Automatic mixing and blending device and method for release agent for track board production
By designing an automated release agent mixing and dispensing device for track plate production, the problem of inaccurate proportions caused by manual mixing was solved, and the mixing quality was improved and the production cost was reduced.
Patent Information
- Application Number
- CN202510773859.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-09-12
AI Technical Summary
In the prior art, when track plate release agents are manually mixed, the proportions are inaccurate, resulting in poor demoulding effects, affecting the appearance quality of the track plate, and increasing production costs.
An automatic mixing and dispensing device for release agents in track plate production was designed, which includes components such as a release agent pump, a water pipe, a diluent filter valve, a flow meter and an electric ball valve to achieve automated mixing. The flow meter and the electronic ball valve ensure accurate proportions, and the mixing quality is ensured by combining a stirring motor and a heating pack.
The automation and accuracy of release agent mixing are achieved, labor intensity is reduced, the appearance quality of the track plate is improved, and production costs are reduced.
Smart Images
Figure CN120618338A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mixing devices, and in particular to an automatic mixing and mixing device and method for a release agent for track plate production. Background Art
[0002] At present, the release agents used in track plate production are all manually mixed with a certain amount of tap water. First, the original liquid is extracted from the release agent barrel into a handheld container, then poured into another container and mixed with tap water, and then manually stirred before use.
[0003] However, manual measurement can easily lead to inaccurate proportions and waste, and there will be spillage and dripping, which will affect the on-site working environment. Manual mixing will also result in uneven mixing. At the same time, inaccurate proportions will lead to poor demoulding effect of the track plate and mold sticking on the surface, affecting the appearance quality of the track plate. The appearance of the track plate needs to be repaired later, which increases the production cost of the track plate. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic mixing and dispensing device and method for track plate production release agent, aiming to solve the problem of inaccurate proportions when manually dispensing the release agent, affecting the demoulding quality during track plate production, and high production costs for later repair of the track plate.
[0005] To achieve the above-mentioned objectives, in a first aspect, the present invention provides an automatic mixing and dispensing device for release agents in the production of track plates, comprising a release agent barrel pipe, a release agent pump, a water pipe, a diluent filter valve, a diluent flow meter, a diluent electric ball valve, a diluent manual ball valve, a release agent flow meter, a release agent electric ball valve, a release agent manual ball valve, a stirring tank, a stirring motor, a discharge ball valve and a discharge hose; the release agent barrel pipe, the release agent flow meter, the release agent electric ball valve, the release agent manual ball valve, the stirring tank, the discharge ball valve and the discharge hose are connected in sequence, the stirring motor is fixedly connected to the stirring tank and is located at the top of the stirring tank, and the water pipe, the diluent filter valve, the diluent flow meter, the diluent electric ball valve, the diluent manual ball valve and the stirring tank are connected.
[0006] Among them, the automatic mixing and dispensing device for track plate production release agent also includes a pressure gauge, which is assembled on the top of the mixing tank.
[0007] Among them, the automatic mixing and preparing device for track plate production release agent also includes a heating bag, which is arranged on the outside of the stirring tank.
[0008] The mixing tank has a volume of 10 L and a conical bottom, and adopts a top feeding and bottom discharging method.
[0009] In a second aspect, the present invention further provides a method for automatically mixing and dispensing a release agent for track slab production, which is applied to the automatic mixing and dispensing device for track slab production release agent as described in the first aspect above, comprising the following steps:
[0010] The release agent pump draws the release agent from the release agent barrel through the release agent barrel pipe and enters the mixing tank through the release agent flow meter, release agent electric ball valve and release agent manual ball valve;
[0011] Tap water enters the mixing tank through the water pipe, diluent filter valve, diluent flow meter, diluent electric ball valve and diluent manual ball valve;
[0012] The control screen starts the stirring motor to stir and prepare to obtain a mixed liquid, and the mixed liquid flows out to a container to be used through a discharge hose.
[0013] Wherein, the stirring time of the stirring motor is 10 to 15 seconds.
[0014] Wherein, the stirring interval time of the stirring motor is 30 minutes.
