Molten aluminum filtering device for aluminum heat insulation blanket production equipment

By designing the filter plate and cleaning box structure of the aluminum liquid filtration device, the product quality problem caused by impurities in the aluminum liquid is solved, efficient filtration and cleaning are achieved, and production efficiency is improved.

CN120618042APending Publication Date: 2025-09-12YUANCHUANGXIANG (SUZHOU) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510785710.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-12
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

Molten aluminum is prone to contain impurities, which can lead to a decline in product quality.

Method used

A molten aluminum filtration device is designed, including a filter plate and a cleaning box. The filter plate can filter the molten aluminum. When impurities accumulate, it rotates 90 degrees to allow the impurities to fall into the cleaning box. The filter holes on the cleaning box continue to filter, and there is no need to pause the molten aluminum feed during cleaning.

Benefits of technology

Effectively reduce impurities in molten aluminum, ensure product quality, and improve production efficiency. The cleaning process does not affect production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The molten aluminum filtering device for the aluminum heat insulation blanket production equipment comprises a mounting plate, the upper end face of the mounting plate is connected with a feeding cylinder, the lower end face of the mounting plate is provided with a discharging cylinder, a driving shaft is rotationally connected into the feeding cylinder, one end of the driving shaft extends out of the feeding cylinder and is connected with a fixing plate, and the fixing plate is connected with a rotating shaft. A filter plate is mounted on the driving shaft, a material cleaning box is slidably connected to the mounting plate, a plurality of filter holes are evenly formed in the bottom wall of the material cleaning box and the mounting plate, and a connecting hole allowing the material cleaning box to be inserted in is formed in the feeding cylinder. A limiting piece used for limiting rotation of the fixing plate is arranged between the fixing plate and the outer side wall of the feeding cylinder. And the filter plate can filter the molten aluminum, so that impurities in the molten aluminum are reduced, and the product quality is ensured.
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Description

Technical Field

[0001] The present application relates to the field of aluminum thermal insulation blanket production equipment, and in particular to an aluminum liquid filtering device for aluminum thermal insulation blanket production equipment. Background Art

[0002] Aluminum insulation blankets are thin sheets or fibers made of aluminum, primarily used in industries such as industry, construction, and transportation to provide efficient thermal insulation. They have excellent reflective properties, effectively blocking heat radiation, while also being lightweight, corrosion-resistant, and easy to install. A melting furnace melts the processed aluminum raw material into liquid aluminum, and a thermal insulation blanket forming machine shapes the liquid aluminum into the insulation blanket.

[0003] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: aluminum liquid is prone to contain impurities, which may lead to a decrease in product quality, and therefore needs to be improved. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the present application provides an aluminum liquid filtration device for aluminum insulation blanket production equipment, aiming to solve the above problems.

[0005] A liquid aluminum filtration device for aluminum insulation blanket production equipment includes a mounting plate, the upper end surface of the mounting plate is connected to a feed barrel, the lower end surface of the mounting plate is installed with a discharge barrel, a drive shaft is rotatably connected in the feed barrel, one end of the drive shaft extends out of the feed barrel and is connected to a fixed plate, a filter plate is installed on the drive shaft, a cleaning box is slidably connected to the mounting plate, a plurality of filter holes are evenly provided on the bottom wall of the cleaning box and the mounting plate, a connecting hole for inserting the cleaning box is provided on the feed barrel, and a limit member for limiting the rotation of the fixed plate is provided between the fixed plate and the outer wall of the feed barrel.

[0006] By adopting the above technical solution, the filter plate can filter the molten aluminum, reduce the impurities in the molten aluminum, and ensure product quality; when a large amount of impurities accumulate on the filter plate, the filter plate only needs to be rotated 90 degrees, and the impurities on the filter plate will fall into the cleaning box below. The filter holes on the cleaning box will filter the molten aluminum, and then the filter plate can be rotated back to a horizontal state to allow the filter plate to continue filtering the molten aluminum. At this time, the cleaning box is removed from the feed barrel to clean the impurities in the cleaning box. The entire process does not require suspending the feeding of molten aluminum, thereby improving production efficiency.

