Machine tool guide rail and novel finish machining method

Abstract

The invention provides a machine tool guide rail and a novel finish machining method, and relates to the field of machine tool guide rail grinding finish machining. Comprising a carriage body which is in a U shape, one end of the inner side surface of the carriage body is a second inclined face, the position, away from the second inclined face, of the inner side surface of the carriage body is a first inclined face, a mounting groove is formed in the position, close to the second inclined face, of the inner side surface of the carriage body, and a panel is arranged on the inner side surface of the mounting groove; one end of the side surface of the sliding plate is a first inclined surface, and the part, far away from the first inclined surface, of the side surface of the sliding plate is a second inclined surface. The planker and the sliding plate are placed and clamped in tandem, it is guaranteed that the first inclined face and the second inclined face of the sliding plate accurately correspond to the first inclined face and the second inclined face of the planker in angle position, and therefore the common plane formed by the planker and the sliding plate can be directly ground conveniently, the scraping step is omitted, the machining period is remarkably shortened, and the machining efficiency is improved. And the production efficiency is effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of grinding and finishing of machine tool guide rails, in particular to a new method for finishing a machine tool guide rail. Background Art

[0002] Machine tool guideways are a crucial component of machine tool structures, guiding and supporting the machine's moving parts, ensuring precise and smooth movement along predetermined paths during machining. The design and manufacturing accuracy of machine tool guideways directly impacts the overall performance and efficiency of the machine tool. Therefore, during the design and manufacturing process, guideway selection, installation, and commissioning must strictly adhere to relevant standards and requirements to ensure high precision and stability during long-term, high-load operation.

[0003] Most lathes are equipped with a slide, a runner, and a saddle, all of which must work closely together to ensure the proper operation of the lathe. Large machine tool manufacturers typically begin by machining the saddle when producing these key components. The core difficulty of the entire process lies in ensuring a zero-clearance fit between these components. When installing the saddle, some manufacturers grind the slide and the runner together to achieve a zero-clearance fit, while also manually scraping the runner. Current technical means often require a large amount of manual scraping to achieve zero-clearance fit, which is not only time-consuming and labor-intensive, but also leads to a shortage of skilled workers and difficulty recruiting workers, making it difficult for companies to find people willing to do this type of work. Summary of the Invention

[0004] (1) Technical problems solved In response to the shortcomings of the existing technology, the present invention provides a new method for machine tool guide rails and finishing, which can improve production efficiency to a certain extent and ensure the consistency of the common plane formed by the drag plate and the slide during the grinding process.

[0005] (2) Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: A machine tool guide rail includes a carriage, the carriage is concave, one end of the inner surface of the carriage is a second inclined surface, the inner surface of the carriage away from the second inclined surface is a first inclined surface, a mounting groove is provided on the inner surface of the carriage near the second inclined surface, a slat is provided on the inner surface of the mounting groove, a slide is provided on one end of the side surface of the carriage, the slide is convex, one end of the side surface of the slide is a first inclined surface, and the side surface of the slide away from the first inclined surface is a second inclined surface. The second inclined surface is provided to match the second inclined surface, the mounting groove is provided to install the slat, the slat is provided to make the components fit more closely, the first inclined surface is provided to match the first inclined surface, and the second inclined surface is provided to be at the same angle as the second inclined surface during grinding.

[0006] Preferably, the upper surface of the slide plate near the first inclined surface is a first plane, and the upper surface of the slide plate near the second inclined surface is a second plane. The first plane is provided so that it can be assembled with the lower surface of the carriage during subsequent assembly of components, and the second plane is provided so that it can be assembled with the carriage during subsequent operations.

[0007] Preferably, the upper surface of the slide plate is flat away from the first plane, and the first inclined surface and the second inclined surface are dovetail-shaped. The first inclined surface and the second inclined surface are dovetail-shaped in order to provide guidance.

[0008] Preferably, the first plane and the second plane are planes.

[0009] Preferably, the first inclined surface and the second inclined surface are dovetail-shaped.

[0010] Preferably, the two ends of the inlay strip are respectively one large and one small. The purpose of setting the two ends of the inlay strip respectively one large and one small is to compensate for wear and enhance structural stability.

