Boiler water cooling wall mechanical cutting equipment and using method

Through the clamping method and the self-locking property of the threaded transmission, a stable working platform is provided for the boiler water wall pipe cutting equipment, solving the safety hazard problem of existing equipment and realizing safe and efficient pipe cutting and storage.

CN120619464APending Publication Date: 2025-09-12江苏国信滨海港发电有限公司

Patent Information

Application Number
CN202510790825.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-13
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

Existing boiler water wall pipe cutting equipment has safety hazards. The electromagnetic adsorption method is unreliable, the cut pipes are prone to fall off and cause falling objects from high altitudes, and the cutting blades are easily damaged.

Method used

The clamping method is used to provide power for the equipment to move, and the self-locking property of the threaded transmission is utilized. Combined with the clamping transfer component and the cutting component, a stable working platform is provided to prevent the pipe from falling and damaging the blade, and the cut pipe body is stored by the clamping transfer component.

Benefits of technology

It improves the safety and stability of the equipment, avoids falling objects and blade damage, and ensures the stability and safety of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides boiler water-cooled wall mechanical cutting equipment and a using method.The equipment comprises a cutting support, a carrying component is arranged at the bottom of the cutting support, pipeline walking components used for binding the cutting support to a water-cooled wall pipe are arranged at the two ends of the cutting support, and a cutting sliding seat is arranged at the upper end of the cutting support in a sliding mode; a cutting component used for cutting a pipeline is arranged at the upper end of the cutting sliding seat, the cutting sliding seat is connected with a position adjusting component used for driving the cutting position of the cutting sliding seat to be adjusted, and a clamping and transferring component used for transferring the cut-off pipeline is further arranged at the upper end of the cutting sliding seat. A material carrying frame is fixedly arranged on the other side, opposite to the cutting component, of the cutting sliding base. The device is designed according to existing needs, power is provided for walking of the device in a holding mode, the safety of the device is improved by means of self-shrinkage of thread transmission, in addition, a cut pipe body can be stored, the problem that objects fall from high altitudes is solved, and the cutting safety is further improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechanical cutting equipment, and in particular to a boiler water-cooled wall mechanical cutting equipment and a use method thereof. Background Art

[0002] At present, robot technology has been introduced into the field of water-cooled wall inspection. These robots use permanent magnetic adsorption technology to cling to the water-cooled wall and can move autonomously. However, these existing robots do not yet have the ability to automatically cut defective boiler water-cooled wall pipes. The existing patent announcement number CN119839886A discloses a cutting device, which cuts on the pipe wall through electromagnetic adsorption. However, this electromagnetic adsorption method is not reliable and poses a safety hazard. In addition, if the cut pipe falls off, it is easy to cause falling objects from high altitude, which poses a greater safety hazard. In addition, the cut pipe is also easy to fall and damage the cutting knife, causing the blade to break. To address the above problems, a boiler water-cooled wall mechanical cutting device and a method of use are now provided. Summary of the Invention

[0003] The purpose of the present invention is to provide a boiler water wall mechanical cutting device and a method of use to solve the technical problems existing in the prior art.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A mechanical cutting device for a boiler water-cooled wall comprises a cutting bracket, a carrying component is provided at the bottom of the cutting bracket, pipe walking components are provided at both ends of the cutting bracket for restraining it to the water-cooled wall tube, a cutting slide is provided for sliding at the upper end of the cutting bracket, a cutting component for cutting the pipe is provided at the upper end of the cutting slide, the cutting slide is connected to a position adjustment component for driving its cutting position adjustment, a clamping and transferring component is also provided at the upper end of the cutting slide for transferring the cut pipe, and a loading frame is fixedly provided on the other side of the cutting slide opposite to the cutting component.

[0006] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0007] In an optional solution: the clamping and transferring component includes a bogie mounted on the upper end of the cutting slide, a vertically distributed steering shaft is rotatably provided on the bogie, the upper end of the steering shaft is connected to the clamping component, and the lower end of the steering shaft is connected to the output end of the steering motor.

