Clamp support welding tool with laser detection
By using a clamp bracket welding fixture with laser detection, the problem of uneven welding caused by electrode deformation in spot welding machines has been solved. It has achieved automated spatter collection, electrode wear detection, and oil stain cleaning, thereby improving welding strength and equipment reliability.
Patent Information
- Application Number
- CN202510794451.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-06-13
AI Technical Summary
After long-term use, the electrodes of existing spot welding machines may deform or oxidize, leading to a decrease in current density and uneven local heating. This results in increased spatter during the welding process, affecting the welding strength and the lifespan of electronic components.
The welding fixture with a clamp bracket equipped with laser detection is used. The welding head assembly collects spatter, the detection assembly detects electrode wear and foreign objects, and the grinding assembly cleans oil stains, realizing automated control and cleaning, and avoiding spatter adhesion and electrode damage.
It effectively avoids spatter adhesion and electrode damage, extends electrode life, and improves welding quality and equipment reliability.
Smart Images

Figure CN120619718B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of welding equipment, and particularly relates to a clamp support welding tool with laser detection. BACKGROUND
[0002] A support connected with a vehicle body needs to be welded on a clamp of a vehicle shock absorber, and a spot welding mode is usually adopted for welding, spot welding is completed through instant current heating, single welding time is short, and a flow line batch operation can be realized, which is particularly suitable for standardization and mass production of parts such as the clamp support, for example, a convex welding welding tool for a shock absorber clamp support is provided in patent announcement No. CN207930146U.
[0003] At present, the tip of the electrode of the spot welding machine will be deformed or the diameter will increase due to high temperature corrosion, oxidation or friction after long-term use, and this change will cause the current density to decrease during welding, and local heating to be uneven, in order to maintain the welding strength, the equipment will automatically increase the current, and then cause the metal to overheat and splash, resulting in an increase in splashes during the welding process, and too many splashes will adhere to the surface of the electrode to form foreign matter, so that the electrode needs to be polished and cleaned frequently, which not only accelerates the consumption of the electrode, but also increases the replacement frequency of the electrode, in addition, the splashes may also enter the internal part of the equipment, causing short circuit or poor contact of the electronic components, and seriously affecting the service life of the electronic components.
[0004] Therefore, a clamp support welding tool with laser detection is provided to solve the above problems. SUMMARY
[0005] The purpose of the present application is to provide a clamp support welding tool with laser detection to solve the above problems.
[0006] In order to achieve the above purpose, the following technical scheme is adopted: a clamp support welding tool with laser detection, comprising a mounting frame, a controller is fixedly connected to the side wall of the mounting frame, two first electric push rods are fixedly connected to the upper side wall of the mounting frame, the moving end of the two first electric push rods is fixedly connected to the same lifting plate, the lower side wall of the lifting plate is connected with a welding head assembly, and the mounting frame further comprises:
[0007] A limiting seat is fixedly connected to the upper side wall of the mounting frame, an electrode plate is inlaid in the upper side wall of the limiting seat, a clamp is sleeved outside the limiting seat, a first screw rod driving module is fixedly connected to the upper side wall of the mounting frame, the moving end of the first screw rod driving module is fixedly connected with a blocking motor, and the output end of the blocking motor is fixedly connected with a baffle;
[0008] Second electric push rod, fixedly connected to the lower side wall of the mounting frame, the moving end of the second electric push rod penetrating through the mounting frame and fixedly connected with a second screw rod driving module, the moving end of the second screw rod driving module fixedly connected with a hollow plate, the upper side wall of the hollow plate connected with a detection assembly;
[0009] Polishing assembly, fixedly connected to the right end of the hollow plate, used for cleaning the oil stains on the surface of the clamp.
[0010] Preferably, the welding head assembly comprises a mounting cover fixedly connected to the lower side wall of the lifting plate, the mounting cover connected with the lifting plate through bolts, the inner wall of the upper side of the mounting cover fixedly connected with a connecting seat through elastic rods, the lower side wall of the connecting seat connected with two welding electrodes, and the inner wall of the mounting cover fixedly connected with a plurality of receiving frames.
