Sectional type concrete mold table cleaning system and control method
By dividing the mold table into rigid and flexible cleaning areas and adopting human-machine collaboration and sensor-assisted methods, the problem of collision between the side mold and the cleaning device is solved, efficient and precise mold table cleaning is achieved, and production efficiency and cleaning quality are improved.
Patent Information
- Application Number
- CN202510679324.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-09-12
AI Technical Summary
The existing cleaning device cannot be used normally on the mold table because the side mold collides with the integrated cleaning device, resulting in poor cleaning effect.
The mold table is divided into rigid and flexible cleaning areas. The side molds are moved to the flexible cleaning area through human-machine collaboration. Flexible cleaning collaboration and its control method are designed. Detection sensors and adjustable cleaning devices are used to adapt to the height of the side molds, achieving efficient cleaning without removing the side molds from the table.
It achieves efficient deep cleaning without removing the side mold from the platform, improves production efficiency, avoids collision between the cleaning device and the side mold, reduces labor intensity, and ensures the applicability and accuracy of cleaning.
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Figure CN120618906A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of formwork platform cleaning devices, and in particular to a segmented concrete formwork platform cleaning system and a control method. Background Art
[0002] During the production of precast concrete components (PC components), residual hardened concrete on the formwork surface can seriously affect the quality of subsequent component formation. Cleaning is required after each production run to ensure it is ready for the next production run. Therefore, existing precast concrete formwork production lines are equipped with automated cleaning equipment to improve cleaning efficiency and quality.
[0003] However, existing cleaning devices are mostly designed for the situation where only hardened concrete remains on the formwork platform. They use an integrated hard scraper or brush head to clean the entire surface. However, in current production processes, workers often leave the side forms on the formwork platform after removing them. This causes the side forms to collide with the existing cleaning devices, preventing them from functioning properly.
[0004] Therefore, the present invention provides a segmented concrete formwork cleaning system and control method. By dividing the formwork into different cleaning areas, the side formwork is gathered into a flexible cleaning area in a human-machine collaborative manner, and a flexible cleaning collaboration and control method are designed to achieve efficient and deep cleaning of the formwork without the side formwork being removed from the formwork, thereby ensuring the quality of subsequent operations. Summary of the Invention
[0005] In view of the above-mentioned technical problems existing in existing cleaning devices, the purpose of the present invention is to provide a segmented concrete formwork cleaning system and control method. By dividing the formwork into different cleaning areas, the side formwork is gathered into a flexible cleaning area in a human-machine collaborative manner, and a flexible cleaning collaboration and control method are designed to achieve efficient and deep cleaning of the formwork without the side formwork being removed from the formwork, thereby ensuring the quality of subsequent operations.
[0006] In order to achieve the above-mentioned purpose, the present invention provides a segmented concrete formwork cleaning system, which includes a formwork, a conveying device, a control device, a cleaning device, and a detection sensor;
[0007] The conveying device is arranged at the bottom of the formwork platform, and is used to drive the formwork platform to move. The formwork platform is divided into a rigid cleaning area and a flexible cleaning area along its width direction. The rigid cleaning area is a concrete pouring operation area, and the flexible cleaning area is used to place the dismantled side formwork. The cleaning device is arranged across the formwork platform. The cleaning device is provided with a fixed cleaning mechanism corresponding to the rigid cleaning area, and an adjustable cleaning device corresponding to the flexible cleaning area. The detection sensor is provided on the formwork platform and connected to the control device. The detection sensor can detect the height information of the side formwork in the flexible cleaning area and the surface state information of the rigid cleaning area and send them to the control device;
[0008] The control device controls the opening and closing of the fixed cleaning mechanism according to the surface state information of the rigid cleaning area, and adjusts the height of the adjustable cleaning device according to the height information of the side mold detected by the detection sensor, so that the adjustable cleaning device is adapted to the side mold.
[0009] Furthermore, the mold platform surface is divided into one rigid cleaning area and two flexible cleaning areas along its width direction, the rigid cleaning area is located in the middle, and the two flexible cleaning areas are symmetrically located on both sides of the rigid cleaning area.