[0008] In an optional solution: the clamping component includes a clamping base, the lower end of the clamping base is rotatably connected to the top of the steering shaft, the upper end of the clamping base is provided with a clamping slide, a clamping slide is slidably provided in the clamping slide, the bottom of the clamping slide is provided with a T-slot, the T-slot matches the first clamping guide rail at the upper end of the clamping slide, the upper end of the clamping slide is provided with a transmission slide, the T-slot at the bottom of the transmission slide is slidably matched with the first clamping slide rail at the upper end of the clamping slide, the transmission slide The inner end is connected to the output end of the second clamping push rod, and the second clamping push rod is fixed to the upper end of the clamping slide. Two hinged frames are symmetrically provided at the end of the clamping slide, and a clamping plate is rotatably provided on each hinged frame. A clamping shaft is provided at the end of the clamping plate, and a clamping arm is fixed on one side of the clamping shaft. The end of the clamping arm is set toward the transmission slide, and a toggle pin is rotatably provided at the lower end of the clamping arm. A transmission cross plate is fixed at the upper end of the transmission slide, and a toggle groove is opened on the transmission cross plate, and the toggle groove matches the toggle pin.

[0009] In an optional solution: the cutting component includes a feed slide slidably arranged on the upper end of the cutting slide, the feed slide is connected to a cutting feed member for driving it to move toward the pipe, a cutting motor is fixedly provided at the upper end of the feed slide, a blade is rotatably provided at the end of the feed slide, a cutting driven wheel is provided at the shaft end of the blade, a cutting drive wheel is provided at the output end of the cutting motor, and the cutting drive wheel and the cutting driven wheel are connected by a transmission belt.

[0010] In an optional solution, protective baffles are symmetrically provided on both sides of the blade.

[0011] In an optional solution, a camera group for acquiring pipeline surface information and a lighting lamp for auxiliary lighting are provided at the end of the cutting slide.

[0012] In an optional solution: the cutting feed part includes a feed slide rail arranged at the upper end of the cutting slide, the T-slot at the bottom of the feed slide slides and the feed slide rail are slidably matched, the center thread of the feed slide is provided with a feed screw, one end of the feed screw is rotatably connected to the cutting bearing seat at the upper end of the cutting slide, and the other end of the feed screw is fixedly connected to the output end of the feed motor.

[0013] In an optional solution: the position adjustment component includes a cutting guide rail arranged at the upper end of the cutting bracket, a T-shaped slide groove matching the cutting guide rail is provided at the bottom of the cutting slide, a cutting drive screw is threadedly provided at the center position of the cutting slide, one end of the cutting drive screw is rotatably connected to the fixed block on the cutting bracket, and the other end of the cutting drive screw is connected to the output end of the cutting drive motor.

[0014] In an optional scheme: the pipeline walking component includes mounting seats symmetrically arranged at both ends of the cutting bracket, each mounting seat is fixed with a walking bearing seat, a walking drive shaft is rotatably provided on the walking bearing seat, a driving wheel is fixed at one end of the walking drive shaft, and the other end of the walking drive shaft is connected to a walking motor for driving it to rotate, an auxiliary block is provided at the lower end of the mounting seat, an auxiliary shaft is rotatably provided on the side of the auxiliary block, an auxiliary wheel is rotatably provided at the end of the auxiliary shaft, the auxiliary wheel and the driving wheel are located in the same vertical plane position, and the two mounting seats are connected to drive the two to move closer or further away from each other with a clamping drive mechanism, the driving wheel and the mounting seat are concave rollers with larger ends and smaller center, and the surfaces of the mounting seat and the driving wheel are provided with an anti-slip layer.

[0015] In an optional solution: the travel motor is replaced with a transmission worm wheel, the upper side of the transmission worm wheel is engaged with the worm, the worm is rotatably arranged on a worm wheel frame, the worm wheel frame is fixedly arranged on a mounting seat, and the worm wheel frame is provided with a self-locking motor that drives the worm to rotate.

[0016] In an optional solution: the clamping drive mechanism includes a clamping motor arranged at the center position of the bottom of the cutting bracket, the two output ends of the clamping motor are respectively connected to the clamping screw, and each clamping screw is provided with a clamping thread block on the thread, and the two ends of the clamping thread block are fixedly connected to the clamping guide rod, the outer end of the clamping guide rod slides through the clamping guide sleeve at the bottom of the cutting bracket, the end of the clamping guide rod is connected to the mounting seat, and the bottom of the cutting bracket is provided with a bottom bearing seat rotatably connected to the end of the clamping screw.

