Generator set alarm device and generator set alarm method

By combining the speed and vibration monitoring device with a multi-level alarm mechanism, the problems of untimely response and false alarms of traditional generator set alarm devices in complex environments are solved, and real-time monitoring of the generator set speed and vibration status is achieved, which improves the accuracy and timeliness of detection and reduces the risk of equipment damage.

CN120612795AActive Publication Date: 2025-09-09YINGTAI GROUP
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Patent Information

Application Number
CN202510991217.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-18
Publication Date
2025-09-09
Estimated Expiration
2045-07-18

AI Technical Summary

Technical Problem

Traditional generator set alarm devices have problems such as untimely response, false alarms or missed alarms in complex operating environments, and are unable to effectively monitor various abnormal conditions of the generator set.

Method used

The speed monitoring device and vibration monitoring device are used to monitor the speed and vibration status of the generator set in real time through shaft rotation and vibration detection, combined with a multi-level alarm mechanism. The abnormal signals are recorded and amplified using electrothermal microfiber and waveform drawing board to trigger the corresponding level of alarm.

Benefits of technology

It realizes real-time monitoring of the speed and vibration status of the generator set, improves the accuracy and timeliness of detection, can better respond to different emergency conditions, and reduce the risk of equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a generator set alarm device and a generator set alarm method, and relates to the technical field of alarm devices, and the main points of the technical scheme are that the generator set alarm device comprises a rotating speed monitoring device which is used for detecting the state of a rotating shaft of a generator set during rotation and comprises a monitoring shell, and the top end of a processor is fixedly connected with a first indicating lamp; a rotating device used for being connected with a rotating shaft and outputting the state of the rotating shaft is arranged in the middle of the monitoring shell, the vibration monitoring device is used for detecting vibration generated when the rotating shaft rotates and comprises a shell, four damping telescopic rods are arranged at the bottom end of the inner side wall of the shell in a rectangular array mode, and the side walls of the four damping telescopic rods are each sleeved with a first spring. Through the arrangement of the rotating speed monitoring device, the real-time state of the rotating shaft of the generator set can be effectively and intuitively seen according to the real-time change of the first indicating lamp, different emergency states can be better dealt with, through the arrangement of the rotating device, the vibration state of the main shaft can be better seen, and the detection accuracy is effectively improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of alarm devices, and more particularly to a generator set alarm device and a generator set alarm method. Background Art

[0002] The generator set alarm device mainly involves real-time monitoring and alarming of various abnormal conditions during the operation of the generator set to ensure the safe and stable operation of the generator set. As an important equipment for energy production, the generator set may have faults during long-term operation, such as overload, overtemperature, low oil pressure, stall and other problems. If these faults are not discovered and handled in time, they may cause equipment damage or even cause major safety accidents. Traditional generator set alarm devices are mostly based on monitoring of single physical parameters such as temperature and pressure. Although they can provide certain early warnings, in complex operating environments, there are often problems such as untimely alarm response, false alarms or missed alarms.

[0003] Therefore, in order to solve the above technical problems, the present application proposes a generator set alarm device and a generator set alarm method. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention aims to provide a generator set alarm device and a generator set alarm method.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a generator set alarm device, comprising: A speed monitoring device for detecting the state of the generator set shaft during rotation, comprising a monitoring housing, a processor fixedly connected to one side of the monitoring housing, a first indicator light fixedly connected to the top of the processor, a support platform fixedly connected to the bottom end of the inner side wall of the monitoring housing, and a rotating device provided in the middle of the monitoring housing for connecting to the shaft and outputting the state of the shaft; A vibration monitoring device is used to detect the vibration generated when the shaft rotates, including a shell, and four damping telescopic rods are arranged in a rectangular array at the bottom end of the inner wall of the shell. The side walls of the four damping telescopic rods are respectively provided with a first spring. A mounting plate is fixedly connected to the other side of the shell, and a control terminal is fixedly connected to the middle of the top of the shell.

