Production process and equipment of air conditioning fiber and cashmere blended fiber product
By cleaning and roughening the surface of the air-conditioning fiber, the problems of yarn hairiness and pilling after the air-conditioning fiber is blended with cashmere are solved, and the practicality and smoothness of the blended fiber products are improved.
Patent Information
- Application Number
- CN202510829869.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-09-12
AI Technical Summary
When air-conditioning fiber is blended with cashmere, problems such as yarn hairiness, pilling, and poor fabric smoothness are likely to occur.
The cleaning mechanism removes impurities and dirt from the air-conditioning fibers, and the roughening mechanism treats the surface of the air-conditioning fibers to increase their roughness in order to enhance the bonding force with the cashmere.
The practicability of air-conditioning fiber and cashmere blended fiber products is improved, yarn hairiness and pilling are reduced, and the smoothness of the fabric surface is enhanced.
Smart Images

Figure CN120625232A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fiber product production, in particular to a production process and equipment for air-conditioning fiber and cashmere blended fiber products. Background Art
[0002] Air conditioning fiber is a new type of "smart" fiber with bidirectional temperature regulation. Clothing made from it keeps clothing warm in winter and cool in summer, maintaining a comfortable temperature range. The key to air conditioning fiber technology lies in the combination of phase change materials and silk-like technology. This material has the ability to absorb, store, and release energy in the form of latent heat. Cashmere is a precious natural textile raw material. Its lightness, softness, smoothness, and glutinous properties make it known as the king of animal fibers, also known as "soft gold."
[0003] In order to improve the comfort of the fabric, people generally blend the fiber with cashmere through methods such as a blending process for cashmere and bamboo fiber blended yarn disclosed in the invention patent with announcement number CN108796719B and a worsted production process for ultra-high molecular weight polyethylene cashmere blended yarn disclosed in the invention patent with announcement number CN115354489B.
[0004] However, since the air-conditioning fiber is a lustrous fiber, the fiber itself has high static electricity, a smooth surface, and poor cohesion between fibers. As a result, when the air-conditioning fiber is blended with cashmere through the existing process, problems such as yarn hairiness, pilling, and poor fabric flatness easily occur. Therefore, there is an urgent need for a production process and equipment for air-conditioning fiber and cashmere blended fiber products to improve the above problems. Summary of the Invention
[0005] In order to solve the above technical problems, the present invention provides a production process and equipment for air-conditioning fiber cashmere blended fiber products, which passes the air-conditioning fiber through a cleaning mechanism and a roughening mechanism and sends it to other equipment on the production line. Thereafter, the conveying mechanism releases the air-conditioning fiber at a uniform speed, allowing the cleaning mechanism to clean the impurities and dirt on the air-conditioning fiber. Thereafter, the surface of the air-conditioning fiber is roughened by the roughening mechanism, thereby improving the practicality of the equipment.
[0006] The production equipment of air-conditioning fiber and cashmere blended fiber products of the present invention comprises a conveying mechanism; a cleaning mechanism and a roughening mechanism, both of which are mounted on the conveying mechanism; The conveying mechanism conveys the air-conditioning fibers, the cleaning mechanism cleans the air-conditioning fibers, and the roughening mechanism roughens the air-conditioning fibers. The air-conditioning fiber passes through the cleaning mechanism and the roughening mechanism and is sent to other equipment in the production line. The conveying mechanism then releases the air-conditioning fiber at a uniform speed, allowing the cleaning mechanism to clean the impurities and dirt on the air-conditioning fiber. The surface of the air-conditioning fiber is then roughened by the roughening mechanism, thereby improving the practicality of the equipment.
[0007] Preferably, the conveying mechanism includes a bottom frame, a raw material shaft, a driving motor 1, a connecting mechanism and a tension adjusting mechanism. The raw material shaft is rotatably installed on the bottom frame, and the driving motor 1, the connecting mechanism and the tension adjusting mechanism are all fixedly installed on the bottom frame, and the driving motor 1 provides power for the raw material shaft; the raw material shaft rolled with the air-conditioning fiber is installed on the bottom frame, and one end of the air-conditioning fiber is passed through the connecting mechanism and the tension adjusting mechanism, and then the driving motor 1 is operated to make the raw material shaft release the air-conditioning fiber at a uniform speed, and in the process of cleaning and roughening the air-conditioning fiber, the tension of the air-conditioning fiber is adjusted by the tension adjusting mechanism. When a roll of air-conditioning fiber is delivered, the conveying mechanism clamps the tail end of the air-conditioning fiber. After replacing the raw material shaft, one end of the new air-conditioning fiber is placed in the connecting mechanism, so that the connecting mechanism connects the two groups of air-conditioning fibers together, ensuring the process operation of the equipment, thereby improving the practicality of the equipment.
[0008] Preferably, the connecting mechanism includes a support frame, a guide plate, a cylinder 1, an extrusion die, a heating cylinder, a cylinder 2 and a piston 1. The guide plate is mounted on the bottom frame through the support frame, the extrusion die is mounted on the support frame through the cylinder 1, and the extrusion die is located above the guide plate. A discharge hole is provided at the bottom of the extrusion die. The heating cylinder is fixed on the support frame, the cylinder 2 is fixed on the heating cylinder, the piston 1 is mounted on the bottom of the cylinder 2, and the piston 1 is located in the heating cylinder. The bottom of the heating cylinder is communicated with the inside of the extrusion die. The air-conditioning fiber passes through the top of the guide plate. When a roll of air-conditioning fiber is delivered, the cylinder 1 extends to make the extrusion die The guide plate is closed to clamp the air-conditioning fiber. After the raw material shaft is replaced, the cylinder contracts and one end of the new air-conditioning fiber is placed on the guide plate. The cylinder is extended again to make the extrusion die cooperate with the guide plate to clamp the two groups of air-conditioning fibers. Then, the brightly colored resin material is placed in the heating cylinder. The resin material is heated by the heating cylinder to melt the resin material. The cylinder is extended to move the piston downward. The melted resin material enters the extrusion die and is discharged into the guide plate through the discharge hole at the bottom of the extrusion die. After the resin material solidifies, the two groups of air-conditioning fibers are connected together, thereby improving the practicality of the equipment.