[0011] Preferably, the insert is made of cast iron so as to better adapt to high friction environments.

[0012] A new method for finishing machine tool guide rails, the specific processing steps are as follows: S1. During the initial processing of the drag plate and the slide plate, you can use appropriate cleaning agents and tools to clean the surface of the drag plate and the slide plate to remove oil, iron filings, dust, etc., thereby reducing the impact of these impurities on the grinding process and reducing damage to the grinding tools.

[0013] S2. Then, the slide plate and the skateboard are placed together one after the other, and a suitable fixture is used to clamp the slide plate and the skateboard so that the first inclined surface of the skateboard and the first inclined surface of the slide plate are at the same angle, and the second inclined surface of the slide plate and the inlay are at the same angle as the second inclined surface of the skateboard. Then, a grinding tool is used to process the same plane formed by the slide plate and the skateboard at the same time.

[0014] S3. The upper surface of the skateboard corresponds to the upper surface of the drag plate, the first bevel corresponds to the No. 1 bevel, and the second bevel corresponds to the inlay and the No. 2 bevel, thereby eliminating the need for scraping.

[0015] Working principle: The surfaces of the drag plate and the slide plate are cleaned in advance to remove impurities; the drag plate and the slide plate are then clamped and fixed to ensure that the angles of the second bevel, the inlay strip and the second bevel are consistent; then the formed plane is simultaneously ground, eliminating the traditional scraping process and improving efficiency and precision.

[0016] (3) Beneficial effects The present invention provides a new method for machine tool guide rails and fine machining thereof. It has the following beneficial effects: 1. By placing and clamping the carriage and the slide plate one after the other, it is ensured that the first and second inclined surfaces of the slide plate accurately correspond to the angular positions of the first and second inclined surfaces of the carriage respectively, so that the common plane formed by the carriage and the slide plate can be directly ground, eliminating the scraping step, significantly shortening the processing cycle, and effectively improving production efficiency.

[0017] 2. Synchronous grinding ensures the consistency of the planes of the drag plate and the slide plate, improves processing accuracy and surface quality, reduces error accumulation, and ensures close fit between components. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is an overall structural diagram of a machine tool guide rail proposed by the present invention; Figure 2 This is a schematic diagram of the slide installation structure of a machine tool guide rail proposed by the present invention; Figure 3 This is a schematic diagram of the first inclined surface installation structure of a machine tool guide rail proposed by the present invention; Figure 4 This is a schematic diagram of the No. 1 plane installation structure of a machine tool guide rail proposed by the present invention; Figure 5 This is a schematic diagram of the installation structure of a machine tool guide rail insert proposed by the present invention; Among them, 1. drag board; 2. slide plate; 3. inlay strip; 11. inclined plane No. 1; 12. inclined plane No. 2; 21. first inclined plane; 22. second inclined plane; 23. first plane; 24. second plane. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0020] like Figure 1-5As shown, an embodiment of the present invention provides a machine tool guide rail, including a carriage 1, the carriage 1 is concave, one end of the inner surface of the carriage 1 is a second bevel 12, the inner surface of the carriage 1 away from the second bevel 12 is a first bevel 11, a mounting groove is provided on the inner surface of the carriage 1 near the second bevel 12, a lining strip 3 is provided on the inner surface of the mounting groove, one end of the side surface of the carriage 1 is provided with a slide plate 2, the slide plate 2 is convex, one end of the side surface of the slide plate 2 is a first bevel 21, and the side surface of the slide plate 2 away from the first bevel 21 is provided with a second bevel 22. Cast iron lining strips, due to their unique physical and chemical properties, can play an important role in a variety of application scenarios. This lining strip not only has high strength and good wear resistance, but can also effectively resist impact and vibration, ensuring its stability and reliability during long-term use.

[0021] The upper surface of the slide plate 2 is flat away from the first plane 23, the first inclined surface 21 and the second inclined surface 22 are dovetail shaped, the upper surface of the slide plate 2 is close to the first inclined surface 21 as the first plane 23, and the upper surface of the slide plate 2 is close to the second inclined surface 22 as the second plane 24. The insert 3 is used for reverse insertion.

