A conveying and stacking device for bottle baskets in a mushroom cultivation workshop
By using devices such as supports, material adjustment components, and clamping components, the orientation of the bottle baskets is identified and corrected, solving the problem of uneven stacking and collapse caused by inconsistent orientation during the conveying of bottle baskets in the mushroom cultivation workshop, thus achieving a safe and efficient conveying and stacking process.
Patent Information
- Application Number
- CN202511140623.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-08-15
AI Technical Summary
In existing mushroom cultivation workshops, the bottles and crates are prone to random orientation during transportation, with the opening facing upwards or downwards. This results in uneven stacking, easy collapse, and affects work efficiency and safety.
The system employs a support frame, a feeding adjustment assembly, a clamping assembly, and a collecting assembly. It identifies the orientation of the bottle baskets through contact detection components, drives a rotating plate to flip the bottle baskets with their openings facing downwards, and uses guide wheels and limit baffles to ensure that the bottle baskets are oriented in a uniform manner. Combined with clamping and collecting devices, it achieves precise conveying and palletizing.
It effectively solves the problem of uneven stacking caused by inconsistent bottle basket orientation, improves the uniformity of stacking stress, avoids the risk of collapse, improves operational safety and efficiency, and reduces material loss.
Smart Images

Figure CN120622040B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of conveying and stacking, in particular to a conveying and stacking device for bottle baskets in a mushroom cultivation workshop. BACKGROUND
[0002] The bottle basket in a mushroom cultivation workshop is a container rack used to place bottle-shaped spawn during cultivation. It is usually made of plastic or metal materials, can carry multiple bottles or bags, and its design helps to improve the utilization rate of cultivation space and ensure that the bottles maintain a stable environment during cultivation, promoting the growth of the spawn.
[0003] In a mushroom cultivation workshop, conveying and stacking bottle baskets is a common processing link, especially in large-scale production, conveying and stacking helps to improve work efficiency and reduce manual operation. There are many existing conveying and stacking devices, such as the patent CN117429798B, which discloses a stacking and conveying device based on warehouse logistics. However, the existing stacking device has a significant defect when handling containers of a specific shape, such as bottle baskets used in mushroom cultivation: the bottle baskets may appear in a random state with the opening facing up or down during conveying; this non-uniform direction directly leads to irregular stacking of the bottle baskets when stacking, and when the stacking layers accumulate to a certain height, the whole may collapse due to uneven force and unstable center of gravity. This not only affects the efficiency of the workshop, but also poses potential safety hazards and risks of material damage. SUMMARY
[0004] In view of the above shortcomings of the prior art, the present application provides a conveying and stacking device for bottle baskets in a mushroom cultivation workshop, which can effectively solve the problem of collapse caused by irregular stacking of bottle baskets with openings facing up or down.
[0005] To achieve the above purpose, the present application is realized by the following technical scheme:
[0006] The present application provides a conveying and stacking device for bottle baskets in a mushroom cultivation workshop, comprising:
[0007] A support is provided with a first flow guide plate above it, the opposite surface of the first flow guide plate is provided with a first bevel and a first straight edge, a plurality of first flow guide wheels are linearly arrayed on one side of the first bevel and rotatably installed, the first flow guide wheels are transmissionally connected between them, and the diameter between the first bevels gradually decreases in the direction close to the first straight edge;
[0008] The blanking adjusting assembly identifies the direction of the bottle basket through the contact detection piece and drives the rotating plate to overturn the opening downward to the bottle basket. The blanking adjusting assembly comprises a sliding plate arranged above one end of the support. The upper end surface of the sliding plate is symmetrically provided with a second flow guide plate at the middle position. The opposite surface of the second flow guide plate is provided with a second bevel and a second straight edge. A plurality of second flow guide wheels are linearly arranged on one side of the second bevel and are rotatably arranged. The plurality of second flow guide wheels are drivingly connected, and the diameters between the second bevels gradually decrease in the direction close to the second straight edge. A rotating plate is rotatably arranged at the inner bottom end of the sliding plate. An arc-shaped plate is fixedly arranged at the lower end surface of the sliding plate. A sliding tooth plate is slidingly arranged on the side of the arc-shaped plate away from the second flow guide plate.
[0009] The clamping assembly is used for clamping the bottle basket for moving and stacking.
[0010] The material collecting assembly is used for collecting the bottle basket.
[0011] Preferably, the upper end surface of the support is fixedly provided with a fixed frame. A conveying belt is rotatably arranged in the fixed frame. The inner wall of the fixed frame is fixedly connected with the first flow guide plate. A limiting baffle is fixedly arranged on the inner wall of the fixed frame away from the blanking adjusting assembly. A first rotary driving piece is fixedly arranged on the upper end surface of the second flow guide plate. The output end of the first rotary driving piece is fixedly connected with one of the first flow guide wheels.
