Air-cooling granulation device for fully degrading starch material waste film

The waste film impurities are removed by the crushing and cleaning mechanism, and the melting and air-cooling granulation technology is used to solve the problems of impurity influence and low cooling efficiency in the granulation process of fully degraded starch material waste film, achieving efficient and stable granulation effect.

CN120620503APending Publication Date: 2025-09-12DAWEI MECHANICAL EQUIP (QIDONG) CO LTD
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Patent Information

Application Number
CN202510624758.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

The existing technology fails to effectively remove impurities during the granulation process of fully degraded starch waste film, resulting in a decrease in material performance and low cooling efficiency, which affects product quality and processing efficiency.

Method used

The crushing mechanism and the cleaning mechanism are used to remove large impurities and surface impurities in the waste film, the waste film is heated to a molten state by the melting mechanism, and the waste film is quickly cooled into granules by the air-cooling granulation mechanism to ensure that the granules are complete in shape and consistent in size.

Benefits of technology

It improves the processing efficiency and granulation quality of waste film, ensures the consistency of particle shape and size, and enhances the stability and load-bearing capacity of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an air-cooling granulation device for fully degrading starch material waste films, and relates to the technical field of environmental protection equipment, the air-cooling granulation device comprises a mounting rack I, a mounting rack II mounted on the upper side of the mounting rack I, a mounting rack III mounted on the upper side of the mounting rack II, a mounting rack IV mounted on one side of the mounting rack I, and a melting mechanism mounted in the mounting rack I; a cleaning mechanism is mounted in the second mounting frame, a smashing mechanism is mounted in the third mounting frame, a granulation mechanism is mounted in the fourth mounting frame, the smashing mechanism is used for smashing waste films and removing large impurities, the cleaning mechanism is responsible for cleaning the waste films, and the melting mechanism is used for melting the waste films. And the granulating mechanism is used for granulating the molten waste films, and the whole device can effectively convert the waste films into granular products, so that not only is the utilization rate of the waste films improved, but also the environmental pollution is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of environmental protection equipment, in particular to an air-cooling granulation device for fully degradable starch waste film. Background Art

[0002] As a new type of environmentally friendly material, fully degradable starch waste film can be degraded in the natural environment, reducing the burden of plastic waste on the environment. It is widely used in packaging, agriculture and other fields. However, due to some technical difficulties in the production process of fully degradable starch materials, especially in the recycling and reprocessing of waste films, traditional granulation methods, such as thermoplastic plastic granulation, can easily lead to material performance degradation and processing difficulties when processing fully degradable starch materials.

[0003] Prior art CN118664782A discloses a device and method for granulating edge material of a plastic film extrusion production line. The technical proposal discloses, "The present invention discloses a device and method for granulating edge material of a plastic film extrusion production line, belonging to the field of granulation equipment. A device for granulating edge material of a plastic film extrusion production line comprises a frame and a granulation barrel installed inside the frame, wherein the end of the granulation barrel is provided with a discharge port, and the top of the granulation barrel is fixedly connected to a feed hopper. The device also comprises: a screw rod, which rotates inside the granulation barrel through a bearing to extrude and granulate the edge material; a servo motor, which is fixed to the bottom of the frame and is used to drive the end of the screw rod; the present invention can cool the inside of the screw rod, thereby cooling the heated plastic in the granulation barrel, and can distinguish between qualified and unqualified plastic particles, thereby preventing unqualified plastic particles from affecting subsequent processing. At the same time, the plastic particles can be better cooled by air during transportation to prevent the impact of excessive accumulation of plastic particles."

[0004] Although the prior art has disclosed a device and method for granulating edge material of a plastic film extrusion production line, there are still some shortcomings. Specifically, in actual use, the granulation equipment does not perform corresponding crushing and cleaning processes before melting the waste film, resulting in impurities and larger particles that may be contained in the waste film affecting the granulation effect and product quality. In addition, the cooling efficiency of the granulation equipment is low during the cooling process, making it difficult to ensure uniform cooling of the particles. Summary of the Invention

