Multi-section yarn dyeing device

Through the design of a multi-stage yarn dyeing device, combined with jet and immersion dyeing methods, the dyeing uniformity and energy consumption problems of existing equipment are solved, the efficient production of multi-color yarns is achieved, the equipment structure is simplified and wastewater discharge is reduced.

CN120625288AInactive Publication Date: 2025-09-12PENGLAI HENGYUAN PRINTWORKS CO LTD
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Patent Information

Application Number
CN202511049612.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-09-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing yarn segment dyeing equipment has problems such as poor dyeing uniformity, high energy consumption, large wastewater discharge, complex equipment and high maintenance costs, which makes it difficult to meet the production needs of personalized and multi-color yarns.

Method used

A multi-stage yarn dyeing device was designed, which included a yarn bobbin placement section, a dyeing section, and a steam fixing section. A dyeing method combining spraying and immersion was adopted. Threaded rods and auxiliary support components were used to stabilize the yarn bobbins. The steam fixing section was used to dye multiple strands of yarn in different colors.

Benefits of technology

It improves dyeing uniformity, reduces energy consumption and wastewater discharge, simplifies equipment structure, meets the production needs of multi-color yarns, and shortens delivery cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

A multi-section type yarn dyeing device comprises a yarn bobbin containing part, a dyeing part and a steaming color fixing part. The take-up assembly carries out take-up operation, the yarn is dyed in the dyeing part, then color fixing is carried out through the steaming color fixing part, the yarn is dyed, in the dyeing process, dyeing operation of multiple strands of different colors can be carried out at the same time, and the yarn of different colors is obtained.
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Description

Technical Field

[0001] The invention belongs to the technical field of yarn dyeing, and particularly relates to a multi-stage yarn dyeing device. Background Art

[0002] Yarn is a product made from various textile fibers processed into a certain fineness for use in weaving, knitting, embroidery, and other applications. Generally, the color of the yarn matches the color of the raw textile fiber. However, as people's living standards improve, their demand for richer colors is also increasing. Dyed yarn generally offers good color fastness and wash fastness, allowing it to be woven with other yarns to meet different design requirements, thereby achieving higher economic value and shortening delivery cycles. Therefore, dyed yarn is increasingly used in the modern textile industry.

[0003] Space dyeing involves dyeing a single skein of yarn or fabric with two or more different dye solutions. With rising living standards, people are demanding more personalized and diverse products. Consequently, products made with space-dyed yarn are becoming increasingly popular, experiencing rapid growth in recent years and a growing demand for equipment to produce these yarns.

[0004] Currently, the commonly used yarn segment dyeing equipment mainly includes the following types: the immersion dyeing method dyes the yarn by immersing it in the dye solution, which is simple to operate and low in cost, but has poor dyeing uniformity, high energy consumption, and large wastewater discharge; the jet dyeing method sprays the dye solution onto the yarn through a high-pressure nozzle, which has a fast dyeing speed and high dye solution utilization rate, but the equipment is complex, the maintenance cost is high, and there are certain requirements for the dye solution viscosity, which has shortcomings in use. Summary of the Invention

[0005] In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a multi-stage yarn dyeing device.

[0006] The present application proposes a multi-stage yarn dyeing device, comprising a yarn bobbin placement section, a dyeing section, and a steaming and fixing section; The yarn bobbin placement part includes a pay-off assembly and a take-up assembly. The pay-off assembly and the take-up assembly each include a group of vertical block groups. Each group of vertical block groups includes two vertical blocks placed in front and behind. A rotating motor is fixedly installed in front of the vertical block at the rear. A support shaft is fixedly installed at the front end of the output shaft of the rotating motor. An array of screw hole groups is provided on the support shaft. Each screw hole group consists of two screw holes. The screw hole threads are used to install a threaded rod. An auxiliary support assembly is installed on the vertical block at the front to support the support shaft.

[0007] Specifically, the auxiliary support assembly includes a through hole opened in front of the vertical block located in the front, a support rod is slidably installed in the through hole, an external thread is opened on the outer wall of the rear end of the support rod, and a threaded hole is opened at the front end of the support shaft. The rear end of the support rod can be inserted into the threaded hole, and the external thread cooperates with the thread of the threaded hole.

[0008] Specifically, the dyeing section includes a long box with an opening on the top surface of the long box, several legs fixedly installed at the bottom end of the long box, several long boxes installed in the long box, an opening opened on the top surface of the long box, a cover hingedly installed at the opening, a frame fixedly installed on one side of the top surface of the long box, the upper and lower ends of the frame are connected, the bottom end of the frame is connected to the inside of the long box, a horizontal plate is fixedly installed in the frame, several connecting pipes are fixedly installed on the horizontal plate, the bottom end of the connecting pipe is fixedly installed with a nozzle, the top end of the connecting pipe is fixedly connected to the dye delivery pipe, a first guide member and a second guide member are installed in the long box, an overflow pipe is installed on the inner wall of the rear end of the long box, and the inner walls on both sides of the long box and the inner walls on both sides of the long box are provided with through grooves, and the through grooves are located on the same horizontal plane.

