Conveying device with heat exchange function
By designing a conveying device with heat exchange function and utilizing the reverse flow of the inner and outer spiral blades to realize countercurrent heat exchange, the problem of high energy consumption during the transportation of high-temperature materials is solved, and efficient heat exchange and material preheating and dehydration effects are achieved.
Patent Information
- Application Number
- CN202510984031.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-09-12
AI Technical Summary
Existing high-temperature material conveying equipment consumes high energy during the cooling and heating dehydration processes, and the equipment load increases, making it impossible to perform heat exchange treatment efficiently.
A conveying device with heat exchange function is designed. The reverse flow of the inner and outer spiral blades is used to achieve countercurrent heat exchange. The silicate sepiolite composite insulation material is used for insulation. The waste heat of the high-temperature material is used to preheat, dehydrate and cool the low-temperature material.
It effectively reduces the energy consumption of rear-end heating and cooling equipment, improves heat exchange efficiency, reduces material moisture, and reduces usage costs.
Smart Images

Figure CN120622167A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of conveying equipment, and in particular to a conveying device with a heat exchange function. Background Art
[0002] Conveying devices are used to transport materials from one location to another. They usually have a simple function. In some special applications, by adding modules with specific functions, the conveying device can achieve certain specific functions while conveying materials. For example, adding a weighing module can give the conveying device a precise metering function. This type of device basically includes a shell, material inlet and outlet, spiral conveying guide vanes arranged in the shell, and a shaft for fixing the guide vanes and a bearing for fixing the guide vane shaft.
[0003] At present, conveying devices are used in some special applications. For example, in some applications, high-temperature materials need to be cooled during transportation, and the materials to be processed need to be heated and dehydrated. Common high-temperature material conveying equipment mostly uses external jacket cooling circulating water for cooling. The heat taken away by the cooling water causes the water to heat up, and additional energy is required to cool the circulating water. The comprehensive energy consumption is generally high. Moreover, when the moisture content of the materials to be processed is high, directly sending them to the heating equipment for processing will increase the equipment load and greatly increase the heating power. For this reason, we provide a conveying device with heat exchange function to solve this problem. Summary of the Invention
[0004] The purpose of the present invention is to overcome the defects in the prior art and provide a conveying device with heat exchange function.
[0005] To achieve the above-mentioned purpose, the technical solution of the present invention is to design a conveying device with a heat exchange function, comprising an outer cylinder, two groups of support seats are installed on the outer side of the outer cylinder, a material transfer mechanism is movably provided in the inner cavity of the outer cylinder, both ends of the material transfer mechanism pass through the outer cylinder and extend to the outside thereof, a left sealing end cover and a right sealing end cover are respectively screwed on both sides of the outer cylinder, the left sealing end cover and the right sealing end cover are movably sleeved on the outer side of the material transfer mechanism, a discharge cylinder is screwed on the left end of the material transfer mechanism, a first sprocket is installed on the outer side of the discharge cylinder, and a driving mechanism is meshed on the outer side of the first sprocket; The material transfer mechanism includes a rotating drum threadedly connected to the discharge drum, outer spiral pieces are equidistantly installed on the outside of the rotating drum, the outer spiral pieces match the size of the inner cavity of the outer drum, inner spiral pieces are equidistantly installed in the inner cavity of the rotating drum, the right end of the rotating drum is rotatably connected to a fixed rotating component, and the right end of the fixed rotating component is connected to a feed elbow pipe.
[0006] A further preferred technical solution is that the driving mechanism includes a transmission chain meshed with the first sprocket, the inner cavity of the transmission chain is also meshed with the second sprocket, a base is provided below the outer cylinder, a reduction motor is installed on the upper end of the base, and the second sprocket is installed on the outside of the output end of the reduction motor.
[0007] According to a further preferred technical solution, a feed port is provided at the upper left portion of the outer cylinder, a discharge port is provided at the lower right portion of the outer cylinder, and a steam exhaust port is provided at the upper right portion of the outer cylinder.