[0012] Preferably, the upper end surface of the support is fixedly provided with a fixed frame. A conveying belt is rotatably arranged in the fixed frame. The inner wall of the fixed frame is fixedly connected with the first flow guide plate. A limiting baffle is fixedly arranged on the inner wall of the fixed frame away from the blanking adjusting assembly. A first rotary driving piece is fixedly arranged on the upper end surface of the second flow guide plate. The output end of the first rotary driving piece is fixedly connected with one of the first flow guide wheels.
[0013] Preferably, a plurality of rotating wheels are linearly rotatably arranged at the inner bottom end of the sliding plate away from the rotating plate. The rotating wheels are connected in series through shafts. A third rotary driving piece is fixedly arranged on one side of the sliding plate. The third rotary driving piece is electrically connected with the controller. The output end of the third rotary driving piece penetrates through the sliding plate and is fixedly connected with the shaft. Two inclined baffles are symmetrically arranged on the upper end surface of the sliding plate at the positions corresponding to the rotating wheels.
[0014] Preferably, a plurality of contact detection pieces are linearly embedded between the second flow guide plates at the inner bottom end of the sliding plate. The contact detection pieces are electrically connected with the controller.
[0015] Preferably, one side of the sliding plate is fixedly provided with a fourth rotating drive, the output end of the fourth rotating drive penetrates through the sliding plate and is fixedly connected with the shaft of one end of the rotating plate, the arc-shaped plate is symmetrically slidably provided with an arc-shaped toothed plate, the outer wall of the arc-shaped toothed plate is provided with a tooth groove at a position away from the second flow guide plate, the outer wall of the arc-shaped toothed plate is fixedly provided with a contact plate at a position close to the second flow guide plate, the outer wall of the arc-shaped plate is symmetrically provided with a fixed plate at a position away from the contact plate, the transmission rod is rotatably arranged between the fixed plates, the outer wall of the transmission rod is symmetrically provided with two tooth heads, the tooth heads are engaged with the tooth grooves, the lower end surface of the sliding plate is symmetrically provided with a connecting plate at a position away from the second flow guide plate, the connecting plate is fixedly provided with a sliding clamping plate, the inner wall of the sliding clamping plate is slidably connected with the sliding toothed plate, one end of the sliding toothed plate is slidably connected with the arc-shaped plate, the sliding clamping plate is rotatably provided with a tooth column between the sliding toothed plate, one side of the connecting plate is rotatably provided with a transmission shaft, one end of the transmission shaft penetrates through the connecting plate and is fixedly connected with the tooth column, the transmission shaft is drivingly connected with the transmission rod, the fixed plate is fixedly provided with a sleeve barrel on the opposite side and the outer wall of the transmission rod, the sleeve barrel is provided with a coil spring, the inner and outer ends of the coil spring are fixedly connected with the transmission rod and the sleeve barrel, respectively.
[0016] Preferably, the two sides of the fixed frame are rotatably provided with rotating joints, the sliding rods are slidably arranged in the rotating joints, the upper ends of the sliding rods are fixedly provided with connecting blocks, the connecting blocks are rotatably provided with L-shaped connecting frames on the opposite sides, the opposite sides of the L-shaped connecting frames are fixedly provided with fixed frames, the fixed frames are fixedly provided with telescopic drive elements, the telescopic drive elements are electrically connected with the controller, the output ends of the telescopic drive elements are fixedly provided with telescopic rods, one end of the telescopic rod is fixedly provided with a moving plate, one side of the moving plate is fixedly provided with a short shaft, one end of the short shaft is fixedly provided with a clamping plate, the connecting rods are fixedly arranged between the sliding rods, one side of the fixed frame is fixedly provided with an external connecting frame, one side of the external connecting frame is fixedly provided with a fifth rotating drive, the output end of the fifth rotating drive penetrates through the external connecting frame and is fixedly connected with the rotating joint.
[0017] Preferably, one side of the fixed frame is fixedly provided with a collecting frame, the inner wall of the collecting frame is slidably provided with a bearing plate, the inner bottom end of the bearing plate is embedded with a weight detection element, the weight detection element is electrically connected with the controller, the bearing plate is slidably provided with a sliding plate for bearing a bottle basket, one side of the collecting frame is fixedly provided with two mounting plates, the mounting plates are fixedly provided with a lifting drive assembly, the lifting drive assembly is electrically connected with the controller, the output end of the lifting drive assembly is threadedly provided with the bearing plate.