[0006] Preferably: the top of the support platform is in a rectangular array with several ball bearings, the top of the support platform is slidably connected to a skateboard, the middle of the top of the skateboard is fixedly connected to a fixed plate, the middle of one side of the skateboard is fixedly connected to a second interface, the middle of one side of the inner wall of the monitoring shell is fixedly connected to a first interface, the other side of the skateboard is fixedly connected to two electric heating microfibers, and a capacitor is fixedly connected to the upper position on the rear end of the inner wall of the monitoring shell.

[0007] Preferably: the rotating device includes a main shaft, and two mounting brackets are arranged in a circular array in the middle of the main shaft side wall, the inner side wall of the mounting bracket is rotatably connected to a paddle, the bottom end of the paddle is fixedly connected to a fixing rod, and the side wall of the fixing rod is fixedly connected to a torsion spring.

[0008] Preferably: a waveform drawing plate is fixedly connected to the other side of the top of the mounting plate, a second indicator light is fixedly connected to the other side of the waveform drawing plate, a groove is fixedly connected to the upper position of the other side of the shell, a plurality of springs are arranged in a rectangular array on the top of the shell, the bottom ends of the plurality of springs are fixedly connected to the connecting plate, a connecting rod is fixedly connected to the middle part of both sides of the connecting plate, the bottom ends of the two connecting rods are respectively fixedly connected to contact blocks, a sleeve is fixedly connected to the middle part of the other side of the connecting plate, a sliding rod is slidably connected to the inner side wall of the sleeve, a second spring is sleeved on the side wall of the sliding rod, and a drawing pen is fixedly connected to the other end of the sliding rod.

[0009] Preferably: the first interface and the second interface are located on the same horizontal axis, the first interface passes through the monitoring shell and is electrically connected to the processor, the two electrothermal microfibers are respectively fixedly connected to the other side of the inner wall of the monitoring shell, the electrothermal microfiber is made of carbon fiber and silicone rubber spinning, and the electrothermal microfiber is spring-shaped, the two electrothermal microfibers are electrically connected to the capacitor, several of the ball bearings are respectively slidably connected to the bottom end of the skateboard, a slide groove is provided in the middle of the top of the support platform, and the middle of the bottom end of the skateboard is slidably connected to the middle of the bottom end of the skateboard.

[0010] Preferably, the main shaft completely passes through the housing and the monitoring housing side wall, the paddle and the fixing plate are located on the same vertical axis, the two mounting brackets are fixedly connected to the main shaft side wall, and both ends of the torsion spring are fixedly connected to the main shaft side wall respectively.

[0011] Preferably: the four damping telescopic rods are fixedly connected to the bottom end of the monitoring shell, the two contact blocks are rotatably connected to the front and rear sides of the main shaft side walls respectively, one end of the sleeve passes through the groove and is fixedly connected to the middle of the other side of the connecting plate, the drawing pen is slidingly connected to one side of the waveform drawing plate, one end of the second spring is fixedly connected to the other end of the sleeve, and the other end of the second spring is fixedly connected to one side of the drawing pen.

