Automatic film pasting system for automobile sun shield lens

By designing an automatic film-sticking system, the problems of dust influence and poor equipment adaptability during the film-sticking process of automobile sun visor lenses were solved, and an efficient and precise film-sticking process and energy-saving and environmentally friendly automated production were achieved.

CN120620631AActive Publication Date: 2025-09-12SUZHOU XINHE MIRRORS CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510969926.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-05
Publication Date
2025-09-12
Estimated Expiration
2045-08-05

AI Technical Summary

Technical Problem

During the film application process of existing car sun visor lenses, dust may affect the smoothness of the film. The dust collector cannot achieve the required cleanliness, and the coordinated control of multiple driving components is inconvenient, resulting in film application deviation and high cost, and poor equipment adaptability.

Method used

An automatic film laminating system for automobile sun visor lenses was designed, including components such as a conveyor belt, a height adjustment mechanism, an adjustment mechanism, a dust-binding mechanism, and a cutter. It realizes automatic feeding, position limiting and anti-deflection, dust-binding treatment, and synchronous winding, and is suitable for lenses of different thicknesses and widths.

Benefits of technology

It realizes an efficient and precise film pasting process, has good dust-binding effect, tightly pasted films without bubbles, simple equipment control, strong adaptability, energy saving and environmental protection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120620631A_ABST
    Figure CN120620631A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of sun shield lens film pasting, and particularly discloses an automobile sun shield lens automatic film pasting system which comprises a base, a protection box is arranged at the top of the base, conveying openings are formed in the two opposite sides of the protection box, height adjusting mechanisms are arranged at the two opposite ends of the base, and a conveying frame is arranged above the base through the height adjusting mechanisms; the conveying frame is of a U-shaped structure, a conveying belt is arranged at the top of the conveying frame through a conveying roller, a first motor is arranged at one end of the conveying frame through a motor frame, the conveying frame penetrates through the protective box through a conveying opening, a winding mechanism is arranged at the top of the protective box, and a first unwinding roller is arranged on the portion, below the winding mechanism, of the protective box through a discharging frame. By arranging a series of structures, automatic film pasting is efficient, limiting deviation-preventing film pasting is accurate, automatic film pasting, edge covering and film pressing are achieved, dust-sticking film pasting is clean, compact and free of bubbles, dust sticking, film pasting and rim charge recycling are synchronous and at the same speed, control is simple, and the film pasting height and width are adjustable.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of film application for automobile sun visor lenses, in particular to an automatic film application system for automobile sun visor lenses. Background Art

[0002] Car sun visor lenses usually refer to reflectors or interior rearview mirrors installed on the sun visor. They are mainly used to reflect sunlight, provide rear vision, and assist driving safety. The main function of sticking anti-shatter film on the lens is to prevent the fragments from flying and injuring people after the lens is broken, while reducing the damage to the lens in high temperature environments. Therefore, during the production of car sun visor lenses, anti-shatter film is stuck on the car sun visor lenses through film-sticking equipment to improve safety.

[0003] At present, when applying film to car sun visor lenses, dust on the film-applying surface of the lens causes uneven film bubbles, and the dust collector used is difficult to clean the lens surface to the cleanliness required for film application, such as fingerprints on the lens surface; the film-applying equipment uses multiple independently driven reels and tractions, and the coordinated control between the multiple reels and tractions is inconvenient and costly, and film-applying deviations are prone to occur. The car sun visor lens is only applied on one side with a single function. When applying film to lenses of different thicknesses, it is inconvenient to adjust the height of multiple components such as the film-applying rollers and guide rollers of the film-applying equipment. Summary of the Invention

[0004] The object of the present invention is to provide an automatic film-sticking system for automobile sun visor lenses to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic film-sticking system for automobile sun visor lenses, comprising a base, a protective box is provided on the top of the base, a conveying port is provided on opposite sides of the protective box, a height adjustment mechanism is provided on opposite ends of the base, a conveying frame is provided above the base through the height adjustment mechanism, the conveying frame is arranged in a U-shaped structure, a conveyor belt is provided on the top of the conveying frame through a conveying roller, a No. 1 motor is provided at one end of the conveying frame through a motor frame, the conveying frame passes through the protective box through the conveying port, a winding mechanism is provided on the top of the protective box, a No. 1 delivery roller is provided on the protective box below the winding mechanism through a material unwinding rack, a No. 2 delivery roller is provided on the top of the protective box away from the No. 1 delivery roller, and the top of the protective box is provided with Several openings, the interior of the protective box near the end of the No. 2 delivery roller is provided with a dust sticking mechanism, the interior of the protective box on the side of the dust sticking mechanism away from the No. 2 delivery roller is provided with a film roller, the interior of the protective box on the side of the film roller away from the dust sticking mechanism is provided with a No. 2 guide roller, the interior of the protective box between the film roller and the No. 1 delivery roller is provided with a conveying mechanism, the interior of the protective box between the film roller and the No. 2 guide roller is provided with a cross-cutting knife through the No. 2 adjusting mechanism, the interior of the protective box on the side of the cross-cutting knife away from the film roller is provided with a folding plate through the No. 1 adjusting mechanism, the interior of the protective box on the side of the folding plate away from the cross-cutting knife is provided with a linear module, the bottom of the linear module is provided with a longitudinal cutting knife through an electric telescopic rod, the No. 1 adjusting mechanism is installed on the conveying frame, and the No. 2 adjusting mechanism is installed on the protective box.