[0005] The object of the present invention is to provide an air-cooling granulation device for fully degradable starch waste film, so as to solve the problems raised in the prior art.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an air-cooled granulation device for fully degradable starch material waste film, comprising a mounting frame one, a mounting frame two is mounted on the upper side of the mounting frame one, a mounting frame three is mounted on the upper side of the mounting frame two, a mounting frame four is mounted on one side of the mounting frame one, a melting mechanism is mounted inside the mounting frame one, a cleaning mechanism is mounted inside the mounting frame two, a crushing mechanism is mounted inside the mounting frame three, a granulating mechanism is mounted inside the mounting frame four, and brackets are mounted on the lower sides of the mounting frame one and the mounting frame four. The crushing mechanism is used to cut the waste film into small pieces and remove large impurities in the waste film, which facilitates the subsequent cleaning of the waste film and improves the melting efficiency. The cleaning mechanism is used to pre-treat and clean the waste film, remove impurities such as mud, sand, oil stains on the surface of the waste film, improve the subsequent processing efficiency and ensure the quality of granulation. The melting mechanism is mainly used to heat the crushed waste film to a molten state to ensure that the molten material has good fluidity and plasticity. The granulating mechanism is used to quickly air-cool the molten material into granules to ensure that the particles are complete in shape and consistent in size. The bracket supports the entire device structure and enhances the stability and load-bearing capacity of the device.

[0007] The invention comprises a feed hopper 1, which is located on the upper end face of a mounting frame 3, a fixed frame 1 being mounted on the upper side of the feed hopper 1, a motor 1 being mounted on the upper side of the fixed frame 1, a rotating shaft 1 being mounted on the output shaft of the motor 1, a gear 1 being mounted on the upper end of the rotating shaft 1, two rotating shafts 2 being mounted on both sides of the rotating shaft 1, the rotating shaft 2 being located on the lower end face of the fixed frame, the rotating shaft 2 being rotatably connected to the fixed frame 1, a gear 2 being mounted on the two rotating shafts 2, the gear 1 being meshed with the gear 2, a blade 1 being mounted on the rotating shaft 1 and the rotating shaft 2, and a valve 1 being mounted on the lower side of the feed hopper. The feed hopper 1 is used to receive the waste film raw material and guide it into the crushing area, the fixed frame 1 is used to support the motor 1 to ensure the stability of the crushing mechanism, the motor 1 is the power source of the crushing mechanism, the gear 1 and the gear 2 constitute a gear meshing transmission system, which drives the rotating shaft 2 to operate together, realizes multi-axis coordinated crushing, and improves the crushing efficiency of the crushing mechanism for waste film, and the valve 1 is used to control the opening and closing of the feed hopper 1.

[0008] Mounting frame 3 is topped with blower 1, located next to the feed hopper. Mounting frame 2 has a waste bin mounted on its upper end, located below feed hopper 1. A baffle is mounted on one side of the waste bin, and a through-slot is defined on the upper end of mounting frame 1. A conveyor cylinder is located below the baffle and within the through-slot. Blower 1 controls the airflow to blow the pulverized waste film into the baffle, where it then flows through the conveyor cylinder into feed hopper 2. Large impurities fall into the waste bin for storage.

[0009] It includes a mounting plate 1, two fixed plates are installed on one side of the mounting plate 1, a feed hopper 2 is installed on one side of the fixed plate, a fixing frame 2 is installed on the upper side of the feed hopper 2, a motor 2 is installed on the upper side of the fixing frame 2, a rotating shaft 3 is installed on the output shaft of the motor 2, two rotating shafts 4 are installed on both sides of the rotating shaft 3, a gear 3 is installed on the upper end of the rotating shaft 3, gears 4 are installed on the two rotating shafts 4, the gear 3 is meshed with the gear 4, a toothed groove is opened on the upper side of the feed hopper 2, the gear 4 is meshed with the toothed groove, a fence is installed on the rotating shaft 3 and the rotating shaft 4, a drain pipe is provided on one side of the feed hopper, a valve 2 is installed on the lower side of the feed hopper, a water tank is installed on the upper end face of the mounting frame 1, a water pump is installed on one side of the water tank, and the water pump is connected to the feed hopper 2 through a pipeline. Mounting plate 1 is the installation base of the cleaning mechanism, which is used to carry and fix various components to maintain structural stability. The fixing plate is used to fix feed hopper 2. Motor 2 provides power for the cleaning process and drives the entire cleaning mechanism to operate. Gear 3 and gear 4 are used to achieve synchronous stirring of rotating shaft 3 and rotating shaft 4. The baffle is used to flip and scrub the waste film during rotation to enhance the cleaning effect. The drain pipe is used to discharge wastewater and impurities generated during the cleaning process. Valve 2 is used to control the discharge of waste film. The water pump transports clean water to feed hopper 2 through the pipeline.