[0011] Preferably, the detection assembly comprises a detection cylinder fixedly connected to the upper side wall of the hollow plate, the detection cylinder fixedly communicated with the hollow plate through a short pipe, the lower inner wall of the detection cylinder fixedly connected with a detection plate through a spring, the lower side wall of the detection plate fixedly connected with a conductive frame, the conductive frame electrically connected with an external power supply, the inner wall of the detection cylinder inlaid with a conductive plate, the conductive plate electrically connected with a controller, the upper side wall of the detection plate fixedly communicated with a lifting pipe, the lifting pipe movably inserted into the upper side wall of the detection cylinder, the upper side wall of the lifting pipe fixedly communicated with a plug-in cylinder, the upper end of the plug-in cylinder being of an open structure, the inner wall of the plug-in cylinder fixedly connected with a tapered cylinder matched with the welding electrode, a same air pressure pipe fixedly communicated between the tapered cylinder and the plug-in cylinder, the side wall of the tapered cylinder fixedly communicated with a plurality of sensing assemblies, the upper side wall of the hollow plate fixedly connected with a collection box, the side wall of the collection box fixedly connected with a suction pump, the air inlet end of the suction pump communicated with the collection box, the inner wall of the collection box provided with a filter element located at the air inlet end of the suction pump, and a same dust suction pipe fixedly communicated between the collection box and the hollow plate.
[0012] Preferably, the sensing assembly comprises a sensing cylinder communicated with the tapered cylinder, the inner wall of the sensing cylinder fixedly connected with a piston plate through a spring, the side wall of the sensing cylinder provided with an air outlet hole, the side wall of the piston plate close to the spring fixedly connected with an elastic pressing rod, the inner wall of the sensing cylinder fixedly connected with a pressure sensor, and the end of the elastic pressing rod away from the piston plate in contact with the pressure sensor.
[0013] Preferably, the upper side wall of the detection cylinder is fixedly connected with a small electric push rod, and the moving end of the small electric push rod is fixedly connected with a top plate.
[0014] Preferably, the polishing assembly comprises a polishing frame, the inner wall of the polishing frame is rotationally connected with a polishing roller, the side wall of the polishing roller is provided with a plurality of dust suction holes, the rear side wall of the polishing frame is fixedly connected with a polishing motor, the output end of the polishing motor is connected with the rear side wall of the polishing roller, the polishing roller is a hollow structure, the front side wall of the polishing roller is fixedly communicated with an air suction pipe, the air suction pipe is rotationally connected with the polishing frame, the front side wall of the polishing frame is fixedly connected with a conveying pipe through a support, the right end of the conveying pipe is rotationally connected with the front end of the air suction pipe through a sealing bearing, the left end of the conveying pipe is communicated with a hollow plate through a hose, the right side wall of the hollow plate is fixedly connected with a placement plate through a support, the upper side wall of the placement plate is fixedly connected with a polishing electric push rod, and the moving end of the polishing electric push rod is fixedly connected with the upper side wall of the polishing frame.
[0015] Preferably, the inner wall of the mounting cover is fixedly connected with two placement frames, the inner wall of the placement frame on the left side is fixedly connected with a plurality of longitudinally distributed laser generators, and the inner wall of the placement frame on the right side is fixedly connected with a plurality of longitudinally distributed laser receivers.
[0016] Preferably, the upper side wall of the hollow plate is rotationally communicated with a rotating pipe, the upper end of the rotating pipe is fixedly communicated with a polishing pipe, the polishing pipe is obliquely arranged, the pipe wall of the polishing pipe is fixedly connected with a polishing layer, the pipe wall of the polishing pipe is provided with a plurality of suction inlets, the upper side wall of the hollow plate is fixedly connected with a driving motor, and the output end of the driving motor is drivingly connected with the rotating pipe through a gear transmission assembly.
