Automatic carbon fiber felt sizing and welding integrated processing equipment
By designing an automated integrated processing equipment for applying adhesive and welding carbon fiber felt, the problems of uneven manual adhesive application and wrinkles after stacking multiple layers of carbon fiber felt were solved, realizing automated production of carbon fiber felt and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202511140824.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2045-08-15
AI Technical Summary
In the existing technology, the bonding process of carbon fiber felt has problems such as uneven manual glue application and wrinkles that easily occur after multiple layers of carbon fiber felt are stacked, resulting in unstable product quality and low production efficiency.
Design an automated integrated processing equipment for applying adhesive and welding carbon fiber felt, including a conveying mechanism, a flattening mechanism, a lifting mechanism, an adhesive application mechanism, and a welding mechanism. This equipment enables the automated application and welding process of carbon fiber felt. The flattening mechanism flattens the carbon fiber felt, the adhesive application mechanism automatically applies adhesive, and the welding mechanism automatically welds the felt, thereby improving product quality and production efficiency.
It has enabled automated production of carbon fiber felt products, improved product quality and production efficiency, ensured uniform adhesive application and welding stability, and reduced the uncertainty of manual operation.
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Figure CN120620678B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of welding technology, and in particular to an automated integrated processing equipment for bonding and welding carbon fiber felt. Background Technology
[0002] Carbon fiber felt is a flexible felt-like material made from chopped or continuous carbon fibers through processes such as needle punching and bonding. Carbon fiber felt is lightweight yet possesses excellent strength, along with properties such as high-temperature resistance, corrosion resistance, and fatigue resistance. It is widely used in aerospace components, bridge and building reinforcement, and automotive manufacturing.
[0003] Currently, in some special application environments, it is necessary to stack and bond multiple layers of carbon fiber felt into a thicker layer for use. When bonding carbon fiber felt, first stack the multiple layers of carbon fiber felt, then apply adhesive to the carbon fiber felt. After the adhesive penetrates the carbon fiber felt, use a laser welding mechanism to weld the carbon fiber felt, which will allow the adhesive to cure and bond the multiple layers of carbon fiber felt.
[0004] The adhesive coating is done manually, which is prone to uneven application and wrinkles after multiple layers of carbon fiber felt are stacked, resulting in poor bonding and inconsistent product quality. Furthermore, manual adhesive coating is time-consuming, reducing production efficiency. Summary of the Invention
[0005] In order to improve the production efficiency and product quality of carbon fiber felt products, this application provides an automated integrated processing equipment for carbon fiber felt application and welding.
[0006] The technical solution of the automated carbon fiber felt bonding and welding integrated processing equipment provided in this application is as follows:
[0007] An automated integrated processing equipment for applying adhesive and welding carbon fiber felt includes a base, a conveying mechanism mounted on the base, an operating panel placed on the conveying mechanism, and carbon fiber felt placed on the operating panel. The conveying mechanism moves the carbon fiber felt via the operating panel. A flattening mechanism, mounted on the base and above the conveying mechanism, first flattens the carbon fiber felt and then presses it firmly onto the operating panel. A lifting mechanism, mounted on the base, is used to position the operating panel. An adhesive application mechanism, mounted on the base, is used to apply adhesive to the carbon fiber felt. A welding mechanism, mounted on the base, is used to weld the carbon fiber felt.
[0008] By adopting the above technical solution, when applying adhesive and welding carbon fiber felt, multiple layers of carbon fiber felt are first stacked on the operating plate, which is then placed on the conveying mechanism. The flattening mechanism first flattens the carbon fiber felt, then presses the multiple layers of carbon fiber felt firmly onto the operating plate. The conveying mechanism moves the operating plate to the lifting mechanism, which positions the operating plate. Subsequently, the adhesive application mechanism automatically applies adhesive to the carbon fiber felt, and the welding mechanism automatically performs the welding. This setup, using the flattening mechanism to flatten the carbon fiber felt, the adhesive application mechanism to automatically apply adhesive, and the welding mechanism to automatically weld, improves the quality of the carbon fiber felt product. The entire adhesive application and welding process is automated, thereby increasing the production efficiency of carbon fiber felt products.
[0009] Preferably, the conveying mechanism includes a support, a sprocket, and a drive module. The support is mounted on a base, the sprocket is rotatably mounted on the support, the drive module is mounted on the support and is used to drive the sprocket to rotate, and the operation plate is placed on the sprocket.