[0007] Optionally, the limit member includes a limit rod connected to the fixed plate and a limit strip vertically connected to the limit rod, each end of the limit strip is provided with a sliding groove, each sliding groove is slidably connected to an extension rod, each extension rod is vertically connected to a locking rod, a locking block is connected to the outer wall of the feed cylinder, the fixed plate is provided with a clearance groove for the locking block to be snapped into, the fixed plate is provided with a long strip hole for the locking rod to pass through and slide, the long strip hole is connected to the clearance groove, the locking block is provided with a locking groove for the locking rod to be snapped into, the outer wall of the limit strip is connected to a positioning rod, both ends of the positioning rod are vertically connected to the fixing rod, the limit strip is provided with a fixing hole for the fixing rod to be inserted, the fixing hole is connected to the sliding slot, and the extension rod is provided with a locking hole for the fixing rod to be inserted into.

[0008] By adopting the above technical solution, when it is necessary to limit the rotation of the fixed plate, the two fixing rods are inserted into the locking grooves, and then the fixing rods are inserted into the locking holes on the extension rods, thereby limiting the rotation of the fixed plate; when unlocking the fixed plate, it is only necessary to remove the positioning rod, move the fixing rod out of the locking groove, and then insert the fixing rod back into the locking hole, so that the fixing rod contacts one end of the extension rod, limiting the extension rod from moving into the sliding groove, and people can drive the fixed plate to rotate relative to the locking block by holding the limit bar.

[0009] Optionally, a limit spring is connected between the extension rod and the bottom wall of the sliding groove.

[0010] By adopting the above technical solution, when the fixed plate is unlocked, the limit spring can quickly push the extension rod, so that the extension rod drives the locking rod to quickly disengage from the locking groove, thereby achieving quick unlocking, saving time and effort; in addition, when the extension rod moves into the sliding groove, the limit spring is squeezed, thereby giving the extension rod a tightening force, and after the fixed rod is inserted into the locking hole, the inner side wall of the locking hole presses against the fixed rod, thereby improving the connection firmness of the fixed rod in the locking hole.

[0011] Optionally, a receiving box is placed in the cleaning box, and a plurality of filter holes are opened on the bottom wall of the receiving box.

[0012] By adopting the above technical solution, when the cleaning box needs to be cleaned, it is only necessary to take the containing box out of the cleaning box, which is convenient and quick.

[0013] Optionally, the opening edge of the accommodating box is folded outward to form a support bar, and the upper end surface of the cleaning box is connected to a mounting bar that abuts against the support bar.

[0014] By adopting the above technical solution, the support bar can maintain a certain gap between the mounting bar and the upper end surface of the cleaning box, thereby facilitating the removal of the accommodating box from the cleaning box through the mounting bar.

[0015] Optionally, a positioning bar is connected to the inner side wall of the feed barrel, and positioning grooves for the positioning bar to be inserted into are provided on both sides of the filter plate.

[0016] By adopting the above technical solution, the filter plate is rotated, the filter plate conflicts with the positioning bar, and the positioning bar is stuck in the positioning groove, thereby limiting the filter plate from continuing to rotate, and then the filter plate is quickly rotated to a horizontal state.

[0017] Optionally, a material stop bar is connected to a side of the mounting plate away from the feed barrel, and guide bars are connected to both ends of the material stop bar of the mounting plate.

[0018] By adopting the above technical solution, the cleaning box can be moved along the length direction of the guide bar until it is in close contact with the stop bar, thereby facilitating the quick removal of the cleaning box to the appropriate position; in addition, the guide bar and the stop bar can prevent the aluminum liquid from flowing out of the mounting plate.

[0019] Optionally, a buffer plate is installed on the vertical side wall of the material stop bar, a buffer column is connected to the buffer plate, a buffer groove is opened on the material stop bar for the buffer column to insert and slide, and a buffer spring is connected between the buffer column and the bottom wall of the buffer groove.