[0012] A generator set alarm method of a generator set alarm device comprises the following steps: S1. First, the rotating shaft of the generator set is fixedly connected to one end of the main shaft. At this time, the rotating shaft of the generator set will drive the main shaft to rotate accordingly; S2.1. When the generator set is operating normally, the paddle on the main shaft will continuously strike the fixed plate on the slide as the main shaft rotates, pushing the slide to move, causing the second interface on the slide to continuously contact the first interface, energizing the first indicator light. The first indicator light will flash, and the flashing frequency will be recorded. At this time, the generator set's shaft speed is normal. If the recorded frequency exceeds the threshold, promptly report it to the user, check whether the generator load exceeds the limit, and reduce the speed to within the safe threshold. S2.2. When the main shaft stops, the movement of the slide stops, the second interface is no longer in contact with the first interface, and the capacitor continues to discharge for a period of time. After the discharge, the electrothermal microfiber gradually stretches, allowing the second interface to contact the first interface. The first indicator light will turn off and then remain on. At this time, the shaft of the generator set is in a stopped state during operation, and a level 1 alarm will be triggered. S3.1. During spindle rotation, vibrations are generated, driving the main shaft to vibrate. This vibration is transmitted through the contact block to the connecting plate. A spring is installed at the top of the connecting plate, amplifying the vibrations. This spring also drives the drawing pen to leave a vibration path on the waveform drawing board. The waveform drawing board integrates the vibration path into a vibration curve. When the spindle vibration exceeds the preset threshold, the second indicator light is triggered to issue a secondary alarm. At this time, the spindle bearing may be abnormal, requiring shutdown and maintenance. S3.2. When the second indicator light triggers the secondary alarm, the frequency data recorded when the main shaft hits the fixed plate during rotation is used to determine whether the rotation frequency of the shaft exceeds 10% of the set threshold. If it exceeds, a level 3 alarm is triggered, and the user is notified of the generator set status remotely. At the same time, the generator is shut down immediately, and the vibration spectrum 10 minutes before the fault is retrieved to locate the mechanical fault point.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, a speed monitoring device is provided. When the generator set is operating normally, the paddle on the main shaft will continuously hit the fixed plate on the skateboard as the main shaft rotates, and push the skateboard to move, so that the second interface on the skateboard is continuously in contact with the first interface, so that the first indicator light is energized, and the first indicator light will be in a stroboscopic state. When the main shaft stops, the movement state of the skateboard stops, the second interface is not in contact with the first interface, and the capacitor will continue to discharge for a period of time. The structure of the electric heating microfiber gradually stretches after discharge, so that the second interface is in contact with the first interface, and the first indicator light will be on after it goes out. At this time, the shaft of the generator set is in a stopped state during operation. The real-time state of the shaft of the generator set can be effectively and intuitively seen according to the real-time changes of the first indicator light, which can better cope with different emergency states.

[0014] 2. In the present invention, by setting a rotating device, vibration will be generated during the rotation of the shaft and drive the main shaft to vibrate. The vibration will be transmitted through the contact block to the connecting plate. A spring is set at the top of the connecting plate. The spring is used to amplify the vibration. At the same time, it will drive the drawing pen to leave a vibration path on the waveform drawing board. The vibration path is integrated into a vibration curve using the waveform drawing board. When the vibration of the main shaft exceeds a preset threshold, the second indicator light will be triggered to alarm, effectively amplifying the vibration amplitude of the shaft and drawing a vibration curve graph with more amplitude, so that the vibration state of the main shaft can be better seen, effectively improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the structure of the rotation speed monitoring device in the present invention; Figure 3 This is a schematic structural diagram of the rotation speed monitoring device of the present invention from another perspective; Figure 4 It is a front view structural diagram of the rotation speed monitoring device of the present invention; Figure 5 For the present invention Figure 3 Enlarged schematic diagram of point A in the middle Figure 6 Schematic diagram of the structure of the vibration monitoring device in the present invention Figure 7 This is a schematic diagram of the front structure of the vibration monitoring device in the present invention. Figure 8 Schematic diagram of the flow of the alarm method in the present invention.

[0016] 1. Speed ​​monitoring device; 101. First indicator light; 102. Monitoring housing; 103. Capacitor; 104. Processor; 105. Electrothermal microfiber; 106. Slide plate; 107. Support platform; 108. First interface; 109. Second interface; 1010. Fixing plate; 1011. Ball bearing; 2. Rotating device; 201. Spindle; 202. Paddle; 203. Mounting bracket; 204. Fixing rod; 205. Torsion spring; 3. Vibration monitoring device; 301. Housing; 302. Second indicator light; 303. Mounting plate; 304. Waveform drawing plate; 305. Groove; 306. First spring; 307. Damping telescopic rod; 308. Connecting plate; 309. Connecting rod; 3010. Contact block; 3011. Spring; 3012. Sleeve; 3013. Sliding rod; 3014. Drawing pen; 3015. Second spring; 4. Control terminal. DETAILED DESCRIPTION