[0010] Mounting plate 2 is positioned between the two mounting plates 1. Motor 3 is mounted on one side of mounting plate 2. Rotating shaft 5 is mounted on the output shaft of motor 3, and a conveyor belt is mounted on rotating shaft 5. Mounting plate 3 is mounted below mounting plate 2, and a drying box is mounted on mounting plate 3. Mounting plate 2 provides support for the conveying section. Motor 3 drives the conveyor belt, transporting the cleaned waste film to feed hopper 3. The drying box quickly evaporates any residual moisture on the waste film surface, preventing excessive moisture content from affecting subsequent melting efficiency or generating bubbles.

[0011] The cam is provided with a gear train which is connected to the gear train and the gear is mounted on a pinion which is located on the top of the cam, and a gear is mounted on the pinion which is located on the top of the cam. Feed hopper three is responsible for receiving the dried material and introducing it into the melting cylinder. Valve three is used to control the feed rate. Motor four provides power for screw extrusion. Gears five and six make the two screws rotate synchronously to enhance the efficiency of waste film melting. The heating ring is used to control the temperature and heat the melting cylinder. The layout is dense on the left end and sparse on the right end, which is conducive to the rapid heating of the waste film at the feed end and maintain stability at the discharge end.

[0012] It includes an installation cylinder 2, which is located at the lower end face of the installation frame 4, a feed hopper 4 is installed on the upper side of the installation cylinder 2, a screen is installed on the inner side of the installation cylinder 2, a motor 5 is installed at the bottom of the installation cylinder 2, a rotating shaft 8 is installed on the output shaft of the motor 5, two roller wheels are installed on the upper side of the rotating shaft 8, a blade 2 is installed on the lower side of the screen, and the blade 2 is located on the rotating shaft 8, a ventilation slot is opened on one side of the installation cylinder 2, a mounting plate 4 is installed on one side of the ventilation slot, a blower 2 is installed on the upper side of the installation plate 4, a discharge trough is opened on the other side of the installation cylinder 2, a discharge cylinder is provided on one side of the discharge trough, a storage box is installed on the lower end face of the installation frame 4, and the storage box is located at the lower side of the discharge cylinder. The mounting cylinder 2 is the carrier of the entire granulation mechanism. The feed hopper 4 is used to receive the high-temperature molten waste transported from the melting mechanism. The screen mesh is used to shape the waste to ensure that the discharge particle size is consistent. The motor 5 is the power source for the roller wheel and the blade 2. The roller wheel squeezes the molten waste through the screen to form thin strips. The blade 2 shears the waste squeezed out of the screen into particles. The blower 2 is used to air-cool the particles to promote the solidification of the molten waste film into particles in a short time to prevent the particles from deformation or adhesion. The cut particles enter the discharge cylinder and then fall into the storage box for storage.

[0013] The upper end surfaces of the second and fourth mounting frames are equipped with visual sensors, which are electrically connected to the control system. The visual sensors are used to detect the cleanliness of the cleaned waste film, the residual water stains, and the appearance quality of the pellets.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention crushes and cleans the waste film before melting through a crushing mechanism and a cleaning mechanism, cuts the waste film into small pieces, removes large impurities, surface mud, sand, oil stains and other impurities, ensures granulation quality, and improves the efficiency of subsequent processing.