[0010] Furthermore, the cleaning device includes a first cleaning component and a second cleaning component, and the first cleaning component and the second cleaning component are arranged across the mold platform and are arranged in sequence along the moving direction of the mold platform.
[0011] Furthermore, the first cleaning assembly and the second cleaning assembly each include a mounting frame, a fixed cleaning mechanism and two adjustable cleaning mechanisms mounted on the mounting frame;
[0012] The mounting frame is C-shaped and is arranged across the mold platform. The fixed cleaning mechanism is installed and fixed in the middle of the mounting frame and corresponds to the rigid cleaning area, and is used to clean the rigid cleaning area; the two adjustable cleaning mechanisms are respectively installed on the mounting frame and are symmetrically located on both sides of the fixed cleaning mechanism. The adjustable cleaning mechanism can be adjusted in height based on the detection sensor signal to adapt to side molds of different heights.
[0013] Furthermore, the adjustable cleaning mechanism includes a connecting piece, a telescopic adjustment rod, and a flexible cleaning component. The connecting piece is horizontally arranged and connected to the mounting frame, and the telescopic adjustment rod is vertically arranged and one end is connected to the connecting piece and the other end is connected to the flexible cleaning component.
[0014] Furthermore, there are two detection sensors, which are respectively arranged in two flexible cleaning areas and respectively connected to two adjustable cleaning mechanisms in the first cleaning component.
[0015] Furthermore, two guide plates are provided on the surface of the mold platform, and the two guide plates are respectively arranged at the junction of the rigid cleaning area and the flexible cleaning area.
[0016] In order to achieve the above object, the present invention provides a control method for a segmented concrete formwork cleaning system, which is used for any of the above items, and the control method includes:
[0017] S1: Area division: the mold table surface is divided into a rigid clean area and a flexible clean area. After the demolding process is completed, the side molds are manually placed in the flexible clean area.
[0018] S2: Information collection: detection sensors collect information about the mold table surface status and side mold height in real time;
[0019] S3: Cleaning parameter setting: according to the characteristics of different areas, the control device sets the working parameters of the cleaning device;
[0020] S4: Collaborative control, the control device coordinates the work of each cleaning device to ensure the continuity and effectiveness of the cleaning process;
[0021] S5: Real-time adjustment. During the cleaning process, the system adjusts the parameters of the cleaning device in real time based on the information fed back by the detection sensor to adapt to the changes in the mold table surface.
[0022] Compared with the prior art, the segmented concrete formwork cleaning system and control method provided by the present invention have the following beneficial effects:
[0023] (1) The efficient cleaning of the die table is achieved without removing the side die from the table, thus improving production efficiency;
[0024] (2) The segmented cleaning method effectively avoids the collision between the cleaning device and the side mold. The combination of flexible and rigid cleaning areas ensures the applicability and high quality of cleaning.
[0025] (3) High degree of automation, which reduces manual intervention and labor intensity;
[0026] (4) Collaborative control methods make the cleaning process more intelligent and adaptable;
[0027] (5) High-precision measurement and real-time adjustment functions ensure the accuracy and efficiency of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention is further described below with reference to the accompanying drawings and specific embodiments.
[0029] Figure 1 A schematic diagram of the three-dimensional structure of the segmented concrete formwork cleaning system provided by the present invention;
[0030] Figure 2 A schematic top view of the structure of the segmented concrete formwork cleaning system provided by the present invention;
[0031] Figure 3 A side structural diagram of the segmented concrete formwork cleaning system provided by the present invention;
[0032] Figure 4 Schematic diagram of the structure of the adjustable cleaning mechanism of the first cleaning component of the present invention;
[0033] Figure 5 Schematic diagram of the structure of the adjustable cleaning mechanism of the second cleaning component of the present invention;
[0034] Figures 6 to 9 Schematic diagram of the coordination between the adjustable cleaning mechanism and the side mold in the present invention.