[0015] The present invention relates to an automatic mixing and dispensing device for a release agent for producing a track plate. The release agent pump extracts the release agent from the release agent barrel through the release agent oil barrel pipe, and the release agent enters the mixing tank through the release agent flow meter, the release agent electric ball valve, and the release agent manual ball valve; tap water enters the mixing tank through the water pipe, the diluent filter valve, the diluent flow meter, the diluent electric ball valve, and the diluent manual ball valve; the worker then starts the stirring motor through the control screen to stir and dispense to obtain a mixed liquid, and opens the outlet. The material ball valve discharges the mixed liquid into the container to be used through the discharge hose. The device automates the release agent mixing and preparation process through the automatic mixing and stirring structural setting. The setting of the flow meter and the electronic ball valve makes the preparation ratio more accurate, easy to operate, reduces the labor intensity of workers, improves work efficiency, ensures the mixing quality of the release agent, improves the appearance quality of the track plate, reduces rework, reduces production costs, and solves the problems of inaccurate proportions when manually preparing the release agent, affecting the demoulding quality during track plate production, and high production costs for repairing the track plate in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1The present invention is a schematic structural diagram of an automatic mixing and dispensing device for a release agent in track plate production.
[0018] Figure 2 This is a flow chart of another direction of the automatic mixing and dispensing device for track plate production release agent provided by the present invention.
[0019] Figure 3 The present invention provides a flow chart of an automatic mixing and dispensing method for a release agent in track slab production.
[0020] In the figure: 1- release agent oil barrel pipe, 2- release agent pump, 3- water pipe, 4- diluent filter valve, 5- diluent flow meter, 6- diluent electric ball valve, 7- diluent manual ball valve, 8- release agent flow meter, 9- release agent electric ball valve, 10- release agent manual ball valve, 11- pressure tank, 12- pressure gauge, 13- heating pack, 14- stirring motor, 15- discharge ball valve, 16- discharge hose. DETAILED DESCRIPTION
[0021] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.
[0022] See also Figures 1 to 2 In the first aspect, the present invention provides an automatic mixing and dispensing device for release agent in the production of track plates, comprising a release agent barrel pipe 1, a release agent pump 2, a water pipe 3, a diluent filter valve 4, a diluent flowmeter 5, a diluent electric ball valve 6, a diluent manual ball valve 7, a release agent flowmeter 8, a release agent electric ball valve 9, a release agent manual ball valve 10, a stirring tank 11, a stirring motor 14, a discharge ball valve 15 and a discharge hose 16; the release agent barrel, the release agent barrel pipe 1, the release agent flowmeter 8, the release agent electric ball valve 9, the release agent manual ball valve 10, the stirring tank 11, the discharge ball valve 15 and the discharge hose 16 are connected in sequence, the stirring motor 14 is fixedly connected to the stirring tank 11 and is located at the top of the stirring tank 11, and the water pipe 3, the diluent filter valve 4, the diluent flowmeter 5, the diluent electric ball valve 6, the diluent manual ball valve 7 and the stirring tank 11 are connected.
[0023] In the embodiment of the present invention, the release agent pump 2 extracts the release agent from the release agent barrel through the release agent oil barrel pipe 1, and enters the mixing tank 11 through the release agent flow meter 8, the release agent electric ball valve 9, and the release agent manual ball valve 10; tap water enters the mixing tank 11 through the water pipe 3, the diluent filter valve 4, the diluent flow meter 5, the diluent electric ball valve 6 and the diluent manual ball valve 7; the worker then starts the stirring motor 14 through the control screen to stir and mix, obtains the mixed liquid, and opens the outlet The material ball valve 15 discharges the mixed liquid into the container to be used through the discharge hose 16. The device automates the release agent mixing and preparation process through the automatic mixing and stirring structural setting. The setting of the flow meter and the electronic ball valve makes the preparation ratio more accurate, easy to operate, reduces the labor intensity of workers, improves work efficiency, ensures the mixing quality of the release agent, improves the appearance quality of the track plate, reduces rework, reduces production costs, and solves the problems of inaccurate proportions when manually preparing the release agent, affecting the demoulding quality during track plate production, and high production costs for repairing the track plate in the later stage.
[0024] Furthermore, the automatic mixing and dispensing device for the track plate production release agent also includes a pressure gauge 12 , which is assembled on the top of the mixing tank 11 .
[0025] In the embodiment of the present invention, the pressure gauge 12 is used to display the pressure in the mixing tank 11 in real time.