[0009] Preferably, the tension adjustment mechanism includes a gantry, two sets of guide shafts 1, a tension shaft, a winding shaft, a second drive motor and a wire rope. The gantry is fixedly mounted on the bottom frame, the two sets of guide shafts 1 are respectively mounted on the left and right parts of the gantry, the tension shaft is slidably mounted on the gantry, the second drive motor is fixedly mounted on the gantry, the winding shaft is rotatably mounted on the gantry, and the second drive motor provides power for the winding shaft. The wire rope is wound on the winding shaft, and one end of the wire rope is connected to the top of the tension shaft; the air-conditioning fiber is passed through the left guide shaft 1, the tension shaft and the right guide shaft 1 in turn, and passed through By driving motor 2, the winding shaft winds up the wire rope, so that some air-conditioning fibers are retained between the tension shaft and the two sets of guide shafts 1, and during the cleaning and roughening process, the height of the tension shaft is adjusted by driving motor 2 forward or reverse, and then the tension of the air-conditioning fibers is adjusted. When a roll of air-conditioning fibers is used up, the guide plate and the extrusion die clamp the end of the air-conditioning fibers, and then the tension shaft is moved downward at a uniform speed by driving motor 2 in the reverse direction, and the air-conditioning fibers retained between the two sets of guide shafts 1 and the tension shaft are uniformly transported to the cleaning mechanism, so that the equipment can operate stably, thereby improving the practicality of the equipment.
[0010] Preferably, the cleaning mechanism includes a cleaning box, a partition, a guide shaft 2, multiple groups of guide shafts 3, multiple groups of guide shafts 4, an exhaust fan 1 and an exhaust fan 2. The cleaning box is installed on the bottom frame, and the left part of the cleaning box is provided with an inlet, and the right part of the cleaning box is provided with an outlet. The partition is installed inside the cleaning box, the guide shaft 2 is rotatably installed in the inlet of the cleaning box, the multiple groups of guide shafts 3 and the multiple groups of guide shafts 4 are both rotatably installed in the cleaning box, and the multiple groups of guide shafts 3 are all located on the right side of the partition, and the multiple groups of guide shafts 4 are all located at the bottom of the cleaning box, the exhaust fan 1 is installed on the top of the cleaning box, and the exhaust fan 2 is installed at the cleaning box. The bottom of the right end of the box; the cleaning liquid is discharged into the cleaning box, and the cleaning liquid is submerged in the bottom of the multiple sets of guide shafts four and the partition, and then one end of the air-conditioning fiber is passed around the guide shaft two, the multiple sets of guide shafts four and the multiple sets of exhaust fans one in turn, and then extended from the discharge port of the cleaning box. As the air-conditioning fiber is transported, the cleaning liquid in the cleaning box cleans the impurities and oil stains on the surface of the air-conditioning fiber, and then the exhaust fan one and the exhaust fan two are operated to heat the air of the exhaust fan one and discharge the air into the cleaning box. At the same time, the air in the cleaning box is discharged through the exhaust fan two, so that the air-conditioning fiber is quickly dried, thereby improving the practicality of the equipment.
[0011] Preferably, the roughening mechanism includes a pretreatment mechanism, a corrosion mechanism and a flushing mechanism, the corrosion mechanism is installed on the bottom frame, and the pretreatment mechanism and the flushing mechanism are both installed on the corrosion mechanism; part of the surface of the air-conditioning fiber is blocked by the pretreatment mechanism, the unblocked part of the surface of the air-conditioning fiber is corroded by the corrosion mechanism, and the corroded surface of the air-conditioning fiber is flushed by the flushing mechanism.
[0012] Preferably, the corrosion mechanism includes an anti-corrosion box, two groups of air storage cylinders, two groups of pistons II, two groups of multi-stage cylinders and an air supply pipe. The left part of the anti-corrosion box is communicated with the discharge port of the cleaning box, and three groups of chambers are provided inside the anti-corrosion box. Reserved holes are provided between the three groups of chambers. The two groups of air storage cylinders are installed at the bottom of the anti-corrosion box, the two groups of pistons II are respectively slidably installed in the two groups of air storage cylinders, the two groups of multi-stage cylinders are respectively installed on the two groups of air storage cylinders, and the tops of the two groups of multi-stage cylinders are respectively connected to the bottoms of the two groups of pistons II, the air supply pipe is installed in the chamber on the right side of the anti-corrosion box, and the two ends of the air supply pipe are respectively connected to the two groups of air storage cylinders. The interiors of the cylinders are connected, and multiple groups of perforations are provided on the gas pipe; one end of the air-conditioning fiber is passed through the perforations on the anti-corrosion box and the gas pipe, and at the same time, a group of multi-stage cylinders are extended and a group of multi-stage cylinders are contracted, so that a group of pistons 2 move upward and a group of pistons 2 move downward, and then the corrosive gas in one group of gas storage cylinders passes through the gas pipe into another group of gas storage cylinders, and then the above-mentioned post-position is repeated in reverse, so that the corrosive gas repeatedly passes through the gas pipe, and in the process of the corrosive gas passing through the gas pipe, the unobstructed part of the air-conditioning fiber is corroded, so that the roughness of the air-conditioning fiber is increased, thereby improving the practicality of the equipment.