[0008] A further preferred technical solution is that the fixed rotating assembly includes a sleeve disk movably connected to the rotating drum, the outer side of the sleeve disk is equidistantly provided with through holes, the left side of the feed elbow pipe is connected to a fixed disk, the outer side of the fixed disk is equidistantly inserted with fixing bolts, the fixing bolts pass through the through holes and are threaded with fixing nuts, a mounting groove is provided on the left side of the fixed disk, and the right side of the rotating drum is movably mounted in the inner cavity of the mounting groove.
[0009] According to a further preferred technical solution, an annular groove is provided on the left side of the fixed disk, and an annular clamping ring is integrally connected to the right side of the rotating drum, and the annular clamping ring is movably sleeved in the inner cavity of the annular groove.
[0010] According to a further preferred technical solution, a sealing groove is provided on the left side of the fixed disk, a sealing gasket is sleeved on the inner cavity of the sealing groove, the left side of the sealing gasket is fitted with the right side of the rotating drum, and the sealing gasket is made of high-temperature resistant rubber material.
[0011] According to a further preferred technical solution, a support sleeve is installed on the outer side of the feed elbow pipe, and a support frame is connected to the lower end of the support sleeve.
[0012] According to a further preferred technical solution, the outer side of the outer cylinder is sleeved with a heat-insulating sleeve, and the heat-insulating sleeve is made of a silicate sepiolite composite heat-insulating material.
[0013] The advantages and beneficial effects of the present invention are as follows: 1. The first sprocket is driven to rotate by the driving mechanism, and the first sprocket drives the discharging barrel and the rotating barrel of the material transfer mechanism to rotate, and the low-temperature material is introduced into the inner cavity of the outer barrel through the feed port, and the high-temperature material is input into the inner cavity of the rotating barrel through the feed elbow pipe, and then when the rotating barrel rotates, the inner spiral blades on the inner wall of the rotating barrel and the outer spiral blades welded on the outer wall with opposite rotation directions rotate, so that the inner spiral blades and the outer spiral blades respectively push the high-temperature material and the low-temperature material to flow in opposite directions, and at the same time, the inner spiral blades and the outer spiral blades also have the effect of increasing the heat exchange area, thereby improving the heat exchange efficiency. Finally, the high-temperature material after cooling is discharged from the discharging barrel, and the low-temperature material is discharged from the discharge port, and the water vapor generated after heating is discharged from the exhaust port, which is convenient for effective material transportation; 2. By designing a fixed rotating assembly between the feed elbow pipe and the drum, when the drum rotates, the right side of the drum rotates in the mounting groove cavity on the left side of the fixed disk, and the fixed disk and the sleeve disk are screwed and fixed by the fixing bolts and the fixing nuts, so that when the drum rotates, the feed elbow pipe can stably transport materials without rotating therewith, and the right side of the drum is limited to rotate in the annular groove cavity on the left side of the fixed disk by the annular clamping ring, which effectively improves the rotation stability of the drum, and by sleeve-fitting the sealing gasket in the sealing groove cavity on the left side of the fixed disk, it is convenient to effectively increase the sealing of the connection between the feed elbow pipe and the drum, avoid hot air from being discharged from the gap, and effectively improve the thermal insulation effect.