[0017] Example 1: Figure 1-Figure 5 As shown, the present invention provides a generator set alarm device, comprising: The speed monitoring device 1 is used to detect the state of the generator set shaft during rotation, and includes a monitoring shell 102. A processor 104 is fixedly connected to one side of the monitoring shell 102, a first indicator light 101 is fixedly connected to the top of the processor 104, a support platform 107 is fixedly connected to the bottom end of the inner wall of the monitoring shell 102, and a rotating device 2 for connecting to the shaft and outputting the state of the shaft is provided in the middle of the monitoring shell 102.

[0018] It should be noted that by setting up the speed monitoring device 1, when the generator set is operating normally, the paddle 202 on the main shaft 201 will continuously hit the fixed plate 1010 on the skateboard 106 as the main shaft 201 rotates, and push the skateboard 106 to move, so that the second interface 109 on the skateboard 106 is continuously in contact with the first interface 108, so that the first indicator light 101 is energized, and the first indicator light 101 will be in a strobe state. When the main shaft 201 stops, the movement of the skateboard 106 stops, the second interface 109 is not in contact with the first interface 108, the capacitor 103 will continue to discharge for a period of time, and the electric thermal microfiber 105 will gradually stretch its own structure after discharge, so that the second interface 109 is in contact with the first interface 108, and the first indicator light 101 will be on after it goes out. At this time, the shaft of the generator set is in a stopped state during operation. The real-time changes of the first indicator light 101 can effectively and intuitively show the real-time state of the shaft of the generator set, which can better cope with different emergency states.

[0019] The top of the support platform 107 is provided with a plurality of balls 1011 in a rectangular array, the top of the support platform 107 is slidably connected to a slide plate 106, the middle of the top of the slide plate 106 is fixedly connected to a fixed plate 1010, the middle of one side of the slide plate 106 is fixedly connected to a second interface 109, the middle of one side of the inner wall of the monitoring shell 102 is fixedly connected to a first interface 108, the other side of the slide plate 106 is fixedly connected to two electric heating microfibers 105, and a capacitor 103 is fixedly connected to the upper position on one side of the rear end of the inner wall of the monitoring shell 102.

[0020] It should be noted that after the capacitor 103 finishes discharging the electric thermal fiber 105, the length of the electric thermal fiber 105 changes, so that the first interface 108 cooperates with the second interface 109. Therefore, the first indicator light 101 will eventually be in a constantly lit state. However, when the first indicator light 101 is constantly lit, it is necessary to first perform a shutdown self-inspection on the speed monitoring device 1. By manually rotating the main shaft, manually rotating the main shaft 201, and using the paddle 202 to pry the fixed plate 1010, observe whether the first indicator light 101 flashes. If it flashes, the generator shaft has stopped. If there is no change, the paddle 202 or the torsion spring 205 in the rotating device 2 is damaged.

[0021] The rotating device 2 includes a main shaft 201, and two mounting brackets 203 are arranged in a circular array in the middle of the side wall of the main shaft 201. The inner wall of the mounting bracket 203 is rotatably connected to a paddle 202, and the bottom end of the paddle 202 is fixedly connected to a fixing rod 204, and the side wall of the fixing rod 204 is fixedly connected to a torsion spring 205.

[0022] The first interface 108 and the second interface 109 are located on the same horizontal axis. The first interface 108 passes through the monitoring shell 102 and is electrically connected to the processor 104. The two electrothermal microfibers 105 are respectively fixedly connected to the other side of the inner wall of the monitoring shell 102. The electrothermal microfiber 105 is made of carbon fiber and silicone rubber spinning, and the electrothermal microfiber 105 is spring-shaped. The two electrothermal microfibers 105 are both electrically connected to the capacitor 103. Several balls 1011 are respectively slidably connected to the bottom end of the skateboard 106. A slide groove is opened in the middle of the top of the support platform 107, and the middle of the bottom end of the skateboard 106 is slidably connected to the middle of the bottom end of the skateboard 106.