[0017] In an optional solution: the transport component includes legs arranged on both sides of the lower end of the cutting bracket, a wheel axle is rotatably provided on the legs, and a transfer wheel is provided at the end of the wheel axle.

[0018] By adopting the above technical solution, the present invention has the following beneficial effects:

[0019] The present invention is designed according to existing needs. It provides power for the equipment to move by holding it tightly and utilizes the self-retraction of the threaded transmission to improve the safety of the equipment. At the same time, it can cut the pipe while being stable, providing a stable working platform for cutting and ensuring the stability of cutting. In addition, the cut pipe body can be clamped to prevent the pipe from falling and damaging the blade. In addition, the cut pipe body can be stored to avoid the problem of falling objects from high altitude, further improving the safety of cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a structural schematic diagram of another side of the present invention.

[0023] Figure 3 It is a schematic diagram of the bottom structure of the present invention.

[0024] Figure 4 It is a schematic structural diagram of the cutting component of the present invention.

[0025] Figure 5 It is a schematic diagram of the lower structure of the cutting component of the present invention.

[0026] Figure 6 It is a schematic structural diagram of the clamping component of the present invention.

[0027] Figure 7 It is a schematic diagram of the lower structure of the clamping component of the present invention.

[0028] Figure 8 For the present invention Figure 6 Schematic diagram of the structure of A in the figure.

[0029] Figure 9 This is a schematic diagram of the optimized structure of the travel motor in the present invention.

[0030] Figure 10 It is a schematic diagram of the actual working of the present invention.

[0031] Reference numerals: cutting bracket 100 , supporting leg 101 , wheel axle 102 , transfer wheel 103 , clamping guide rod 104 , clamping thread block 105 , clamping guide sleeve 106 , bottom bearing seat 107 , clamping screw 108 , clamping motor 109 ;

[0032] Travel motor 200, travel drive shaft 201, travel bearing seat 202, mounting seat 203, drive wheel 204, auxiliary shaft 205, auxiliary wheel 206;

[0033] Self-locking motor 207, transmission worm gear 208, worm gear frame 209, worm 210;

[0034] Cutting slide 300, cutting guide rail 301, cutting drive screw 302, cutting drive motor 303;

[0035] Cutting component 400, cutting motor 401, cutting drive wheel 402, transmission belt 403, cutting driven wheel 404, blade 405, cutting bearing seat 406, camera assembly 407, lighting lamp 408, feed motor 409, protective baffle 410, feed slide 411, feed slide rail 412, feed screw 413;

[0036] Bogie 500, steering motor 501, steering shaft 502, clamping component 503, clamping base 504, clamping slide 505, first clamping push rod 506, clamping slide 507, clamping arm 508, clamping shaft 509, clamping plate 510, transmission slide 511, articulated frame 512, toggle pin 513, toggle slot 514, transmission cross plate 515, second clamping push rod 516, first clamping guide rail 517, first clamping slide rail 518;

[0037] Loading frame 600;

[0038] Water wall tube 700. DETAILED DESCRIPTION

[0039] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0040] The left, right, up, and down positions of the components shown in the accompanying drawings are merely one arrangement, and the specific positions are set according to specific needs.

[0041] In one embodiment, Figure 1-10 As shown, a boiler water-cooled wall mechanical cutting equipment includes a cutting bracket 100, a carrying component is provided at the bottom of the cutting bracket 100, and pipe walking components are provided at both ends of the cutting bracket 100 for restraining it on the water-cooled wall tube, and a cutting slide 300 is provided on the upper end of the cutting bracket 100 for sliding, and a cutting component 400 is provided on the upper end of the cutting slide 300 for cutting the pipe, and the cutting slide 300 is connected to a position adjustment component for driving its cutting position adjustment, and a clamping transfer component is further provided on the upper end of the cutting slide 300 for transferring the cut pipe, and the position of the cut pipe is locked by the clamping transfer component to prevent the pipe from falling and damaging the cutting component 400 after being cut, and a loading frame 600 is fixedly provided on the other side of the cutting slide 300 opposite to the cutting component 400, and the cut pipe is collected by the loading frame 600 to prevent the pipe from falling, thereby further improving the safety of the equipment;

[0042] The clamping and transferring component includes a bogie 500 mounted on the upper end of the cutting slide 300. A vertically distributed steering shaft 502 is rotatably provided on the bogie 500. The upper end of the steering shaft 502 is connected to the clamping component 503, and the lower end of the steering shaft 502 is connected to the output end of the steering motor 501. The steering motor 501 drives the steering shaft 502 to rotate, thereby adjusting the working position of the clamping component 503 to transfer the cut pipe.