[0006] Preferably, the winding mechanism includes a No. 1 winding roller, a No. 2 winding roller, a No. 3 winding roller, a No. 2 motor, a No. 2 bevel gear set, a No. 2 connecting rod, a bracket, a roller shaft frame, a No. 1 roller shaft seat, a No. 2 roller shaft seat and a spline shaft. A bracket is provided on one side of the top of the protective box, and a roller shaft frame is provided on the other side of the top of the protective box through a connecting mechanism. A No. 1 roller shaft seat is provided on the bracket, and a No. 2 roller shaft seat is provided on the roller shaft frame. Spline grooves are provided on the sides where the No. 1 roller shaft seat and the No. 2 roller shaft seat are close to each other. A No. 1 winding roller is provided at the end of the top of the protective box away from the No. 2 unwinding roller, and the top of the protective box on the side of the No. 1 winding roller is provided. A No. 2 winding roller is provided at the top of the protective box on the side of the No. 2 winding roller away from the No. 1 winding roller. Spline shafts are provided at the opposite ends of the No. 1 winding roller, the No. 2 winding roller and the No. 3 winding roller. The spline shafts are connected to the No. 1 roller shaft seat and the No. 2 roller shaft seat through spline grooves. A mounting box is provided on one side of the bracket. One end of the No. 1 roller shaft seat is connected to the No. 2 bevel gear set. There are three No. 2 bevel gear sets, and the No. 2 bevel gear sets are connected by a No. 2 connecting rod. No. 2 motor is provided at one end of the mounting box through the motor frame, and the output end of the No. 2 motor is connected to the No. 2 bevel gear set through a coupling.

[0007] Preferably, the connecting mechanism includes a guide rail seat, a No. 2 threaded rod, a threaded slide, a No. 3 bevel gear set and a No. 3 motor. A guide rail seat is provided on one side of the protective box. A No. 2 threaded rod and a threaded slide are provided on the top of the guide rail seat through a guide rail groove. The threaded slide is connected to the No. 2 threaded rod. The bottom of the roller frame is connected to the threaded slide. A No. 3 bevel gear set is provided at one end of the No. 2 threaded rod. There are two No. 3 bevel gear sets, and the two No. 3 bevel gear sets are connected by a connecting rod. A No. 3 motor is provided at one end of the guide rail seat through a mounting box. The output end of the No. 3 motor is connected to the No. 3 bevel gear set through a coupling.

[0008] Preferably, the conveying mechanism includes a limiting roller, a No. 1 guide roller, a lower guide roller and an upper guide roller. A limiting roller is provided in the protective box below the No. 1 delivery roller, a No. 1 guide roller is provided in the protective box above one side of the limiting roller, a lower guide roller is provided in the protective box on the side of the No. 1 guide roller away from the limiting roller, an upper guide roller is provided in the protective box above the lower guide roller, and an opening is provided on the protective box between the upper guide roller and the No. 2 winding roller.

[0009] Preferably, the No. 1 adjustment mechanism includes a mounting frame, an adjustment seat, an adjustment slot, a bidirectional screw, a screw sleeve and a dual-axis motor. There are two mounting frames, and the bottoms of the two mounting frames are arranged at the top of the conveyor frame on opposite sides of the conveyor belt. An adjustment seat is provided at the upper end between the two mounting frames, and an adjustment slot is provided at the bottom of the adjustment seat. A bidirectional screw, a screw sleeve and a guide rod are provided inside the adjustment slot. There are two screw sleeves, which are connected to the bidirectional screw, and the top of the folding plate is connected to the bottom of the screw sleeve. A dual-axis motor is provided in the middle of the bottom of the adjustment seat, and the output end of the dual-axis motor is connected to the bidirectional screw through a coupling.

[0010] Preferably, a No. 3 adjustment mechanism is provided on the conveying frame on the side of the protective box away from the winding mechanism, and two limit plates are provided at the bottom of the No. 3 adjustment mechanism, and the two limit plates are symmetrically arranged on the top of the conveyor belt. The No. 2 adjustment mechanism and the No. 3 adjustment mechanism have the same structural arrangement as the No. 1 adjustment mechanism, and the mounting frame on the No. 2 adjustment mechanism is installed on the protective box.

[0011] Preferably, the dust sticking mechanism includes a dust sticking roller and a No. 3 guide roller. A dust sticking roller is provided in a protective box below the No. 2 delivery roller, and a No. 3 guide roller is provided in a protective box on the side of the dust sticking roller close to the film laminating roller. The No. 3 guide roller is arranged corresponding to the No. 3 winding roller.

[0012] Preferably, the height adjustment mechanism includes a support frame, a limit groove, a No. 1 threaded rod, a threaded sleeve, a No. 1 bevel gear set, a servo motor and a No. 1 connecting rod. Support frames are provided at the bottom of the conveying frame at opposite ends of the base, and limit grooves are provided on opposite sides of the base. A No. 1 threaded rod, a threaded sleeve and a guide rod are provided inside the limit groove. The threaded sleeve is connected to the No. 1 threaded rod, and one side of the threaded sleeve is connected to the support frame. The bottom of the No. 1 threaded rod is connected to the No. 1 bevel gear set. There are two No. 1 bevel gear sets, and the two No. 1 bevel gear sets are connected by a No. 1 connecting rod. The No. 1 bevel gear set is connected to the output end of the servo motor on the base through a coupling.

[0013] Preferably, two folding plates are provided, and the bottom of the folding plate close to one end of the cross-cutting knife is inclined.

[0014] Preferably, a counter is provided on the protective box on one side of the lower opening of the third winding roller through a mounting groove.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. This automatic film laminating system for automobile sun visor lenses realizes automatic film laminating for automobile sun visor lenses through the provided conveyor belt, in coordination with the No. 1 feeding roller, the limit roller, the No. 1 guide roller, the lower guide roller, the upper guide roller, the film laminating roller and the No. 2 guide roller, and in combination with the provided cross-cutting knife and the longitudinal cutting knife. The automatic film laminating feeding operation is efficient, the limit roller and the limit plate realize the film laminating feeding limit and anti-deviation, and the film laminating is accurate, and the folding and pressing plate realizes the automatic film laminating, edge wrapping and laminating processing of automobile sun visor lenses.