[0023] It should be noted that the electric heating microfiber 105 is made of carbon fiber and silicone rubber using the electrostatic spinning method. It will shrink and deform when power is supplied, and return to its original state when power is stopped. Moreover, since the electric heating microfiber 105 is a contracted spring-like structure when power is supplied, the slide 106 can return to its initial position, and at this time the first interface 108 is disconnected from the second interface 109.

[0024] The main shaft 201 completely passes through the shell 301 and the side wall of the monitoring shell 102. The paddle 202 and the fixing plate 1010 are located on the same vertical axis. The two mounting brackets 203 are fixedly connected to the side wall of the main shaft 201. The two ends of the torsion spring 205 are respectively fixedly connected to the side wall of the main shaft 201.

[0025] Working principle: When the generator set is operating normally, the paddle 202 on the main shaft 201 will continuously hit the fixed plate 1010 on the skateboard 106 as the main shaft 201 rotates, and push the skateboard 106 to move, so that the second interface 109 on the skateboard 106 is continuously in contact with the first interface 108, so that the first indicator light 101 is energized, and the first indicator light 101 will be in a strobe state. When the main shaft 201 stops, the movement of the skateboard 106 stops, the second interface 109 is not in contact with the first interface 108, and the capacitor 103 will continue to discharge for a period of time. After the discharge, the structure of the electric thermal microfiber 105 gradually stretches, so that the second interface 109 is in contact with the first interface 108, and the first indicator light 101 will be on after it goes out. At this time, the shaft of the generator set is in a stopped state during operation.

[0026] Example 2: Figure 6-Figure 7 As shown, the present invention provides a generator set alarm device, comprising: The vibration monitoring device 3 is used to detect the vibration generated when the shaft rotates, and includes a shell 301. The bottom end of the inner wall of the shell 301 has four damping telescopic rods 307 in a rectangular array. The side walls of the four damping telescopic rods 307 are respectively provided with a first spring 306. The other side of the shell 301 is fixedly connected to a mounting plate 303, and the middle of the top of the shell 301 is fixedly connected to a control terminal 4.

[0027] It should be noted that, by setting up the rotating device 2, vibration will be generated during the rotation of the shaft and drive the main shaft 201 to vibrate. The vibration will be transmitted through the contact block 3010 to the connecting plate 308. A spring 3011 is provided at the top of the connecting plate 308. The spring 3011 is used to amplify the vibration. At the same time, it will drive the drawing pen 3014 to leave a vibration path on the waveform drawing board 304. The waveform drawing board 304 is used to integrate the vibration path into a vibration curve. When the vibration of the main shaft 201 exceeds the preset threshold, the second indicator light 302 will be triggered to alarm, effectively amplifying the vibration amplitude of the shaft and drawing a vibration curve graph with more amplitude, so that the vibration state of the main shaft 201 can be better seen, effectively improving the detection accuracy.

[0028] The other side of the top of the mounting plate 303 is fixedly connected to a waveform drawing plate 304, and the other side of the waveform drawing plate 304 is fixedly connected to a second indicator light 302. A groove 305 is fixedly connected to the upper position of the other side of the shell 301. The top of the shell 301 is provided with a plurality of springs 3011 in a rectangular array, and the bottom ends of the plurality of springs 3011 are fixedly connected to a connecting plate 308. Connecting rods 309 are fixedly connected to the middle of both sides of the connecting plate 308, and the bottom ends of the two connecting rods 309 are respectively fixedly connected to contact blocks 3010. A sleeve 3012 is fixedly connected to the middle of the other side of the connecting plate 308, and a sliding rod 3013 is slidably connected to the inner wall of the sleeve 3012. The side wall of the sliding rod 3013 is sleeved with a second spring 3015, and the other end of the sliding rod 3013 is fixedly connected to a drawing pen 3014.