[0013] Preferably, the pretreatment mechanism includes a water tank, an atomizer, a drainage pump, a drainage pipe, a laser sensor and a refrigerator. The water tank and the refrigerator are both installed on the bottom frame. The atomizer is installed on the anti-corrosion box, and the spray port of the atomizer is located in the chamber on the left side of the anti-corrosion box. The drainage pump is installed on the water tank, and the water suction port of the drainage pump is connected to the interior of the water tank. The drainage port of the drainage pump is connected to the interior of the atomizer through the drainage pipe. The laser sensor is installed in the left chamber of the anti-corrosion box, and the cooling end of the refrigerator is located in the middle chamber of the anti-corrosion box. When the air-conditioning fiber passes through the left chamber of the anti-corrosion box, the water is discharged into the In the atomizer, water is atomized and discharged into the left chamber of the anti-corrosion box, so that tiny water droplets adhere to the surface of the air-conditioning fiber. The density of the tiny water droplets on the air-conditioning fiber is adjusted by controlling the moving speed of the air-conditioning fiber and the discharge volume of the atomizer. At the same time, the water mist concentration in the left chamber of the anti-corrosion box is monitored by a laser sensor. When the preset concentration is exceeded, the atomizer reduces the spraying of water mist. Then the air-conditioning fiber enters the middle chamber of the anti-corrosion box, so that the tiny water droplets on the air-conditioning fiber are frozen. Through tiny ice crystals, the corrosion area of the air-conditioning fiber by corrosive gas is controlled, thereby improving the practicality of the equipment.
[0014] Preferably, the flushing mechanism includes a flushing box, an outer shell, a guide shaft five, multiple groups of guide shafts six and a guide shaft seven. The flushing box is installed on the anti-corrosion box, and the flushing box is communicated with the right chamber in the anti-corrosion box. The outer shell is installed at the side end of the flushing box, and the outer shell is communicated with the interior of the flushing box. The guide shaft five and multiple groups of guide shafts six are respectively installed in the flushing box and the outer shell, and the guide shaft seven is installed on the outer shell; one end of the air-conditioning fiber is wrapped around the tube, multiple groups of guide shafts six and guide shafts seven in turn, and the neutralizing liquid is discharged into the flushing box. The corrosive residue remaining on the air-conditioning fiber is cleaned by the neutralizing liquid, thereby improving the practicality of the equipment.
[0015] The production process of a cashmere-air-conditioning fiber blended fiber product of the present invention comprises the following steps: S1. Install the raw material shaft with the air-conditioning fiber on the bottom frame, and pass one end of the air-conditioning fiber through the guide plate, left guide shaft 1, tension shaft, right guide shaft 1, guide shaft 2, guide shaft 4, and guide shaft 3 in sequence, then through the anti-corrosion box and air pipe, and then pass through guide shaft 5, guide shaft 6, and guide shaft 7 in sequence, and then send the air-conditioning fiber to other equipment in the production line. S2, driving motor 1 to operate, causing the raw material shaft to release the conditioning fiber at a uniform speed, and by driving motor 2 to rotate forward or reverse, adjusting the height of the tension shaft, and then adjusting the tension of the conditioning fiber, and then allowing the cleaning liquid in the cleaning box to clean impurities and oil stains on the surface of the conditioning fiber, and then operating exhaust fans 1 and 2, causing exhaust fan 1 to heat the air and discharge the air into the cleaning box, while exhaust fan 2 exhausts the air in the cleaning box, so that the conditioning fiber is quickly dried; S3. The water is discharged into the atomizer by running the drainage pump, and the water is atomized by the atomizer and discharged into the left chamber of the anti-corrosion box, so that tiny water droplets adhere to the surface of the air-conditioning fiber. The density of the tiny water droplets on the air-conditioning fiber is adjusted by controlling the moving speed of the air-conditioning fiber and the mist discharge volume of the atomizer. At the same time, the water mist concentration in the left chamber of the anti-corrosion box is monitored by a laser sensor. When the preset concentration is exceeded, the atomizer reduces the spraying of water mist. Then, the air-conditioning fiber enters the middle chamber of the anti-corrosion box, and the tiny water droplets on the air-conditioning fiber are frozen. The tiny ice crystals are used to control the corrosion area of the air-conditioning fiber by the corrosive gas; S4. One multi-stage cylinder extends and another multi-stage cylinder contracts, causing one piston group 2 to move upward and one piston group 3 to move downward. This causes the corrosive gas in one gas reservoir to pass through the gas pipe and into the other gas reservoir. The above process is then repeated in reverse, causing the corrosive gas to repeatedly pass through the gas pipe. As the corrosive gas passes through the gas pipe, it corrodes the unobstructed portions of the air conditioning fiber, increasing the roughness of the air conditioning fiber. S5. Clean the corrosive residues remaining on the air conditioning fiber with a neutralizing solution; S6. Mix the cashmere raw materials first. The cashmere fibers are first layered and beaten twice, then oiled and watered, beaten once, and allowed to suffocate for 2 hours. Then, the conditioning fibers are loosened separately and mixed with the oiled and watered cashmere fibers for 2-3 times depending on their uniformity. The conditioning fibers and cashmere fibers are fully mixed and cured for more than 24 hours before use. At the same time, the moisture regain on the machine is controlled between 23% and 25%; S7. Combing the air-conditioning fiber and cashmere using a combing machine; S8, using a spinning frame to spin the air-conditioning fiber and cashmere to form a trip spun yarn; S9, using a winding machine to wind the spun yarn; S10, using a doubling machine to doubling the spun yarn to form yarn; S11. Using a two-for-one twister to perform a two-for-one twisting process on the yarn.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. Tiny water droplets adhere to the surface of the air-conditioning fiber, which is then cooled to form tiny ice crystals. Corrosive gas is then blown through the fiber to corrode the areas where the ice crystals are covered, increasing the roughness of the fiber surface. This facilitates the blending of the fiber with cashmere and reduces damage to the fiber's strength and the impact on its color. 2. The connection mechanism is combined with the tension adjustment mechanism to ensure that the equipment can continue to operate when the raw materials are replaced without the need to rethread. 3. The overall modular structure is convenient for disassembly, assembly and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a first axonometric structural diagram of the present invention; Figure 2 is a second axonometric structural diagram of the present invention; Figure 3 It is a front view structural schematic diagram of the present invention; Figure 4 It is an axonometric structural diagram of the conveying mechanism of the present invention; Figure 5 It is a schematic diagram of the front cross-sectional structure of the conveying mechanism of the present invention; Figure 6 It is a schematic diagram of the axonometric structure of the tension adjustment mechanism of the present invention; Figure 7 It is an axonometric structural diagram of the cleaning mechanism of the present invention; Figure 8 It is a schematic diagram of the front cross-sectional structure of the cleaning mechanism of the present invention; Figure 9 Schematic diagram of the axonometric structure of the roughening mechanism of the present invention; Figure 10 1 is a schematic diagram of the front cross-sectional structure of the roughening mechanism of the present invention; Figure 11 It is a right side cross-sectional structural schematic diagram of the roughening mechanism of the present invention.