[0016] 2. The present invention heats and melts the waste film through a melting mechanism to make it have good fluidity and plasticity, and uses air cooling technology through a granulating mechanism to quickly cool the molten material into granules, ensuring that the granules are complete in shape and consistent in size. The length of the granules can be controlled by adjusting the position of the second blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A perspective view of the present invention;

[0018] Figure 2 It is a three-dimensional diagram of the internal structure of the present invention;

[0019] Figure 3 A three-dimensional diagram of the pulverizing mechanism of the present invention;

[0020] Figure 4 It is a three-dimensional diagram of the cleaning mechanism of the present invention;

[0021] Figure 5 A three-dimensional diagram of the melting mechanism of the present invention;

[0022] Figure 6 A three-dimensional diagram of the internal structure of the melting mechanism of the present invention;

[0023] Figure 7 It is a three-dimensional diagram of the granulation mechanism of the present invention;

[0024] Figure 8 It is a cross-sectional view of the present invention.

[0025] In the figure: 1. Mounting frame 1; 2. Mounting frame 2; 3. Mounting frame 3; 4. Mounting frame 4; 5. Bracket; 6. Crushing mechanism; 601. Feed hopper 1; 602. Fixed frame 1; 603. Motor 1; 604. Rotating shaft 1; 605. Gear 1; 606. Rotating shaft 2; 607. Gear 2; 608. Blade 1; 609. Valve 1; 7. Cleaning mechanism; 701. Mounting plate 1; 702. Fixed plate; 703. Feed hopper 2; 704. Fixed frame 2; 705. Motor 2; 706. Rotating shaft 3; 707. Rotating shaft 4; 708. Gear 3; 709. Gear 4; 710. Fence; 711. Drain pipe; 712. Valve 2; 713. Water tank; 714. Water pump; 8. Melting mechanism; 801. Feed hopper 3; 802. Mounting frame 5; 803. Motor 4; 804, rotating shaft 6; 805, gear 5; 806, gear 6; 807, fixing block; 808, mounting barrel 1; 809, discharge port; 810, melting barrel; 811, heating ring; 812, screw; 813, rotating shaft 7; 814, valve 3; 9, granulating mechanism; 901, mounting barrel 2; 902, feed hopper 4; 903, screen; 904, motor 5; 905, Rotating axis eight; 906, roller; 907, blade two; 908, mounting plate four; 909, blower two; 910, discharge barrel; 911, storage box; 10, blower one; 11, waste bin; 12, baffle; 13, conveying barrel; 14, mounting plate two; 15, motor three; 16, rotating axis five; 17, conveyor belt; 18, mounting plate three; 19, drying box; 20, visual sensor. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1-8The present invention provides a technical solution: an air-cooled granulation device for fully degradable starch material waste film, comprising a mounting frame 1, a mounting frame 2 2 is mounted on the upper side of the mounting frame 1, a mounting frame 3 3 is mounted on the upper side of the mounting frame 2 2, a mounting frame 4 4 ​​is mounted on one side of the mounting frame 1, a melting mechanism 8 is mounted inside the mounting frame 1, a cleaning mechanism 7 is mounted inside the mounting frame 2 2, a crushing mechanism 6 is mounted inside the mounting frame 3 3, a granulating mechanism 9 is mounted inside the mounting frame 4 4, and a bracket 5 is mounted on the lower side of the mounting frame 1 and the mounting frame 4 4. The crushing mechanism 6 is used to cut the waste film into small pieces, remove large impurities in the waste film, facilitate the subsequent cleaning of the waste film and improve the melting efficiency. The cleaning mechanism 7 is used to pre-treat and clean the waste film, remove impurities such as mud, oil stains on the surface of the waste film, improve the subsequent processing efficiency and ensure the quality of granulation. The melting mechanism 8 is mainly used to heat the crushed waste film to a molten state to ensure that the molten material has good fluidity and plasticity. The granulating mechanism 9 is used to quickly air-cool the molten material into granules to ensure that the particles are complete in shape and consistent in size. The bracket 5 supports the entire device structure and enhances the stability and load-bearing capacity of the device.