[0029] It should be noted that the main shaft 201 transmits the vibration to the connecting plate 308 through the contact block 3010. The spring 3011 at the top of the connecting plate 308 will continuously amplify the vibration after being vibrated. The side wall of the slide bar 3013 is provided with a second spring 3015, which keeps one end of the drawing pen 3014 in contact with the waveform drawing board 304, so that the drawing pen 3014 leaves a mark on the waveform drawing board 304. In combination with the stroboscopic frequency detection of the speed monitoring device 1, it can be more intuitive to judge whether there is equipment damage inside the generator set and trigger a third-level alarm.

[0030] The four damping telescopic rods 307 are fixedly connected to the bottom end of the monitoring shell 102, the two contact blocks 3010 are rotatably connected to the front and rear sides of the side walls of the main shaft 201 respectively, one end of the sleeve 3012 passes through the groove 305 and is fixedly connected to the middle of the other side of the connecting plate 308, the drawing pen 3014 is slidingly connected to one side of the waveform drawing plate 304, one end of the second spring 3015 is fixedly connected to the other end of the sleeve 3012, and the other end of the second spring 3015 is fixedly connected to one side of the drawing pen 3014.

[0031] Working principle: By setting up a rotating device 2, vibration will be generated during the rotation of the shaft and drive the main shaft 201 to vibrate. The vibration will be transmitted through the contact block 3010 to the connecting plate 308. A spring 3011 is set at the top of the connecting plate 308. The spring 3011 is used to amplify the vibration. At the same time, it will drive the drawing pen 3014 to leave a vibration path on the waveform drawing board 304. The waveform drawing board 304 is used to integrate the vibration path into a vibration curve. When the vibration of the main shaft 201 exceeds the preset threshold, the second indicator light 302 will be triggered to alarm.

[0032] Example 3: Figures 1-8 As shown, a generator set alarm method of a generator set alarm device includes the following steps: S1. First, the rotating shaft of the generator set during power generation is fixedly connected to one end of the main shaft 201. At this time, the rotating shaft of the generator set will drive the main shaft 201 to rotate accordingly; S2.1. When the generator set is operating normally, the paddle 202 on the main shaft 201 continuously strikes the fixed plate 1010 on the slide 106 as the main shaft 201 rotates, pushing the slide 106 to move, causing the second interface 109 on the slide 106 to continuously contact the first interface 108, energizing the first indicator light 101. The first indicator light 101 will flash, and the flashing frequency will be recorded. At this time, the generator set's shaft speed is normal. If the recorded frequency exceeds the threshold, the user will be notified promptly, and the generator load will be checked to see if it exceeds the limit, and the speed will be reduced to within the safe threshold. S2.2. When the main shaft 201 stops rotating, the movement of the slide 106 stops, the second interface 109 is no longer in contact with the first interface 108, and the capacitor 103 continues to discharge for a period of time. After the discharge, the electrothermal microfiber 105 gradually stretches, causing the second interface 109 to contact the first interface 108. The first indicator light 101 will remain on after being extinguished. At this time, the shaft of the generator set is in a stopped state during operation, and a level 1 alarm will be triggered. S3.1. During the rotation of the shaft, vibration is generated, driving the main shaft 201 to vibrate. This vibration is transmitted through the contact block 3010 to the connecting plate 308. A spring 3011 is provided at the top of the connecting plate 308, which amplifies the vibration. This spring 3011 also drives the drawing pen 3014 to leave a vibration path on the waveform drawing board 304. The waveform drawing board 304 integrates the vibration path into a vibration curve. When the vibration of the main shaft 201 exceeds a preset threshold, the second indicator light 302 is triggered to issue a secondary alarm, indicating that the shaft bearing may be abnormal and requires shutdown for maintenance. S3.2. When the second indicator light 302 triggers the secondary alarm, the frequency data recorded when the main shaft 201 hits the fixed plate 1010 during rotation is used to determine whether the rotation frequency of the shaft exceeds 10% of the set threshold. If it exceeds, a level 3 alarm is triggered, and the user is notified of the generator set status remotely. At the same time, the generator is shut down immediately, and the vibration spectrum 10 minutes before the fault is retrieved to locate the mechanical fault point.