[0016] 2. This automatic film laminating system for automobile sun visor lenses realizes dust removal of automatic film laminating for automobile sun visor lenses through the No. 2 delivery roller, which cooperates with the dust-sticking roller, No. 3 guide roller and No. 3 winding roller. The film laminating surface is clean and the film laminating is tight without bubbles. The winding mechanism, No. 1 winding roller, No. 2 winding roller and No. 3 winding roller, No. 2 bevel gear set and No. 2 motor are arranged on the protective box to realize synchronous and same-speed operation of automatic film edge material winding, protective film winding and dust-sticking film winding. The automatic film laminating control is simple, energy-saving and environmentally friendly. The No. 1 winding roller, No. 2 winding roller and No. 3 winding roller synchronously count the winding length, and the winding is easy to disassemble and replace.

[0017] 3. This automatic film laminating system for automobile sun visor lenses adjusts the height of the conveyor frame and the conveyor belt through the height adjustment mechanism set on the base, that is, adjusts the film laminating spacing, which is suitable for automatic film laminating of automobile sun visor lenses of different thicknesses and is easy to adjust; the No. 1 adjustment mechanism, the No. 2 adjustment mechanism and the No. 3 adjustment mechanism realize the width adjustment of the folding plate, the cross-cutting knife and the limit plate, which is suitable for film laminating of automobile sun visor lenses of different widths. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural diagram of the protection box in the present invention; Figure 3 Schematic diagram of the structure of the No. 1 delivery roller in the present invention; Figure 4 Schematic diagram of the structure of the folding plate in the present invention; Figure 5 Schematic diagram of the structure of the support frame in the present invention; Figure 6 Schematic diagram of the structure of the limiting roller in the present invention; Figure 7 This is a schematic structural diagram of the No. 1 winding roller in the present invention.

[0019] In the figure: 1. Base; 2. Protective box; 3. Conveyor frame; 31. Conveyor belt; 32. No. 1 motor; 4. Height adjustment mechanism; 41. Support frame; 42. Limiting slot; 43. No. 1 threaded rod; 44. Threaded sleeve; 45. No. 1 bevel gear set; 46. Servo motor; 47. No. 1 connecting rod; 5. Winding mechanism; 51. No. 1 winding roller; 52. No. 2 winding roller; 53. No. 3 winding roller; 54. No. 2 motor; 55. No. 2 bevel gear set; 56. No. 2 connecting rod; 57. Bracket; 58. Roller frame; 581. Guide rail seat; 582. No. 2 threaded rod; 583. Threaded slide; 584. No. 3 bevel gear set; 585. No. 3 motor; 5 9. Roller seat No. 1; 510. Roller seat No. 2; 511. Spline shaft; 6. Through port; 7. Adjustment mechanism No. 1; 71. Mounting frame; 72. Adjustment seat; 73. Adjustment slot; 74. Bidirectional screw; 75. Screw sleeve; 76. Dual-axis motor; 8. Folding plate; 9. Adjustment mechanism No. 2; 10. Cross-cutting knife; 11. Feed roller No. 1; 12. Limiting roller; 13. Guide roller No. 1; 14. Lower guide roller; 15. Upper guide roller; 16. Laminating roller; 17. Guide roller No. 2; 18. Linear module; 19. Slitting knife; 20. Feed roller No. 2; 21. Dust-sticking roller; 22. Guide roller No. 3; 23. Adjustment mechanism No. 3; 24. Limiting plate; 25. Counter. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] like Figures 1 to 7 As shown, this embodiment includes a base 1, a protective box 2 is provided on the top of the base 1, an inspection door and a controller are provided on one side of the protective box 2, a conveying port is provided on opposite sides of the protective box 2, a height adjustment mechanism 4 is provided on opposite ends of the base 1, a conveying frame 3 is provided above the base 1 through the height adjustment mechanism 4, the conveying frame 3 is arranged in a U-shaped structure, a conveying belt 31 is provided on the top of the conveying frame 3 through a conveying roller, a No. 1 motor 32 is provided on one end of the conveying frame 3 through a motor frame, the conveying frame 3 passes through the protective box 2 through the conveying port, and a winding mechanism is provided on the top of the protective box 2 5. A No. 1 delivery roller 11 is provided on the protective box 2 below the winding mechanism 5 through a material unwinding rack. A No. 2 delivery roller 20 is provided on the top of the protective box 2 at the end away from the No. 1 delivery roller 11. A plurality of openings 6 are provided on the top of the protective box 2. A dust sticking mechanism is provided inside the protective box 2 near the end of the No. 2 delivery roller 20. A film sticking roller 16 is provided inside the protective box 2 at the side of the dust sticking mechanism away from the No. 2 delivery roller 20. A No. 2 guide roller 17 is provided inside the protective box 2 at the side of the film sticking roller 16 away from the dust sticking mechanism. The protective box 2 between the film sticking roller 16 and the No. 1 delivery roller 11 is provided. A transmission mechanism is provided in the protective box 2 between the film laminating roller 16 and the second guide roller 17. A cross-cutting knife 10 is provided inside the protective box 2 through the second adjustment mechanism 9. A folding plate 8 is provided inside the protective box 2 on the side of the cross-cutting knife 10 away from the film laminating roller 16 through the first adjustment mechanism 7. A linear module 18 is provided inside the protective box 2 on the side of the folding plate 8 away from the cross-cutting knife 10. The linear module 18 adopts an existing linear reciprocating module. The linear module 18 is electrically connected to the controller. The reciprocating width of the linear module 18 is controlled by the controller. The bottom of the linear module 18 is electrically extended. The retracting rod is provided with a longitudinal cutting knife 19, the No. 1 adjusting mechanism 7 is installed on the conveying frame 3, and the No. 2 adjusting mechanism 9 is installed on the protective box 2, so as to realize automatic film pasting of automobile sun visor lenses, and the automatic film feeding operation is efficient, and the film pasting feeding is limited to prevent deviation, the film pasting is accurate, the automatic film pasting control is simple, energy-saving and environmentally friendly, the film pasting height and width are adjustable, and it is suitable for film pasting of automobile sun visor lenses of different thicknesses and widths. The dust-sticking film, the protective film of the anti-shatter film and the anti-shatter film are synchronously pulled and reeled at the same speed, so that the dust-sticking, film pasting and edge material recovery can run in a coordinated and consistent manner at the same speed.