[0028] It includes a feed hopper 601, which is located on the upper end face of the mounting frame 3, a fixed frame 602 is installed on the upper side of the feed hopper 601, a motor 603 is installed on the upper side of the fixed frame 602, a rotating shaft 604 is installed on the output shaft of the motor 603, a gear 605 is installed on the upper end of the rotating shaft 604, two rotating shafts 606 are installed on both sides of the rotating shaft 604, the rotating shaft 606 is located on the lower end face of the fixed frame 602, the rotating shaft 606 is rotatably connected to the fixed frame 602, the two rotating shafts 606 are installed with gears 607, the gear 1 605 is meshed with the gear 2 607, a blade 608 is installed on the rotating shaft 604 and the rotating shaft 606, and a valve 609 is installed on the lower side of the feed hopper 601. Feed hopper 1 601 is used to receive waste film raw materials and guide them into the crushing area. Fixed frame 1 602 is used to support motor 1 603 to ensure the stability of crushing mechanism 6. Motor 1 603 is the power source of crushing mechanism 6. Gear 1 605 and gear 2 607 constitute a gear meshing transmission system, which drives rotating shaft 2 606 to operate together, realize multi-axis coordinated crushing, and improve the crushing efficiency of crushing mechanism 6 for waste film. Valve 1 609 is used to control the switch of feed hopper 1 601.

[0029] Mounting frame 3 (3) is topped with blower 10, located next to feed hopper 1 (601). Mounting frame 2 (2) has a waste bin 11 mounted on its upper end, below feed hopper 1 (601). A baffle 12 is mounted on one side of waste bin 11. A slot is defined on the upper end of mounting frame 1, and a conveyor 13 is located below baffle 12, located within the slot. Blower 10 controls the airflow to blow the shredded waste film into baffle 12, where it passes through conveyor 13 and falls into feed hopper 2 (703). Large impurities fall into waste bin 11 for storage.

[0030] The invention comprises a mounting plate 1 701, two fixing plates 702 are installed on one side of the mounting plate 1 701, a feed hopper 2 703 is installed on one side of the fixing plate 702, a fixing frame 2 704 is installed on the upper side of the feed hopper 2 703, a motor 2 705 is installed on the upper side of the fixing frame 2 704, a rotating shaft 3 706 is installed on the output shaft of the motor 2 705, two rotating shafts 4 707 are installed on both sides of the rotating shaft 3 706, a gear 3 708 is installed on the upper end of the rotating shaft 3 706, and two rotating shafts 4 707 are installed on the upper end of the rotating shaft 3 706. There is a gear four 709, gear three 708 is meshed with gear four 709, a toothed groove is opened on the upper side of the feed hopper two 703, gear four 709 is meshed with the toothed groove, baffles 710 are installed on the rotating shaft three 706 and the rotating shaft four 707, a drain pipe 711 is provided on the side of the feed hopper one 601, valve two 712 is installed on the lower side of the feed hopper, a water tank 713 is installed on the upper end face of the mounting frame one 1, a water pump 714 is installed on one side of the water tank 713, and the water pump 714 is connected to the feed hopper two 703 through a pipeline. Mounting plate 1 701 is the installation base of cleaning mechanism 7, which is used to carry and fix various components to maintain structural stability. Fixing plate 702 is used to fix feed hopper 2 703. Motor 2 705 provides power for the cleaning process and drives the entire cleaning mechanism 7 to operate. Gear 3 708 and gear 4 709 are used to achieve synchronous stirring of rotating shaft 3 706 and rotating shaft 4 707. Baffle 710 is used to flip and scrub waste film during rotation to enhance the cleaning effect. Drain pipe 711 is used to discharge waste water and impurities generated during the cleaning process. Valve 2 712 is used to control the discharge of waste film. Water pump 714 transports clean water to feed hopper 2 703 through a pipeline.

[0031] Mounting plate 2 (14) is located between mounting plates 1 (701). Motor 3 (15) is mounted on one side of mounting plate 2 (14). Rotating shaft 5 (16) is attached to the output shaft of motor 3 (15), and conveyor belt 17 is mounted on rotating shaft 5 (16). Mounting plate 3 (18) is located below mounting plate 2 (14), and a drying box (19) is located on mounting plate 3 (18). Mounting plate 2 (14) provides support for the conveying section. Motor 3 (15) drives conveyor belt 17, transporting the cleaned waste film to feed hopper 3 (801). Drying box 19 quickly evaporates any residual moisture on the waste film surface, preventing excessive moisture content from affecting subsequent melting efficiency or creating bubbles.