[0035] Illustration:
[0036] Side mold 10, first position 101, second position 102, third position 103; 104. fourth position;
[0037] Mold table 100, conveying device 200, cleaning device 400, detection sensor 500, guide plate 600;
[0038] Rigid cleaning area 110, flexible cleaning area 120, first cleaning component 410, mounting frame 411, fixed cleaning mechanism 412, adjustable cleaning mechanism 413, connecting piece 413a, telescopic adjustment rod 413b, first telescopic adjustment rod 413b1, second telescopic adjustment rod 413b2, third telescopic adjustment rod 413b3, flexible cleaning part 413c, first flexible cleaning part 413c1, second flexible cleaning part 413c2, third flexible cleaning part 413c3, second cleaning component 420. DETAILED DESCRIPTION
[0039] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.
[0040] Example 1
[0041] See also Figure 1-Figure 3 , which is a structural schematic diagram of an example of a segmented concrete formwork cleaning system provided by the present invention.
[0042] As can be seen from the figure, the segmented concrete formwork cleaning system provided by the present invention includes five components: a formwork 100, a conveying device 200, a control device, a cleaning device 400, and a detection sensor 500.
[0043] The mold platform 100 is a structural main body used to carry other components.
[0044] The conveying device 200 is provided at the bottom of the mold platform 100 and is used to drive the mold platform 100 to move;
[0045] The formwork platform 100 is divided into a rigid clean area 110 and a flexible clean area 120 along its width direction. The rigid clean area 110 is a concrete pouring operation area, and the flexible clean area 120 is used to place the dismantled side formwork 10.
[0046] In coordination therewith, a cleaning device 400 is arranged across the mold platform 100. The cleaning device 400 is provided with a fixed cleaning mechanism corresponding to the rigid cleaning area and an adjustable cleaning mechanism corresponding to the flexible cleaning area. A detection sensor 500 is arranged on the mold platform 100 and connected to the control device. The detection sensor 500 can detect the height information of the side mold 10 in the flexible cleaning area and the surface condition information of the rigid cleaning area and transmit the information to the control device.
[0047] The control device controls the opening and closing of the fixed cleaning mechanism according to the surface state information of the rigid cleaning area, and adjusts the height of the adjustable cleaning device according to the height information of the side mold detected by the detection sensor, so that the adjustable cleaning device is adapted to the side mold;
[0048] Compared with the prior art, this solution divides the formwork 100 into a rigid cleaning area 110 for cleaning the hardened concrete material and a flexible cleaning area 120 for cleaning the side formwork 10, and adopts the mutual cooperation of the detection sensor 500 and the adjustable cleaning device to achieve adaptive cleaning of the side formwork 10, which can well solve the problems existing in the prior art.
[0049] Specifically, the formwork platform 100 is the basic platform for forming precast concrete components, and the conveying device 200 is a driving device for driving the formwork platform 100 to move. Both are conventional technologies and will not be described in detail here. In addition, this solution does not limit the specific structure of the formwork platform 100 and the conveying device 200, which can be determined according to actual needs.
[0050] Furthermore, in this example, for the convenience of operation in actual application, the surface of the mold table 100 is divided into a rigid cleaning area 110 and two flexible cleaning areas 120 along its width direction. The rigid cleaning area 110 is located in the middle, and the two flexible cleaning areas 120 are symmetrically located on both sides of the rigid cleaning area 110.
[0051] Furthermore, in order to improve the cleaning effect, the present solution adopts multiple cleaning for the die table 10, which can greatly improve the cleaning effect;
[0052] The cleaning device 400 includes a first cleaning assembly 410 and a second cleaning assembly 420. The first cleaning assembly 410 and the second cleaning assembly 420 are arranged across the mold stage 10 and are arranged in sequence along the moving direction of the mold stage 10.
[0053] Based on the above arrangement structure, the first cleaning component 410 performs the first cleaning of the flexible cleaning area of the formwork table 10, and performs the first cleaning of the hardened concrete on the surface of the rigid cleaning area. The second cleaning component 420 performs the second cleaning of the flexible cleaning area of the formwork table 100, and performs the second cleaning of the rigid cleaning area formwork table surface.