[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims

1. A generator set alarm device, characterized by: include: A rotation speed monitoring device (1) for detecting the state of a generator set shaft during rotation, comprising a monitoring shell (102), a processor (104) fixedly connected to one side of the monitoring shell (102), a first indicator light (101) fixedly connected to the top of the processor (104), a support platform (107) fixedly connected to the bottom end of the inner side wall of the monitoring shell (102), and a rotating device (2) for connecting to the shaft and outputting the state of the shaft provided in the middle of the monitoring shell (102); A vibration monitoring device (3) for detecting vibrations generated when a rotating shaft rotates comprises a housing (301), wherein the bottom end of an inner side wall of the housing (301) is provided with four damping telescopic rods (307) in a rectangular array, and the side walls of the four damping telescopic rods (307) are respectively sleeved with first springs (306), a mounting plate (303) is fixedly connected to the other side of the housing (301), and a control terminal (4) is fixedly connected to the middle portion of the top end of the housing (301).

2. A generator set alarm device according to claim 1, characterized in that: The top of the support platform (107) is provided with a plurality of balls (1011) in a rectangular array, the top of the support platform (107) is slidably connected to a slide plate (106), the middle of the top of the slide plate (106) is fixedly connected to a fixed plate (1010), the middle of one side of the slide plate (106) is fixedly connected to a second interface (109), the middle of one side of the inner wall of the monitoring shell (102) is fixedly connected to a first interface (108), the other side of the slide plate (106) is fixedly connected to two electric heating microfibers (105), and the upper position of one side of the rear end of the inner wall of the monitoring shell (102) is fixedly connected to a capacitor (103).

3. The generator set alarm device according to claim 1, characterized in that: The rotating device (2) comprises a main shaft (201), two mounting brackets (203) are arranged in a circumferential array in the middle of the side wall of the main shaft (201), a paddle (202) is rotatably connected to the inner side wall of the mounting bracket (203), a fixing rod (204) is fixedly connected to the bottom end of the paddle (202), and a torsion spring (205) is fixedly connected to the side wall of the fixing rod (204).

4. A generator set alarm device according to claim 1, characterized in that: The other side of the top of the mounting plate (303) is fixedly connected to a waveform drawing plate (304), the other side of the waveform drawing plate (304) is fixedly connected to a second indicator light (302), the other side of the housing (301) is fixedly connected to a groove (305) at an upper position, the top of the housing (301) is provided with a plurality of springs (3011) in a rectangular array, the bottom ends of the plurality of springs (3011) are fixedly connected to a connecting plate (308), the middle portions of both sides of the connecting plate (308) are fixedly connected to connecting rods (309), the bottom ends of the two connecting rods (309) are respectively fixedly connected to contact blocks (3010), the middle portion of the other side of the connecting plate (308) is fixedly connected to a sleeve (3012), the inner side wall of the sleeve (3012) is slidably connected to a slide rod (3013), the side wall of the slide rod (3013) is sleeved with a second spring (3015), and the other end of the slide rod (3013) is fixedly connected to a drawing pen (3014).

5. The generator set alarm device according to claim 2, characterized in that: The first interface (108) and the second interface (109) are located on the same horizontal axis. The first interface (108) passes through the monitoring shell (102) and is electrically connected to the processor (104). The two electrothermal microfibers (105) are respectively fixedly connected to the other side of the inner wall of the monitoring shell (102). The electrothermal microfibers (105) are made of carbon fiber and silicone rubber spinning, and the electrothermal microfibers (105) are spring-shaped. The two electrothermal microfibers (105) are electrically connected to the capacitor (103). Several of the balls (1011) are respectively slidably connected to the bottom end of the slide plate (106). A slide groove is provided in the middle of the top end of the support platform (107). The middle of the bottom end of the slide plate (106) is slidably connected to the middle of the bottom end of the slide plate (106).