[0032] The feed hopper 3 801 is located on the upper end face of the mounting frame 1, a mounting frame 5 802 is installed on one side of the mounting frame 1, a motor 4 803 is installed on one side of the outer wall of the mounting frame 5 802, a rotating shaft 6 804 is installed on the output shaft of the motor 4 803, a gear 5 805 is installed on the rotating shaft 6 804, two gears 6 806 are installed on one side of the gear 5 805, the two gears 6 806 are meshed with the gear 5 805, a fixing block 807 is installed on the upper end face of the mounting frame 1, and the fixing block 807 An installation cylinder 808 is installed on the upper side, a discharge port 809 is installed on one side of the installation cylinder 808, a melting cylinder 810 is installed inside the installation cylinder 808, and multiple groups of heating rings 811 are arranged between the installation cylinder 808 and the melting cylinder 810. The installation method of the heating rings 811 is dense at the left end and sparse at the right end. Two screws 812 are installed inside the melting cylinder 810, and a rotating shaft 7 813 is installed on one side of the two screws 812. The rotating shaft 7 813 is connected to the gear 6 806, and a valve 3 814 is installed below the feed hopper 3 801. Feed hopper three 801 is responsible for receiving the dried material and introducing it into the melting cylinder 810, valve three 814 is used to control the feed rate, motor four 803 provides power for the extrusion of screw 812, gear five 805 and gear six 806 make the two screws 812 rotate synchronously, enhancing the efficiency of waste film melting, heating ring 811 is used to control the temperature and heat the melting cylinder 810, adopting a dense layout at the left end and sparse layout at the right end, which is conducive to the rapid heating of the waste film at the feeding end and maintaining stability at the discharging end.

[0033] It includes an installation cylinder 2 901, which is located at the lower end face of the installation frame 4 4, a feed hopper 4 902 is installed on the upper side of the installation cylinder 2 901, a screen 903 is installed on the inside of the installation cylinder 2 901, a motor 5 904 is installed at the bottom of the installation cylinder 2 901, a rotating shaft 8 905 is installed on the output shaft of the motor 5 904, two roller wheels 906 are installed on the upper side of the rotating shaft 8 905, a blade 2 907 is installed on the lower side of the screen 903, and the blade 2 907 is located on the rotating shaft 8 905, a ventilation slot is provided on one side of the installation cylinder 2 901, a mounting plate 4 908 is installed on one side of the ventilation slot, a blower 2 909 is installed on the upper side of the mounting plate 4 908, a discharge trough is provided on the other side of the installation cylinder 2 901, a discharge cylinder 910 is provided on one side of the discharge trough, a storage box 911 is installed on the lower end face of the installation frame 4 4, and the storage box 911 is located at the lower side of the discharge cylinder 910. The mounting barrel 901 is the carrier of the entire granulation mechanism 9, the feed hopper 902 is used to receive the high-temperature molten waste delivered from the melting mechanism 8, the screen 903 has the function of shaping to ensure that the discharge particle size is consistent, the motor 904 is the power source of the roller 906 and the blade 907, the roller 906 squeezes the molten waste through the screen 903 to form thin strips, the blade 907 shears the waste squeezed out of the screen 903 into particles, the blower 909 is used to air-cool the particles, so as to promote the solidification of the molten waste film into particles in a short time and prevent the particles from deforming or sticking. The cut particles enter the discharge barrel 910 and then fall into the storage box 911 for storage.

[0034] Visual sensors 20 are mounted on the upper surfaces of mounting frame 2 and mounting frame 4, and are electrically connected to the control system. They are used to detect the cleanliness of the washed waste film, the presence of residual water stains, and the appearance quality of the pellets.

[0035] Working principle of the present invention: Before the device starts working, the waste film material to be processed is first placed in the feed hopper 601, the control system controls the motor 603 to operate, the motor 603 drives the gear 605 to rotate, the gear 605 drives the gear 2 607 to rotate, the blade 608 on the rotating shaft 1 604 and the rotating shaft 2 606 rotates to crush the waste film, the visual sensor 20 detects that the crushing is completed, the valve 609 opens, the crushed waste film falls from the feed hopper 601, the blower 10 operates to generate airflow to blow the waste film into the baffle 12, the large impurities fall into the waste bin 11 for storage, and the waste film enters the conveying cylinder 13 Feed hopper 2 703, the control system controls the water pump 714 to inject water into feed hopper 2 703, the motor 2 705 runs to drive gear 3 708 to rotate, the gear 3 708 drives gear 4 709 to rotate along the toothed groove, drives the baffle 710 to rotate to stir and clean the waste film, and after the visual sensor 20 detects that the cleaning is completed, the drain pipe 711 is opened to discharge the waste water, and after the waste water is discharged, the valve 2 712 is opened, and the waste film after cleaning falls onto the conveyor belt 17, the motor 3 15 runs, drives the conveyor belt 17 to rotate and sends the waste film into the drying box 19, and the drying box 19 dries the waste film and then transports it to the feed hopper 3 801 by the conveyor belt 17.