[0054] The first cleaning assembly 410 and the second cleaning assembly 420 each include a mounting frame 411 and a fixed cleaning mechanism 412 and two adjustable cleaning mechanisms 413 mounted on the mounting frame 411;
[0055] The mounting frame 411 is C-shaped and extends across the mold platform 100. A fixed cleaning mechanism 412 is fixed to the middle of the mounting frame 411 and corresponds to the rigid cleaning area 110 for cleaning the rigid cleaning area 110. Two adjustable cleaning mechanisms 413 are mounted on the mounting frame 411 and symmetrically located on either side of the fixed cleaning mechanism 412. The adjustable cleaning mechanisms 413 can be adjusted in height based on signals from the detection sensor 500 to accommodate side molds 10 of different heights.
[0056] In this example, the fixed cleaning mechanism 412 in the first cleaning component 410 is preferably a scraper, which performs preliminary cleaning of the rigid cleaning area 110 to remove larger concrete hardened materials on the surface. In coordination therewith, the fixed cleaning mechanism 412 in the second cleaning component 420 is preferably a roller brush, which performs deep cleaning of the rigid cleaning area 110 that has been preliminarily cleaned.
[0057] Furthermore, if Figure 3 The adjustable cleaning mechanism 413 includes a connecting member 413a, a telescopic adjusting rod 413b, and a flexible cleaning component 413c. The connecting member 413a is horizontally arranged and connected to the mounting frame 411. The telescopic adjusting rod 413b is vertically arranged and one end is connected to the connecting member 413a, and the other end is connected to the flexible cleaning component 413c.
[0058] The telescopic adjustment rod 413b can be extended and retracted according to the information detected by the detection sensor 500, thereby adjusting the vertical height of the flexible cleaning member 413c and adapting to the height of the side mold 10, so that the side mold 10 can be cleaned to a certain extent without hindering the movement of the side mold 10;
[0059] There are two detection sensors 500, which are respectively arranged in the two flexible cleaning areas 120 and respectively connected to the two adjustable cleaning mechanisms 413 in the first cleaning assembly 410. In this example, the detection sensors 500 are preferably connected to the connecting member 413a in the adjustable cleaning mechanism 413;
[0060] This solution does not limit the specific structure of the detection sensor 500, which can be determined according to actual needs. For example, in this embodiment, the detection sensor 500 is preferably a laser sensor.
[0061] Furthermore, the control device is preferably a PLC controller.
[0062] In order to further improve the cleaning efficiency of the cleaning system, two guide plates 600 are provided on the surface of the mold platform 100. The two guide plates 600 are respectively arranged at the junction of the rigid cleaning area 110 and the flexible cleaning area 120 to guide debris and dirt during the cleaning process.
[0063] Example 2
[0064] On the basis of Example 1, for the side mold 10 with inconsistent outer contour height, in order to enable the cleaning device 400 to cooperate closely with the side mold 10 and improve the cleaning effect of the side mold 10, in this example, the cleaning device 400 is configured to cooperate with the detection sensor 500 and the control device to perform dynamic height adjustment, so that the adjustable cleaning mechanism 413 in the first cleaning component 410 and the second cleaning component 420 can adapt to the contour changes of the side mold 10, thereby improving the cleaning effect.
[0065] Combine Figure 4 and Figure 5 Specifically, the adjustable cleaning mechanism 413 in the first cleaning component 410 and the second cleaning component 420 includes a connecting piece 413a, a telescopic adjustment rod 413b and a flexible cleaning component 413c. Several telescopic adjustment rods 413b are evenly distributed under the connecting piece 413a, with one end connected to the connecting piece 413a and the other end connected to the flexible cleaning component 413c.
[0066] In this way, each telescopic adjustment rod 413b can respectively adjust the height of the corresponding flexible cleaning component 413c, so that the adjustable cleaning mechanism 413 as a whole can form a height that adapts to the change in the contour of the side mold 10.