[0043] The clamping component 503 includes a clamping base 504, the lower end of the clamping base 504 is rotatably connected to the top of the steering shaft 502, the upper end of the clamping base 504 is provided with a clamping slot 505, a clamping slide 507 is slidably provided in the clamping slot 505, the bottom of the clamping slide 507 is provided with a T-slot, the T-slot matches the first clamping guide rail 517 at the upper end of the clamping slot 505, a transmission slide 511 is slidably provided at the upper end of the clamping slide 507, the T-slot at the bottom of the transmission slide 511 is slidably matched with the first clamping slide rail 518 at the upper end of the clamping slide 507, the inner end of the transmission slide 511 is connected to the output end of the second clamping push rod 516, the second clamping push rod 516 is fixed to the upper end of the clamping slide 507, and the end of the clamping slide 507 is symmetrically provided with two articulated frames 512, each articulated frame 51 The first clamping rail 518 is rotated around the hinge frame 512 so that the two clamping plates 510 can be opened and closed, thereby clamping the pipe 510.

[0044] The cutting component 400 includes a feed slide 411 slidably arranged on the upper end of the cutting slide 300, the feed slide 411 is connected to a cutting feed member for driving it to move toward the pipe, a cutting motor 401 is fixedly provided on the upper end of the feed slide 411, a blade 405 is rotatably provided at the end of the feed slide 411, a cutting driven wheel 404 is provided at the shaft end of the blade 405, a cutting drive wheel 402 is provided at the output end of the cutting motor 401, the cutting drive wheel 402 and the cutting driven wheel 404 are connected by a transmission belt 403, the cutting drive wheel 402 is driven to rotate by the cutting motor 401, and the cutting drive wheel 404 is driven to rotate by the transmission belt 403, thereby providing cutting power for the blade 405;

[0045] The blade 405 is symmetrically provided with protective baffles 410 on both sides to block cutting debris and improve the safety of the equipment;

[0046] The end of the cutting slide 300 is provided with a camera group 407 for acquiring information on the pipe surface, and an auxiliary lighting lamp 408, so that the cutting position information can be transmitted to the control terminal in a timely manner;

[0047] The cutting feed member includes a feed slide 412 arranged at the upper end of the cutting slide 300, the T-slot at the bottom of the feed slide 411 is slidably matched with the feed slide 412, and a feed screw 413 is provided on the central thread of the feed slide 411. One end of the feed screw 413 is rotatably connected to the cutting bearing seat 406 at the upper end of the cutting slide 300, and the other end of the feed screw 413 is fixedly connected to the output end of the feed motor 409. Under the drive of the feed motor 409, the feed screw 413 and the feed slide 411 rotate relative to each other. Under the action of the thread, the feed slide 411 slides along the surface of the cutting slide 300, thereby providing power for cutting feed;

[0048] The position adjustment component includes a cutting guide rail 301 arranged at the upper end of the cutting bracket 100, a T-shaped slide groove matching the cutting guide rail 301 is provided at the bottom of the cutting slide 300, a cutting drive screw 302 is threadedly provided at the center position of the cutting slide 300, one end of the cutting drive screw 302 is rotatably connected to the fixed block on the cutting bracket 100, and the other end of the cutting drive screw 302 is connected to the output end of the cutting drive motor 303. Under the drive of the cutting drive motor 303, the cutting drive screw 302 and the cutting slide 300 rotate relative to each other. Under the action of the thread, the cutting slide 300 slides horizontally along the cutting guide rail 301, thereby adjusting the cutting position of the cutting component 400;