6. A generator set alarm device according to claim 3, characterized in that: The main shaft (201) completely penetrates the side walls of the housing (301) and the monitoring housing (102); the paddle (202) and the fixing plate (1010) are located on the same vertical axis; the two mounting brackets (203) are fixedly connected to the side walls of the main shaft (201); and the two ends of the torsion spring (205) are respectively fixedly connected to the side walls of the main shaft (201).

7. The generator set alarm device according to claim 4, characterized in that: The four damping telescopic rods (307) are fixedly connected to the bottom end of the monitoring shell (102); the two contact blocks (3010) are rotatably connected to the front side and the rear side of the side wall of the main shaft (201), respectively; one end of the sleeve (3012) passes through the groove (305) and is fixedly connected to the middle part of the other side of the connecting plate (308); the drawing pen (3014) is slidably connected to one side of the waveform drawing plate (304); one end of the second spring (3015) is fixedly connected to the other end of the sleeve (3012); and the other end of the second spring (3015) is fixedly connected to one side of the drawing pen (3014).

8. The generator set alarm method of any one of claims 1 to 7, characterized in that: The following steps are involved: S1. First, the rotating shaft of the generator set during power generation is fixedly connected to one end of the main shaft (201). At this time, the rotating shaft of the generator set will drive the main shaft (201) to rotate accordingly; S2.

1. When the generator set is operating normally, the paddle (202) on the main shaft (201) will continuously strike the fixed plate (1010) on the slide plate (106) as the main shaft (201) rotates, and pushes the slide plate (106) to move, so that the second interface (109) on the slide plate (106) is continuously in contact with the first interface (108), so that the first indicator light (101) is powered on, and the first indicator light (101) will be in a stroboscopic state, and the stroboscopic frequency is recorded. At this time, the shaft speed of the generator set is normal. If the recorded frequency exceeds the threshold, the user is promptly notified, and the generator load is checked to see if it exceeds the limit, and the speed is reduced to within the safety threshold; S2.2, when the main shaft (201) stops rotating, the movement state of the slide plate (106) stops, the second interface (109) is not in contact with the first interface (108), the capacitor (103) will continue to discharge for a period of time, and the structure of the electrothermal microfiber (105) will gradually stretch after the discharge, so that the second interface (109) is in contact with the first interface (108), and the first indicator light (101) will be constantly on after being extinguished. At this time, the shaft of the generator set is in a stopped state during operation, and a first-level alarm will be triggered; S3.

1. During the rotation of the shaft, vibration is generated and drives the main shaft (201) to vibrate. The vibration is transmitted through the contact block (3010) to the connecting plate (308). A spring (3011) is provided at the top of the connecting plate (308). The spring (3011) is used to amplify the vibration. At the same time, the drawing pen (3014) is driven to leave a vibration path on the waveform drawing board (304). The vibration path is integrated into a vibration curve using the waveform drawing board (304). When the vibration of the main shaft (201) exceeds a preset threshold, the second indicator light (302) is triggered to issue a secondary alarm. At this time, the bearing of the shaft may be abnormal and the machine needs to be shut down for maintenance. S3.

2. When the second indicator light (302) triggers the secondary alarm, the frequency data recorded when the main shaft (201) hits the fixed plate (1010) during rotation is used to determine whether the rotation frequency of the shaft exceeds 10% of the set threshold. If it exceeds, a third-level alarm is triggered, and the user is notified of the generator set status remotely. At the same time, the generator is shut down immediately, and the vibration spectrum 10 minutes before the fault is retrieved to locate the mechanical fault point.

Citation Information

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