[0067] In conjunction with this, the detection sensor 500 is preferably composed of a line laser sensor. During the movement of the side mold 10, the height of the side mold 10 is detected in real time along the length direction of the side mold 10 to obtain the height information of different positions of the side mold 10, and the height information of different positions of the side mold 10 is transmitted to the control device in real time, so that the control device controls the telescopic adjustment rod 413b corresponding to the different positions of the side mold 10 to be extended and retracted, thereby adjusting the height of the flexible cleaning component 413c corresponding to the different positions of the side mold 10, so that the flexible cleaning component 413c at the corresponding position can adapt to the height of the position of the side mold 10, so as to clean the side mold 10 without hindering the movement of the side mold 10.
[0068] Combine Figure 6 As an example, during the movement of the side mold 10, the detection sensor 500 first detects the first height h1 of the first position 101 of the side mold 10 and transmits the detected information to the control device. The control device adjusts the first telescopic adjustment rod 413b1 corresponding to the first position 101 of the side mold 10 in real time so that the first flexible cleaning member 413c1 corresponding to the first position 101 is adapted to the first height h1 of the first position 101. When the side mold 10 moves to the adjustable cleaning mechanism 413, the first flexible cleaning member 413c1 cleans the first position 101 of the side mold 10. Figure 7 shown.
[0069] Meanwhile, as the side mold 10 moves forward, the detection sensor 500 detects the second height h2 of the second position 102 of the side mold 10 and transmits the detected value to the control device.
[0070] Combine Figure 8 Accordingly, as the side mold 10 moves forward, the first position 101 of the side mold 10 moves to the second flexible cleaning member 413c2, and the second position 102 of the side mold 10 corresponds to the first flexible cleaning member 413c1.
[0071] At this time, the control device adjusts the extension and retraction of the first telescopic adjustment rod 413b1 in real time, so that the first flexible cleaning component 413c1 corresponding to the second position 102 is adapted to the second height h2 of the second position 102, can clean the second position 102, and reserve space for the movement of the side mold 10 without hindering the movement of the side mold 10. Synchronously, the control device adjusts the extension and retraction of the second telescopic adjustment rod 413b2 in real time, so that the second flexible cleaning component 413c2 corresponding to the first position 101 is adapted to the first height h1 of the first position 101, can continue to clean the first position 101.
[0072] At the same time, the detection sensor 500 detects the third height h3 of the third position 103 of the side mold 10 and transmits the detected value to the control device.
[0073] Combine Figure 9Accordingly, as the side mold 10 moves, the first position 101 of the side mold 10 moves to the third flexible cleaning part 413c3, the second position 102 of the side mold 10 corresponds to the second flexible cleaning part 413c2, and the third position 103 of the side mold 10 corresponds to the first flexible cleaning part 413c1.
[0074] At this time, the control device adjusts the extension and retraction of the first telescopic adjustment rod 413b1 in real time, so that the first flexible cleaning component 413c1 corresponding to the third position 103 is adapted to the third height h3 of the third position 103, can clean the third position 103, and reserve space for the movement of the side mold 10 without hindering the movement of the side mold 10. Synchronously, the control device adjusts the extension and retraction of the second telescopic adjustment rod 413b2 in real time, so that the second flexible cleaning component 413c2 corresponding to the second position 102 is adapted to the second height h2 of the second position 102, can continue to clean the second position 102, and reserve space for the movement of the side mold 10 without hindering the movement of the side mold 10. Synchronously, the control device adjusts the extension and retraction of the third telescopic adjustment rod 413b3 in real time, so that the first flexible cleaning component 413c1 corresponding to the first position 103 is adapted to the first height h1 of the first position 101, can continue to clean the first position 101.
[0075] At the same time, the detection sensor 500 detects the third height h4 of the fourth position 104 of the side mold 10 and transmits the detected value to the control device.