[0014] Compared with the existing technology, the structural design of the present invention is reasonable and practical. The present invention uses the waste heat of high-temperature materials to preheat and dehydrate the low-temperature materials to be processed, so that the moisture content of the materials to be processed is reduced and the materials are also heated and heated, which can reduce the heating energy consumption of the rear-end heating equipment and effectively cool the high-temperature materials, which can reduce the energy consumption of the rear-end cooling equipment. Especially for continuously running equipment, it effectively reduces the use cost, thereby effectively increasing the effect of heat exchange and transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a conveying device with heat exchange function proposed by the present invention; Figure 2 This is a schematic diagram of the partial interior and cross-sectional structure of a conveying device with heat exchange function proposed by the present invention; Figure 3 This is a schematic diagram of the three-dimensional structure of a material transfer mechanism of a conveying device with a heat exchange function proposed by the present invention; Figure 4 This is a schematic structural diagram of the right side of a conveying device with a heat exchange function proposed by the present invention; Figure 5 This is a schematic diagram of the disassembled structure of a fixed rotating assembly of a conveying device with a heat exchange function proposed by the present invention; Figure 6 This is a schematic structural diagram of the left side of a conveying device with a heat exchange function proposed by the present invention; Figure 7 This is a schematic diagram of the left side structure of a conveying device with heat exchange function proposed by the present invention; In the figure: 1. Outer cylinder; 2. Support seat; 3. Feed port; 4. Material transfer mechanism; 41. Rotating cylinder; 42. Inner spiral sheet; 43. Outer spiral sheet; 44. Annular clamp; 5. Fixed rotating assembly; 51. Fixed disk; 52. Sleeve disk; 53. Fixing bolt; 54. Fixing nut; 55. Mounting groove; 56. Sealing groove; 57. Annular groove; 58. Sealing gasket; 6. Feed elbow pipe; 7. Discharge cylinder; 8. First sprocket; 9. Driving mechanism; 91. Base; 92. Reducer motor; 93. Second sprocket; 94. Transmission chain; 10. Discharge port; 11. Exhaust port; 12. Support sleeve; 13. Support frame; 14. Insulation sleeve; 15. Left sealing end cover; 16. Right sealing end cover. DETAILED DESCRIPTION
[0016] The following embodiments are further described in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.
[0017] Reference Figure 1-2 As shown, a conveying device with a heat exchange function includes an outer cylinder 1, two groups of support seats 2 are installed on the outside of the outer cylinder 1, a feed port 3 is provided on the upper left side of the outer cylinder 1, a discharge port 10 is provided on the lower right side of the outer cylinder 1, and a steam exhaust port 11 is provided on the upper right side of the outer cylinder 1. Low-temperature materials are introduced into the inner cavity of the outer cylinder 1 through the feed port 3, and high-temperature materials are introduced into the inner cavity of the transfer mechanism 4. After the low-temperature materials enter the outer cylinder 1, they are located on the outside of the transfer mechanism 4, so that the heat of the high-temperature materials in the inner cavity of the transfer mechanism 4 is transferred to the low-temperature materials, thereby performing heat exchange treatment, which is convenient for cooling the high-temperature materials that need to be cooled after heat transfer, and the low-temperature materials that need to be heated and dehydrated receive the heat transferred by the high-temperature materials, heat the low-temperature materials, thereby heating and dehydrating them, and the water vapor is discharged through the exhaust port 11, and the low-temperature materials after heating and dehydration are discharged from the discharge port 10, which is convenient for effectively achieving the heat exchange treatment effect during the transportation process.
[0018] The outer side of the outer cylinder 1 is sleeved with an insulation sleeve 14, which is made of silicate sepiolite composite insulation material. The insulation sleeve 14 made of silicate sepiolite composite insulation material has the effect of heat insulation and heat preservation on the outer cylinder 1, preventing the heat transferred from the high-temperature material to the low-temperature material from being quickly transferred and dissipated, affecting the heating and dehydration effect of the low-temperature material.
[0019] Reference Figure 6-7As shown, a first sprocket 8 is installed on the outside of the discharge cylinder 7, and a driving mechanism 9 is engaged with the outside of the first sprocket 8. The driving mechanism 9 includes a transmission chain 94 engaged with the first sprocket 8, and the inner cavity of the transmission chain 94 is also engaged with a second sprocket 93. A base 91 is provided below the outer cylinder 1, and a reduction motor 92 is installed on the upper end of the base 91. The second sprocket 93 is installed on the outside of the output end of the reduction motor 92.