[0023] Specifically, the winding mechanism 5 includes a No. 1 winding roller 51, a No. 2 winding roller 52, a No. 3 winding roller 53, a No. 2 motor 54, a No. 2 bevel gear set 55, a No. 2 connecting rod 56, a bracket 57, a roller shaft frame 58, a No. 1 roller shaft seat 59, a No. 2 roller shaft seat 510 and a spline shaft 511. A bracket 57 is provided on one side of the top of the protective box 2, and a roller shaft frame 58 is provided on the other side of the top of the protective box 2 through a connecting mechanism. A No. 1 roller shaft seat 59 is provided on the bracket 57, and a No. 2 roller shaft seat 510 is provided on the roller shaft frame 58. The No. 1 roller shaft seat 59 A spline groove is provided on the side close to the No. 2 roller seat 510, a No. 1 winding roller 51 is provided on the end of the top of the protective box 2 away from the No. 2 delivery roller 20, a No. 2 winding roller 52 is provided on the top of the protective box 2 on the side of the No. 1 winding roller 51, and a No. 3 winding roller 53 is provided on the top of the protective box 2 on the side of the No. 2 winding roller 52 away from the No. 1 winding roller 51. Spline shafts 511 are provided on the opposite ends of the No. 1 winding roller 51, the No. 2 winding roller 52 and the No. 3 winding roller 53. The spline shaft 511 is connected to the No. 1 roller seat 59 and the No. 2 roller seat through the spline groove. 510 is connected, and a mounting box is provided on one side of the bracket 57. One end of the No. 1 roller shaft seat 59 is connected to the No. 2 bevel gear set 55. The No. 2 bevel gear set 55 is provided with three. The No. 2 bevel gear sets 55 are connected by a No. 2 connecting rod 56. One end of the mounting box is provided with a No. 2 motor 54 through a motor frame. The output end of the No. 2 motor 54 is connected to the No. 2 bevel gear set 55 through a coupling. The No. 2 motor 54 drives the No. 2 bevel gear set 55 on the No. 1 winding roller 51 to rotate, and drives the No. 2 winding roller 52 and the No. 3 winding roller through the No. 2 connecting rod 56. The second bevel gear set 55 on the roller 53 rotates, and the rotation of the second bevel gear set 55 drives the No. 1 roller seat 59 on the bracket 57 to rotate, driving the No. 1 winding roller 51, the No. 2 winding roller 52 and the No. 3 winding roller 53 between the No. 1 roller seat 59 and the No. 2 roller seat 510 to keep winding and rotating synchronously at the same speed on the bracket 57 and the roller frame 58. The edge material of the anti-shatter film is wound on the No. 1 winding roller 51, the protective film torn off the anti-shatter film is wound on the No. 2 winding roller 52, and the dust-sticking film after dust collection is wound on the No. 3 winding roller 53.

[0024] Furthermore, the connecting mechanism includes a guide rail seat 581, a No. 2 threaded rod 582, a threaded slide 583, a No. 3 bevel gear set 584 and a No. 3 motor 585. A guide rail seat 581 is provided on one side of the protective box 2. The top of the guide rail seat 581 is provided with a No. 2 threaded rod 582 and a threaded slide 583 through a guide rail groove. A guide rod is provided in the guide rail groove. The threaded slide 583 is slidably provided on the guide rod. The threaded slide 583 is connected to the No. 2 threaded rod 582. The bottom of the roller shaft frame 58 is connected to the threaded rod 582. The guide rail seat 581 is connected to the groove slide 583, and one end of the No. 2 threaded rod 582 is provided with a No. 3 bevel gear set 584. There are two No. 3 bevel gear sets 584, and the two No. 3 bevel gear sets 584 are connected by a connecting rod. One end of the guide rail seat 581 is provided with a No. 3 motor 585 through a mounting box. The output end of the No. 3 motor 585 is connected to the No. 3 bevel gear set 584 through a coupling. The No. 3 motor 585 on the guide rail seat 581 rotates forward to drive the No. 3 bevel gear set 584 and the connecting rod to rotate. The second threaded rod 582 on the guide rail seat 581 is driven to rotate, and the threaded slide 583 on the second threaded rod 582 drives the roller frame 58 to move on the guide rail seat 581. The roller frame 58 is away from the protective box 2, and the second roller seat 510 on the roller frame 58 is separated from the spline shaft 511. The first winding roller 51, the second winding roller 52 and the third winding roller 53 are removed from the first roller seat 59 on the bracket 57, and then the new first winding roller 51, the second winding roller 52 and the third winding roller 53 are removed from the first roller seat 59 on the bracket 57. The spline shaft 511 of the No. 3 winding roller 53 is inserted into the spline groove of the No. 1 roller shaft seat 59, and the No. 3 motor 585 reverses to drive the No. 3 bevel gear set 584 and the No. 2 threaded rod 582, pushing the roller frame 58 to move close to the spline shaft 511, and the spline shaft 511 is inserted into the spline groove of the No. 2 roller shaft seat 510 on the roller frame 58, that is, the No. 1 winding roller 51, the No. 2 winding roller 52 and the No. 3 winding roller 53 are clamped and installed on the No. 1 roller shaft seat 59 and the No. 2 roller shaft seat 510.