[0017] Compared with the prior art, the clamp support welding tool with laser detection has the following advantages:
[0018] When the clamp support is welded by using the spot welding machine, the flying spatters generated in the welding process can be automatically collected by the welding head assembly, and the amount of the flying spatters can be analyzed, so that the flying spatters are prevented from adhering to the surface of the welding electrode, the service life of the welding electrode is shortened, and the problem that the flying spatters enter the inside of the device to cause short circuit of the electronic components in the inside of the device is avoided.
[0019] When the flying spatters increase during the working process of the spot welding machine, the detection assembly can automatically detect the wear degree and the surface attachments of the welding electrode, so that the operator can be reminded in time to replace the severely worn welding electrode, and the surface attachments of the welding electrode can be cleaned.
[0020] When the oil stains on the surface of the clamp are too much to cause the increase of the flying spatters, the polishing assembly can automatically process the oil stains on the surface of the clamp, so that the problem that the oil stains on the surface of the clamp cause the increase of the flying spatters is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a structure schematic view of a clamp support welding tool with laser detection provided by the present application;
[0022] Figure 2 is a surface structure schematic view of a mounting frame in a clamp support welding tool with laser detection provided by the present application;
[0023] Figure 3 is a position relationship schematic view of a limiting seat and an electrode plate in a clamp support welding tool with laser detection provided by the present application;
[0024] Figure 4 is a structure schematic view of a welding head assembly in a clamp support welding tool with laser detection provided by the present application;
[0025] Figure 5 is a position relationship schematic view of a plurality of laser generators and a plurality of laser receivers in a clamp support welding tool with laser detection provided by the present application;
[0026] Figure 6 is a structure schematic view of a detection assembly in a clamp support welding tool with laser detection provided by the present application;
[0027] Figure 7 is a structure schematic view of a sensing assembly in a clamp support welding tool with laser detection provided by the present application;
[0028] Figure 8 is a structure schematic view of a polishing assembly in a clamp support welding tool with laser detection provided by the present application;
[0029] Figure 9 is a matching relationship schematic view of a taper cylinder and a welding electrode in a clamp support welding tool with laser detection provided by the present application.
[0030] In the figure: 1 mounting frame, 2 controller, 3 first electric push rod, 4 lifting plate, 5 limiting seat, 6 electrode plate, 7 first screw drive module, 8 blocking motor, 9 baffle, 10 second electric push rod, 11 second screw drive module, 12 hollow plate, 13 welding head assembly, 131 mounting cover, 132 connecting seat, 14 welding electrode, 15 storage frame, 16 detection assembly, 161 detection cylinder, 162 short tube, 17 detection plate, 18 conductive frame, 19 conductive plate, 20 lifting pipe, 21 insertion cylinder, 22 cone cylinder, 23 collection box, 24 air suction pump, 25 dust suction pipe, 26 induction assembly, 261 induction cylinder, 262 piston plate, 27 elastic pressure rod, 28 pressure sensor, 29 small electric push rod, 30 top plate, 31 polishing assembly, 311 polishing frame, 312 polishing roller, 32 polishing motor, 33 air suction pipe, 34 conveying pipe, 35 placement plate, 36 polishing electric push rod, 37 placement frame, 38 laser generator, 39 laser receiver, 40 rotating pipe, 41 polishing pipe, 42 drive motor, 43 air outlet hole, 44 air pressure pipe. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.