[0020] The switch of the reduction motor 92 is started by an external switch, and the output end of the reduction motor 92 drives the second sprocket 93 to rotate, and the second sprocket 93 drives the first sprocket 8 meshing with it to rotate, and the first sprocket 8 drives the other meshed first sprocket 8 in its inner cavity to rotate, and the first sprocket 8 drives the discharge barrel 7 and the material transfer mechanism 4 to rotate, so as to facilitate the material transportation by the material transfer mechanism 4.
[0021] Reference Figure 1-5 As shown, the inner cavity of the outer cylinder 1 is movably provided with a material transfer mechanism 4, both ends of the material transfer mechanism 4 pass through the outer cylinder 1 and extend to its outside, the two sides of the outer cylinder 1 are respectively screwed with a left sealing end cover 15 and a right sealing end cover 16, the left sealing end cover 15 and the right sealing end cover 16 are movably sleeved on the outside of the material transfer mechanism 4, the left end of the material transfer mechanism 4 is screwed with a discharge cylinder 7, the material transfer mechanism 4 includes a rotating cylinder 41 screwed with the discharge cylinder 7, the outer side of the rotating cylinder 41 is equidistantly installed with outer spiral pieces 43, the outer spiral pieces 43 match the size of the inner cavity of the outer cylinder 1, the inner cavity of the rotating cylinder 41 is equidistantly installed with inner spiral pieces 42, the right end of the rotating cylinder 41 is rotatably connected to the fixed rotating component 5, and the right end of the fixed rotating component 5 is connected to the feed elbow pipe 6.
[0022] When the discharge cylinder 7 rotates, the rotating cylinder 41 of the material transfer mechanism 4 is driven to rotate, and the low-temperature material is introduced into the inner cavity of the outer cylinder 1 through the feed port 3, and the high-temperature material is input into the inner cavity of the rotating cylinder 41 through the feed elbow pipe 6. Then, when the rotating cylinder 41 rotates, the inner spiral pieces 42 on the inner wall of the rotating cylinder 41 and the outer spiral pieces 43 welded on the outer wall with opposite rotation directions rotate, so that the inner spiral pieces 42 and the outer spiral pieces 43 respectively push the high-temperature material and the low-temperature material to flow in the opposite direction. Based on the "countercurrent" heat exchange principle, countercurrent heat exchange means that the high-temperature medium (high-temperature material) and the low-temperature medium (low-temperature material) on both sides of the heat exchange surface flow in opposite directions along the heat exchange surface, and the low-temperature medium (low-temperature material) The outlet of the high-temperature medium (high-temperature material) is close to the inlet of the high-temperature medium (high-temperature material), and the inlet of the low-temperature medium (low-temperature material) is close to the outlet of the high-temperature medium (high-temperature material). During the flow process, the high-temperature medium (high-temperature material) is cooled, and the temperature of the low-temperature medium (low-temperature material) rises due to the absorption of heat, thereby heating and dehydrating the low-temperature material. At the same time, the inner spiral sheets 42 and the outer spiral sheets 43 also have the function of increasing the heat exchange area, thereby improving the heat exchange efficiency. Finally, the high-temperature material after cooling is discharged from the discharge barrel 7, and the low-temperature material is discharged from the discharge port 10, and the water vapor generated after heating is discharged from the exhaust port 11, which is convenient for effective material transportation.
[0023] The fixed rotating assembly 5 includes a sleeve 52 that is movably connected to the rotating drum 41, and through holes are equidistantly provided on the outer side of the sleeve 52. The left side of the feed elbow pipe 6 is connected to a fixed disk 51, and fixing bolts 53 are equidistantly inserted on the outer side of the fixed disk 51. The fixing bolts 53 all pass through the through holes and are screwed with fixing nuts 54. A mounting groove 55 is provided on the left side of the fixed disk 51, and the right side of the rotating drum 41 is movably connected to the inner cavity of the mounting groove 55. An annular groove 57 is provided on the left side of the fixed disk 51, and the right side of the rotating drum 41 is integrally connected to the annular clamping ring 44, which is movably connected to the inner cavity of the annular groove 57. A sealing groove 56 is provided on the left side of the fixed disk 51, and a sealing gasket 58 is connected to the inner cavity of the sealing groove 56. The left side of the sealing gasket 58 fits with the right side of the rotating drum 41, and the sealing gasket 58 is made of high-temperature resistant rubber material.