[0018] Compared with the known prior art, the technical scheme provided by the application has the following beneficial effects:
[0019] First, the opening state of the bottle basket is monitored in real time by the contact detection piece in the blanking adjustment assembly, the direction is accurately identified according to the contact time difference (the contact time is longer when the opening is upward, and the contact time is shorter when the opening is downward), and the controller drives the fourth rotary driving piece to rotate the plate, the arc-shaped toothed plate and the sliding toothed plate to execute the overturning action, and the opening downward bottle basket is forced to be corrected to the opening upward state. At the same time, the guide wheel set (first guide wheel and second guide wheel) cooperates to push the bottle basket to the center and aligns with the limiting baffle. This mechanism completely eliminates the problem of stacking skew caused by inconsistent direction, significantly improves the uniformity of stress after stacking, avoids the risk of gravity imbalance or collapse after layer accumulation, and enhances the overall operation safety.
[0020] Second, the clamping assembly drives the rotating joint and the L-shaped connecting frame through the fifth rotary driving piece to ensure that the bottle basket is clamped and moved to the material collecting assembly in a vertical posture; the material collecting assembly dynamically adjusts the height of the bearing plate based on the feedback signal of the weight detection piece, so that the bottle basket is accurately aligned and stacked layer by layer. Combined with the continuous cooperation of the conveying belt and the guide wheel set, the system can complete the whole process of direction correction, conveying, stacking and collecting without manual intervention, which not only greatly shortens the processing period, but also reduces the material loss caused by manual operation errors. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating laborious work.
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the present application;
[0023] Figure 2 It is a structural schematic diagram of the first guide plate of the present application;
[0024] Figure 3 It is a structural schematic diagram of the sliding plate of the present application;
[0025] Figure 4 It is a structural schematic diagram of the arc-shaped plate of the present application;
[0026] Figure 5 It is a structural schematic diagram of the blanking adjustment assembly of the present application;
[0027] Figure 6 It is a structural schematic diagram of the sliding toothed plate of the present application;
[0028] Figure 7 It is a structural schematic diagram of the clamping assembly of the present application;
[0029] Figure 8 Structure diagram of the material collecting assembly of the present application.
[0030] Fig. 1 is a support; 101 is a fixing frame; 102 is a conveying belt; 103 is a limiting baffle; 104 is a first flow guide plate; 105 is a first flow guide wheel; 2 is a blanking adjusting assembly; 201 is a support plate; 202 is a sliding plate; 203 is a rotating wheel; 204 is a contact detection piece; 205 is a second flow guide plate; 206 is a second flow guide wheel; 207 is a rotating plate; 208 is an arc-shaped plate; 209 is a fixing plate; 210 is a transmission rod; 211 is a tooth head; 212 is an arc-shaped toothed plate; 213 is a contact plate; 214 is a sleeve barrel; 215 is a coil spring; 216 is a connecting plate; 217 is a sliding clamping plate; 218 is a sliding toothed plate; 219 is a transmission shaft; 220 is a toothed column; 3 is a clamping assembly; 301 is a rotating joint; 302 is an external connecting frame; 303 is a sliding rod; 304 is a connecting block; 305 is an L-shaped connecting frame; 306 is a fixed frame; 307 is a telescopic driving piece; 308 is a moving plate; 309 is a telescopic rod; 310 is a short shaft; 311 is a clamping plate; 4 is a material collecting assembly; 401 is a collecting rack; 402 is a bearing plate; 403 is a sliding plate; 404 is a mounting plate; 405 is a lifting driving assembly; 406 is a weight detection piece. DETAILED DESCRIPTION
[0031] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0032] The present application will be further described below with reference to the embodiments.
[0033] Embodiment: Refer to Figures 1 to 8 A bottle basket conveying and stacking device for a mushroom cultivation workshop, comprising:
[0034] The support 1 is provided with the first flow guide plate 104 above the support 1, the opposite surface of the first flow guide plate 104 is provided with a first bevel and a first straight edge, a plurality of first flow guide wheels 105 are linearly arrayed and rotatably installed on one side of the first bevel, the plurality of first flow guide wheels 105 are drivingly connected, and the diameters between the first bevels gradually decrease in the direction close to the first straight edge;
[0035] The blanking adjusting assembly 2 identifies the direction of the bottle basket through the contact detection piece 204, and drives the rotating plate 207 to flip the downward opening bottle basket. The blanking adjusting assembly 2 comprises a sliding plate 202 arranged above one end of the support 1. The upper end surface of the sliding plate 202 is symmetrically provided with a second flow guide plate 205 at the middle position. The opposite surface of the second flow guide plate 205 is provided with a second bevel and a second straight edge. A plurality of second flow guide wheels 206 are linearly arranged on one side of the second bevel and rotatably installed. The plurality of second flow guide wheels 206 are drivingly connected, and the diameters between the second bevels gradually decrease in the direction close to the second straight edge. The inner bottom end of the sliding plate 202 is rotatably provided with a rotating plate 207. The lower end surface of the sliding plate 202 is fixedly provided with an arc-shaped plate 208. The side of the arc-shaped plate 208 away from the second flow guide plate 205 is slidingly provided with a sliding tooth plate 218. The diameters of the first flow guide wheel 105 and the second flow guide wheel 206 are designed in a gradient, cooperating with the inclination angle of the bevel, forcing the bottle basket to gather around the center line of the conveyor, and cooperating with the limiting baffle 103 to ensure alignment.