[0018] Markings in the attached figure: 1, bottom frame; 2, raw material shaft; 3, drive motor 1; 4, support frame; 5, guide plate; 6, cylinder 1; 7, extrusion die; 8, heating cylinder; 9, cylinder 2; 10, piston 1; 11, gantry; 12, guide shaft 1; 13, tension shaft; 14, winding shaft; 15, drive motor 2; 16, wire rope; 17, cleaning box; 18, partition; 19, guide shaft 2; 20, guide Axis three; 21. Guide shaft four; 22. Exhaust fan one; 23. Exhaust fan two; 24. Anti-corrosion box; 25. Air cylinder; 26. Piston two; 27. Multi-stage cylinder; 28. Air pipe; 29. Water tank; 30. Atomizer; 31. Drain pump; 32. Drain pipe; 33. Laser sensor; 34. Refrigerator; 35. Flushing box; 36. Housing; 37. Guide shaft five; 38. Guide shaft six; 39. Guide shaft seven. DETAILED DESCRIPTION
[0019] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0020] Example: Figures 1 to 11 As shown, a production device for air-conditioning fiber and cashmere blended fiber products includes a conveying mechanism; a cleaning mechanism and a roughening mechanism, both of which are installed on the conveying mechanism; The conveying mechanism conveys the air-conditioning fibers, the cleaning mechanism cleans the air-conditioning fibers, and the roughening mechanism roughens the air-conditioning fibers. The conveying mechanism includes a bottom frame 1, a raw material shaft 2, a drive motor 3, a connecting mechanism and a tension adjustment mechanism. The raw material shaft 2 is rotatably mounted on the bottom frame 1. The drive motor 3, the connecting mechanism and the tension adjustment mechanism are all fixedly mounted on the bottom frame 1, and the drive motor 3 provides power for the raw material shaft 2. The connecting mechanism includes a support frame 4, a guide plate 5, a cylinder 1 6, an extrusion die 7, a heating cylinder 8, a cylinder 2 9 and a piston 10. The guide plate 5 is mounted on the bottom frame 1 through the support frame 4. The extrusion die 7 is mounted on the support frame 4 through the cylinder 1 6. The extrusion die 7 is located above the guide plate 5. A discharge hole is provided at the bottom of the extrusion die 7. The heating cylinder 8 is fixed to the support frame 4. The cylinder 2 9 is fixed to the heating cylinder 8. The piston 10 is mounted at the bottom of the cylinder 2 9 and is located in the heating cylinder 8. The bottom of the heating cylinder 8 is communicated with the interior of the extrusion die 7. The tension adjustment mechanism includes a gantry 11, two sets of guide shafts 12, a tension shaft 13, a winding shaft 14, a second drive motor 15 and a wire rope 16. The gantry 11 is fixedly mounted on the bottom frame 1, the two sets of guide shafts 12 are respectively mounted on the left and right parts of the gantry 11, the tension shaft 13 is slidably mounted on the gantry 11, the second drive motor 15 is fixedly mounted on the gantry 11, the winding shaft 14 is rotatably mounted on the gantry 11, and the second drive motor 15 provides power for the winding shaft 14. The wire rope 16 is wound on the winding shaft 14, and one end of the wire rope 16 is connected to the top of the tension shaft 13; The cleaning mechanism includes a cleaning box 17, a partition 18, a guide shaft 2 19, multiple groups of guide shafts 3 20, multiple groups of guide shafts 4 21, an exhaust fan 1 22 and an exhaust fan 2 23. The cleaning box 17 is installed on the bottom frame 1, and the left portion of the cleaning box 17 is provided with an inlet, the right portion of the cleaning box 17 is provided with an outlet, the partition 18 is installed inside the cleaning box 17, the guide shaft 2 19 is rotatably installed in the inlet of the cleaning box 17, multiple groups of guide shafts 3 20 and multiple groups of guide shafts 4 21 are both rotatably installed in the cleaning box 17, and the multiple groups of guide shafts 3 20 are all located on the right side of the partition 18, and the multiple groups of guide shafts 4 21 are all located at the bottom of the cleaning box 17, the exhaust fan 1 22 is installed at the top of the cleaning box 17, and the exhaust fan 2 23 is installed at the bottom of the right end of the cleaning box 17; The roughening mechanism includes a pretreatment mechanism, a corrosion mechanism and a flushing mechanism. The corrosion mechanism is installed on the bottom frame 1, and the pretreatment mechanism and the flushing mechanism are both installed on the corrosion mechanism. The corrosion mechanism includes an anti-corrosion box 24, two groups of air storage cylinders 25, two groups of pistons 26, two groups of multi-stage cylinders 27 and an air pipe 28. The left part of the anti-corrosion box 24 is communicated with the discharge port of the cleaning box 17, and the interior of the anti-corrosion box 24 is provided with three groups of chambers, and reserved holes are provided between the three groups of chambers. The two groups of air storage cylinders 25 are installed at the bottom of the anti-corrosion box 24, and the two groups of pistons 26 are respectively slidably installed in the two groups of air storage cylinders 25. The two groups of multi-stage cylinders 27 are respectively installed on the two groups of air storage cylinders 25, and the tops of the two groups of multi-stage cylinders 27 are respectively connected to the bottoms of the two groups of pistons 26. The air pipe 28 is installed in the chamber on the right side of the anti-corrosion box 24, and the two ends of the air pipe 28 are respectively communicated with the interior of the two groups of air storage cylinders 25, and the air pipe 28 is provided with multiple groups of perforations. The pretreatment mechanism includes a water tank 29, an atomizer 30, a drainage pump 31, a drainage pipe 32, a laser sensor 33 and a refrigerator 34. The water tank 29 and the refrigerator 34 