[0024] By designing a fixed rotating component 5 between the feed elbow pipe 6 and the drum 41, when the drum 41 rotates, the right side of the drum 41 rotates in the inner cavity of the mounting groove 55 on the left side of the fixed disk 51, and the fixed disk 51 and the sleeve disk 52 are screwed and fixed by the fixing bolts 53 and the fixing nuts 54, so that when the drum 41 rotates, the feed elbow pipe 6 can stably transport materials without rotating therewith, and the right side of the drum 41 is limited to rotate in the inner cavity of the annular groove 57 on the left side of the fixed disk 51 by the annular retaining ring 44, which effectively improves the rotation stability of the drum 41, and by sleeve-fitting the sealing gasket 58 in the inner cavity of the sealing groove 56 on the left side of the fixed disk 51, it is convenient to effectively increase the sealing of the connection between the feed elbow pipe 6 and the drum 41, avoid the discharge of hot air from the gap, and effectively improve the thermal insulation effect.
[0025] A support sleeve 12 is installed on the outside of the feed elbow pipe 6, and a support frame 13 is connected to the lower end of the support sleeve 12 to facilitate stable support of the feed elbow pipe 6 and facilitate its stable transportation and introduction of high-temperature materials into the inner cavity of the rotating drum 41.
[0026] Working principle: When the present invention is in use, the switch of the reduction motor 92 is started by an external switch, and the output end of the reduction motor 92 drives the second sprocket 93 to rotate, and the second sprocket 93 drives the first sprocket 8 meshing with it to rotate, and the first sprocket 8 drives another first sprocket 8 meshing with its inner cavity to rotate, and the first sprocket 8 drives the discharge barrel 7 and the rotating barrel 41 of the material transfer mechanism 4 to rotate, and the low-temperature material is introduced into the inner cavity of the outer barrel 1 through the feed port 3, and the high-temperature material is input into the inner cavity of the rotating barrel 41 through the feed elbow pipe 6, and then when the rotating barrel 41 rotates, the inner spiral sheet 42 on the inner wall of the rotating barrel 41 and the outer spiral sheet 43 welded on the outer wall with opposite rotation directions rotate, so that the inner spiral sheet 42 and the outer spiral sheet 43 respectively push the high-temperature material and the low-temperature material to flow in opposite directions, based on the "countercurrent" heat exchange principle. Countercurrent heat exchange is that the high-temperature medium (high-temperature material) and the low-temperature medium (low-temperature material) on both sides of the heat exchange surface are respectively ) flow in opposite directions along the heat exchange surface, the outlet of the low-temperature medium (low-temperature material) is close to the inlet of the high-temperature medium (high-temperature material), and the inlet of the low-temperature medium (low-temperature material) is close to the outlet of the high-temperature medium (high-temperature material). During the flow, the high-temperature medium (high-temperature material) is cooled, and the temperature of the low-temperature medium (low-temperature material) rises due to the absorption of heat, thereby heating and dehydrating the low-temperature material. At the same time, the inner spiral sheet 42 and the outer spiral sheet 43 also have the function of increasing the heat exchange area, thereby improving the heat exchange efficiency. Finally, the high-temperature material after cooling is discharged from the discharge barrel 7, and the low-temperature material is discharged from the discharge port 10, and the water vapor generated after heating is discharged from the exhaust port 11, which is convenient for effective material transportation, and the insulation sleeve 14 made of silicate sepiolite composite insulation material has the effect of heat insulation and heat preservation on the outer barrel 1, thereby avoiding the rapid transfer and dissipation of heat transferred from the high-temperature material to the low-temperature material, affecting the heating and dehydration effect of the low-temperature material.