[0036] The clamping assembly 3 is used for clamping the bottle basket to move and stack.
[0037] The material collecting assembly 4 is used for collecting the bottle basket. The load-bearing plate 402 of the material collecting assembly 4 realizes self-adaptation of layer height through the lifting driving assembly 405, and supports 5-15 layer stacking.
[0038] Referring to Figures 1 to 2 , the upper end surface of the support 1 is fixedly provided with a fixed frame 101. The fixed frame 101 is rotatably provided with a conveying belt 102. The inner wall of the fixed frame 101 is fixedly connected with the first flow guide plate 104. The inner wall of the fixed frame 101 is fixedly provided with a limiting baffle 103 at a position away from the blanking adjusting assembly 2. The upper end surface of the second flow guide plate 205 is fixedly provided with a first rotary driving piece. The output end of the first rotary driving piece is fixedly connected with one of the first flow guide wheels 105.
[0039] Referring to Figure 3 , the upper end surface of the fixed frame 101 is symmetrically provided with a supporting plate 201. The upper end surface of the supporting plate 201 is fixedly connected with the sliding plate 202. The upper end surface of the second flow guide plate 205 is fixedly provided with a second rotary driving piece. The output end of the second rotary driving piece is fixedly connected with one of the second flow guide wheels 206.
[0040] Referring to Figure 3A plurality of rotating wheels 203 are linearly arrayed and rotatably mounted at the bottom end of the sliding plate 202 and away from the rotating plate 207, and the rotating wheels 203 are connected in series by shafts. A third rotary driving element is fixedly mounted on one side of the sliding plate 202 and electrically connected to the controller. The output end of the third rotary driving element penetrates through the sliding plate 202 and is fixedly connected to the shafts. Two inclined baffles are symmetrically mounted on the upper end surface of the sliding plate 202 and correspond to the positions of the rotating wheels 203. A plurality of contact detection elements 204 are linearly arrayed and embedded between the second flow guides 205 at the bottom end of the sliding plate 202 and electrically connected to the controller.
[0041] With reference to Figures 3 to 6 A fourth rotary driving element is fixedly mounted on one side of the sliding plate 202 and its output end penetrates through the sliding plate 202 and is fixedly connected to the shafts at one end of the rotating plate 207. An arc-shaped toothed plate 212 is symmetrically slidably mounted in the arc-shaped plate 208. Tooth grooves are formed in the outer wall of the arc-shaped toothed plate 212 and away from the second flow guides 205. A contact plate 213 is fixedly mounted on the outer wall of the arc-shaped toothed plate 212 and close to the second flow guides 205. Fixed plates 209 are symmetrically mounted on the outer wall of the arc-shaped plate 208 and away from the contact plate 213. A transmission rod 210 is rotatably mounted between the fixed plates 209. Two tooth heads 211 are symmetrically mounted on the outer wall of the transmission rod 210 and engaged with the tooth grooves. A connecting plate 216 is symmetrically mounted on the lower end surface of the sliding plate 202 and away from the second flow guides 205. A sliding clamping plate 217 is fixedly mounted in the connecting plate 216. The inner wall of the sliding clamping plate 217 is slidably connected to a sliding toothed plate 218. One end of the sliding toothed plate 218 is slidably connected to the arc-shaped plate 208. A tooth column 220 is rotatably mounted between the sliding clamping plates 217 and below the sliding toothed plate 218. A transmission shaft 219 is rotatably mounted on one side of the connecting plate 216. One end of the transmission shaft 219 penetrates through the connecting plate 216 and is fixedly connected to the tooth column 220. The transmission shaft 219 is drivingly connected to the transmission rod 210. A sleeve barrel 214 is fixedly mounted on the outer wall of the transmission rod 210 on the opposite side of the fixed plate 209. A coil spring 215 is arranged in the sleeve barrel 214 and fixedly connected to the transmission rod 210 and the sleeve barrel 214 at its inner and outer ends. The coil spring 215 can release the winding energy after the rotating plate 207 is upwardly rotated (after being downwardly rotated by the third rotary driving element and then upwardly rotated), drive the transmission rod 210 to engage the tooth heads 211 with the tooth grooves, and make the arc-shaped toothed plate 212 slide back to the original position with the contact plate 213. The transmission shaft 219 and the tooth column 220 are also driven to rotate by the belt, and the sliding toothed plate 218 is driven to slide back to the original position in the sliding clamping plate 217.