are both installed on the bottom frame 1. The atomizer 30 is installed on the anti-corrosion box 24, and the spray port of the atomizer 30 is located in the chamber on the left side of the anti-corrosion box 24. The drainage pump 31 is installed on the water tank 29, and the water suction port of the drainage pump 31 is communicated with the interior of the water tank 29. The drainage port of the drainage pump 31 is communicated with the interior of the atomizer 30 through the drainage pipe 32. The laser sensor 33 is installed in the left chamber in the anti-corrosion box 24, and the refrigeration end of the refrigerator 34 is located in the middle chamber in the anti-corrosion box 24. The flushing mechanism includes a flushing box 35, a shell 36, a fifth guide shaft 37, multiple groups of sixth guide shafts 38, and a seventh guide shaft 39. The flushing box 35 is mounted on the anti-corrosion box 24 and communicates with the right chamber in the anti-corrosion box 24. The shell 36 is mounted on the side end of the flushing box 35 and communicates with the interior of the flushing box 35. The fifth guide shaft 37 and multiple groups of sixth guide shafts 38 are respectively mounted in the flushing box 35 and the shell 36. The guide shaft 7 39 is mounted on the shell 36. The raw material shaft 2 wrapped with the air-conditioning fiber is installed on the bottom frame 1, and one end of the air-conditioning fiber is passed around the guide plate 5, the left guide shaft 12, the tension shaft 13, the right guide shaft 12, the guide shaft 2 19, the guide shaft 4 21 and the guide shaft 3 20 in turn, and then passed through the anti-corrosion box 24 and the air pipe 28, and then passed around the guide shaft 5 37, the guide shaft 6 38 and the guide shaft 7 39 in turn, and then the air-conditioning fiber is sent to other equipment of a production line, and then the motor 1 3 is driven to run, so that the raw material shaft 2 releases the air-conditioning fiber at a uniform speed, and the height of the tension shaft 13 is adjusted by the forward or reverse rotation of the drive motor 2 15, and then the tension of the air-conditioning fiber is adjusted, and then the cleaning liquid in the cleaning box 17 is used to clean the impurities and oil stains on the surface of the air-conditioning fiber, and then the exhaust is exhausted. The fan 1 22 and the exhaust fan 2 23 are running, so that the exhaust fan 1 22 heats the air and discharges the air into the cleaning box 17. At the same time, the air in the cleaning box 17 is discharged by the exhaust fan 23, so that the air-conditioning fiber is quickly dried. Then, the water is discharged into the atomizer 30 by the drainage pump 31. The water is atomized by the atomizer 30 and discharged into the left chamber in the anti-corrosion box 24, so that tiny water droplets adhere to the surface of the air-conditioning fiber. By controlling the moving speed of the air-conditioning fiber and the mist discharge amount of the atomizer 30, the density of the tiny water droplets on the air-conditioning fiber is adjusted. At the same time, the water mist concentration in the left chamber in the anti-corrosion box 24 is monitored by the laser sensor 33. When the preset concentration is exceeded, the atomizer 30 reduces the spraying of water mist. Then the air-conditioning fiber enters the anti-corrosion box 24. In the middle chamber inside, the tiny water droplets on the air-conditioning fiber are frozen, and the corrosion area of the air-conditioning fiber by the corrosive gas is controlled by the tiny ice crystals. Then, a group of multi-stage cylinders 27 are extended, and a group of multi-stage cylinders 27 are contracted, so that a group of pistons 26 move upward, and a group of pistons 26 move downward, and then the corrosive gas in a group of air storage cylinders 25 passes through the air pipe 28 and enters another group of air storage cylinders 25. Then, the above-mentioned post-position is repeated in reverse, so that the corrosive gas repeatedly passes through the air pipe 28. In the process of the corrosive gas passing through the air pipe 28, the unobstructed part of the air-conditioning fiber is corroded, so that the roughness of the air-conditioning fiber is increased. The corrosive residue remaining on the air-conditioning fiber is cleaned by the neutralizing liquid, and when a roll of air-conditioning fiber is delivered, , cylinder 1 6 extends, so that the extrusion die 7 cooperates with the guide plate 5 to clamp the air-conditioning fiber. After that, after replacing the raw material shaft 2, cylinder 1 6 contracts, and one end of the new air-conditioning fiber is placed on the guide plate 5. Cylinder 1 6 extends again, so that the extrusion die 7 cooperates with the guide plate 5 to clamp the two groups of air-conditioning fibers. Then, the brightly colored resin material is placed in the heating cylinder 8, and the resin material is heated by the heating cylinder 8 to melt the resin material. Then, cylinder 2 9 extends to move the piston 10 downward, and the molten resin material enters the extrusion die 7, and then is discharged into the guide plate 5 through the discharge hole at the bottom of the extrusion die 7. After the resin material solidifies, the two groups of air-conditioning fibers are connected together, and the brightly colored resin is used to facilitate subsequent staff to process this position.During the connection process, the second drive motor 15 is driven in the reverse direction, causing the tension shaft 13 to move downward at a constant speed, and the air-conditioning fibers retained between the two sets of guide shafts 12 and the tension shaft 13 are uniformly transported to the cleaning mechanism, making the equipment run stably, thereby improving the practicality of the equipment.