[0010] By adopting the above technical solution, after the operation panel is placed on the sprocket, the drive module drives the sprocket to rotate, and the sprocket can drive the operation panel to move horizontally on the bracket, thereby driving the carbon fiber felt to move.
[0011] Preferably, the flattening mechanism includes a slide rail, a movable frame, a lifting component, a forward and reverse threaded rod module, and two elastic flattening components. The slide rail is mounted on the base and located above the conveying mechanism. The movable frame is slidably mounted on the slide rail. The lifting component is slidably mounted on the slide rail. The lifting end of the lifting component is fixedly connected to the movable frame. The two elastic flattening components are slidably mounted on the movable frame. The forward and reverse threaded rod module is mounted on the movable frame and is used to drive the two elastic flattening components to move in opposite directions.
[0012] By adopting the above technical solution, after the operating plate is placed on the conveying mechanism, the forward and reverse threaded screw module first drives the two elastic flattening parts to move towards each other, and then the lifting part drives the moving frame to move down. The moving frame drives the elastic flattening parts to move down and press down on the carbon fiber felt. Then the forward and reverse threaded screw module drives the two elastic flattening parts to move away from each other to flatten the multi-layer carbon fiber felt. After flattening is completed, the elastic flattening parts press the carbon fiber felt tightly on the operating plate, so that the flattening mechanism can move together with the operating plate.
[0013] Preferably, the elastic flattening component includes a mounting plate, a fixing plate, a bolt, a spring, and a pressure plate. The mounting plate is slidably mounted on the movable frame, the fixing plate is fixedly mounted on the mounting plate, the pressure plate is slidably mounted on the mounting plate and located below the fixing plate, the bolt is rotatably mounted inside the fixing plate, the bolt thread is disposed inside the pressure plate, the spring is sleeved on the bolt, and the two ends of the spring abut against the fixing plate and the pressure plate, respectively.
[0014] By adopting the above technical solution, the positive and negative threaded screw module drives the mounting plate to move, the mounting plate drives the fixing plate and pressure plate to move, the fixing plate pushes the pressure plate to press the carbon fiber felt through the spring, and the position of the pressure plate can be adjusted by rotating the bolt, so that the compression of the spring can be adjusted, thereby adjusting the clamping force of the elastic flattening component.
[0015] Preferably, the lifting mechanism includes multiple lifting components and a positioning block. The multiple lifting components are disposed on the base, and the positioning block is disposed on the lifting end of the lifting component. The operating plate has a positioning hole, the lifting end of the lifting component abuts against the operating plate, and the positioning block passes through the positioning hole.
[0016] By adopting the above technical solution, the conveying mechanism transports the operating plate to the lifting mechanism. The driving ends of multiple lifting components move upward to lift the operating plate, so that the operating plate is separated from the conveying mechanism. The driving ends of the lifting components drive the positioning block to pass through the positioning hole, thereby lifting and positioning the operating plate.
[0017] Preferably, an installation platform is provided on the side wall of the plurality of lifting components, and a blocking component for preventing the operation panel from moving is provided on one side of the installation platform. The blocking component includes an installation block, a drive cylinder, a rotating block and a blocking wheel. The installation block is fixedly installed on the installation platform, the drive cylinder is fixedly installed inside the installation block, the rotating block is rotatably installed on the installation block, and the blocking wheel is installed on the rotating block. The lifting end of the drive cylinder pushes the rotating block to rotate.
[0018] By adopting the above technical solution, the lifting end of the drive cylinder pushes the rotating block to rotate on the mounting block. The rotating block drives the blocking wheel to rotate upward, so that the height of the blocking wheel is greater than the height of the operating plate. When the conveying mechanism transports the operating plate to the lifting mechanism, the blocking wheel can block the operating plate, so that the operating plate cannot continue to move, thereby facilitating the lifting mechanism to lift the operating plate.
[0019] Preferably, the installation platform is provided with multiple lifting slides, and the top of the multiple lifting slides is provided with a heating plate.
[0020] By adopting the above technical solution, after the lifting mechanism lifts the operating plate, the lifting slide table drives the heating plate to rise and move to the bottom of the operating plate. The heating plate heats the carbon fiber felt through the operating plate, thereby facilitating the penetration of the adhesive into the multi-layer carbon fiber felt.