[0009] Specifically, the first guide member includes two first guide rollers, which are respectively located on both sides of the long box, and the front and rear ends of the first guide rollers are movably connected to the front and rear inner walls of the long box.

[0010] Specifically, the second guide member includes two second guide rollers, which are respectively located on both sides of the long box and between the two first guide rollers. The front and rear ends of the second guide rollers are respectively movably connected to the front and rear inner walls of the long box, and the height of the second guide roller is lower than that of the first guide roller.

[0011] Specifically, the steaming color fixing part includes a steam box, a plurality of legs are fixedly installed at the bottom end of the steam box, through grooves are respectively provided on the outer walls on both sides of the steam box, a plurality of rollers are movably installed in the steam box, the top end of the steam box is fixedly connected to the steam delivery pipe, and the bottom end of the steam box is fixedly connected to the discharge pipe.

[0012] Compared with the prior art, the present invention has the following beneficial effects: The yarn on the yarn bobbin is passed through the dyeing section and the steaming and fixing section in turn, and is finally wound onto the yarn bobbin on the take-up assembly. The pay-off operation is then performed on the pay-off assembly, and the take-up operation is performed on the take-up assembly. The yarn is dyed in the dyeing section and then fixed by the steaming and fixing section to dye the yarn. During the dyeing process, multiple strands of yarn with different colors can be dyed at the same time to obtain yarns of different colors. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0014] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 yes Figure 1 A-direction view; Figure 3 yes Figure 1 B-direction view. DETAILED DESCRIPTION

[0015] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0016] A multi-stage yarn dyeing device, such as Figure 1 As shown, it includes a yarn bobbin placement section, a dyeing section, and a steam fixing section; The yarn bobbin placement part includes a pay-off assembly and a take-up assembly. The pay-off assembly and the take-up assembly each include a group of vertical block groups. Each group of vertical block groups includes two vertical blocks 1 placed in front and behind. A rotating motor is fixedly installed in front of the vertical block 1 at the rear, and a support shaft 2 is fixedly installed at the front end of the output shaft of the rotating motor. An array of screw hole groups 3 is provided on the support shaft 2. Each group of screw hole groups 3 consists of two screw holes. The screw hole threads are used to install a threaded rod. An auxiliary support assembly is installed on the vertical block 1 at the front, and the auxiliary support assembly supports the support shaft 2.

[0017] After the yarn bobbin is placed on a set of screw hole groups 3, the two screw holes in the screw hole group 3 are respectively located at the front and rear ends of the yarn bobbin, and several yarn bobbins are sequentially mounted on the support shaft 2 from the front end of the support shaft 2. The yarn bobbin installed on the pay-off assembly is loaded with yarn, and the yarn bobbin installed on the take-up assembly is a blank bobbin, so that each yarn bobbin is located between two screw holes in a set of screw hole groups 3. Then the threaded rod is installed, and the threaded rod passes through the support shaft 2 and is exposed, that is, the front and rear threaded rods limit the yarn bobbin. After installation, the auxiliary support group The component is connected to the support shaft 2 to support the support shaft 2, so that the force is more uniform and the connection is more secure. The yarn on the yarn bobbin is then passed through the dyeing section and the steaming and fixing section in turn, and finally wound onto the yarn bobbin on the take-up assembly. The pay-off operation is then performed on the pay-off assembly, and the take-up assembly performs the take-up operation. The yarn is dyed in the dyeing section and then fixed in the steaming and fixing section. The yarn is dyed. During the dyeing process, multiple strands of different colors can be dyed at the same time to obtain yarns of different colors.

[0018] Specifically, the auxiliary support assembly described in this embodiment includes a through hole opened in front of the vertical block 1 located in the front, and the support rod 4 is slidably installed in the through hole. The outer wall of the rear end of the support rod 4 is opened with an external thread, and the front end of the support shaft 2 is opened with a threaded hole. The rear end of the support rod 4 can be inserted into the threaded hole, and the external thread cooperates with the thread of the threaded hole.

[0019] After the rear end of the support rod 4 is inserted into the threaded hole, the front end of the support rod 4 is still located in the through hole. After the yarn bobbin is installed, the support rod 4 is slid toward the support shaft 2 so that the rear end of the support rod 4 is inserted into the threaded hole, and the external thread on the support rod 4 is matched with the thread of the threaded hole. At this time, the front end of the support rod 4 continues to be located in the through hole. Through the support of the support rod 4, the support shaft 2 can be stably stressed, the structure is firm, and it is more stable during use.