[0042] With reference to Figure 7The both sides of the fixed frame 101 are rotatably installed with rotating joints 301, the rotating joints 301 are slidably installed with slide rods 303, the upper ends of the slide rods 303 are fixedly installed with connecting blocks 304, the connecting blocks 304 are rotatably installed with L-shaped connecting frames 305 on one side, the opposite sides of the L-shaped connecting frames 305 are fixedly installed with fixed frames 306, the fixed frames 306 are fixedly installed with telescopic driving parts 307, the telescopic driving parts 307 are used by using the existing telescopic cylinders, the telescopic cylinder is a common pneumatic actuator, which is used to convert gas pressure into mechanical thrust to realize linear reciprocating motion, and the main feature is that it has a telescopic structure and can change between different stroke lengths, the telescopic driving part 307 drives the moving plate 308 to slide in the fixed frame 306 to drive the short shaft 310 and the clamping plate 311 to move and clamp the bottle basket, the moving plate 308 can slide with the inner wall of the fixed frame 306 to maintain the stability of the sliding clamping, the telescopic driving part 307 is electrically connected with the controller, the output end of the telescopic driving part 307 is fixedly installed with a telescopic rod 309, one end of the telescopic rod 309 is fixedly installed with a moving plate 308, one side of the moving plate 308 is fixedly installed with a short shaft 310, one end of the short shaft 310 is fixedly installed with a clamping plate 311, connecting rods are fixedly installed between the slide rods 303, one side of the fixed frame 101 is fixedly installed with an external connecting frame 302, one side of the external connecting frame 302 is fixedly installed with a fifth rotary driving part, and the output end of the fifth rotary driving part penetrates through the external connecting frame 302 and is fixedly connected with the rotating joint 301.
[0043] The fixed position of the rotating joint 301 is the middle position between the limiting baffle 103 and the middle line of the length of the sliding plate 403, that is, in the process of being driven to rotate the fixed frame 306 to the limiting baffle 103, the clamping plate 311 can be driven to the both sides of the bottle basket (the bottle basket is blocked by the limiting baffle 103) to clamp the bottle basket, in the process of rotating to the sliding plate 403, the clamping plate 311 can clamp the bottle basket and move above the sliding plate 403, in this process, the fixed frame 306 is rotatably connected with the L-shaped connecting frame 305, so that the bottle basket can always be kept horizontal and parallel to the upper end surface of the conveying belt 102 or the sliding plate 403 when clamping the bottle basket, and the bottle baskets stacked on the sliding plate 403 can be uniformly collected by pulling the sliding plate 403 to slide in the bearing plate 402 to pull it out.
[0044] Reference Figure 8The side of the fixing frame 101 is fixedly provided with a collecting frame 401, the inner wall of the collecting frame 401 is slidably provided with a bearing plate 402, the inner bottom end of the bearing plate 402 is embedded with a weight detection piece 406, the weight detection piece 406 is an existing device, which is a device or component for measuring the weight or mass of an object, and is usually combined with an automatic production line, a quality control system, a packaging line and the like, and is used for real-time or batch detection of the weight of a product to ensure that it meets the predetermined standard, the weight detection piece 406 is electrically connected with a controller, the bearing plate 402 is slidably provided with a sliding plate 403 for bearing a bottle basket, the side of the collecting frame 401 is fixedly provided with two mounting plates 404, the mounting plates 404 are fixedly provided with a lifting driving assembly 405, the lifting driving assembly 405 is composed of an existing servo motor and a threaded rod, wherein the outer wall of the threaded rod is threadedly connected with the bearing plate 402, the lifting driving assembly 405 is electrically connected with the controller, and the output end of the lifting driving assembly 405 is threadedly provided with the bearing plate 402;
[0045] The rotating driving piece is used by using an existing servo motor, the servo motor is an electric motor capable of accurately controlling angle, speed and position, and is widely used in fields requiring high-precision motion control. Unlike traditional ordinary motors, the servo motor cooperates with a feedback device (such as an encoder) through a closed-loop control system, and can continuously adjust and maintain the motion state of the motor.