[0021] Preferably, the adhesive application mechanism includes a first translation module, a second translation module, and an adhesive application head. The first translation module is disposed on the base, the second translation module is disposed on the drive end of the first translation module, and the adhesive application head is disposed on the drive end of the second translation module.
[0022] By adopting the above technical solution, the first translation module and the second translation module drive the glue applicator to move freely on the horizontal plane, and the glue applicator evenly applies the glue to the carbon fiber felt.
[0023] Preferably, the welding mechanism includes a third translation module, a fourth translation module, a lifting module, and a laser. The third translation module is mounted on a base, the fourth translation module is mounted on the moving end of the third translation module, the lifting module is mounted on the moving end of the fourth translation module, and the laser is mounted on the moving end of the lifting module.
[0024] By adopting the above technical solution, the third translation module, the fourth translation module, and the lifting module drive the laser to move freely in three-dimensional space, and the laser performs laser welding.
[0025] In summary, this application includes at least one of the following beneficial technical effects:
[0026] 1. By using a flattening mechanism to flatten the carbon fiber felt, an automatic gluing mechanism to apply glue, and an automatic welding mechanism to perform welding, the quality of the carbon fiber felt product is improved. The use of a conveying mechanism, flattening mechanism, lifting mechanism, gluing mechanism, and welding mechanism enables the entire glue application and welding process to be automated, thereby improving the production efficiency of carbon fiber felt products.
[0027] 2. With the help of the elastic flattening component, the positive and negative threaded screw module drives the mounting plate to move, the mounting plate drives the fixing plate and pressure plate to move, and the fixing plate pushes the pressure plate to press the carbon fiber felt through the spring. The position of the pressure plate can be adjusted by rotating the bolt, so that the compression of the spring can be adjusted, thereby adjusting the clamping force of the elastic flattening component.
[0028] 3. Through the blocking component, the lifting end of the drive cylinder pushes the rotating block to rotate on the mounting block. The rotating block drives the blocking wheel to rotate upward, so that the height of the blocking wheel is greater than the height of the operating plate. When the conveying mechanism transports the operating plate to the lifting mechanism, the blocking wheel can block the operating plate, so that the operating plate cannot continue to move, thereby facilitating the lifting mechanism to lift the operating plate. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of the automated carbon fiber felt bonding and welding integrated processing equipment of this application.
[0030] Figure 2 This is a partial structural schematic diagram of the automated carbon fiber felt bonding and welding integrated processing equipment of this application, with the base shown to highlight the main body;
[0031] Figure 3 This is a partial structural schematic diagram of the automated carbon fiber felt bonding and welding integrated processing equipment of this application, to highlight the conveying mechanism;
[0032] Figure 4 This is a partial structural schematic diagram of the automated carbon fiber felt bonding and welding integrated processing equipment of this application, to highlight the flattening mechanism;
[0033] Figure 5 This is a partial structural schematic diagram of the automated carbon fiber felt bonding and welding integrated processing equipment of this application, to highlight the lifting mechanism;
[0034] Figure 6 For this application Figure 5 Enlarged view of point A in the middle;
[0035] Figure 7 This is a partial structural schematic diagram of the automated integrated processing equipment for applying adhesive and welding of carbon fiber felt, to highlight the adhesive application mechanism;
[0036] Figure 8 This is a partial structural schematic diagram of the automated carbon fiber felt bonding and welding integrated processing equipment of this application, to highlight the welding mechanism.
[0037] Reference numerals: 1. Base; 101. Connecting plate; 102. Base plate; 103. First mounting bracket; 104. Second mounting bracket; 2. Conveying mechanism; 21. Bracket; 22. Sprocket; 23. Drive module; 3. Operation panel; 4. Flattening mechanism; 41. Slide rail; 42. Moving frame; 43. Lifting component; 44. Positive and negative threaded screw module; 45. Elastic flattening component; 451. Mounting plate; 452. Fixing plate; 453. Bolt; 454. Spring; 455. Pressure plate; 5. Lifting mechanism; 51. Lifting component 52. Positioning block; 6. Glue application mechanism; 61. First translation module; 62. Second translation module; 63. Glue application head; 7. Welding mechanism; 71. Third translation module; 72. Fourth translation module; 73. Lifting module; 74. Laser; 8. Carbon fiber felt; 9. Blocking component; 91. Mounting block; 92. Drive cylinder; 93. Rotating block; 94. Blocking wheel; 11. Mounting platform; 12. Lifting slide; 13. Heating plate; 14. Square steel; 15. Column; 16. Crossbar; 17. Dust removal corrugated pipe. Detailed Implementation
[0038] The following is in conjunction with the appendix Figures 1-8 This application will be described in further detail.