[0049] The pipeline walking component includes a mounting seat 203 symmetrically arranged at both ends of the cutting bracket 100, and a walking bearing seat 202 is fixed on each mounting seat 203. A walking drive shaft 201 is rotatably provided on the walking bearing seat 202, and a driving wheel 204 is fixed at one end of the walking drive shaft 201. The other end of the walking drive shaft 201 is connected to a walking motor 200 for driving the rotation thereof. The walking drive shaft 201 is driven to rotate by the walking motor 200, and the walking drive shaft 201 drives the driving wheel 204 to rotate, thereby providing power for the equipment to move upward. An auxiliary block is provided at the lower end of the mounting seat 203, and the auxiliary block side An auxiliary shaft 205 is provided for surface rotation, and an auxiliary wheel 206 is provided for rotation at the end of the auxiliary shaft 205. The auxiliary wheel 206 and the driving wheel 204 are located in the same vertical plane position. The two mounting seats 203 are connected to a clamping drive mechanism for driving the two to move closer or farther away. The clamping drive mechanism drives the two mounting seats 203 to move toward the center, so that the driving wheels 204 and the mounting seats 203 on both sides will clamp the pipes, thereby moving the equipment against the wall. The driving wheel 204 and the mounting seat 203 are concave rollers with larger ends and smaller center. The surfaces of the mounting seat 203 and the driving wheel 204 are provided with an anti-slip layer.

[0050] The travel motor 200 is replaced with a transmission worm gear 208, the upper side of which is engaged with a worm 210, and the worm 210 is rotatably arranged on a worm gear frame 209, which is fixedly arranged on a mounting base 203. A self-locking motor 207 is provided on the worm gear frame 209 for driving the worm 210 to rotate. Driven by the self-locking motor 207, the worm 210 drives the transmission worm gear 208 to rotate, and the transmission worm gear 208 drives the driving wheel 204 to rotate through the travel drive shaft 201. The worm 210 and the transmission worm gear 208 here have a self-locking performance, which can further improve the stability of the equipment;

[0051] The clamping drive mechanism includes a clamping motor 109 arranged at the center position of the bottom of the cutting bracket 100, and the two output ends of the clamping motor 109 are respectively connected to the clamping screw 108, and each clamping screw 108 is provided with a clamping thread block 105 on a thread, and both ends of the clamping thread block 105 are fixedly connected to the clamping guide rod 104, and the outer end of the clamping guide rod 104 slides through the clamping guide sleeve 106 at the bottom of the cutting bracket 100, and the end of the clamping guide rod 104 is connected to the mounting seat 203. The bottom of the cutting bracket 100 is provided with a bottom bearing seat 107 rotatably connected to the end of the clamping screw 108. Under the drive of the clamping motor 109, the clamping screw 108 and the clamping thread block 105 rotate relative to each other. Under the action of the thread, the clamping thread block 105 will slide along the bottom of the cutting bracket 100, and the end of the clamping thread block 105 will pull the transfer wheel 103 close to or away from the cutting bracket 100, thereby providing power for clamping;

[0052] The clamping sampling thread drive here has a self-locking function. Compared with the electromagnetic adsorption method, it is safer and can bear a larger weight.

[0053] The transport component includes legs 101 arranged on both sides of the lower end of the cutting bracket 100, and a wheel axle 102 is rotatably provided on the legs 101. A transfer wheel 103 is provided at the end of the wheel axle 102. The cutting bracket 100 is supported by two sets of transfer wheels 103 so that the equipment can be transferred to the target position.