[0022] The inlay strip 3 is made of cast iron, with one end being large and the other being small, and the first and second inclined surfaces 11 and 12 being dovetail shaped. During the clamping operation, the slide plate 2 and the carriage 1 are tightly fixed together in a front-to-back order, and the reverse side of the slide plate 1 is placed upwards.

[0023] A new method for finishing machine tool guide rails, the specific processing steps are as follows: S1. During the initial processing of the carriage 1 and the slide plate 2, suitable cleaning agents and tools can be used to clean the surfaces of the carriage 1 and the slide plate 2 to remove oil stains, iron filings, dust, etc., thereby reducing the impact of these impurities on the grinding process and reducing damage to the grinding tools.

[0024] S2. Then, the carriage 1 and the slide plate 2 are placed together one after the other and clamped with a suitable fixture so that the first bevel 21 of the slide plate 2 and the first bevel 11 of the carriage 1 are at the same angle, and the second bevel 12 of the carriage 1 and the inlay 3 are at the same angle with the second bevel 22 of the slide plate 2. Then, a grinding tool is used to process the same plane formed by the carriage 1 and the slide plate 2 simultaneously.

[0025] S3. The upper surface of the skateboard 2 corresponds to the upper surface of the drag plate 1, the first bevel 21 and the first bevel 11, the second bevel 22 and the trim 3, the second bevel 12 correspond to the same angle, thereby eliminating the need for scraping Yan this process.

[0026] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A machine tool guide rail, comprising a carriage (1), characterized in that: The drag plate (1) is concave in shape, one end of the inner surface of the drag plate (1) is a second inclined surface (12), the inner surface of the drag plate (1) away from the second inclined surface (12) is a first inclined surface (11), the inner surface of the drag plate (1) is provided with a mounting groove near the second inclined surface (12), the inner surface of the mounting groove is provided with a trim strip (3), one end of the side surface of the drag plate (1) is provided with a slide plate (2), the slide plate (2) is convex in shape, one end of the side surface of the slide plate (2) is a first inclined surface (21), and the side surface of the slide plate (2) away from the first inclined surface (21) is provided with a second inclined surface (22).

2. A machine tool guide rail according to claim 1, characterized in that: The upper surface of the slide plate (2) close to the first inclined surface (21) is a first plane (23), and the upper surface of the slide plate (2) close to the second inclined surface (22) is a second plane (24).

3. A machine tool guide rail according to claim 2, characterized in that: The upper surface of the slide plate (2) is a plane away from the first plane (23), and the first inclined surface (21) and the second inclined surface (22) are dovetail-shaped.

4. A machine tool guide rail according to claim 2, characterized in that: The first plane (23) and the second plane (24) are planes.

5. The machine tool guide rail according to claim 1, characterized in that: The first inclined surface (11) and the second inclined surface (12) are dovetail-shaped.

6. The machine tool guide rail according to claim 1, characterized in that: The two ends of the inlay strip (3) are respectively one large and one small.

7. The machine tool guide rail according to claim 1, characterized in that: The insert (3) is made of cast iron.

8. A new method for finishing a machine tool guide rail according to any one of claims 1 to 7, wherein the specific processing steps are as follows: S1. When the drag plate (1) and the slide plate (2) are initially processed, suitable cleaning agents and tools may be used to clean the surfaces of the drag plate (1) and the slide plate (2) to remove oil, iron filings, dust, etc., thereby reducing the impact of these impurities on the grinding process and reducing damage to the grinding tools; S2. Then, the drag plate (1) and the slide plate (2) are placed together one after the other, and a suitable clamp is selected to clamp the drag plate (1) and the slide plate (2), so that the first inclined surface (21) of the slide plate (2) and the first inclined surface (11) of the drag plate (1) are at the same angle, and the second inclined surface (12) of the drag plate (1) and the inlay strip (3) are at the same angle with the second inclined surface (22) of the slide plate (2), and then the same plane formed by the drag plate (1) and the slide plate (2) is processed simultaneously using a grinding tool; S3. The upper surface of the slide plate (2) corresponds to the upper surface of the drag plate (1), the first bevel (21) corresponds to the first bevel (11), and the second bevel (22) corresponds to the inlay (3) and the second bevel (12) at the same angle, thereby eliminating the need for scraping.

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