[0039] This application discloses an automated integrated processing equipment for carbon fiber felt application and welding.
[0040] Reference Figure 1 and Figure 2An automated carbon fiber felt application and welding integrated processing equipment includes a base 1, on which a conveying mechanism 2, a flattening mechanism 4, a lifting mechanism 5, a gluing mechanism 6, and a welding mechanism 7 are installed. The base 1 includes a connecting plate 101, two base plates 102, a first mounting bracket 103, and a second mounting bracket 104. The two first mounting brackets 103 and the second mounting bracket 104 are fixedly installed on the two base plates 102. The connecting plate 101 is located between the two base plates 102, and both ends of the connecting plate 101 are fixedly connected to the two first mounting brackets 103.
[0041] Reference Figure 3 The conveying mechanism 2 is mounted on the base 1. The conveying mechanism 2 includes a bracket 21, a drive module 23, and two sprockets 22. The bracket 21 is mounted on two base plates 102, and the two sprockets 22 are rotatably mounted on the bracket 21. The drive module 23 is mounted on the bracket 21 and is used to drive the two sprockets 22 to rotate synchronously. The drive module 23 consists of a servo motor, a rotating shaft, and multiple gears. The servo motor is fixedly mounted on the bracket 21, the rotating shaft is rotatably mounted inside the bracket 21 and fixedly connected to the drive end of the servo motor, and the multiple gears are fixedly mounted on the rotating shaft and connected to the two sprockets 22.
[0042] Reference Figure 3 , Figure 4 and Figure 5 An operating plate 3 is placed on the support 21, and multiple layers of carbon fiber felt 8 are stacked on the operating plate 3. The bottom wall of the operating plate 3 abuts against two sprockets 22. The servo motor drives the two sprockets 22 to rotate synchronously through the shaft and gears. The two sprockets 22 drive the operating plate 3 to move on the support 21, thereby enabling the carbon fiber felt 8 to move.
[0043] The flattening mechanism 4 is mounted on the base 1. The flattening mechanism 4 includes two slide rails 41, a movable frame 42, a lifting component 43, a forward and reverse threaded rod module 44, and an elastic flattening component 45. The two slide rails 41 are respectively fixedly mounted on two first mounting brackets 103. The two movable frames 42 are respectively slidably mounted on the two slide rails 41 and located on the side of the two slide rails 41 that is close to each other. The two lifting components 43 are respectively slidably mounted on two slide blocks via sliders. The lifting ends of the two lifting components 43 are respectively fixedly connected to the two movable frames 42. In this application, the lifting component 43 can be selected as a cylinder.
[0044] Two forward and reverse threaded screw modules 44 are respectively mounted on the side walls of two movable frames 42 close to each other. The two ends of the elastic flattening members 45 slide on the two movable frames 42, and the two elastic flattening members 45 are parallel to each other. The forward and reverse threaded screw module 44 consists of a servo motor and forward and reverse threaded screws. The servo motor is fixedly mounted on the movable frame 42, and the forward and reverse threaded screws are rotatably mounted on the movable frame 42 and fixedly connected to the drive end of the servo motor. The threads of the forward and reverse threaded screws pass through the two elastic flattening members 45.
[0045] When the operating plate 3 is placed on the conveying mechanism 2, the servo motor drives the two elastic flattening components 45 to move towards each other via the forward and reverse threaded rods. After the two elastic flattening components 45 move to the middle of the forward and reverse threaded rods, the lifting component 43 drives the moving frame 42 downward, so that the elastic flattening components 45 contact the carbon fiber felt 8. Then, the servo motor drives the flattening components to move in the opposite direction via the forward and reverse threaded rods, unfolding and flattening the multi-layer carbon fiber felt 8. After flattening, the lifting component 43 continues to drive the moving frame 42 downward, and the elastic flattening components 45 move down and press the felt material firmly onto the operating plate 3. When the conveying mechanism 2 moves the operating plate 3, the flattening mechanism 4 can move synchronously with the operating plate 3, thereby ensuring that the multi-layer carbon fiber felt 8 is always in a flattened state.