[0020] By adopting the above technical solution, on the one hand, when the cleaning box is moved, the buffer plate and the buffer spring can buffer part of the impact force of the cleaning box on the material blocking bar; on the other hand, when the cleaning box is put back into the feed barrel, it is only necessary to loosen the cleaning box, and the cleaning box will quickly move into the feed barrel under the action of the buffer spring.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. The filter plate can filter the molten aluminum, reduce the impurities in the molten aluminum, and ensure product quality. When a large amount of impurities accumulate on the filter plate, simply rotate the filter plate 90 degrees, and the impurities on the filter plate will fall into the cleaning box below. The filter holes on the cleaning box will filter the molten aluminum. Then, turn the filter plate back to a horizontal state to continue filtering the molten aluminum. At this time, remove the cleaning box from the feed barrel to clean the impurities in the cleaning box. The entire process does not require suspending the feeding of molten aluminum, thereby improving production efficiency.

[0023] 2. When it is necessary to limit the rotation of the fixed plate, the two fixing rods are inserted into the locking grooves, and then the fixing rods are inserted into the locking holes on the extension rods to limit the rotation of the fixed plate; to unlock the fixed plate, just remove the positioning rod, move the fixing rod out of the locking groove, and then insert the fixing rod back into the locking hole, so that the fixing rod contacts one end of the extension rod, limiting the extension rod from moving into the sliding groove. People can drive the fixed plate to rotate relative to the locking block by holding the limit bar.

[0024] 3. When releasing the lock of the fixed plate, the limit spring can quickly push the extension rod, so that the extension rod drives the locking rod to quickly disengage from the locking groove, thereby achieving quick unlocking, saving time and effort; in addition, when the extension rod moves into the sliding groove, the limit spring is squeezed, thereby giving the extension rod a tightening force. After the fixed rod is inserted into the locking hole, the inner side wall of the locking hole presses against the fixed rod, thereby improving the connection firmness of the fixed rod in the locking hole.

[0025] 4. Rotate the filter plate until it contacts the positioning bar, which is then locked into the positioning groove, thereby restricting the filter plate from continuing to rotate, and allowing the filter plate to quickly rotate to a horizontal state.

[0026] 5. On the one hand, when moving the cleaning box, the buffer plate and buffer spring can buffer part of the impact force of the cleaning box on the material blocking bar; on the other hand, when installing the cleaning box back into the feed barrel, you only need to loosen the cleaning box, and the cleaning box will quickly move into the feed barrel under the action of the buffer spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural diagram of an embodiment of the present application.

[0028] Figure 2 It is an exploded schematic diagram of an embodiment of the present application.

[0029] Figure 3 It is an exploded schematic diagram of the feed barrel in the embodiment of the present application.

[0030] Figure 4 yes Figure 3 A magnified schematic diagram of area A in the middle.

[0031] Figure 5 This is a schematic diagram of the explosion of the feed barrel in the embodiment of the present application from another perspective.

[0032] Description of reference numerals:

[0033] 1. Mounting plate; 2. Feed barrel; 21. Connecting hole; 22. Locking block; 221. Locking slot; 23. Positioning bar; 3. Discharge barrel; 4. Drive shaft; 41. Filter plate; 411. Positioning slot; 5. Fixing plate; 51. Dispensing slot; 52. Long hole; 6. Cleaning box; 61. Mounting bar; 7. Limiting piece; 71. Limiting rod; 72. Limiting bar; 721. Sliding slot; 722. Fixing hole; 73. Extension rod; 731. Locking hole; 74. Locking rod; 75. Positioning rod; 751. Fixing rod; 76. Limiting spring; 8. Accommodating box; 81. Support bar; 9. Stopper bar; 91. Guide bar; 92. Buffer plate; 93. Buffer column; 94. Buffer slot; 95. Buffer spring. DETAILED DESCRIPTION

[0034] In order to facilitate understanding of the present application, the present application is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more centered elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.