[0076] By analogy, the detection sensor 500 detects the height information of different positions in the direction of travel of the side mold 10 in real time and transmits it to the control device, so that the control device can adjust the extension and retraction of each telescopic adjustment rod 413b according to the height information, so that each flexible cleaning component 413c can adapt to the height of different positions of the side mold 10, clean the side mold 10, and do not affect the movement of the side mold 10, so that the adjustable cleaning mechanism 413 as a whole can form dynamic height adjustment, adapt to the height change of the outer contour of the side mold 10, and improve the cleaning effect of the side mold.
[0077] Furthermore, the flexible cleaning member 413 c is configured to be slidably connected to the telescopic adjustment rod 413 b, so that the flexible cleaning member 413 c can rotate around the telescopic adjustment rod 413 b, thereby effectively cleaning the side mold 10.
[0078] Combine Figure 4In this example, the flexible cleaning component 413c in the first cleaning component 410 is configured to rotate horizontally around the telescopic adjustment rod 413b. For example, the flexible cleaning component 413c of the first cleaning component 410 is slidably connected to the telescopic adjustment rod 413b through an existing horizontal slip ring, so that the flexible cleaning component 413c rotates horizontally around the telescopic adjustment rod 413b, increasing the friction between the flexible cleaning component 413c and the side mold 10, thereby improving the cleaning effect.
[0079] Combine Figure 5 Correspondingly, the flexible cleaning component 413c in the second cleaning component 420 is configured to be able to rotate vertically around the telescopic adjustment rod 413b. For example, the flexible cleaning component 413c of the second cleaning component 420 is slidably connected to the telescopic adjustment rod 413b through an existing vertical slip ring, so that the flexible cleaning component 413c rotates vertically around the telescopic adjustment rod 413b, increasing the friction between the flexible cleaning component 413c and the side mold 10, thereby improving the cleaning effect.
[0080] In this way, the first cleaning assembly 410 and the second cleaning assembly 420 cooperate with each other to clean the side mold 10 in two directions, which can effectively improve the cleaning effect.
[0081] Preferably, the flexible cleaning component 413c in the first cleaning assembly 410 and the second cleaning assembly 420 are connected to the telescopic adjustment rod 413b through existing universal joints, so that the flexible cleaning component 413c can rotate arbitrarily around the telescopic adjustment rod 413b, thereby greatly improving the cleaning effect.
[0082] At the same time, the flexible cleaning component 413c can also fine-tune the angle in the horizontal direction around the telescopic adjustment rod 413b, so that the flexible cleaning component 413c is distributed obliquely, reducing the cleaning dead angle of the side mold 10 and effectively improving the cleaning effect.
[0083] In order to ensure the stable operation of this cleaning system, the control device is connected to each telescopic adjustment rod 413b respectively, and has a built-in memory module, so that the control device can record the height information of different positions detected by the detection sensor 500, and control the corresponding telescopic adjustment rod 413b to extend and retract according to the height information, thereby realizing dynamic height adjustment of the adjustable cleaning mechanism 413.
[0084] At the same time, the control device is also connected to each flexible cleaning component 413c and the corresponding universal joint to adjust the movement state of each flexible cleaning component 413c respectively, thereby improving the cleaning effect of the side mold 10.
[0085] Here, the control device is preferably composed of a PLC controller, which is a conventional technical means in this field and will not be described in detail here.
[0086] Based on the segmented concrete formwork cleaning system constructed by the above scheme, this scheme also provides a control method, and the control steps are as follows:
[0087] S1: Area division: the surface of the mold platform 100 is divided into a rigid clean area 110 and a flexible clean area 120. After the demolding process is completed, the side mold 10 is manually placed in the flexible clean area 120;
[0088] S2: Information collection: the detection sensor 500 collects the surface status of the mold platform 100 and the height information of the side mold 10 in real time;
[0089] S3: Cleaning parameter setting: According to the characteristics of different areas, the control device sets the working parameters of the cleaning device 400, including height, pressure, and speed;
[0090] S4: Collaborative control, the control device coordinates the work of each cleaning device to ensure the continuity and effectiveness of the cleaning process;
[0091] S5: Real-time adjustment. During the cleaning process, the system adjusts the parameters of the cleaning device 400 in real time according to the information fed back by the detection sensor 500 to adapt to the changes in the surface of the mold stage 100.