[0046] Reference Figure 4 The elastic flattening component 45 includes a mounting plate 451, a fixing plate 452, a pressure plate 455, multiple bolts 453, and springs 454. The two ends of the mounting plate 451 are slidably mounted on the movable frame 42. A threaded rod passes through the ends of the mounting plate 451. The fixing plate 452 is fixedly mounted on the outer wall of the mounting plate 451. The pressure plate 455 is slidably mounted on the outer wall of the mounting plate 451 and located below the fixing plate 452. Multiple bolts 453 are rotatably mounted within the fixing plate 452 at equal intervals along its length, with the end of each bolt 453 threaded into the pressure plate 455. Multiple springs 454 are respectively sleeved on the multiple bolts 453, and the upper and lower ends of each bolt 453 abut against the fixing plate 452 and the pressure plate 455, respectively.
[0047] The forward and reverse threaded rods drive the mounting plate 451 to move, and the mounting plate 451 drives the fixing plate 452 and the pressure plate 455 to move synchronously. The two pressure plates 455 move in opposite directions and flatten the carbon fiber felt 8. The fixing plate 452 pushes the pressure plate 455 to press the carbon fiber felt 8 through the spring 454. The position of the pressure plate 455 can be adjusted by rotating the bolt 453, which changes the compression of the spring 454, thereby achieving precise control of the clamping force of the elastic flattening component 45.
[0048] Reference Figure 5 The lifting mechanism 5 is mounted on the base 1. The lifting mechanism 5 includes four lifting components 51 and two positioning blocks 52. Square steel bars 14 are fixedly installed on the side walls of the two first mounting brackets 103 that are close to each other. The four lifting components 51 are respectively fixedly installed on the two square steel bars 14, and the two positioning blocks 52 are respectively fixedly installed on the lifting ends of the two lifting components 51. In this application, the lifting components 51 can be cylinders. Two positioning holes are opened at both ends of the diagonal of the operating plate 3.
[0049] Reference Figure 5 and Figure 6An installation platform 11 is fixedly installed on the side wall of the four lifting components 51. Two blocking components 9 are installed on the side of the installation platform 11 away from the flattening mechanism 4. The blocking component 9 includes an installation block 91, a drive cylinder 92, a rotating block 93 and two blocking wheels 94. The installation block 91 is fixedly installed on the installation platform 11, the drive cylinder 92 is fixedly installed inside the installation block 91, the rotating block 93 is triangular, one corner of the rotating block 93 is rotatably installed on the installation block 91, and the two blocking wheels 94 are rotatably installed on the other corner of the rotating block 93. The lifting end of the drive cylinder 92 moves to abut against the third triangle of the rotating block 93.
[0050] The lifting end of the drive cylinder 92 pushes the rotating block 93 to rotate on the mounting block 91. The rotating block 93 drives the blocking wheel 94 to rotate upward, making the height of the blocking wheel 94 greater than the height of the operating plate 3. The conveying mechanism 2 moves the flattened carbon fiber felt 8 through the operating plate 3. The blocking wheel 94 can block the operating plate 3, preventing it from moving further. Subsequently, the driving ends of the four lifting components 51 move upward to lift the operating plate 3, separating the operating plate 3 from the conveying mechanism 2. The driving ends of the lifting components 51 drive the two positioning blocks 52 to pass through the two positioning holes of the operating plate 3, thus lifting and positioning the operating plate 3.
[0051] The installation platform 11 is equipped with four lifting slides 12, and heating plates 13 are fixedly installed on the lifting ends of the four lifting slides 12. After the lifting mechanism 5 lifts the operating plate 3, the lifting slides 12 drive the heating plates 13 to rise and move to the bottom of the operating plate 3. The heating plates 13 heat the carbon fiber felt 8 through the operating plate 3, thereby facilitating the penetration of the adhesive into the multi-layer carbon fiber felt 8.
[0052] Reference Figure 7 The adhesive application mechanism 6 is mounted on the base 1. The adhesive application mechanism 6 includes two first translation modules 61, one second translation module 62, and an adhesive application head 63. The two first translation modules 61 are respectively fixedly mounted on the tops of the two first mounting brackets 103. The two ends of the second translation module 62 are fixedly mounted on the moving ends of the two first translation modules 61. The adhesive application head 63 is fixedly mounted on the moving end of the second translation module 62. In this application, both the first translation module 61 and the second translation module 62 can be selected as linear modules. After the heating plate 13 heats the carbon fiber felt 8, the first translation modules 61 and the second translation module 62 drive the adhesive application head 63 to move freely on the horizontal plane, and the adhesive application head 63 evenly applies the adhesive to the carbon fiber felt 8.