[0025] Furthermore, the conveying mechanism includes a limiting roller 12, a No. 1 guide roller 13, a lower guide roller 14 and an upper guide roller 15. A limiting roller 12 is provided in the protective box 2 below the No. 1 delivery roller 11, a No. 1 guide roller 13 is provided in the protective box 2 above one side of the limiting roller 12, a lower guide roller 14 is provided inside the protective box 2 on the side of the No. 1 guide roller 13 away from the limiting roller 12, an upper guide roller 15 is provided inside the protective box 2 above the lower guide roller 14, a through opening 6 is provided on the protective box 2 between the upper guide roller 15 and the No. 2 winding roller 52, two symmetrical limiting rings are provided on the limiting roller 12, and an adjustment mechanism is provided on the limiting ring. The No. 1 adjustment mechanism 7 has the same structural arrangement, and the distance between the two limiting rings on the limiting roller 12 is adjusted according to the width of the anti-shatter film, so that the anti-shatter film is limitedly conveyed by the limiting roller 12 between the two limiting rings, and the anti-shatter film for the car sun visor lens film on the No. 1 delivery roller 11 enters the protective box 2 through the opening 6, and the anti-shatter film passes through the limiting roller 12, the No. 1 guide roller 13, the lower guide roller 14 and the upper guide roller 15, the film roller 16 and the No. 2 guide roller 17 in sequence. The release paper of the protective film on the adhesive surface of the anti-shatter film is torn off at the lower guide roller 14, and the protective film is led out of the protective box 2 through the opening 6 through the upper guide roller 15 and wound on the No. 2 winding roller 52.

[0026] Furthermore, the first adjustment mechanism 7 includes a mounting frame 71, an adjustment seat 72, an adjustment slot 73, a bidirectional screw 74, a screw sleeve 75 and a dual-axis motor 76. There are two mounting frames 71. The bottoms of the two mounting frames 71 are arranged on the top of the conveyor frame 3 on opposite sides of the conveyor belt 31. An adjustment seat 72 is provided at the upper end between the two mounting frames 71. An adjustment slot 73 is provided at the bottom of the adjustment seat 72. A bidirectional screw 74, a screw sleeve 75 and a guide rod are provided inside the adjustment slot 73. There are two screw sleeves 75. The screw sleeve 75 is connected to the bidirectional screw 74. Then, the top of the folding plate 8 is connected to the bottom of the screw sleeve 75, and a dual-axis motor 76 is provided in the middle of the bottom of the adjustment seat 72. The dual-axis motor is electrically connected to the controller, and the dual-axis motor 76 is programmed and controlled. The output end of the dual-axis motor 76 is connected to the bidirectional screw 74 through a coupling. The dual-axis motor 76 on the adjustment seat 72 drives the bidirectional screw 74 in the adjustment groove 73 to rotate, and the bidirectional screw 74 drives the two screw sleeves 75 to move away from or closer to each other on the adjustment seat 72. The No. 1 adjustment mechanism 7 adjusts the distance between the two folding plates 8.

[0027] Furthermore, a No. 3 adjusting mechanism 23 is provided on the conveying frame 3 on the side of the protective box 2 away from the winding mechanism 5. Two limit plates 24 are provided at the bottom of the No. 3 adjusting mechanism 23. The two limit plates 24 are symmetrically arranged on the top of the conveyor belt 31. The distance between the two limit plates 24 is adjusted by the No. 3 adjusting mechanism 23, so that the two limit plates 24 limit the conveying of the car sun visor lenses on the conveyor belt 31. The No. 2 adjusting mechanism 9 and the No. 3 adjusting mechanism 23 have the same structural arrangement as the No. 1 adjusting mechanism 7. The mounting frame 71 on the No. 2 adjusting mechanism 9 is installed on the protective box 2. The No. 1 adjusting mechanism 7 and the No. 3 adjusting mechanism 23 are installed on the conveying frame 3 and are adjusted in height synchronously with the conveying frame 3, that is, the heights of the folding plate 8 and the limit plates 24 on the conveyor belt 31 remain unchanged.

[0028] Furthermore, the dust-sticking mechanism includes a dust-sticking roller 21 and a No. 3 guide roller 22. The dust-sticking roller 21 is provided in the protective box 2 below the No. 2 delivery roller 20, and the No. 3 guide roller 22 is provided in the protective box 2 on the side of the dust-sticking roller 21 close to the film-laminating roller 16. The No. 3 guide roller 22 is arranged corresponding to the No. 3 winding roller 53. The dust-sticking film on the No. 2 delivery roller 20 is guided by the dust-sticking roller 21 and the No. 3 guide roller 22 and wound on the No. 3 winding roller 53, that is, the dust-sticking film sticks to the surface of the car sun visor lens passing through the dust-sticking roller 21 and the No. 3 guide roller 22, and the dust on the surface of the car sun visor lens is stuck to the dust-sticking film and wound.

[0029] Furthermore, the height adjustment mechanism 4 includes a support frame 41, a limiting groove 42, a No. 1 threaded rod 43, a threaded sleeve 44, a No. 1 bevel gear set 45, a servo motor 46 and a No. 1 connecting rod 47. The bottom of the conveying frame 3 at the opposite ends of the base 1 is provided with a support frame 41, and the two opposite sides of the base 1 are provided with a limiting groove 42. The interior of the limiting groove 42 is provided with a No. 1 threaded rod 43, a threaded sleeve 44 and a guide rod. The threaded sleeve 44 is connected to the No. 1 threaded rod 43, one side of the threaded sleeve 44 is connected to the support frame 41, the bottom of the No. 1 threaded rod 43 is connected to the No. 1 bevel gear set 45, and the No. There are two bevel gear sets 45, and the two No. 1 bevel gear sets 45 are connected by a No. 1 connecting rod 47. The No. 1 bevel gear set 45 is connected to the output end of the servo motor 46 on the base 1 through a coupling. The servo motor 46 is electrically connected to the controller, and the servo motor 46 is programmed and controlled. The servo motor 46 on the base 1 drives the No. 1 bevel gear set 45, the No. 1 connecting rod 47 and the No. 1 threaded rod 43 to rotate, and the threaded sleeve 44 on the No. 1 threaded rod 43 moves up and down in the limit groove 42, and the height of the conveyor frame 3 and the conveyor belt 31 above the base 1 is adjusted by the support frame 41.