[0036] The control system controls the operation of motor four 803, driving gear five 805 to rotate, gear five 805 drives gear six 806 to rotate, and drives rotating shaft six 804 to rotate. The two screws 812 start to operate, the heating ring 811 starts to heat, valve three 814 opens, the waste film enters the melting barrel 810, and the two screws 812 melt and extrude the waste film, and send it out from the discharge port 809. The melted waste film enters the feed hopper four 902, and the control system controls the operation of motor five 904. Motor five 904 drives rotating shaft eight 905 to rotate, and rotating shaft eight 905 drives two rolling wheels 906 to roll the molten waste film on the screen 903. The molten waste film passes through the screen 903 into long strips. The blower two 909 operates to cool the molten waste film, and the blade two 907 rotates to cut the long strips of waste film into particles, which are then pushed by the airflow through the discharge barrel 910 and into the storage box 911 for storage.

[0037] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An air-cooled granulation device for fully degradable starch waste film, characterized by: The invention comprises a mounting frame 1 (1), a mounting frame 2 (2) being mounted on the upper side of the mounting frame 1 (1), a mounting frame 3 (3) being mounted on the upper side of the mounting frame 2 (2), a mounting frame 4 (4) being mounted on one side of the mounting frame 1 (1), a melting mechanism (8) being mounted inside the mounting frame 1, a cleaning mechanism (7) being mounted inside the mounting frame 2 (2), a crushing mechanism (6) being mounted inside the mounting frame 3 (3), a granulating mechanism (9) being mounted inside the mounting frame 4 (4), and brackets (5) being mounted on the lower sides of the mounting frame 1 (1) and the mounting frame 4 (4).

2. The air-cooling granulation device for fully degradable starch waste film according to claim 1, characterized in that: The invention comprises a feeding hopper (601), wherein the feeding hopper (601) is located on the upper end surface of the mounting frame (3), a fixing frame (602) is installed on the upper side of the feeding hopper (601), a motor (603) is installed on the upper side of the fixing frame (602), a rotating shaft (604) is installed on the output shaft of the motor (603), a gear (605) is installed on the upper end of the rotating shaft (604), and two rotating shafts (606) are installed on both sides of the rotating shaft (604). 606), the rotating shaft 2 (606) is located at the lower end surface of the fixed frame 1 (602), the rotating shaft 2 (606) is rotatably connected to the fixed frame 1 (602), the two rotating shafts 2 (606) are installed with gear 2 (607), the gear 1 (605) is meshed with the gear 2 (607), the rotating shaft 1 (604) and the rotating shaft 2 (606) are installed with a blade 1 (608), and the lower side of the feed hopper 1 (601) is installed with a valve 1 (609).

3. The air-cooling granulation device for fully degradable starch waste film according to claim 2, characterized in that: A blower (10) is installed on the upper side of the mounting frame three (3), and the blower (10) is located on the side of the feed hopper (601). A waste bin (11) is installed on the upper end surface of the mounting frame two (2), and the waste bin (11) is located below the feed hopper (601). A baffle (12) is installed on one side of the waste bin (11). A through groove is opened on the upper end surface of the mounting frame one (1), and a conveying cylinder (13) is provided on the lower side of the baffle (12), and the conveying cylinder (13) is located in the through groove.