[0032] As Figures 1-9 shown, a clamp support welding tool with laser detection includes a mounting frame 1, the side wall of the mounting frame 1 is fixedly connected with a controller 2, the upper side wall of the mounting frame 1 is fixedly connected with two first electric push rods 3, the moving end of the two first electric push rods 3 is fixedly connected with the same lifting plate 4, the lower side wall of the lifting plate 4 is connected with a welding head assembly 13, the welding head assembly 13 includes a mounting cover 131 fixedly connected to the lower side wall of the lifting plate 4, the mounting cover 131 is connected with the lifting plate 4 through bolts, the inner wall of the upper side of the mounting cover 131 is fixedly connected with a connecting seat 132 through an elastic rod, the lower side wall of the connecting seat 132 is connected with two welding electrodes 14, the inner wall of the mounting cover 131 is fixedly connected with a plurality of storage frames 15, which can collect spatter generated during welding, and further comprising:
[0033] a limiting seat 5 fixedly connected to the upper side wall of the mounting frame 1, the upper side wall of the limiting seat 5 is inlaid with an electrode plate 6, a clamp is sleeved outside the limiting seat 5, the upper side wall of the mounting frame 1 is fixedly connected with a first screw drive module 7, the moving end of the first screw drive module 7 is fixedly connected with a blocking motor 8, the output end of the blocking motor 8 is fixedly connected with a baffle 9;
[0034] The second electric push rod 10 is fixedly connected to the lower side wall of the mounting frame 1, the moving end of the second electric push rod 10 penetrates through the mounting frame 1, and the second electric push rod 10 is fixedly connected with the second screw rod driving module 11, the moving end of the second screw rod driving module 11 is fixedly connected with the hollow plate 12, the upper side wall of the hollow plate 12 is connected with the detection assembly 16, the detection assembly 16 comprises a detection cylinder 161 fixedly connected to the upper side wall of the hollow plate 12, the detection cylinder 161 is fixedly communicated with the hollow plate 12 through a short pipe 162, the lower side inner wall of the detection cylinder 161 is fixedly connected with a detection plate 17 through a spring, the lower side wall of the detection plate 17 is fixedly connected with a conductive frame 18, the conductive frame 18 is electrically connected with an external power supply, the inner wall of the detection cylinder 161 is inlaid with a conductive plate 19, the conductive plate 19 is electrically connected with the controller 2, the upper side wall of the detection plate 17 is fixedly communicated with a lifting pipe 20, the lifting pipe 20 is movably inserted into the upper side wall of the detection cylinder 161, the upper side wall of the lifting pipe 20 is fixedly communicated with a plug-in cylinder 21, the upper end of the plug-in cylinder 21 is of an open structure, the inner wall of the plug-in cylinder 21 is fixedly connected with a tapered cylinder 22 matched with the welding electrode 14, and the tapered cylinder 22 and the plug-in cylinder 21 are fixedly communicated with the same air pressure pipe 44, the side wall of the tapered cylinder 22 is fixedly communicated with a plurality of sensing assemblies 26, the upper side wall of the hollow plate 12 is fixedly connected with a collection box 23, the side wall of the collection box 23 is fixedly connected with a suction pump 24, the air inlet end of the suction pump 24 is communicated with the collection box 23, the inner wall of the collection box 23 is provided with a filter element located at the air inlet end of the suction pump 24, the collection box 23 and the hollow plate 12 are fixedly communicated with the same dust suction pipe 25, and whether the surface of the welding electrode 14 has foreign matters can be detected;
[0035] The polishing assembly 31 is fixedly connected to the right end of the hollow plate 12, and is used for cleaning oil stains on the surface of the clamp, the polishing assembly 31 comprises a polishing frame 311, the inner wall of the polishing frame 311 is rotatably connected with a polishing roller 312, the side wall of the polishing roller 312 is provided with a plurality of dust suction holes, the rear side wall of the polishing frame 311 is fixedly connected with a polishing motor 32, the output end of the polishing motor 32 is connected with the rear side wall of the polishing roller 312, the polishing roller 312 is of a hollow structure, the front side wall of the polishing roller 312 is fixedly communicated with an air suction pipe 33, the air suction pipe 33 is rotatably connected with the polishing frame 311, the front side wall of the polishing frame 311 is fixedly connected with a conveying pipe 34 through a support, the right end of the conveying pipe 34 is rotatably connected with the front end of the air suction pipe 33 through a sealing bearing, the left end of the conveying pipe 34 is communicated with the hollow plate 12 through a hose, the right side wall of the hollow plate 12 is fixedly connected with a placement plate 35 through a support, the upper side wall of the placement plate 35 is fixedly connected with a polishing electric push rod 36, the moving end of the polishing electric push rod 36 is fixedly connected with the upper side wall of the polishing frame 311, and the oil stains on the surface of the clamp can be cleaned.