[0021] A production process for air-conditioning fiber and cashmere blended fiber products, comprising the following steps: S1. Install the raw material shaft 2 wound with the conditioned fiber on the bottom frame 1. Pass one end of the conditioned fiber through the guide plate 5, left guide shaft 12, tension shaft 13, right guide shaft 12, guide shaft 2 19, guide shaft 4 21, and guide shaft 3 20. Then, pass through the anti-corrosion box 24 and air pipe 28. Then, pass through the guide shaft 5 37, guide shaft 6 38, and guide shaft 7 39 in sequence. The conditioned fiber is then fed to other equipment on the production line. S2, drive motor 1 3 to operate, so that the raw material shaft 2 releases the conditioned fiber at a uniform speed, and by driving motor 2 15 forward or reverse, the height of the tension shaft 13 is adjusted, and then the tension of the conditioned fiber is adjusted, and then the cleaning liquid in the cleaning box 17 is used to clean the impurities and oil stains on the surface of the conditioned fiber, and then the exhaust fan 1 22 and the exhaust fan 2 23 are operated, so that the exhaust fan 1 22 heats the air and discharges the air into the cleaning box 17, and at the same time, the air in the cleaning box 17 is discharged by the exhaust fan 23, so that the conditioned fiber is quickly dried; S3. The water is discharged into the atomizer 30 by the operation of the drainage pump 31. The water is atomized by the atomizer 30 and discharged into the left chamber of the anti-corrosion box 24, so that tiny water droplets adhere to the surface of the air-conditioning fiber. The density of the tiny water droplets on the air-conditioning fiber is adjusted by controlling the moving speed of the air-conditioning fiber and the mist discharge volume of the atomizer 30. At the same time, the water mist concentration in the left chamber of the anti-corrosion box 24 is monitored by the laser sensor 33. When the preset concentration is exceeded, the atomizer 30 reduces the spraying of water mist. Then the air-conditioning fiber enters the middle chamber of the anti-corrosion box 24, so that the tiny water droplets on the air-conditioning fiber are frozen. The tiny ice crystals are used to control the corrosion area of the air-conditioning fiber by the corrosive gas. S4. One set of multi-stage cylinders 27 is extended, and another set of multi-stage cylinders 27 is contracted, causing one set of pistons 26 to move upward and one set of pistons 26 to move downward, thereby allowing the corrosive gas in one set of gas cylinders 25 to pass through the gas pipe 28 and enter the other set of gas cylinders 25. The above post-positioning is then repeated in reverse, causing the corrosive gas to repeatedly pass through the gas pipe 28. As the corrosive gas passes through the gas pipe 28, it corrodes the unobstructed portions of the air conditioning fiber, increasing the roughness of the air conditioning fiber. S5. Clean the corrosive residues remaining on the air conditioning fiber with a neutralizing solution; S6. Mix the cashmere raw materials first. The cashmere fibers are first layered and beaten twice, then oiled and watered, beaten once, and allowed to suffocate for 2 hours. Then, the conditioning fibers are loosened separately and mixed with the oiled and watered cashmere fibers for 2-3 times depending on their uniformity. The conditioning fibers and cashmere fibers are fully mixed and cured for more than 24 hours before use. At the same time, the moisture regain on the machine is controlled between 23% and 25%; S7. Use the OCTIR carding machine imported from Italy to comb the air conditioning fiber and cashmere; The distance between the cylinder and each working roller and doffer
[0022] Speed ratio between cylinder, work roll and doffer
[0023] At the same time, the carded wool yarn fixed weight is: 0.77g / 15m; the sliver delivery speed is: 18m / min; the wool feeding amount is: 330g; the wool feeding cycle is: 70s; S8. Use a spinning frame to spin the air-conditioning fiber and cashmere to form a long-spinning yarn. The spinning frame is a GAUDINO ring spinning frame imported from Italy. The spinning count is set to 2 / 26 Nm, the yarn draft is controlled at about 1.3 times; the twist is 480 T / M; the twist direction is Z twist; the spindle speed is 6500-7000 rpm; S9, using a winding machine to wind the spun yarn, the winding machine is a Japanese Murata MURATEC winding machine; Winder yarn clearer parameters
[0024] S10, using a doubling machine to doubling the spun yarn to form yarn, the doubling machine is a Japanese Murata MURATEC doubling machine; S11, using a two-for-one twister to twist the yarn, the twister is a Japanese Murata MURATEC two-for-one twister; Two-for-one twisting: double yarn twist: 240T / M; twist direction: S twist; speed: 6800 rpm.