4. The air-cooling granulation device for fully degradable starch waste film according to claim 3, characterized in that: The invention comprises a mounting plate 1 (701), two fixing plates (702) are installed on one side of the mounting plate 1 (701), a feed hopper 2 (703) is installed on one side of the fixing plate (702), a fixing frame 2 (704) is installed on the upper side of the feed hopper 2 (703), a motor 2 (705) is installed on the upper side of the fixing frame 2 (704), a rotating shaft 3 (706) is installed on the output shaft of the motor 2 (705), two rotating shafts 4 (707) are installed on both sides of the rotating shaft 3 (706), a gear 3 (708) is installed on the upper end of the rotating shaft 3 (706), and two gears are installed on the rotating shafts 4 (707). Wheel four (709), the gear three (708) is meshed with the gear four (709), a toothed groove is provided on the upper side of the feed hopper two (703), the gear four (709) is meshed with the toothed groove, a baffle (710) is installed on the rotating shaft three (706) and the rotating shaft four (707), a drain pipe (711) is provided on one side of the feed hopper one (601), a valve two (712) is installed on the lower side of the feed hopper, a water tank (713) is installed on the upper end face of the mounting frame one (1), a water pump (714) is installed on one side of the water tank (713), and the water pump (714) is connected to the feed hopper two (703) through a pipeline.

5. The air-cooling granulation device for fully degradable starch waste film according to claim 4, characterized in that: A second mounting plate (14) is provided between the two first mounting plates (701), a third motor (15) is provided on one side of the second mounting plate (14), a fifth rotating shaft (16) is provided on the output shaft of the third motor (15), a conveyor belt (17) is provided on the fifth rotating shaft (16), a third mounting plate (18) is provided on the lower side of the second mounting plate (14), and a drying box (19) is provided on the third mounting plate (18).

6. The air-cooling granulation device for fully degradable starch waste film according to claim 5, characterized in that: The invention comprises a feed hopper three (801), the feed hopper three (801) is located on the upper end face of the mounting frame one (1), a mounting frame five (802) is installed on one side of the mounting frame one (1), a motor four (803) is installed on one side of the outer wall of the mounting frame five (802), a rotating shaft six (804) is installed on the output shaft of the motor four (803), a gear five (805) is installed on the rotating shaft six (804), two gears six (806) are installed on one side of the gear five (805), the two gears six (806) are meshed and connected with the gear five (805), a fixing block (807) is installed on the upper end face of the mounting frame one (1), the fixing block (80 7) A mounting barrel (808) is installed on the upper side, a discharge port (809) is installed on one side of the mounting barrel (808), a melting barrel (810) is installed inside the mounting barrel (808), multiple groups of heating rings (811) are arranged between the mounting barrel (808) and the melting barrel (810), and the heating rings (811) are installed in a manner of densely packed on the left end and sparsely packed on the right end. Two screws (812) are installed inside the melting barrel (810), a rotating shaft (813) is installed on one side of the two screws (812), and the rotating shaft (813) is connected to the gear (806). A valve (814) is installed below the feed hopper (801).

7. The air-cooling granulation device for fully degradable starch waste film according to claim 6, characterized in that: The invention comprises a second installation cylinder (901), the second installation cylinder (901) is located at the lower end surface of the fourth installation frame (4), a feed hopper (902) is installed on the upper side of the second installation cylinder (901), a screen (903) is installed on the inner side of the second installation cylinder (901), a motor (904) is installed on the bottom of the second installation cylinder (901), a rotating shaft (905) is installed on the output shaft of the motor (904), two rollers (906) are installed on the upper side of the rotating shaft (905), and a roller (906) is installed on the lower side of the screen (903). Blade 2 (907), the blade 2 (907) is located on the rotating shaft 8 (905), a ventilation slot is provided on one side of the mounting cylinder 2 (901), a mounting plate 4 (908) is installed on one side of the ventilation slot, a blower 2 (909) is installed on the upper side of the mounting plate 4 (908), a discharge trough is provided on the other side of the mounting cylinder 2 (901), a discharge cylinder (910) is provided on one side of the discharge trough, a storage box (911) is installed on the lower end surface of the mounting frame 4 (4), and the storage box (911) is located on the lower side of the discharge cylinder (910).

8. The air-cooling granulation device for fully degradable starch waste film according to claim 7, characterized in that: The upper end surfaces of the second mounting frame (2) and the fourth mounting frame (4) are mounted with visual sensors (20), and the visual sensors (20) are electrically connected to the control system.