[0036] The sensing component 26 includes a sensing cylinder 261 that communicates with the cone 22. A piston plate 262 is fixedly connected to the inner wall of the sensing cylinder 261 by a spring. An air vent 43 is provided on the side wall of the sensing cylinder 261. An elastic pressure rod 27 is fixedly connected to the side wall of the piston plate 262 near the spring. A pressure sensor 28 is fixedly connected to the inner wall of the sensing cylinder 261. The end of the elastic pressure rod 27 away from the piston plate 262 contacts the pressure sensor 28, which can detect whether the welding electrode 14 is worn.
[0037] A small electric push rod 29 is fixedly connected to the upper side wall of the detection cylinder 161. The moving end of the small electric push rod 29 is fixedly connected to the top plate 30, which can keep the insertion cylinder 21 and the detection cylinder 161 relatively fixed.
[0038] The inner wall of the mounting cover 131 is fixedly connected to two placement frames 37. The inner wall of the left placement frame 37 is fixedly connected to multiple longitudinally distributed laser generators 38, and the inner wall of the right placement frame 37 is fixedly connected to multiple longitudinally distributed laser receivers 39, which can detect the amount of splashes.
[0039] The upper sidewall of the hollow plate 12 is rotatably connected to a rotating tube 40, and the upper end of the rotating tube 40 is fixedly connected to a grinding tube 41. The grinding tube 41 is inclined and the tube wall of the grinding tube 41 is fixedly connected to a grinding layer. The tube wall of the grinding tube 41 has multiple suction ports. The upper sidewall of the hollow plate 12 is fixedly connected to a drive motor 42. The output end of the drive motor 42 is connected to the rotating tube 40 through a gear transmission assembly, which can clean foreign objects on the surface of the welding electrode 14.
[0040] The operating principle of this invention is explained as follows: The clamp is fitted onto the outside of the limiting seat 5, so that the lower sidewall of the clamp contacts the electrode plate 6 on the surface of the limiting seat 5. Then, an electrical signal is sent to the controller 2 through an external switch. After receiving the electrical signal, the controller 2 controls the blocking motor 8 to work. The blocking motor 8 drives the baffle 9 to rotate, so that the baffle 9 rotates to the right side of the clamp. Then, the controller 2 controls the first lead screw drive module 7 to work (the lead screw drive module consists of a drive box, a motor, a threaded rod, and a threaded cylinder. The motor controls the rotation of the threaded rod, and the threaded rod drives the threaded cylinder to move through the threaded engagement, and the threaded cylinder drives the required components to move). The lead screw drive module 7 will drive the blocking motor 8 and the baffle 9 to move to the set position. The baffle 9 will fix the clamp. Then the controller 2 will control the two first electric push rods 3 to work. The two first electric push rods 3 will drive the lifting plate 4 to move downward. The lifting plate 4 will drive the mounting cover 131 to move downward together. The mounting cover 131 will drive the connecting seat 132 and the two welding electrodes 14 on the lower side of the connecting seat 132 to move downward together through the elastic rod. The welding electrodes 14 will first contact the bracket on the surface of the clamp. The mounting cover 131 will contact the surface of the clamp under the drive of the lifting plate 4. At this time, the bracket and the welding electrodes 14 will be located inside the mounting cover 131.
