserted into the inner side of the filter cleaning box 3 and in contact with the other side of the rotating filter 31.

[0027] A dry hot air outlet 19 is provided on one side of the rotary dehumidifier 4, one end of which is plugged into the inner side of the air drying box 5. A waste heat hot air outlet 20 is provided on the air drying box 5. A transmission belt 35 is provided between the heating box 2 and the air drying box 5, and multiple supporting connecting blocks 33 are provided on one side of the fixed base plate 1 and the rotary dehumidifier 4.

[0028] The remaining structures are the same as those of Example 3.

[0029] Working principle of the present invention: In the first step, the energy-saving fixing plate 9 on the fixed base plate 1 is installed with a solar panel 10, which converts light energy into electrical energy and stores it in an integrated heat-insulating storage box 11 to power the entire system. After the system is started, the centrifugal fan 8 is connected to the heating box 7 through the heating connecting plate 6, and the external air or the warm air discharged from the waste heat hot air outlet 20 of the air drying box 5 is sucked in. The heating resistance wire inside the heating box 7 heats the air to form high-temperature hot air.

[0030] In the second step, hot air is blown into the heating box 2 through the heating connecting plate 6. The wet vegetables are placed on the transmission belt 35 in the heating box 2 and slowly move forward with the belt body. The high-temperature hot air quickly dehydrates the vegetables, which is the main moisture removal stage.

[0031] In the third step, the cleaning fixed plate 16 on the inside of the heating box 2 is sleeved on the rotating stud 15, and the servo motor 14 drives the rotating stud 15 to rotate, driving the cleaning fixed plate 16 to circulate in the guide constraint groove 12. The cleaning fixed plate 16 fits the bottom end of the heating box 2 and sweeps the dust and dehydrated vegetable debris blown in by the fan to the connection between the heating box 2 and the air drying box 5. The debris is sucked into the inside of the filter cleaning box 3 through the hot and humid air outlet 17.

[0032] In the fourth step, the hot and humid air enters the filter cleaning box 3 from the hot and humid air outlet 17 through the installation slot 21. The rotating filter 31 continues to rotate under the engagement drive of the rotating gear column 25 and the flexible annular strip 30. The fixed brush 23 adheres to the surface of the filter to clean the debris, and the debris falls into the debris collection slot 29 below.

[0033] In the fifth step, the air intake 18 of the rotary dehumidifier 4 inhales the filtered hot and humid air from the filter cleaning box 3. A processing fan and a regeneration fan are provided inside the rotary dehumidifier 4. The processing fan dries the internal components of the rotary dehumidifier 4 after the moisture is adsorbed. When the hot and humid air is cooled, the water vapor condenses and the temperature of the hot air decreases. The regeneration fan reheats the cooled air. The heated dry hot air is sent into the air drying box 5 through the dry hot air outlet 19.

[0034] In the sixth step, the warm dry air that has been dehumidified and heated twice enters the air drying box 5, and the moisture content of the vegetables drops below 50%. The vegetables are transferred from the heating box 2 to the air drying box 5 through the transmission belt 35, and the low-temperature hot air is used for gentle secondary drying to prevent high temperature from damaging the nutrition and color of the vegetables.

[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.

Claims

1. Energy-saving dehydrated vegetable drying device, characterized in that: It comprises a fixed base plate (1) and a heating box (2) on one side of the fixed base plate (1), an energy-saving fixed plate (9) is provided on one side of the heating box (2), and an air drying box (5) is provided on one side of the heating box (2); A filter assembly comprises a filter cleaning box (3) mounted on one side of the air drying box (5), wherein a position limiting connection block (26) is provided on the inner side of the filter cleaning box (3), and a rotating filter screen (31) is sleeved on the position limiting connection block (26); A rotating assembly comprises two flexible annular strips (30) sleeved on the limiting connecting block (26), a plurality of rotating connecting columns (34) are provided between the two flexible annular strips (30) and the limiting connecting block (26), and each of the flexible annular strips (30) is provided with rotating teeth (32); A cleaning assembly, comprising a fixed connection block (22) mounted on the inner side of the filter cleaning box (3), wherein a plurality of fixed brushes (23) are provided on the fixed connection block (22), and one side of each fixed brush (23) is in contact with the rotating filter screen (31); An energy-saving component comprises an energy-saving fixing plate (9) mounted on one side of the fixing base plate (1), a solar panel (10) being provided on one side of the energy-saving fixing plate (9), and an integrated heat-insulating electricity storage box (11) being provided between the energy-saving fixing plate (9) and the solar panel (10).