[0030] Furthermore, two folding plates 8 are provided, and the bottom of the folding plate 8 near one end of the cross-cutting knife 10 is inclined. When the car sun visor lens needs to be coated on the side, the anti-shatter film required for the edging is reserved on both sides of the car sun visor lens during cross-cutting. The car sun visor lens is conveyed through the folding plate 8. The inclination of the bottom of the folding plate 8 folds the edging anti-shatter film on both sides of the car sun visor lens that is in contact with the conveying to the side, and the folding plate 8 gradually folds the coating and coats the film.

[0031] Furthermore, a counter 25 is provided on the protective box 2 on the side of the opening 6 below the No. 3 winding roller 53 through a mounting groove. The counter 25 is an electromagnetic counting component. The counter 25 is electrically connected to the controller. The counter 25 displays the winding length data through the display screen on the controller. The controller is electrically connected to the No. 1 motor 32, the No. 2 motor 54 and the No. 3 motor 585. When the counted length reaches the set length, the No. 1 motor 32 and the No. 2 motor 54 stop running, and the No. 3 motor 585 starts. The No. 3 motor 585 is programmed to control forward and reverse operation.

[0032] The method of using this embodiment is as follows: first, according to the model of the automobile sun visor lens produced in batches, the film spacing height and film width are adjusted, the servo motor 46 on the base 1 drives the No. 1 bevel gear set 45, the No. 1 connecting rod 47 and the No. 1 threaded rod 43 to rotate, the threaded sleeve 44 on the No. 1 threaded rod 43 moves up and down in the limit groove 42, and the height of the conveyor frame 3 and the conveyor belt 31 above the base 1 is adjusted by the support frame 41 to realize the integrated adjustment of the distance between the dust-sticking roller 21, the No. 3 guide roller 22, the film roller 16, the cross-cutting knife 10 and the No. 3 guide roller 22 and the conveyor belt 31 for film application, the height of the folding plate 8 and the limit plate 24 is adjusted with the conveyor frame 3, and the adjustment is convenient. The dual-axis motor 76 on the adjustment seat 72 drives the bidirectional screw 74 in the adjustment groove 73 to rotate. The bidirectional screw 74 drives the two screw sleeves 75 to move away from or closer to each other on the adjustment seat 72. The No. 1 adjustment mechanism 7 adjusts the distance between the two folding plates 8 so that the two folding plates 8 can fold and apply the anti-shatter film pasted on the car sun visor lens. When the car sun visor lens does not need to be folded and applied, the two folding plates 8 are moved away from each other to the two sides of the protective box 2 through the No. 1 adjustment mechanism 7, and the folding plates 8 are away from the car sun visor lens. Similarly, the distance between the two cross-cutters 10 is adjusted by the No. 2 adjustment mechanism 9, so that the two cross-cutters 10 cross-cut the film on both sides of the car sun visor lens. Similarly, the distance between the two limit plates 24 is adjusted by the No. 3 adjustment mechanism 23, so that the two limit plates 24 are on the conveyor belt 31. The car sun visor lens is limited and transported, the anti-shatter film for the car sun visor lens on the No. 1 delivery roller 11 enters the protection box 2 from the through port 6, the anti-shatter film passes through the limiting roller 12, the No. 1 guide roller 13, the lower guide roller 14 and the upper guide roller 15, the film roller 16 and the No. 2 guide roller 17 in sequence, the protective film (release paper) on the adhesive surface of the anti-shatter film is torn at the lower guide roller 14, the protective film is led out of the protection box 2 from the through port 6 through the upper guide roller 15 and wound on the No. 2 winding roller 52, the sticky film on the No. 2 delivery roller 20 enters the protection box 2 from the through port 6, the sticky film is transported by the sticky roller 21 and the No. 3 guide roller 22 and led out of the protection box 2 from the through port 6 and wound on the No. 3 winding roller 53, the No. 2 motor 54 drives the No. 2 bevel gear set 55 on the No. 1 winding roller 51 to rotate, and the No. 2 connecting roller 54 is connected to the No. 2 connecting roller 54. The connecting rod 56 drives the second bevel gear set 55 on the second winding roller 52 and the third winding roller 53 to rotate. The rotation of the second bevel gear set 55 drives the first roller seat 59 on the bracket 57 to rotate, driving the first winding roller 51, the second winding roller 52 and the third winding roller 53 between the first roller seat 59 and the second roller seat 510 to keep synchronously winding and rotating at the same speed on the bracket 57 and the roller frame 58. The edge material of the anti-shatter film is wound on the first winding roller 51, the protective film torn off the anti-shatter film is wound on the second winding roller 52, and the dust-sticking film after dust is stuck is wound on the third winding roller 53. The dust-sticking film, the protective film of the anti-shatter film and the edge material of the anti-shatter film are synchronously pulled and wound at the same speed, so that the dust sticking, film sticking and edge material recovery run in coordination and at the same speed. During the winding process,The materials passing through the passage 6 are counted by the counter 25. When the winding needs to be disassembled, the No. 3 motor 585 on the guide rail seat 581 rotates forward to drive the No. 3 bevel gear set 584 and the connecting rod to rotate, driving the No. 2 threaded rod 582 on the guide rail seat 581 to rotate, and the threaded slide 583 on the No. 2 threaded rod 582 drives the roller shaft frame 58 to move on the guide rail seat 581. The roller shaft frame 58 is away from the protective box 2, and the No. 2 roller shaft seat 510 on the roller shaft frame 58 is separated from the spline shaft 511, and the No. 1 winding roller 51, the No. 2 winding roller 52 and the No. 3 winding roller 53 are removed from the No. 1 roller shaft seat 59 on the bracket 57, and then the new No. 1 winding roller 51, the No. 2 winding roller 52 and the No. 3 winding roller 53 are removed from the No. 1 roller shaft seat 59 on the bracket 57, and then the new No. 1 winding roller 51, the No. 2 winding roller 52 The spline shaft 511 of the No. 3 winding roller 53 is inserted into the spline groove of the No. 1 roller seat 59, and the No. 3 motor 585 reverses to drive the No. 3 bevel gear set 584 and the No. 2 threaded rod 582, pushing the roller frame 58 to move close to the spline shaft 511. The spline shaft 511 is inserted into the spline groove of the No. 2 roller seat 510 on the roller frame 58, that is, the No. 1 winding roller 51, the No. 2 winding roller 52 and the No. 3 winding roller 53 are clamped and installed on the No. 1 roller seat 59 and the No. 2 roller seat 510. The No. 1 winding roller 51, the No. 2 winding roller 52 and the No. 3 winding roller 53 are synchronously wound and counted, and the winding, disassembly and replacement are convenient. The No. 1 motor 32 on the conveyor frame 3 drives the conveyor roller to drive the conveyor belt 3 1 is in continuous operation. The car sun visor lens is conveyed into the protective box 2 on the conveyor belt 31 through the limiting plate 24. The car sun visor lens passes through the sticky dust roller 21 and the third guide roller 22. The sticky dust film removes the dust on the film surface of the car sun visor lens, realizing the dust-adhesive treatment of the car sun visor lens automatic film application. The film application surface is clean, the film application is tight and there are no bubbles. After the car sun visor lens is dusted, it is conveyed to the film application roller 16. The film application roller 16 sticks the anti-shatter film on the car sun visor lens. The car sun visor lens passes through the cross-cutting knife 10 to cut off the excess anti-shatter film on both sides. When the car sun visor lens needs to be filmed on the side, the anti-shatter film required for the edging is reserved on both sides of the car sun visor lens during cross-cutting. The lenses are conveyed through the folding plate 8, which folds and presses the anti-shatter film on both sides of the car sun visor lens, achieving automatic film application, edge wrapping and laminating. The electric telescopic rod drives the slitting knife 19 downward, and the linear module 18 drives the slitting knife 19 to move, slitting the anti-shatter film on both ends of the car sun visor lens. The cut edge of the film is reeled up on the first reeling roller 51, achieving automatic film application for the car sun visor lens. The automatic film feeding operation is efficient. The limit roller 12 and limit plate 24 limit the film feeding to prevent deviation, ensuring precise film application and simple automatic film application control. It is energy-saving and environmentally friendly. The film application height and width are adjustable, suitable for film application of car sun visor lenses of different thicknesses and widths.