[0041] Next, controller 2 energizes the two welding electrodes 14 to weld the clamp and bracket. During welding, spatter generated by the clamp and bracket will scatter in all directions, falling into the storage frame 15 inside the mounting cover 131 or adhering to the inner wall of the mounting cover 131. Some spatter will pass through the two placement frames 37 during the scattering process. The laser signal emitted by the laser generator 38 in the left placement frame 37 will be blocked by the spatter. Controller 2 detects the amount of spatter through the laser receiver 39. When controller 2 detects a large amount of spatter through the laser receiver 39, controller 2 will control the first electric push rod 3 to move the lifting plate 4 and welding head assembly 13 upwards to the initial position after the clamp welding is completed. Next, the second electric push rod 10 is controlled to operate. The second electric push rod 10 drives the hollow plate 12 upwards to a set position via the second lead screw drive module 11. Then, the controller 2 controls the second lead screw drive module 11 to operate, which drives the detection component 16 to move directly below the left welding electrode 14. Next, the controller 2 controls the second electric push rod 10 to continue operating, driving the detection component 16 upwards to a set position, so that the lower end of the welding electrode 14 is inserted into the cone 22. The cone 22 and the lower end of the welding electrode 14 are in close contact. When there are no foreign objects attached to the surface of the welding electrode 14, after the second electric push rod 10 stops operating, the controller 2 controls the small electric push rod 29 to operate, causing the small... The electric push rod 29 pushes the lower wall of the insert 21 using the top plate 30. Then, the controller 2 controls the air pump 24 to work, which extracts the gas inside the collection box 23, and the gas inside the hollow plate 12 is also extracted. The detection cylinder 161 is fixedly connected to the hollow plate 12 through the short pipe 162, and the detection cylinder 161 is connected to the insert 21 through the riser pipe 20. The gas inside the insert 21 is discharged to the outside by the air pump 24. When the lower end of the welding electrode 14 is not worn, the lower end of the welding electrode 14 will fit tightly against the inner wall of the cone 22 and block all the sensing cylinders 261. When the lower end of the welding electrode 14 is worn, the lower end of the welding electrode 14 will become shorter, and the lower end of the welding electrode 14 will be located at several sensing cylinders. Above cylinder 261, the seal on induction cylinder 261 is released, allowing it to connect with the outside. Since the piston plate 262 inside induction cylinder 261 is under negative pressure near the spring (gas is extracted from the side of piston plate 262 near the spring through vent 43, creating a negative pressure on that side), once connected, the piston plate 262 moves towards the vent 43. After passing the vent 43, it directly connects to the outside, stopping the piston plate 262's movement. During this movement, the piston plate 262 is pressed against the pressure sensor 28 by the elastic rod 27, causing the pressure sensor 28 to send an electrical signal to the controller 2.Upon receiving this electrical signal, controller 2 indicates that the welding electrode 14 is worn and needs to be replaced promptly.
[0042] When foreign matter adheres to the surface of the welding electrode 14, as the detection component 16 moves the cone 22 upward to the set position, the cone 22, under the action of the foreign matter, will move the lifting tube 20, the detection plate 17, and the conductive frame 18 downward together through the insertion tube 21, causing the conductive frame 18 to contact the conductive plate 19. The conductive frame 18 is electrically connected to the external power supply, and the conductive plate 19 is electrically connected to the controller 2. When the two contact, an electrical signal is sent to the controller 2, indicating that foreign matter is adhered to the surface of the welding electrode 14. The controller 2 will then control the second electric push rod 10 to move the hollow plate 12 and other components downward to the set position, and control the second lead screw drive module. In step 11, the second lead screw drive module 11 drives the grinding tube 41 to move directly below the welding electrode 14. Then, the controller 2 controls the drive motor 42 to work. The drive motor 42 drives the rotating tube 40 and the grinding tube 41 to rotate together through the gear transmission assembly, so that the grinding tube 41 rotates along the periphery of the welding electrode 14. The grinding layer on the surface of the grinding tube 41 is used to grind the foreign matter attached to the surface of the welding electrode 14. During the grinding process, the controller 2 also controls the air pump 24 to work at the same time. According to the above principle, the foreign matter ground off the welding electrode 14 will be sucked in through the surface of the grinding tube 41 and transported to the collection box 23 for storage.