[0054] Working principle: In actual use, the equipment is transferred to the target position by the transport component, and then the distance between the two mounting seats 203 is adjusted so that the driving wheels 204 and the auxiliary wheels 206 on the two mounting seats 203 move toward the center, thereby holding the pipes on both sides of the water-cooled wall tube 700 tightly to complete the initial fixation of the equipment, and then the driving wheel 204 is driven to rotate so that the equipment moves along the surface of the water-cooled wall tube 700. The surface information of the water-cooled wall tube 700 can be obtained through the camera group 407. When it moves to the target position, the position of the cutting slide 300 is adjusted by the position adjustment component, so that the position of the cutting component 400 is further adjusted, and then the feed slide 411 is driven by the cutting feed member to move toward the water-cooled wall tube 700, and the cutting motor 401 drives the cutting driving wheel 402, the transmission belt 403 and the cutting The driven wheel 404 drives the blade 405 to work and cut the pipe. At the same time, the clamping transfer component works, and the first clamping push rod 506 pushes the clamping slide 507 to slide, pushing the clamping position to the pipe attachment. Under the push of the second clamping push rod 516, the transmission slide 511 will slide along the first clamping slide rail 518, and the transmission cross plate 515 on the transmission slide 511 will slide along. Under the guidance of the toggle slot 514, the first clamping slide rail 518 will rotate around the hinge frame 512, so that the two clamping plates 510 will open and close, so that the pipe can be clamped. When the pipe at the clamping position is cut off, the steering shaft 502 is driven to rotate by the steering motor 501, and the steering shaft 502 drives the clamping component 503 to rotate, and then the cut pipe is transferred to the loading frame 600 to prevent the cut pipe from falling.

[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A boiler water wall mechanical cutting device, comprising a cutting bracket (100), wherein a carrying component is provided at the bottom of the cutting bracket (100), and pipe running components are provided at both ends of the cutting bracket (100) for restraining the cutting bracket on the water wall tube, characterized in that: A cutting slide (300) is slidably provided on the upper end of the cutting bracket (100), a cutting component (400) for cutting the pipe is provided on the upper end of the cutting slide (300), the cutting slide (300) is connected to a position adjustment component for driving its cutting position adjustment, a clamping transfer component for transferring the cut pipe is also provided on the upper end of the cutting slide (300), and a loading frame (600) is fixedly provided on the other side of the cutting slide (300) opposite to the cutting component (400).

2. The boiler water wall mechanical cutting equipment according to claim 1, characterized in that: The clamping and transferring component comprises a bogie (500) mounted on the upper end of the cutting slide (300), a vertically distributed steering shaft (502) being rotatably provided on the bogie (500), the upper end of the steering shaft (502) being connected to the clamping component (503), and the lower end of the steering shaft (502) being connected to the output end of the steering motor (501).

3. The boiler water wall mechanical cutting equipment according to claim 2, characterized in that: The clamping component (503) includes a clamping base (504), the lower end of the clamping base (504) is rotatably connected to the top of the steering shaft (502), the upper end of the clamping base (504) is provided with a clamping slot (505), a clamping slide (507) is slidably provided in the clamping slot (505), a T-slot is provided at the bottom of the clamping slide (507), the T-slot matches the first clamping guide rail (517) at the upper end of the clamping slot (505), a transmission slide (511) is slidably provided at the upper end of the clamping slide (507), the T-slot at the bottom of the transmission slide (511) is slidably matched with the first clamping slide rail (518) at the upper end of the clamping slide (507), and the inner end of the transmission slide (511) is connected to the second clamping push rod (516) The output end is connected to the second clamping push rod (516) fixed to the upper end of the clamping slide (507), and two hinge frames (512) are symmetrically provided at the end of the clamping slide (507), and a clamping plate (510) is rotatably provided on each hinge frame (512), and a clamping shaft (509) is provided at the end of the clamping plate (510), and a clamping arm (508) is fixed on one side of the clamping shaft (509), and the end of the clamping arm (508) is arranged toward the transmission slide (511), and a toggle pin (513) is rotatably provided at the lower end of the clamping arm (508), and a transmission transverse plate (515) is fixed at the upper end of the transmission slide (511), and a toggle groove (514) is provided on the transmission transverse plate (515), and the toggle groove (514) matches the toggle pin (513).

4. The boiler water wall mechanical cutting equipment according to claim 1, characterized in that: The cutting component (400) includes a feed slide (411) slidably arranged on the upper end of the cutting slide (300), the feed slide (411) is connected to a cutting feed member for driving it to move toward the pipe, a cutting motor (401) is fixedly provided on the upper end of the feed slide (411), a blade (405) is rotatably provided at the end of the feed slide (411), a cutting driven wheel (404) is provided at the shaft end of the blade (405), a cutting drive wheel (402) is provided at the output end of the cutting motor (401), and the cutting drive wheel (402) and the cutting driven wheel (404) are connected to each other through a transmission belt (403).