[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A conveying device with heat exchange function, comprising an outer cylinder (1), characterized in that: Two groups of support seats (2) are installed on the outside of the outer cylinder (1), and a material transfer mechanism (4) is movably provided in the inner cavity of the outer cylinder (1), and both ends of the material transfer mechanism (4) pass through the outer cylinder (1) and extend to the outside thereof. A left sealing end cover (15) and a right sealing end cover (16) are screwed on both sides of the outer cylinder (1), and the left sealing end cover (15) and the right sealing end cover (16) are movably sleeved on the outside of the material transfer mechanism (4). A discharge cylinder (7) is screwed on the left end of the material transfer mechanism (4), and a first sprocket (8) is installed on the outside of the discharge cylinder (7), and a driving mechanism (9) is engaged with the outside of the first sprocket (8); The material transfer mechanism (4) includes a rotating drum (41) screwed to a discharging drum (7), outer spiral pieces (43) are equidistantly installed on the outer side of the rotating drum (41), and the outer spiral pieces (43) match the size of the inner cavity of the outer drum (1). Inner spiral pieces (42) are equidistantly installed in the inner cavity of the rotating drum (41), and the right end of the rotating drum (41) is rotatably connected to a fixed rotating assembly (5), and the right end of the fixed rotating assembly (5) is connected to a feed elbow pipe (6).
2. The conveying device with heat exchange function according to claim 1, characterized in that: The driving mechanism (9) includes a transmission chain (94) meshed with the first sprocket (8), and the inner cavity of the transmission chain (94) is also meshed with the second sprocket (93). A base (91) is provided below the outer cylinder (1), and a reduction motor (92) is installed on the upper end of the base (91). The second sprocket (93) is installed on the outer side of the output end of the reduction motor (92).
3. The conveying device with heat exchange function according to claim 1, characterized in that: A feed port (3) is provided at the upper left side of the outer cylinder (1), a discharge port (10) is provided at the lower right side of the outer cylinder (1), and a steam exhaust port (11) is provided at the upper right side of the outer cylinder (1).
4. The conveying device with heat exchange function according to claim 1, characterized in that: The fixed rotating assembly (5) includes a sleeve (52) movably connected to the rotating drum (41), and the outer side of the sleeve (52) is equidistantly provided with through holes. The left side of the feed elbow pipe (6) is connected to the fixed disk (51), and the outer side of the fixed disk (51) is equidistantly plugged with fixing bolts (53), and the fixing bolts (53) pass through the through holes and are screwed with fixing nuts (54). The left side of the fixed disk (51) is provided with a mounting groove (55), and the right side of the rotating drum (41) is movably connected to the inner cavity of the mounting groove (55).
5. The conveying device with heat exchange function according to claim 4, characterized in that: An annular groove (57) is provided on the left side of the fixed disk (51), and an annular clamping ring (44) is integrally connected to the right side of the rotating cylinder (41), and the annular clamping ring (44) is movably sleeved in the inner cavity of the annular groove (57).
6. The conveying device with heat exchange function according to claim 4, characterized in that: A sealing groove (56) is provided on the left side of the fixed disk (51), and a sealing gasket (58) is sleeved in the inner cavity of the sealing groove (56). The left side of the sealing gasket (58) is in contact with the right side of the rotating drum (41), and the sealing gasket (58) is made of a high-temperature resistant rubber material.
7. The conveying device with heat exchange function according to claim 1, characterized in that: A support sleeve (12) is installed on the outer side of the feed elbow pipe (6), and a support frame (13) is connected to the lower end of the support sleeve (12).
8. The conveying device with heat exchange function according to claim 1, characterized in that: The outer side of the outer cylinder (1) is sleeved with a heat-insulating sleeve (14), and the heat-insulating sleeve (14) is made of a silicate sepiolite composite heat-insulating material.