[0043] Once the welding electrode 14 is functioning normally, the problem might be increased spatter due to oil contamination on the clamp surface. Before welding the next clamp, the controller 2 will operate the second electric push rod 10, which will drive the second lead screw drive module 11, the hollow plate 12, and the grinding assembly 31 upwards to a set position. Then, the controller 2 will operate the second lead screw drive module 11, which will drive the grinding assembly 31 to move above the clamp. During the operation of the second lead screw drive module 11, the controller 2 will also operate the grinding electric push rod 36, which will drive the grinding roller 31. 2. The surface of the clamp is in contact with the clamp. At the same time, the controller 2 will also control the grinding motor 32 to work. The grinding motor 32 drives the grinding roller 312 to grind the oil stains on the surface of the clamp. At the same time, the controller 2 will also control the air pump 24 to work. According to the above principle, the impurities ground off will be transported to the collection box 23 through the dust suction hole on the surface of the grinding roller 312. The air pump 24 has a large power. During the process of detecting the wear degree of the welding electrode 14, even if the external gas enters the collection box 23 through the dust suction hole on the surface of the grinding roller 312 and the suction port on the surface of the grinding tube 41, the side of the piston plate 262 near the spring will maintain a negative pressure state.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A welding fixture for a clamp bracket with laser detection, comprising a mounting frame (1), wherein a controller (2) is fixedly connected to the side wall of the mounting frame (1), two first electric push rods (3) are fixedly connected to the upper side wall of the mounting frame (1), the moving ends of the two first electric push rods (3) are fixedly connected to the same lifting plate (4), and a welding head assembly (13) is connected to the lower side wall of the lifting plate (4), characterized in that, Also includes: A limiting seat (5) is fixedly connected to the upper side wall of the mounting frame (1). An electrode plate (6) is embedded in the upper side wall of the limiting seat (5). A clamp is sleeved on the outside of the limiting seat (5). A first lead screw drive module (7) is fixedly connected to the upper side wall of the mounting frame (1). A blocking motor (8) is fixedly connected to the moving end of the first lead screw drive module (7). A baffle (9) is fixedly connected to the output end of the blocking motor (8). The second electric push rod (10) is fixedly connected to the lower side wall of the mounting frame (1). The moving end of the second electric push rod (10) passes through the mounting frame (1) and is fixedly connected to the second lead screw drive module (11). The moving end of the second lead screw drive module (11) is fixedly connected to the hollow plate (12). The upper side wall of the hollow plate (12) is connected to the detection component (16). The grinding assembly (31) is fixedly connected to the right end of the hollow plate (12) and is used to clean the oil stains on the surface of the clamp. The detection assembly (16) includes a detection cylinder (161) fixedly connected to the upper side wall of the hollow plate (12). The detection cylinder (161) is fixedly connected to the hollow plate (12) via a short pipe (162). A detection plate (17) is fixedly connected to the lower inner wall of the detection cylinder (161) via a spring. A conductive frame (18) is fixedly connected to the lower side wall of the detection plate (17). The conductive frame (18) is electrically connected to an external power source. A conductive plate (19) is embedded in the inner wall of the detection cylinder (161). The conductive plate (19) is electrically connected to a controller (2). A lifting pipe (20) is fixedly connected to the upper side wall of the detection plate (17). The lifting pipe (20) is movably inserted into the upper side wall of the detection cylinder (161). The upper side wall of the lifting pipe (20) is fixedly connected to a... Insert (21), the upper end of the insert (21) is an open structure, the inner wall of the insert (21) is fixedly connected to a cone (22) that matches the welding electrode (14), and the cone (22) and the insert (21) are fixedly connected to the same air pressure pipe (44), the side wall of the cone (22) is fixedly connected to multiple sensing components (26), the upper side wall of the hollow plate (12) is fixedly connected to a collection box (23), the side wall of the collection box (23) is fixedly connected to a suction pump (24), the air inlet of the suction pump (24) is connected to the collection box (23), the inner wall of the collection box (23) is provided with a filter element located at the air inlet of the suction pump (24), and the collection box (23) and the hollow plate (12) are fixedly connected to the same suction pipe (25). The sensing component (26) includes a sensing cylinder (261) that is connected to the cone (22). The inner wall of the sensing cylinder (261) is connected to a piston plate (262) by a spring. The side wall of the sensing cylinder (261) is provided with an air outlet (43). An elastic pressure rod (27) is fixedly connected to the side wall of the piston plate (262) near the spring. A pressure sensor (28) is fixedly connected to the inner wall of the sensing cylinder (261). The end of the elastic pressure rod (27) away from the piston plate (262) is in contact with the pressure sensor (28). A small electric push rod (29) is fixedly connected to the upper side wall of the detection cylinder (161), and a top plate (30) is fixedly connected to the moving end of the small electric push rod (29).