[0053] Reference Figure 2 and Figure 8The welding mechanism 7 is mounted on the base 1. The welding mechanism 7 includes two third translation modules 71, one fourth translation module 72, a lifting module 73, and multiple lasers 74. The two third translation modules 71 are respectively fixedly mounted on two second mounting brackets 104. A column 15 is fixedly mounted on the moving end of each third translation module 71, and a crossbar 16 is fixedly mounted on the top of the two columns 15. The fourth translation module 72 is fixedly mounted on the crossbar 16, the lifting module 73 is mounted on the moving end of the fourth translation module 72, and the multiple lasers 74 are fixedly mounted on the lifting end of the lifting module 73. In this application, the third translation module 71, the fourth translation module 72, and the lifting module 73 can all be selected as linear modules. The third translation module 71, the fourth translation module 72, and the lifting module 73 drive the multiple lasers 74 to move freely in three-dimensional space, and the multiple lasers 74 perform laser welding.
[0054] Reference Figure 8 Each laser 74 has a dust-collecting bellows 17 installed at the bottom of the galvanometer. Welding processes generate fumes; the addition of the dust-collecting bellows 17 at the galvanometer of the laser 74 protects the galvanometer and improves its durability.
[0055] The implementation principle of the automated carbon fiber felt bonding and welding integrated processing equipment in this application embodiment is as follows: multi-layer carbon fiber felt 8 is stacked on the operation plate 3, the operation plate 3 is placed on the support 21, the positive and negative threaded screw module 44 first drives the two elastic flattening parts 45 to move towards each other, the lifting part 43 then drives the moving frame 42 to move down, the moving frame 42 drives the elastic flattening parts 45 to move down and press the carbon fiber felt 8, then the positive and negative threaded screw module 44 drives the two elastic flattening parts 45 to move away from each other, flattening the multi-layer carbon fiber felt 8. After flattening, the elastic flattening parts 45 press the carbon fiber felt 8 tightly on the operation plate 3, so that the flattening mechanism 4 can move together with the operation plate 3.
[0056] The conveying mechanism 2 moves the flattened carbon fiber felt 8 via the operating plate 3. The blocking wheel 94 blocks the operating plate 3, preventing it from moving further. Then, the driving ends of the four lifting components 51 move upwards, lifting the operating plate 3 and separating it from the conveying mechanism 2. The driving ends of the lifting components 51 drive two positioning blocks 52 through the two positioning holes of the operating plate 3, thus lifting and positioning the operating plate 3. The lifting slide 12 moves the heating plate 13 upwards to the bottom of the operating plate 3. The heating plate 13 heats the carbon fiber felt 8 via the operating plate 3, facilitating the penetration of the adhesive into the multi-layered carbon fiber felt 8.
[0057] Finally, the first translation module 61 and the second translation module 62 drive the glue applicator 63 to move freely on the horizontal plane, and the glue applicator 63 evenly applies the glue to the carbon fiber felt 8. The third translation module 71, the fourth translation module 72 and the lifting module 73 drive multiple lasers 74 to move freely in three-dimensional space, and the multiple lasers 74 perform laser welding.
[0058] The carbon fiber felt 8 is flattened using a flattening mechanism 4, glued using a gluing mechanism 6, and welded using a welding mechanism 7, which improves the quality of the carbon fiber felt 8. The entire process of gluing and welding is automated by using a conveying mechanism 2, a flattening mechanism 4, a lifting mechanism 5, a gluing mechanism 6, and a welding mechanism 7, thereby improving the production efficiency of the carbon fiber felt 8.
[0059] The above are merely optional embodiments of this disclosure and are not intended to limit this disclosure. Various modifications and variations can be made to this disclosure by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.