[0046] The working principle of the present application is as follows:
[0047] By placing the bottle basket on the upper end face of the sliding plate 202, the third rotating driving shaft is driven to rotate the rotating wheel 203, and the spacing between the rotating wheels 203 is greater than the width of the bottle basket perpendicular to the sliding plate 202, so that the bottle basket is placed vertically and perpendicularly on the upper side of the sliding plate 202, and the rotating wheel 203 drives the bottle basket to move on the upper end face of the sliding plate 202. Figure 1If the bottle basket is tilted and the opening is downwardly covered outside the rotating wheel 203, the rotating wheel 203 can be driven to rotate by the third rotary driving member, and the outer wall of the rotating wheel 203 is provided with a slant groove, which can rotate with the inner wall of the bottle basket to generate friction to drive the bottle basket to move, so that the rotating wheel 203 can effectively avoid hindering the movement of the bottle basket;
[0048] The bottle basket sliding in the sliding plate 202 can be in a condition of opening upward or opening downward. In the process of the opening of the bottle basket upward, the lower end surface of the bottle basket will be in contact with the contact detection member 204 in turn, and the contact time is relatively long. The contact detection member 204 will generate a corresponding electrical signal according to the contact time. In the case of the opening of the bottle basket downward, the bottle basket can only indirectly contact the contact detection member 204 with the opening edge. The contact time is obviously shorter than the contact time of the opening of the bottle basket upward. Therefore, the controller will control the voltage input to the fourth rotary driving member according to the length of the electrical signal generated by the contact detection member 204, so that the other end of the rotating plate 207 (referring to Figure 4 , the end of the rotating plate 207 away from the arc-shaped plate 208 is the rotating shaft) is driven to rotate downward with the fourth rotary driving member output end connection position as the center. At this time, the bottle basket will slide to the upper end surface of the rotating plate 207 and be tilted downward with the rotating plate 207. The lower end of the rotating plate 207 will be in contact with the contact plate 213 and drive the arc-shaped toothed plate 212 to slide in the arc-shaped plate 208. The sliding arc-shaped toothed plate 212 will drive the transmission rod 210 to rotate through the meshing of the tooth groove and the tooth head 211, and wind the coil spring 215. The rotating transmission rod 210 drives the transmission shaft 219 to rotate through the belt drive, and the transmission shaft 219 drives the tooth column 220 to rotate and mesh with the sliding tooth plate 218 to make the sliding tooth plate 218 move towards the arc-shaped plate 208, and contact and extrude the bottle basket on one side, so that the short side of the bottle basket is turned over to the upper side of the sliding tooth plate 218 (the bottle basket is turned over from the state of being attached to the inner bottom of the sliding plate 202 to the state of being perpendicular to the surface of the conveying belt 102) after the bottle basket is tilted downward with the rotating plate 207 and then moves downward under the gravity towards the sliding tooth plate 218. When the rotating plate 207 is driven to rise, the sliding tooth plate 218 is driven to retract, the rotating rotating plate 207 lifts the bottle basket to make the bottle basket turn over. After turning over, the opening of the bottle basket is upward and re-attached to the inner bottom of the sliding plate 202 to ensure the regularity of the subsequent collection of the bottle basket; Figure 1
[0049] It should be noted that the bottle basket, whether the opening is upward or downward, in the process of contacting the contact detection piece 204, the second flow guide wheel 206 is driven to rotate by opening the second rotary drive piece, the rotating second flow guide wheel 206 will contact the inclined bottle basket, push the bottle basket to move to the second straight edge opened on the opposite side of the second flow guide plate 205, and the bottle basket sliding in the second straight edge can effectively avoid sliding skew, which can effectively ensure that the bottle basket can contact the contact detection piece 204, rather than contacting the contact detection piece 204 in a skew state, avoiding the skew state bottle basket not effectively and intermittently contacting the contact detection piece 204, and when contacting the detection piece contact detection piece 204 at the position farthest from the rotating wheel 203, the continuous contact is ≥1.5 seconds to determine that the bottom surface of the bottle basket opening upward is fully attached, and ≤0.8 seconds to determine that the edge of the opening downward is point contact;
[0050] The bottle basket will slide along the inclined surface of the inner bottom end of the sliding plate 202 to the upper end surface of the conveying belt 102 after being turned over, and will be conveyed by the driving of the conveying belt 102, and will contact the first flow guide wheel 105 in the process of conveying, and the first flow guide wheel 105 is driven to rotate by opening the first rotary drive piece, and the rotating first flow guide wheel 105 will push the bottle basket to the first straight edge opened on the opposite side of the first flow guide plate 104 after contacting the bottle basket, to ensure that the bottle basket is driven to be conveyed at the position in the middle of the upper end surface of the conveying belt 102, and is contacted and limited by the limiting baffle 103 during conveying;