2. The welding fixture for a clamp bracket with laser detection according to claim 1, characterized in that, The welding head assembly (13) includes a mounting cover (131) fixedly connected to the lower side wall of the lifting plate (4). The mounting cover (131) is connected to the lifting plate (4) by bolts. The upper inner wall of the mounting cover (131) is fixedly connected to a connecting seat (132) by an elastic rod. The lower side wall of the connecting seat (132) is connected to two welding electrodes (14). The inner wall of the mounting cover (131) is fixedly connected to multiple storage frames (15).
3. The welding fixture for a clamp bracket with laser detection according to claim 1, characterized in that, The polishing assembly (31) includes a polishing frame (311), a polishing roller (312) rotatably connected to the inner wall of the polishing frame (311), a plurality of dust suction holes being provided on the side wall of the polishing roller (312), a polishing motor (32) being fixedly connected to the rear side wall of the polishing frame (311), the output end of the polishing motor (32) being connected to the rear side wall of the polishing roller (312), the polishing roller (312) having a hollow structure, and an air extraction pipe (33) being fixedly connected to the front side wall of the polishing roller (312), the air extraction pipe (33) and the polishing frame (311) being connected to each other. Rotary connection, the front side wall of the grinding frame (311) is fixedly connected to the conveying pipe (34) by the bracket, the right end of the conveying pipe (34) is rotatably connected to the front end of the air extraction pipe (33) through the sealed bearing, the left end of the conveying pipe (34) is connected to the hollow plate (12) through the hose, the right side wall of the hollow plate (12) is fixedly connected to the mounting plate (35) by the bracket, the upper side wall of the mounting plate (35) is fixedly connected to the grinding electric push rod (36), and the moving end of the grinding electric push rod (36) is fixedly connected to the upper side wall of the grinding frame (311).
4. The welding fixture for a clamp bracket with laser detection according to claim 2, characterized in that, The inner wall of the mounting cover (131) is fixedly connected to two placement frames (37). The inner wall of the placement frame (37) on the left side is fixedly connected to a plurality of longitudinally distributed laser generators (38), and the inner wall of the placement frame (37) on the right side is fixedly connected to a plurality of longitudinally distributed laser receivers (39).
5. The welding fixture for a clamp bracket with laser detection according to claim 1, characterized in that, The upper sidewall of the hollow plate (12) is rotatably connected to a rotating tube (40), and the upper end of the rotating tube (40) is fixedly connected to a grinding tube (41). The grinding tube (41) is inclined, and a grinding layer is fixedly connected to the tube wall of the grinding tube (41). Multiple suction ports are opened on the tube wall of the grinding tube (41). The upper sidewall of the hollow plate (12) is fixedly connected to a drive motor (42), and the output end of the drive motor (42) is connected to the rotating tube (40) through a gear transmission assembly.
Citation Information
Patent Citations
Bumper shock absorber presss from both sides hoop support projection welding welding frock
CN207930146U
Semiconductor wafer laser marking equipment
CN117564489A
Automatic testing device for compressive property of liquid crystal screen
CN118150357A