[0033] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalent features for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An automatic film-sticking system for automobile sun visor lenses, comprising a base (1), characterized in that: The top of the base (1) is provided with a protective box (2), and the two opposite sides of the protective box (2) are provided with a conveying port. The two opposite ends of the base (1) are provided with a height adjustment mechanism (4). A conveying frame (3) is provided above the base (1) through the height adjustment mechanism (4). The conveying frame (3) is arranged in a U-shaped structure. A conveying belt (31) is provided on the top of the conveying frame (3) through a conveying roller. One end of the conveying frame (3) is provided with a No. 1 motor (32) through a motor frame. The conveying frame (3) passes through the protective box (2) through the conveying port. A winding mechanism (5) is provided on the top of the protective box (2). A No. 1 delivery roller (11) is provided on the protective box (2) below the winding mechanism (5) through a material unwinding frame. A No. 2 delivery roller (20) is provided on the top of the protective box (2) away from the No. 1 delivery roller (11). A plurality of through-holes (6) are provided on the top of the protective box (2). A dust sticking mechanism is provided inside the end of the protective box (2) close to the No. 2 delivery roller (20). A film-sticking roller (16) is provided inside the protective box (2) on the side of the dust-sticking mechanism away from the second delivery roller (20), a second guide roller (17) is provided inside the protective box (2) on the side of the film-sticking roller (16) away from the dust-sticking mechanism, a conveying mechanism is provided inside the protective box (2) between the film-sticking roller (16) and the first delivery roller (11), and a cross-cutting knife (10) is provided inside the protective box (2) between the film-sticking roller (16) and the second guide roller (17) via a second adjustment mechanism (9). A folding plate (8) is provided inside the protective box (2) on the side of the cross-cutting knife (10) away from the film-laminating roller (16) through a No. 1 adjustment mechanism (7), and a linear module (18) is provided inside the protective box (2) on the side of the folding plate (8) away from the cross-cutting knife (10). A longitudinal cutter (19) is provided at the bottom of the linear module (18) through an electric telescopic rod. The No. 1 adjustment mechanism (7) is installed on the conveying frame (3), and the No. 2 adjustment mechanism (9) is installed on the protective box (2).

2. The automatic film-sticking system for automobile sun visor lenses according to claim 1, characterized in that: The winding mechanism (5) comprises a No. 1 winding roller (51), a No. 2 winding roller (52), a No. 3 winding roller (53), a No. 2 motor (54), a No. 2 bevel gear set (55), a No. 2 connecting rod (56), a bracket (57), a roller shaft frame (58), a No. 1 roller shaft seat (59), a No. 2 roller shaft seat (510) and a spline shaft (511). A bracket (57) is provided on one side of the top of the protection box (2). A roller shaft frame (58) is provided on the other side of the top of the protection box (2) through a connecting mechanism. A No. 1 roller shaft seat (59) is provided on the bracket (57). A No. 2 roller shaft seat (510) is provided on the roller shaft frame (58). Spline grooves are provided on the sides of the No. 1 roller shaft seat (59) and the No. 2 roller shaft seat (510). A No. 1 winding roller (51) is provided on the end of the top of the protection box (2) away from the No. 2 unwinding roller (20). One side of the No. 1 winding roller (51) is provided. A second winding roller (52) is provided on the top of the protective box (2), a third winding roller (53) is provided on the top of the protective box (2) on the side of the second winding roller (52) away from the first winding roller (51), spline shafts (511) are provided at opposite ends of the first winding roller (51), the second winding roller (52) and the third winding roller (53), the spline shafts (511) are connected to the first roller shaft seat (59) and the second roller shaft seat (510) through spline grooves, a mounting box is provided on one side of the bracket (57), one end of the first roller shaft seat (59) is connected to the second bevel gear set (55), the second bevel gear set (55) is provided with three, and the second bevel gear sets (55) are connected by a second connecting rod (56), one end of the mounting box is provided with a second motor (54) through a motor frame, and the output end of the second motor (54) is connected to the second bevel gear set (55) through a coupling.