[0025] The production process and equipment of a cashmere blended fiber product of an air-conditioning fiber of the present invention are all common mechanical methods in terms of installation, connection or setting. Any method that can achieve its beneficial effect can be implemented. The extrusion die 7 has a heating function to prevent the resin from solidifying and clogging. The exhaust fan 22 heats the air at a temperature not exceeding 40°. During the operation of the equipment, a fresh air system is provided around it to prevent the spread of corrosive gases. The air storage cylinder 25 is provided with an air inlet valve. The perforation on the air delivery pipe 28 causes part of the air to enter the air delivery pipe 28 and mix with the corrosive gas. Therefore, after a period of use, the air storage cylinder 25 is not heated. The corrosive gas in the cylinder 25 is replaced; the guide shaft four 21 and the guide shaft six 38 are both provided with blades, which stir the water during the rotation process; the driving motor 1 3, cylinder 1 6, cylinder 2 9, driving motor 2 15, exhaust fan 1 22, exhaust fan 2 23, multi-stage cylinder 27, atomizer 30, drainage pump 31, laser sensor 33 and refrigerator 34 of the production process and equipment of an air-conditioning fiber cashmere blended fiber product of the present invention are purchased on the market, and technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to make creative labor.
[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A production equipment for air-conditioning fiber and cashmere blended fiber products, comprising a conveying mechanism; characterized in that: It also includes a cleaning mechanism and a roughening mechanism, both of which are installed on the conveying mechanism; The conveying mechanism conveys the air-conditioning fibers, the cleaning mechanism cleans the air-conditioning fibers, and the roughening mechanism roughens the air-conditioning fibers.
2. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 1, characterized in that: The conveying mechanism comprises a bottom frame (1), a raw material shaft (2), a driving motor (3), a connecting mechanism and a tension adjusting mechanism, wherein the raw material shaft (2) is rotatably mounted on the bottom frame (1), the driving motor (3), the connecting mechanism and the tension adjusting mechanism are all fixedly mounted on the bottom frame (1), and the driving motor (3) provides power for the raw material shaft (2).
3. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 2, characterized in that: The connecting mechanism comprises a support frame (4), a guide plate (5), a cylinder 1 (6), an extrusion die (7), a heating cylinder (8), a cylinder 2 (9) and a piston 1 (10), wherein the guide plate (5) is mounted on the bottom frame (1) through the support frame (4), the extrusion die (7) is mounted on the support frame (4) through the cylinder 1 (6), and the extrusion die (7) is located above the guide plate (5), a discharge hole is provided at the bottom of the extrusion die (7), the heating cylinder (8) is fixed on the support frame (4), the cylinder 2 (9) is fixed on the heating cylinder (8), the piston 1 (10) is mounted on the bottom of the cylinder 2 (9), and the piston 1 (10) is located in the heating cylinder (8), and the bottom of the heating cylinder (8) is communicated with the interior of the extrusion die (7).
4. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 2, characterized in that: The tension adjustment mechanism includes a gantry (11), two sets of guide shafts (12), a tension shaft (13), a winding shaft (14), a second drive motor (15) and a wire rope (16). The gantry (11) is fixedly mounted on the bottom frame (1), the two sets of guide shafts (12) are respectively mounted on the left and right parts of the gantry (11), the tension shaft (13) is slidably mounted on the gantry (11), the second drive motor (15) is fixedly mounted on the gantry (11), the winding shaft (14) is rotatably mounted on the gantry (11), and the second drive motor (15) provides power for the winding shaft (14). The wire rope (16) is wound on the winding shaft (14), and one end of the wire rope (16) is connected to the top of the tension shaft (13).
5. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 2, characterized in that: The cleaning mechanism comprises a cleaning box (17), a partition (18), a second guide shaft (19), a plurality of guide shafts (3) (20), a plurality of guide shafts (4) (21), an exhaust fan (22) and a second exhaust fan (23). The cleaning box (17) is mounted on the bottom frame (1), and an inlet is provided on the left side of the cleaning box (17), and an outlet is provided on the right side of the cleaning box (17). The partition (18) is mounted inside the cleaning box (17), and the second guide shaft ( 19) is rotatably mounted in the inlet of the cleaning box (17), multiple sets of guide shafts three (20) and multiple sets of guide shafts four (21) are rotatably mounted in the cleaning box (17), and multiple sets of guide shafts three (20) are all located on the right side of the partition (18), multiple sets of guide shafts four (21) are all located at the bottom of the cleaning box (17), exhaust fan one (22) is mounted on the top of the cleaning box (17), and exhaust fan two (23) is mounted on the bottom of the right end of the cleaning box (17).
6. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 2, characterized in that: The roughening mechanism comprises a pretreatment mechanism, a corrosion mechanism and a flushing mechanism, the corrosion mechanism is mounted on the bottom frame (1), and the pretreatment mechanism and the flushing mechanism are both mounted on the corrosion mechanism.
7. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 6, characterized in that: The corrosion mechanism includes an anti-corrosion box (24), two groups of air storage cylinders (25), two groups of pistons (26), two groups of multi-stage cylinders (27) and an air pipe (28). The left part of the anti-corrosion box (24) is connected to the discharge port of the cleaning box (17), and the interior of the anti-corrosion box (24) is provided with three groups of chambers, and there are reserved holes between the three groups of chambers. The two groups of air storage cylinders (25) are installed at the bottom of the anti-corrosion box (24), and the two groups of pistons (26) are respectively The two sets of multi-stage cylinders (27) are respectively installed in the two sets of air storage cylinders (25), and the tops of the two sets of multi-stage cylinders (27) are respectively connected to the bottoms of the two sets of pistons (26). The air supply pipe (28) is installed in the chamber on the right side of the anti-corrosion box (24), and the two ends of the air supply pipe (28) are respectively communicated with the interior of the two sets of air storage cylinders (25), and a plurality of sets of perforations are provided on the air supply pipe (28).
8. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 7, characterized in that: The pretreatment mechanism includes a water tank (29), an atomizer (30), a drainage pump (31), a drainage pipe (32), a laser sensor (33) and a refrigerator (34). The water tank (29) and the refrigerator (34) are both mounted on the bottom frame (1). The atomizer (30) is mounted on the anti-corrosion box (24), and the spray port of the atomizer (30) is located in the left chamber of the anti-corrosion box (24). The drainage pump (31) is mounted on the water tank (29), and the water suction port of the drainage pump (31) is communicated with the interior of the water tank (29). The drainage port of the drainage pump (31) is communicated with the interior of the atomizer (30) through the drainage pipe (32). The laser sensor (33) is mounted in the left chamber of the anti-corrosion box (24). The cooling end of the refrigerator (34) is located in the middle chamber of the anti-corrosion box (24).
9. The production equipment for air-conditioning fiber and cashmere blended fiber products according to claim 7, characterized in that: The flushing mechanism includes a flushing box (35), a shell (36), a guide shaft five (37), multiple groups of guide shafts six (38) and a guide shaft seven (39). The flushing box (35) is installed on the anti-corrosion box (24), and the flushing box (35) is communicated with the right chamber in the anti-corrosion box (24). The shell (36) is installed on the side end of the flushing box (35), and the shell (36) is communicated with the inside of the flushing box (35). The guide shaft five (37) and the multiple groups of guide shafts six (38) are installed in the flushing box (35) and the shell (36), respectively. The guide shaft seven (39) is installed on the shell (36).
10. A production process for air-conditioning fiber and cashmere blended fiber products, characterized in that: The following steps are involved: S1. Install the raw material shaft (2) with the air-conditioning fiber on the bottom frame (1), and pass one end of the air-conditioning fiber around the guide plate (5), the left guide shaft 1 (12), the tension shaft (13), the right guide shaft 1 (12), the guide shaft 2 (19), the guide shaft 4 (21) and the guide shaft 3 (20) in sequence, and then pass through the anti-corrosion box (24) and the air pipe (28), and then pass around the guide shaft 5 (37), the guide shaft 6 (38) and the guide shaft 7 (39) in sequence, and then send the air-conditioning fiber to other equipment of the production line; S2, the driving motor 1 (3) is operated to make the raw material shaft (2) release the air-conditioning fiber at a uniform speed, and the height of the tension shaft (13) is adjusted by the forward rotation or reverse rotation of the driving motor 2 (15), and then the tension of the air-conditioning fiber is adjusted, and then the cleaning liquid in the cleaning box (17) is used to clean the impurities and oil stains on the surface of the air-conditioning fiber, and then the exhaust fan 1 (22) and the exhaust fan 2 (23) are operated to make the exhaust fan 1 (22) heat the air and discharge the air into the cleaning box (17), and at the same time, the air in the cleaning box (17) is discharged by the exhaust fan 2 (23), so that the air-conditioning fiber is quickly dried; S3, draining water into the atomizer (30) by running the drainage pump (31), atomizing the water through the atomizer (30) and discharging it into the left chamber of the anti-corrosion box (24), so that tiny water droplets adhere to the surface of the air-conditioning fiber, and adjusting the density of the tiny water droplets on the air-conditioning fiber by controlling the moving speed of the air-conditioning fiber and the amount of mist discharged by the atomizer (30), and monitoring the water mist concentration in the left chamber of the anti-corrosion box (24) by the laser sensor (33), and reducing the spraying of water mist when the concentration exceeds the preset concentration, and then the air-conditioning fiber enters the middle chamber of the anti-corrosion box (24), so that the tiny water droplets on the air-conditioning fiber are frozen, and the corrosion area of the air-conditioning fiber by the corrosive gas is controlled through the tiny ice crystals; S4, by extending one set of multi-stage cylinders (27) and contracting one set of multi-stage cylinders (27), one set of pistons (26) moves upward and one set of pistons (26) moves downward, and then the corrosive gas in one set of gas storage cylinders (25) passes through the gas pipe (28) and enters another set of gas storage cylinders (25), and then the above-mentioned back-position is repeated in reverse, so that the corrosive gas repeatedly passes through the gas pipe (28), and in the process of the corrosive gas passing through the gas pipe (28), the unblocked part of the air conditioning fiber is corroded, so that the roughness of the air conditioning fiber is increased; S5. Clean the corrosive residues remaining on the air conditioning fiber with a neutralizing solution; S6. Mix the cashmere raw materials first. The cashmere fibers are first layered and beaten twice, then oiled and watered, beaten once, and allowed to suffocate for 2 hours. Then, the conditioning fibers are loosened separately and mixed with the oiled and watered cashmere fibers for 2-3 times depending on their uniformity. The conditioning fibers and cashmere fibers are fully mixed and cured for more than 24 hours before use. At the same time, the moisture regain on the machine is controlled between 23% and 25%; S7. Combing the air-conditioning fiber and cashmere using a combing machine; S8, using a spinning frame to spin the air-conditioning fiber and cashmere to form a trip spun yarn; S9, using a winding machine to wind the spun yarn; S10, using a doubling machine to doubling the spun yarn to form yarn; S11. Using a two-for-one twister to perform a two-for-one twisting process on the yarn.
Citation Information
Patent Citations
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