[0035] Unless otherwise defined, all technical and scientific terms used in this specification have the same meanings as those commonly understood by those skilled in the art to which this application belongs. The terms used in this specification are intended only to describe specific embodiments and are not intended to limit this application. The term "and / or" as used in this specification includes any and all combinations of one or more of the relevant listed items.

[0036] The embodiment of the present application discloses an aluminum liquid filtering device for aluminum insulation blanket production equipment. Figure 1 and Figure 2 The heat insulation blanket forming machine comprises a mounting plate 1, the upper end of which is fixedly connected to a feed barrel 2 having a rectangular cross section, and the lower end of which is fixedly connected to a discharge barrel 3. Molten aluminum enters the feed barrel 2 and flows out from the lower end of the discharge barrel 3, thereby entering the heat insulation blanket forming machine.

[0037] Reference Figure 2 and Figure 3 The feed barrel 2 is rotatably connected to a drive shaft 4, one end of which extends out of the feed barrel 2 and is fixedly connected to a fixing plate 5. A filter plate 41 is fixedly connected to the drive shaft 4. When the filter plate 41 is horizontal, the four edges of the filter plate 41 fit the inner side of the feed barrel 2. A cleaning box 6 is slidably connected to the mounting plate 1. A number of filter holes are evenly provided on the bottom wall of the cleaning box 6 and the mounting plate 1. A connecting hole 21 for inserting the cleaning box 6 is provided on the feed barrel 2. The filter plate 41 can filter the aluminum liquid, reduce the impurities in the aluminum liquid, and ensure product quality. When a large amount of impurities accumulate on the filter plate 41, it is only necessary to rotate the filter plate 41 90 degrees, and the impurities on the filter plate 41 will fall into the cleaning box 6 below. The filter holes on the cleaning box 6 filter the aluminum liquid, and then the filter plate 41 is rotated back to a horizontal state so that the filter plate 41 continues to filter the aluminum liquid. At this time, the cleaning box 6 is removed from the feed barrel 2 to clean the impurities in the cleaning box 6. The entire process does not require suspending the feeding of aluminum liquid, thereby improving production efficiency.

[0038] Reference Figure 1 、 Figure 3 and Figure 4A limit member 7 for limiting the rotation of the fixed plate 5 is provided between the fixed plate 5 and the outer wall of the feed barrel 2. The limit member 7 includes a limit rod 71 fixedly connected to the fixed plate 5 and a limit bar 72 vertically fixedly connected to the limit rod 71. Sliding grooves 721 are provided at both ends of the limit bar 72. An extension rod 73 is slidably connected in each sliding groove 721, and a locking rod 74 is vertically fixedly connected to each extension rod 73. A locking block 22 is fixedly connected to the outer wall of the feed barrel 2, and the drive shaft 4 passes through the middle of the locking block 22. A clearance groove 51 is provided on the fixed plate 5 for the locking block 22 to be engaged. A long strip hole 52 is provided on the fixed plate 5 for the locking rod 74 to pass through and slide, and the long strip hole 52 is connected to the clearance groove 51. The locking block 22 is provided with a locking groove 221 for the locking rod 74 to be inserted into, a positioning rod 75 is fixedly connected to the outer wall of the limit bar 72, and both ends of the positioning rod 75 are vertically fixedly connected to the fixing rod 751, and the limiting bar 72 is provided with a fixing hole 722 for the fixing rod 751 to be inserted, and the fixing hole 722 is connected to the sliding groove 721, and the extension rod 73 is provided with a locking hole 731 for the fixing rod 751 to be inserted. When it is necessary to limit the rotation of the fixing plate 5, the two fixing rods 751 are inserted into the locking grooves 221, and then the fixing rods 751 are inserted into the locking holes 731 on the extension rod 73, thereby limiting the rotation of the fixing plate 5; to unlock the fixing plate 5, it is only necessary to remove the positioning rod 75, move the fixing rod 751 out of the locking groove 221, and then insert the fixing rod 751 back into the locking hole 731, so that the fixing rod 751 contacts one end of the extension rod 73, limiting the extension rod 73 from moving into the sliding groove 721, and people can drive the fixing plate 5 to rotate relative to the locking block 22 by holding the limit bar 72.