Claims
1. An automated carbon fiber felt bonding and welding integrated processing equipment, comprising a base (1), characterized in that: Also includes A conveying mechanism (2) is set on a base (1). An operating plate (3) is placed on the conveying mechanism (2). A carbon fiber felt (8) is placed on the operating plate (3). The conveying mechanism (2) drives the carbon fiber felt (8) to move through the operating plate (3). A flattening mechanism (4) is set on the base (1) and located above the conveying mechanism (2). The flattening mechanism (4) first flattens the carbon fiber felt (8) and then presses the carbon fiber felt (8) onto the operating plate (3). The flattening mechanism (4) includes a slide rail (41), a moving frame (42), a lifting component (43), a positive and negative threaded screw module (44), and two elastic flattening components (45). The slide rail (41) is set on the base (1) and located above the conveying mechanism (2). The moving frame (42) is slidably set on the slide rail (41). The lifting component (43) is slidably set on the slide rail (41). The lifting end of the lifting component (43) is fixedly connected to the moving frame (42). The two elastic flattening components (45) are slidably set on the moving frame (42). The positive and negative threaded screw module (44) is set on the base (1) and located above the conveying mechanism (2). The movable frame (42) is used to drive two elastic flattening members (45) to move in opposite directions. The elastic flattening member (45) includes a mounting plate (451), a fixing plate (452), a bolt (453), a spring (454), and a pressure plate (455). The mounting plate (451) is slidably disposed on the movable frame (42). The fixing plate (452) is fixedly disposed on the mounting plate (451). The pressure plate (455) is slidably disposed on the mounting plate (451) and located below the fixing plate (452). The bolt (453) is rotatably disposed in the fixing plate (452). The bolt (453) is threaded in the pressure plate (455). The spring (454) is sleeved on the bolt (453). The two ends of the spring (454) abut against the fixing plate (452) and the pressure plate (455) respectively. The lifting mechanism (5) is set on the base (1) and is used to lift and position the operating plate (3); The adhesive application mechanism (6) is set on the base (1) and is used to apply adhesive to the carbon fiber felt (8); A welding mechanism (7) is set on a base (1) for welding carbon fiber felt (8).
2. The automated carbon fiber felt bonding and welding integrated processing equipment according to claim 1, characterized in that: The conveying mechanism (2) includes a bracket (21), a sprocket (22) and a drive module (23). The bracket (21) is mounted on the base (1). The sprocket (22) is rotatably mounted on the bracket (21). The drive module (23) is mounted on the bracket (21) and is used to drive the sprocket (22) to rotate. The operating plate (3) is placed on the sprocket (22).
3. The automated carbon fiber felt bonding and welding integrated processing equipment according to claim 1, characterized in that: The lifting mechanism (5) includes multiple lifting components (51) and positioning blocks (52). The multiple lifting components (51) are arranged on the base (1), and the positioning blocks (52) are arranged at the lifting end of the lifting components (51). The operating plate (3) has a positioning hole. The lifting end of the lifting component (51) abuts against the operating plate (3), and the positioning block (52) passes through the positioning hole.
4. The automated carbon fiber felt bonding and welding integrated processing equipment according to claim 3, characterized in that: A mounting platform (11) is provided on the side wall of each of the multiple lifting components (51). A blocking component (9) for blocking the movement of the operating plate (3) is provided on one side of the mounting platform (11). The blocking component (9) includes a mounting block (91), a driving cylinder (92), a rotating block (93), and a blocking wheel (94). The mounting block (91) is fixedly mounted on the mounting platform (11). The driving cylinder (92) is fixedly mounted inside the mounting block (91). The rotating block (93) is rotatably mounted on the mounting block (91). The blocking wheel (94) is mounted on the rotating block (93). The lifting end of the driving cylinder (92) pushes the rotating block (93) to rotate.
5. The automated carbon fiber felt bonding and welding integrated processing equipment according to claim 4, characterized in that: The installation platform (11) is provided with multiple lifting slides (12), and heating plates (13) are provided on the top of the multiple lifting slides (12).
6. The automated carbon fiber felt bonding and welding integrated processing equipment according to claim 1, characterized in that: The glue application mechanism (6) includes a first translation module (61), a second translation module (62), and a glue application head (63). The first translation module (61) is disposed on the base (1), the second translation module (62) is disposed on the drive end of the first translation module (61), and the glue application head (63) is disposed on the drive end of the second translation module (62).
7. The automated carbon fiber felt bonding and welding integrated processing equipment according to claim 1, characterized in that: The welding mechanism (7) includes a third translation module (71), a fourth translation module (72), a lifting module (73), and a laser (74). The third translation module (71) is mounted on the base (1), the fourth translation module (72) is mounted on the moving end of the third translation module (71), the lifting module (73) is mounted on the moving end of the fourth translation module (72), and the laser (74) is mounted on the moving end of the lifting module (73).
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