[0051] By opening the fifth rotary drive driving rotary joint 301 to rotate, the rotary joint 301 drives the slide rod 303 to rotate in the process, and the slide rod 303 drives the connecting block 304, the L-shaped connecting frame 305 and the fixed frame 306 to rotate together. The fixed frame 306 will rotate and connect with the L-shaped connecting frame 305 due to its own gravity in the process, and keep consistent with the position perpendicular to the upper end surface of the conveying belt 102. The fixed frame 306 is driven to rotate to the position corresponding to the side of the limiting baffle 103, that is, the position where the bottle basket and the limiting baffle 103 are released from the limiting movement, and the two sides of the bottle basket are clamped and fixed by opening the telescopic drive 307 to drive the telescopic rod 309 to drive the moving plate 308, the short shaft 310 and the clamping plate 311 to move relative to each other. The bottle basket clamped by the clamping plate 311 is rotated to the upper end surface of the sliding plate 403 in the reverse direction. In this process, the fixed frame 306 will always keep rotating and connecting with the L-shaped connecting frame 305 due to its own weight and keep perpendicular to the upper end surface of the conveying belt 102. In this process, the bottle basket is also clamped to move to the upper end surface of the sliding plate 403 in a perpendicular state. After driving the bottle basket to move to the upper end surface of the sliding plate 403, the telescopic drive 307 is closed to make the clamping plate 311 retract and release the bottle basket, so that the bottle basket is placed on the upper end surface of the sliding plate 403. The weight detection member 406 detects the weight of the sliding plate 403 and generates a corresponding electrical signal. The controller controls the voltage input to the lifting drive assembly 405 through the generated electrical signal, so that the lifting drive assembly 405 drives the bearing plate 402 to descend. The descending bearing plate 402 drives the sliding plate 403 and the bottle basket placed on the upper end surface of the sliding plate 403 to descend together. The weight detection member 406 detects the weight of the single basket → converts the number of layers → the descending height of the bearing plate 402 = layer height × (current number of layers-1) ± 2mm, to facilitate the overlapping placement of the next bottle basket above.
[0052] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can modify the technical solutions described in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A mushroom cultivation plant bottle basket conveying and stacking apparatus, characterized by, The utility model relates to a kind of bottle basket conveying device, including: Support (1), the first deflector (104) of the upper portion of support (1) is provided, first deflector (104) is opened with first bevel and first straight edge in opposite face, the linear array rotation of one side of the first bevel is equipped with a plurality of first deflector (105), a plurality of first deflector (105) are connected between transmission, and the diameter between first bevel gradually decreases along the direction close to first straight edge; Blanking adjustment assembly (2), the blanking adjustment assembly (2) is recognized basket direction by contact detection piece (204), and driving rotating plate (207) is overturned opening downward basket, the blanking adjustment assembly (2) includes the slide plate (202) being set on the upper portion of support (1) one end, the upper end surface of slide plate (202) and in middle position symmetrically installed second deflector (205), the second deflector (205) is opened with second bevel and second straight edge in opposite face, the linear array rotation of one side of the second bevel is equipped with a plurality of second deflector (206), a plurality of second deflector (206) are connected between transmission, and the diameter between second bevel gradually decreases along the direction close to second straight edge, rotating plate (207) is rotationally installed in the inner bottom end of slide plate (202), the lower end surface of slide plate (202) is fixedly installed arc plate (208), the side of arc plate (208) away from second deflector (205) is slidably provided with sliding tooth plate (218); Clamping assembly (3), the clamping assembly (3) is used to clamp basket and move to stack; Material receiving assembly (4), the material receiving assembly (4) is used to collect basket.
2. The mushroom cultivation plant bottle basket conveying and stacking equipment according to claim 1, characterized in that, The upper end surface of support (1) is fixedly installed fixed frame (101), conveying belt (102) is rotationally installed in fixed frame (101), the inner wall of fixed frame (101) is fixedly connected with first deflector (104), the inner wall of fixed frame (101) and in the position away from blanking adjustment assembly (2) fixedly installed limit baffle (103), the upper end surface of second deflector (205) is fixedly installed first rotary drive, the output of first rotary drive is fixedly connected with one of first deflector (105).
3. The mushroom cultivation plant bottle basket conveying and stacking equipment according to claim 2, characterized in that, The upper end surface of fixed frame (101) is symmetrically installed support plate (201), the upper end surface of support plate (201) is fixedly connected with slide plate (202), the upper end surface of second deflector (205) is fixedly installed second rotary drive, the output of second rotary drive is fixedly connected with one of second deflector (206).