[0039] Reference Figure 1 and Figure 5 A positioning bar 23 is fixedly connected to the inner side wall of the feed barrel 2 in the horizontal direction, and positioning grooves 411 are formed on both sides of the filter plate 41 for the positioning bar 23 to engage. When the filter plate 41 is rotated, the filter plate 41 contacts the positioning bar 23, and the positioning bar 23 engages in the positioning groove 411, thereby restricting the filter plate 41 from further rotation, thereby allowing the filter plate 41 to quickly rotate to a horizontal state.

[0040] Reference Figure 2 、 Figure 3 and Figure 4A limit spring 76 is fixedly connected between the extension rod 73 and the bottom wall of the sliding groove 721. When releasing the lock of the fixing plate 5, the limit spring 76 can quickly push the extension rod 73, so that the extension rod 73 drives the locking rod 74 to quickly disengage from the locking groove 221, thereby achieving quick unlocking and saving time and effort. In addition, when the extension rod 73 moves into the sliding groove 721, the limit spring 76 is squeezed, thereby applying a tightening force to the extension rod 73. After the fixing rod 751 is inserted into the locking hole 731, the inner side wall of the locking hole 731 presses against the fixing rod 751, thereby improving the connection security of the fixing rod 751 in the locking hole 731.

[0041] Reference Figure 2 、 Figure 3 and Figure 5 A receiving box 8 is placed inside the cleaning box 6, and a plurality of filter holes are provided on the bottom wall of the receiving box 8. When the cleaning box 6 needs to be cleaned, the receiving box 8 can be removed from the cleaning box 6, which is convenient and quick. The opening edge of the receiving box 8 is folded outward to form a support bar 81, and the upper end surface of the cleaning box 6 is connected to a mounting bar 61 that abuts against the support bar 81. The support bar 81 can maintain a certain gap between the mounting bar 61 and the upper end surface of the cleaning box 6, thereby facilitating the removal of the receiving box 8 from the cleaning box 6 via the mounting bar 61.

[0042] Reference Figure 2 A retaining bar 9 is fixedly connected to the side of the upper end of the mounting plate 1 away from the feed barrel 2. Guide bars 91 are fixedly connected to both ends of the retaining bar 9. The purge box 6 can move along the length of the guide bars 91 until it abuts against the retaining bar 9, making it easy to quickly move the purge box 6 to the appropriate position. In addition, the guide bars 91 and retaining bar 9 prevent the molten aluminum from flowing out of the mounting plate 1.

[0043] Reference Figure 2 and Figure 3 Buffer plates 92 are mounted on the vertical sidewalls of the retaining bar 9, with a buffer column 93 fixedly connected to the middle of the buffer plate 92. A buffer slot 94 is provided on the retaining bar 9 for the buffer column 93 to slide into and into. A buffer spring 95 is fixedly connected between the buffer column 93 and the bottom wall of the buffer slot 94. On the one hand, when the purge box 6 is moved, the buffer plate 92 and buffer spring 95 can partially absorb the impact force of the purge box 6 on the retaining bar 9. On the other hand, when the purge box 6 is returned to the feed barrel 2, the purge box 6 only needs to be released, and the purge box 6, under the action of the buffer spring 95, quickly moves into the feed barrel 2.

[0044] The implementation principle of the aluminum liquid filtering device for aluminum insulation blanket production equipment in the embodiment of the present application is as follows: the filter plate 41 can filter the aluminum liquid, reduce the impurities in the aluminum liquid, and ensure product quality; when a large amount of impurities accumulate on the filter plate 41, it is only necessary to rotate the filter plate 41 90 degrees, and the impurities on the filter plate 41 will fall into the cleaning box 6 below. The filter holes on the cleaning box 6 filter the aluminum liquid, and then the filter plate 41 is rotated back to a horizontal state so that the filter plate 41 continues to filter the aluminum liquid. At this time, the cleaning box 6 is removed from the feed barrel 2 to clean the impurities in the cleaning box 6. The entire process does not require pausing the feeding of aluminum liquid, thereby improving production efficiency.