[0092] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A segmented concrete formwork cleaning system, characterized in that: Including mold table, conveying device, control device, cleaning device, detection sensor; The conveying device is arranged at the bottom of the formwork platform, and is used to drive the formwork platform to move. The formwork platform is divided into a rigid cleaning area and a flexible cleaning area along its width direction. The rigid cleaning area is a concrete pouring operation area, and the flexible cleaning area is used to place the dismantled side formwork. The cleaning device is arranged across the formwork platform. The cleaning device is provided with a fixed cleaning mechanism corresponding to the rigid cleaning area, and an adjustable cleaning device corresponding to the flexible cleaning area. The detection sensor is provided on the formwork platform and connected to the control device. The detection sensor can detect the height information of the side formwork in the flexible cleaning area and the surface state information of the rigid cleaning area and send them to the control device; The control device controls the opening and closing of the fixed cleaning mechanism according to the surface state information of the rigid cleaning area, and adjusts the height of the adjustable cleaning device according to the height information of the side mold detected by the detection sensor, so that the adjustable cleaning device is adapted to the side mold.
2. The segmented concrete formwork cleaning system according to claim 1, characterized in that: The mold platform surface is divided into one rigid cleaning area and two flexible cleaning areas along its width direction. The rigid cleaning area is located in the middle, and the two flexible cleaning areas are symmetrically located on both sides of the rigid cleaning area.
3. The segmented concrete formwork cleaning system according to claim 2, characterized in that: The cleaning device includes a first cleaning component and a second cleaning component. The first cleaning component and the second cleaning component are arranged across the mold platform and are arranged in sequence along the moving direction of the mold platform.
4. The segmented concrete formwork cleaning system according to claim 3, characterized in that: The first cleaning assembly and the second cleaning assembly each include a mounting frame, a fixed cleaning mechanism mounted on the mounting frame, and two adjustable cleaning mechanisms; The mounting frame is C-shaped and is arranged across the mold platform. The fixed cleaning mechanism is installed and fixed in the middle of the mounting frame and corresponds to the rigid cleaning area, and is used to clean the rigid cleaning area; the two adjustable cleaning mechanisms are respectively installed on the mounting frame and are symmetrically located on both sides of the fixed cleaning mechanism. The adjustable cleaning mechanism can be adjusted in height based on the detection sensor signal to adapt to side molds of different heights.
5. The segmented concrete formwork cleaning system according to claim 4, characterized in that: The adjustable cleaning mechanism includes a connecting piece, a telescopic adjusting rod, and a flexible cleaning component. The connecting piece is horizontally arranged and connected to the mounting frame. The telescopic adjusting rod is vertically arranged and one end is connected to the connecting piece and the other end is connected to the flexible cleaning component.
6. The segmented concrete formwork cleaning system according to claim 2, characterized in that: There are two detection sensors, which are respectively arranged in two flexible cleaning areas and respectively connected to two adjustable cleaning mechanisms in the first cleaning component.
7. The segmented concrete formwork cleaning system according to claim 2, characterized in that: The mold platform surface is provided with two guide plates, and the two guide plates are respectively arranged at the junction of the rigid cleaning area and the flexible cleaning area.
8. A control method for a segmented concrete formwork cleaning system, characterized in that: include: S1: Area division: the mold table surface is divided into a rigid clean area and a flexible clean area. After the demolding process is completed, the side molds are manually placed in the flexible clean area. S2: Information collection: detection sensors collect information about the mold table surface status and side mold height in real time; S3: Cleaning parameter setting: according to the characteristics of different areas, the control device sets the working parameters of the cleaning device; S4: Collaborative control, the control device coordinates the work of each cleaning device to ensure the continuity and effectiveness of the cleaning process; S5: Real-time adjustment. During the cleaning process, the system adjusts the parameters of the cleaning device in real time based on the information fed back by the detection sensor to adapt to the changes in the mold table surface.
Citation Information
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