[0026] Furthermore, the automatic mixing and preparing device for track plate production release agent also includes a heating bag 13, and the heating bag 13 is assembled on the outside of the stirring tank 11.
[0027] In the embodiment of the present invention, the setting of the heating pack 13 avoids the influence of low temperature on the performance of the release agent during winter construction, and ensures the mixing and preparation quality of the release agent.
[0028] See also Figure 3 In a second aspect, the present invention further provides a method for automatically mixing and dispensing a release agent for track slab production, which is applied to the automatic mixing and dispensing device for track slab production as described in the first aspect above, and comprises the following steps:
[0029] S1 release agent pump 2 extracts release agent from release agent barrel through release agent barrel pipe 1, and enters into mixing tank 11 through release agent flow meter 8, release agent electric ball valve 9, and release agent manual ball valve 10;
[0030] S2 tap water enters the mixing tank 11 through the water pipe 3, diluent filter valve 4, diluent flow meter 5, diluent electric ball valve 6 and diluent manual ball valve 7;
[0031] The S3 control screen starts the stirring motor 14 to stir and prepare to obtain a mixed liquid, and then discharges the mixed liquid into a container to be used through the discharge hose 16.
[0032] In this embodiment of the present invention, the stirring motor 14 has a stirring time of 10 to 15 seconds and a stirring interval of 30 minutes, both of which can be set on the control screen. After stirring is completed, the liquid is discharged through the discharge ball valve 15 (manually). When the liquid in the mixing tank 11 is completely discharged, the discharge ball valve 15 is closed, and the start button is clicked to automatically begin injecting the two liquids and stirring. After the work is completed for the day, the automatic cleaning button is clicked to automatically add water to clean the mixing tank 11. The entire process is controlled by an automatic program.
[0033] What is disclosed above is only a preferred embodiment of the automatic mixing and dispensing device and method for track plate production release agent of the present invention. Of course, this cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.
Claims
1. An automatic mixing and dispensing device for release agent in track plate production, It is characterized by: Including release agent oil barrel pipe, release agent pump, water pipe, diluent filter valve, diluent flow meter, diluent electric ball valve, diluent manual ball valve, release agent flow meter, release agent electric ball valve, release agent manual ball valve, mixing tank, mixing motor, discharge ball valve and discharge hose; The release agent oil barrel, the release agent oil barrel pipe, the release agent flowmeter, the release agent electric ball valve, the release agent manual ball valve, the stirring tank, the discharge ball valve and the discharge hose are connected in sequence, the stirring motor is fixedly connected to the stirring tank and is located at the top of the stirring tank, and the water pipe, the diluent filter valve, the diluent flowmeter, the diluent electric ball valve, the diluent manual ball valve and the stirring tank are connected.
2. The automatic mixing and dispensing device for release agent in track slab production according to claim 1, characterized in that: The automatic mixing and dispensing device for the track plate production release agent also includes a pressure gauge, which is assembled on the top of the stirring tank.
3. The automatic mixing and dispensing device for track slab production release agent according to claim 1, characterized in that: The automatic mixing and preparing device for the release agent for producing track plates also includes a heating pack, which is arranged on the outside of the stirring tank.
4. The automatic mixing and dispensing device for track slab production release agent according to claim 1, characterized in that ； The stirring tank has a volume of 10 L and a conical bottom, and adopts a top feeding and bottom discharging method.
5. A method for automatically mixing and dispensing a release agent for track slab production, applied to the automatic mixing and dispensing device for track slab production as claimed in any one of claims 1 to 4, characterized in that: The following steps are involved: The release agent pump draws the release agent from the release agent barrel through the release agent barrel pipe and enters the mixing tank through the release agent flow meter, release agent electric ball valve and release agent manual ball valve; Tap water enters the mixing tank through the water pipe, diluent filter valve, diluent flow meter, diluent electric ball valve and diluent manual ball valve; The control screen starts the stirring motor to stir and prepare to obtain a mixed liquid, and the mixed liquid flows out to a container to be used through a discharge hose.
6. The automatic mixing and preparing method for track slab production release agent according to claim 5, characterized in that ； The stirring time of the stirring motor is 10 to 15 seconds.
7. The automatic mixing and preparing method for track slab production release agent according to claim 5, characterized in that ； The stirring interval of the stirring motor is 30 minutes.