[0045] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A molten aluminum filter device for aluminum insulation blanket production equipment, characterized by: The utility model comprises a mounting plate (1), wherein the upper end surface of the mounting plate (1) is connected to a feed cylinder (2), the lower end surface of the mounting plate (1) is installed with a discharge cylinder (3), a drive shaft (4) is rotatably connected inside the feed cylinder (2), one end of the drive shaft (4) extends out of the feed cylinder (2) and is connected to a fixed plate (5), a filter plate (41) is installed on the drive shaft (4), a cleaning box (6) is slidably connected to the mounting plate (1), a plurality of filter holes are evenly provided on the bottom wall of the cleaning box (6) and the mounting plate (1), a connecting hole (21) for inserting the cleaning box (6) is provided on the feed cylinder (2), and a limiter (7) for limiting the rotation of the fixed plate (5) is provided between the fixed plate (5) and the outer wall of the feed cylinder (2).

2. The aluminum liquid filtering device for aluminum insulation blanket production equipment according to claim 1, characterized in that: The limiting member (7) comprises a limiting rod (71) connected to the fixed plate (5) and a limiting strip (72) vertically connected to the limiting rod (71), both ends of the limiting strip (72) are provided with sliding grooves (721), each of the sliding grooves (721) is slidably connected to an extension rod (73), each of the extension rods (73) is vertically connected to a locking rod (74), a locking block (22) is connected to the outer wall of the feeding barrel (2), a giving groove (51) for the locking block (22) to be inserted into is provided on the fixed plate (5), and a locking rod (74) is provided on the fixed plate (5) to pass through and The sliding long hole (52) is connected to the giving way groove (51); the locking block (22) is provided with a locking groove (221) for the locking rod (74) to be inserted into; the outer side wall of the limiting strip (72) is connected to a positioning rod (75); both ends of the positioning rod (75) are vertically connected to a fixing rod (751); the limiting strip (72) is provided with a fixing hole (722) for the fixing rod (751) to be inserted into; the fixing hole (722) is connected to the sliding groove (721); the extension rod (73) is provided with a locking hole (731) for the fixing rod (751) to be inserted into.

3. The aluminum liquid filtering device for aluminum insulation blanket production equipment according to claim 2, characterized in that: A limiting spring (76) is connected between the extension rod (73) and the bottom wall of the sliding groove (721).

4. The aluminum liquid filtering device for aluminum insulation blanket production equipment according to claim 1, characterized in that: A receiving box (8) is placed in the cleaning box (6), and a plurality of filtering holes are provided on the bottom wall of the receiving box (8).

5. The aluminum liquid filtering device for aluminum insulation blanket production equipment according to claim 4, characterized in that: The opening edge of the accommodating box (8) is folded outward to form a support bar (81), and the upper end surface of the cleaning box (6) is connected to a mounting bar (61) that abuts against the support bar (81).

6. The aluminum liquid filtering device for aluminum insulation blanket production equipment according to claim 1, characterized in that: A positioning strip (23) is connected to the inner side wall of the feed barrel (2), and positioning grooves (411) for the positioning strip (23) to be inserted are provided on both sides of the filter plate (41).

7. The aluminum liquid filtering device for aluminum insulation blanket production equipment according to claim 5, characterized in that: A material blocking strip (9) is connected to the side of the mounting plate (1) away from the feed barrel (2), and guide strips (91) are connected to both ends of the material blocking strip (9) of the mounting plate (1).

8. The aluminum liquid filtering device for aluminum insulation blanket production equipment according to claim 7, characterized in that: A buffer plate (92) is installed on the vertical side wall of the blocking strip (9), a buffer column (93) is connected to the buffer plate (92), a buffer groove (94) for the buffer column (93) to be inserted and slided is provided on the blocking strip (9), and a buffer spring (95) is connected between the buffer column (93) and the bottom wall of the buffer groove (94).