5. The boiler water wall mechanical cutting equipment according to claim 4, characterized in that: The cutting feed member includes a feed rail (412) arranged at the upper end of the cutting slide (300), a T-shaped groove at the bottom of the feed slide (411) slidingly matches the feed rail (412), a feed screw (413) is provided on the central thread of the feed slide (411), one end of the feed screw (413) is rotatably connected to the cutting bearing seat (406) at the upper end of the cutting slide (300), and the other end of the feed screw (413) is fixedly connected to the output end of the feed motor (409).

6. The boiler water wall mechanical cutting equipment according to claim 1, characterized in that: The position adjustment component comprises a cutting guide rail (301) arranged at the upper end of the cutting bracket (100); a T-shaped slide groove matching the cutting guide rail (301) is provided at the bottom of the cutting slide (300); a cutting drive screw (302) is threadedly provided at the center position of the cutting slide (300); one end of the cutting drive screw (302) is rotatably connected to a fixed block on the cutting bracket (100); and the other end of the cutting drive screw (302) is connected to the output end of the cutting drive motor (303).

7. The boiler water wall mechanical cutting equipment according to claim 1, characterized in that: The pipeline walking component comprises mounting seats (203) symmetrically arranged at both ends of the cutting bracket (100), a walking bearing seat (202) is fixedly provided on each mounting seat (203), a walking drive shaft (201) is rotatably provided on the walking bearing seat (202), a driving wheel (204) is fixedly provided at one end of the walking drive shaft (201), and the other end of the walking drive shaft (201) is connected to a walking motor (200) for driving the same to rotate, and an auxiliary block is provided at the lower end of the mounting seat (203). An auxiliary shaft (205) is provided on the side of the auxiliary block for rotation, and an auxiliary wheel (206) is provided at the end of the auxiliary shaft (205) for rotation. The auxiliary wheel (206) and the driving wheel (204) are located at the same vertical plane position. The two mounting seats (203) are connected to a clamping drive mechanism for driving the two to move closer or farther away. The driving wheel (204) and the mounting seat (203) are concave roller bodies with larger ends and smaller center. The surfaces of the mounting seat (203) and the driving wheel (204) are both provided with an anti-slip layer.

8. The boiler water wall mechanical cutting equipment according to claim 7, characterized in that: The travel motor (200) is replaced with a transmission worm wheel (208), the upper side of the transmission worm wheel (208) is meshed with a worm (210), the worm (210) is rotatably arranged on a worm wheel frame (209), the worm wheel frame (209) is fixedly arranged on a mounting seat (203), and the worm wheel frame (209) is provided with a self-locking motor (207) for driving the worm (210) to rotate.

9. The boiler water wall mechanical cutting equipment according to claim 7, characterized in that: The clamping drive mechanism comprises a clamping motor (109) arranged at the center position of the bottom of the cutting bracket (100), two output ends of the clamping motor (109) are respectively connected to the clamping screw (108), each clamping screw (108) is provided with a clamping thread block (105) on the thread, both ends of the clamping thread block (105) are fixedly connected to the clamping guide rod (104), the outer end of the clamping guide rod (104) slides through the clamping guide sleeve (106) at the bottom of the cutting bracket (100), the end of the clamping guide rod (104) is connected to the mounting seat (203), and the bottom of the cutting bracket (100) is provided with a bottom bearing seat (107) rotatably connected to the end of the clamping screw (108).

10. A method for using the boiler water wall mechanical cutting device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Use the transport components to move the device to the target location, fix the device on the pipeline using the pipeline walking components, and then move it vertically along the pipeline; Step 2: When the vertical position is reached, the position of the cutting slide (300) is adjusted by the position adjustment component, so that the position of the cutting component (400) is further adjusted. Before cutting, the clamping transfer component is operated to clamp and fix the cut pipe, and then the cutting operation is performed by the cutting component (400); Step 3: After the pipe at the clamping position is cut, the steering motor (501) drives the steering shaft (502) to rotate, and the steering shaft (502) drives the clamping component (503) to rotate, and then the cut pipe is transferred to the loading frame (600) to prevent the cut pipe from falling, and then the next position is cut.

Citation Information

Patent Citations

  • Full-automatic water cooling wall cutting robot

    CN119839886A

Cited By

  • Cutting and grinding device for mechanical part machining

    CN121572017A