4. The mushroom cultivation plant bottle basket conveying and stacking equipment according to claim 3, characterized in that, The plurality of rotating wheels (203) are linearly arrayed and rotatably installed at the bottom end of the sliding plate (202) and away from the rotating plate (207), are connected in series by shaft rods, one side of the sliding plate (202) is fixedly installed with a third rotary driving element, the third rotary driving element is electrically connected with the controller, the output end of the third rotary driving element penetrates through the sliding plate (202) and is fixedly connected with the shaft rod, and two inclined baffles are symmetrically installed at the upper end surface of the sliding plate (202) and correspond to the positions of the rotating wheels (203).
5. The mushroom cultivation plant bottle basket conveying and stacking apparatus according to claim 4, characterized in that, The plurality of contact detection elements (204) are linearly arrayed and embedded between the second guide plates (205) at the bottom end of the sliding plate (202), and the contact detection elements (204) are electrically connected with the controller.
6. The mushroom cultivation plant bottle basket conveying and stacking apparatus according to claim 1, characterized in that, The fourth rotary driving element is fixedly installed on one side of the sliding plate (202), the output end of the fourth rotary driving element penetrates through the sliding plate (202) and is fixedly connected with the shaft of one end of the rotating plate (207), the arc-shaped toothed plate (212) is symmetrically and slidably installed in the arc-shaped plate (208), the toothed groove is formed in the outer wall of the arc-shaped toothed plate (212) and away from the second guide plate (205), the contact plate (213) is fixedly installed in the outer wall of the arc-shaped toothed plate (212) and close to the second guide plate (205), the fixed plates (209) are symmetrically installed in the outer wall of the arc-shaped plate (208) and away from the contact plate (213), the transmission rod (210) is rotatably installed between the fixed plates (209), the two toothed heads (211) are symmetrically installed in the outer wall of the transmission rod (210) and engaged with the toothed groove, the connecting plates (216) are symmetrically installed in the lower end surface of the sliding plate (202) and away from the second guide plate (205), the sliding clamping plates (217) are fixedly installed in the connecting plates (216), the inner walls of the sliding clamping plates (217) are slidably connected with the sliding toothed plate (218), one end of the sliding toothed plate (218) is slidably connected with the arc-shaped plate (208), the toothed columns (220) are rotatably installed between the sliding clamping plates (217) and below the sliding toothed plate (218), the transmission shaft (219) is rotatably installed on one side of the connecting plate (216), one end of the transmission shaft (219) penetrates through the connecting plate (216) and is fixedly connected with the toothed column (220), the transmission shaft (219) is in belt transmission connection with the transmission rod (210), the sleeve barrels (214) are fixedly installed in the outer wall of the transmission rod (210) on the opposite side of the fixed plate (209), the coil springs (215) are arranged in the sleeve barrels (214), and the inner and outer ends of the coil springs (215) are respectively fixedly connected with the transmission rod (210) and the sleeve barrel (214).
7. The mushroom cultivation plant bottle basket conveying and stacking apparatus according to claim 2, characterized in that, The both sides of the fixed frame (101) are rotatably installed with rotating joints (301), the rotating joints (301) are slidably installed with slide rods (303), the upper ends of the slide rods (303) are fixedly installed with connecting blocks (304), the connecting blocks (304) are rotatably installed with L-shaped connecting frames (305) on the opposite sides, the opposite sides of the L-shaped connecting frames (305) are fixedly installed with fixed frames (306), the fixed frames (306) are fixedly installed with telescopic driving parts (307) inside, the telescopic driving parts (307) are electrically connected with a controller, the output ends of the telescopic driving parts (307) are fixedly installed with telescopic rods (309), one end of the telescopic rods (309) is fixedly installed with moving plates (308), one side of the moving plates (308) is fixedly installed with short shafts (310), one end of the short shafts (310) is fixedly installed with clamping plates (311), the slide rods (303) are fixedly installed with connecting rods, one side of the fixed frame (101) is fixedly installed with an external connecting frame (302), one side of the external connecting frame (302) is fixedly installed with a fifth rotating driving part, the output end of the fifth rotating driving part penetrates through the external connecting frame (302) and is fixedly connected with the rotating joint (301).
8. The mushroom cultivation plant bottle basket conveying and stacking apparatus according to claim 2, characterized in that, One side of the fixed frame (101) is fixedly installed with a collecting frame (401), the inner wall of the collecting frame (401) is slidably installed with a bearing plate (402), the inner bottom end of the bearing plate (402) is embedded with a weight detection part (406), the weight detection part (406) is electrically connected with a controller, the bearing plate (402) is slidably installed with a sliding plate (403) for bearing a bottle basket, one side of the collecting frame (401) is fixedly installed with two mounting plates (404), the mounting plates (404) are fixedly installed with a lifting driving assembly (405) between, the lifting driving assembly (405) is electrically connected with a controller, the output end of the lifting driving assembly (405) is screwedly installed with the bearing plate (402).
Citation Information
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