3. The automatic film application system for automobile sun visor lenses according to claim 2, characterized in that: The connecting mechanism comprises a guide rail seat (581), a second threaded rod (582), a threaded carriage (583), a third bevel gear set (584) and a third motor (585). A guide rail seat (581) is provided on one side of the protective box (2). A second threaded rod (582) and a threaded carriage (583) are provided on the top of the guide rail seat (581) through a guide rail groove. The threaded carriage (583) is connected to the second threaded rod (582). The bottom of the roller frame (58) is connected to the threaded carriage (583). A third bevel gear set (584) is provided at one end of the second threaded rod (582). Two third bevel gear sets (584) are provided. The two third bevel gear sets (584) are connected by a connecting rod. A third motor (585) is provided at one end of the guide rail seat (581) through a mounting box. The output end of the third motor (585) is connected to the third bevel gear set (584) through a coupling.

4. The automatic film application system for automobile sun visor lenses according to claim 2, characterized in that: The conveying mechanism comprises a limiting roller (12), a first guide roller (13), a lower guide roller (14) and an upper guide roller (15); a limiting roller (12) is provided in a protective box (2) below the first delivery roller (11); a first guide roller (13) is provided in a protective box (2) above one side of the limiting roller (12); a lower guide roller (14) is provided in a protective box (2) on the side of the first guide roller (13) away from the limiting roller (12); an upper guide roller (15) is provided in a protective box (2) above the lower guide roller (14); and a through opening (6) is provided on the protective box (2) between the upper guide roller (15) and the second winding roller (52).

5. The automatic film application system for automobile sun visor lenses according to claim 1, characterized in that: The first adjustment mechanism (7) includes a mounting frame (71), an adjustment seat (72), an adjustment groove (73), a bidirectional screw (74), a screw sleeve (75) and a dual-axis motor (76). Two mounting frames (71) are provided. The bottoms of the two mounting frames (71) are arranged on the top of the conveying frame (3) on opposite sides of the conveyor belt (31). An adjustment seat (72) is provided at the upper end between the two mounting frames (71). The bottom of the adjustment seat (72) is provided with an adjustment groove (73). The interior of the adjustment groove (73) is provided with a bidirectional screw (74), a screw sleeve (75) and a guide rod. Two screw sleeves (75) are provided. The screw sleeves (75) are connected to the bidirectional screw (74). The top of the folding plate (8) is connected to the bottom of the screw sleeve (75). A dual-axis motor (76) is provided in the middle of the bottom of the adjustment seat (72). The output end of the dual-axis motor (76) is connected to the bidirectional screw (74) through a coupling.

6. The automatic film application system for automobile sun visor lenses according to claim 4, characterized in that: A No. 3 adjusting mechanism (23) is provided on the conveying frame (3) on the side of the protective box (2) away from the winding mechanism (5), and two limit plates (24) are provided at the bottom of the No. 3 adjusting mechanism (23). The two limit plates (24) are symmetrically arranged on the top of the conveyor belt (31). The No. 2 adjusting mechanism (9) and the No. 3 adjusting mechanism (23) have the same structural arrangement as the No. 1 adjusting mechanism (7), and the mounting frame (71) on the No. 2 adjusting mechanism (9) is mounted on the protective box (2).

7. The automatic film application system for automobile sun visor lenses according to claim 2, characterized in that: The dust sticking mechanism comprises a dust sticking roller (21) and a third guide roller (22). The dust sticking roller (21) is provided in a protective box (2) below the second delivery roller (20). The third guide roller (22) is provided in a protective box (2) on the side of the dust sticking roller (21) close to the film laminating roller (16). The third guide roller (22) is provided correspondingly to the third winding roller (53).

8. The automatic film application system for automobile sun visor lenses according to claim 1, characterized in that: The height adjustment mechanism (4) includes a support frame (41), a limiting groove (42), a No. 1 threaded rod (43), a threaded sleeve (44), a No. 1 bevel gear set (45), a servo motor (46) and a No. 1 connecting rod (47). The bottom of the conveying frame (3) at opposite ends of the base (1) is provided with a support frame (41), and the two opposite sides of the base (1) are provided with a limiting groove (42). The interior of the limiting groove (42) is provided with a No. 1 threaded rod (43), a threaded sleeve (44) and a guide rod. The threaded sleeve (44) is connected to the No. 1 threaded rod (43), one side of the threaded sleeve (44) is connected to the support frame (41), the bottom of the No. 1 threaded rod (43) is connected to the No. 1 bevel gear set (45), and two No. 1 bevel gear sets (45) are connected by a No. 1 connecting rod (47). The No. 1 bevel gear set (45) is connected to the output end of the servo motor (46) on the base (1) through a coupling.

9. The automatic film application system for automobile sun visor lenses according to claim 1, characterized in that: Two folding plates (8) are provided, and the bottom of the folding plate (8) close to one end of the cross-cutting knife (10) is inclined.

10. The automatic film application system for automobile sun visor lenses according to claim 2, characterized in that: A counter (25) is provided on the protective box (2) on one side of the opening (6) below the third winding roller (53) through a mounting groove.

Citation Information

Patent Citations

  • Automatic film sticking device for sun visor mirror of automobile

    CN202463102U

  • Adhering apparatus

    WO2013129561A1