2. The energy-saving dehydrated vegetable drying device according to claim 1, characterized in that: A heating connecting plate (6) is provided on one side of the heating box (2), a heating box (7) is provided on one side of the heating connecting plate (6), a centrifugal fan (8) is provided on one side of the heating connecting plate (6), one end of the centrifugal fan (8) is plugged into the heating connecting plate (6), and the centrifugal fan (8) is connected to the heating box (7). Two guide constraint grooves (12) are provided on the inner side of the heating box (2), and a rotating fixed plate (13) is provided on the inner side of the heating box (2).

3. The energy-saving dehydrated vegetable drying device according to claim 2, characterized in that: Both ends of the rotating fixed plate (13) are fixed on the inner wall of the heating box (2); a servo motor (14) is provided on one side of the heating box (2); a rotating stud (15) is provided on one side of the servo motor (14); one end of the rotating stud (15) passes through the heating box (2) and is movably plugged into the inner side of the rotating fixed plate (13); a cleaning fixed plate (16) is provided on the inner side of the heating box (2); and the cleaning fixed plate (16) is sleeved on the rotating stud (15).

4. The energy-saving dehydrated vegetable drying device according to claim 3, characterized in that: The two ends of the cleaning fixing plate (16) are inserted into the inner side of the corresponding guide constraint groove (12), one side of the cleaning fixing plate (16) is in contact with the bottom end of the heating box (2), one side of the heating box (2) is provided with a hot and humid air outlet (17), one side of the filter cleaning box (3) is provided with a mounting groove (21), the inner side of the limiting connection block (26) is provided with a ventilation fixing groove (27), and the limiting connection block (26) is provided with a plurality of rotation fixing grooves (28), and each of the rotation fixing grooves (28) is provided with a rotation connection column (34) on the inner side.

5. The energy-saving dehydrated vegetable drying device according to claim 1, characterized in that: A debris collection groove (29) is provided on one side of the filter cleaning box (3), and the debris collection groove (29) is located directly below the fixed brush (23). A rotating motor (24) is provided on one side of the filter cleaning box (3), and a rotating tooth column (25) is provided on the inner side of the filter cleaning box (3). A rotating fixed rod is provided on one side of the rotating motor (24), and the rotating motor (24) is connected to the rotating tooth column (25) via the rotating fixed rod.

6. The energy-saving dehydrated vegetable drying device according to claim 1, characterized in that: The two sides of the rotating filter (31) are connected to two flexible annular strips (30), the rotating tooth column (25) is meshed with the two flexible annular strips (30) through a plurality of rotating teeth (32), and one end of the hot and humid air outlet (17) is inserted into the inner side of the filter cleaning box (3) through the mounting slot (21).

7. The energy-saving dehydrated vegetable drying device according to claim 6, characterized in that: One end of the hot and humid air outlet (17) is in contact with the rotary filter (31); a rotary dehumidifier (4) is provided on one side of the heating box (2); an air suction port (18) is provided on one side of the rotary dehumidifier (4); one end of the air suction port (18) is inserted into the inner side of the filter cleaning box (3) and in contact with the other side of the rotary filter (31).

8. The energy-saving dehydrated vegetable drying device according to claim 7, characterized in that: A dry hot air outlet (19) is provided on one side of the rotary dehumidifier (4), one end of the dry hot air outlet (19) is plugged into the inner side of the air drying box (5), a waste heat hot air outlet (20) is provided on the air drying box (5), a transmission belt (35) is provided between the heating box (2) and the air drying box (5), and a plurality of supporting connection blocks (33) are provided on one side of the fixed bottom plate (1) and the rotary dehumidifier (4).

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