[0020] Furthermore, the dyeing section described in this embodiment includes a long box 5, the top surface of the long box 5 is open, and several legs are fixedly installed at the bottom end of the long box 5. Several long boxes 6 are installed in the long box 5, and an opening is opened on the top surface of the long box 6. A cover body is hingedly installed at the opening. A frame 7 is fixedly installed on one side of the top surface of the long box 6. The upper and lower ends of the frame 7 are through-connected, and the bottom end of the frame 7 is connected to the interior of the long box 6. A horizontal plate 8 is fixedly installed in the frame 7, and several connecting pipes are fixedly installed on the horizontal plate 8. A nozzle is fixedly installed at the bottom end of the connecting pipe, and the top end of the connecting pipe is fixedly connected to the dye delivery pipe. A first guide member and a second guide member are installed in the long box 6, and an overflow pipe 9 is installed on the inner wall of the rear end of the long box 6. The inner walls on both sides of the long box 5 and the inner walls on both sides of the long box 6 are provided with through grooves, and the through grooves are located on the same horizontal plane.

[0021] The dye delivery pipe is connected to the dye storage device, and dyes of different colors are delivered to different dye delivery pipes. The overflow pipe is connected to the recovery equipment. A heating wire is embedded in the long box 6, and the heating wire is connected to the outside. The heating wire heats the dye in the long box 6 to maintain the temperature of the dye and prevent the dye from cooling. A temperature sensor is installed in the long box 6 to detect the temperature inside the long box 6.

[0022] like Figure 1 As shown, the yarn enters the long box 6 from the left side through slot of the long box 5 and the left side through slot of the long box 6, and then passes through the right side through slot of the long box 6 and the right side through slot of the long box 5 under the guidance of the first guide member and the second guide member. The dye sprayed by the nozzle falls onto the yarn, and the dye is stored in the long box 6. The yarn is soaked in the dye, and the yarn is dyed by the dual operation of spraying and soaking to improve the dyeing efficiency; when the height of the dye is higher than the height of the overflow pipe 9, excess dye flows out of the overflow pipe 9 to control the volume of the dye in the long box 6.

[0023] Furthermore, the first guide member described in this embodiment includes two first guide rollers 10, which are respectively located on both sides of the long box 6, and the front and rear ends of the first guide rollers 10 are movably connected to the front and rear inner walls of the long box 6.

[0024] The height of the first guide roller 10 is close to the height of the through groove. The yarn enters the long box 6 and contacts the first guide roller 10, which prevents the yarn from contacting the through groove and causing wear.

[0025] Furthermore, the second guide member described in this embodiment includes two second guide rollers 11, which are located on either side of the elongated box 6 and between the two first guide rollers 10. The front and rear ends of the second guide rollers 11 are movably connected to the front and rear inner walls of the elongated box 6, respectively, and the height of the second guide rollers is lower than that of the first guide rollers. The lowest position of the dye is higher than the height of the second guide rollers 11, and the yarn contacts the bottom ends of the second guide rollers. The yarn is then immersed in the dye due to the restriction of the second guide rollers.

[0026] Furthermore, the steaming and dye-fixing section of this embodiment includes a steam box 12. Several legs are fixedly mounted at the bottom of the steam box 12. Through-holes are defined on both sides of the outer wall of the steam box 12. Several rollers are movably mounted within the steam box 12. A steam delivery pipe is fixedly connected to the top of the steam box 12, and a discharge pipe is fixedly connected to the bottom of the steam box 12. The steam delivery pipe is connected to a steam generator. The dyed yarn passes through the through-holes and contacts the top of the rollers. The yarn then exits the steam box 12 and undergoes a dye-fixing operation through steaming.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A multi-stage yarn dyeing device, characterized in that: It includes yarn bobbin placement section, dyeing section, and steam fixing section; The yarn bobbin placement part includes a pay-off assembly and a take-up assembly. The pay-off assembly and the take-up assembly each include a set of vertical block groups. Each set of vertical block groups includes two vertical blocks (1) placed front and back. A rotating motor is fixedly installed in front of the vertical block (1) at the rear. A support shaft (2) is fixedly installed at the front end of the output shaft of the rotating motor. An array of screw hole groups (3) is provided on the support shaft (2). Each screw hole group (3) consists of two screw holes. The screw hole threads are matched to install a threaded rod. An auxiliary support assembly is installed on the vertical block (1) at the front. The auxiliary support assembly supports the support shaft (2).

2. A multi-stage yarn dyeing device according to claim 1, characterized in that: The auxiliary support assembly includes a through hole formed in front of the vertical block (1) located in the front, a support rod (4) is slidably installed in the through hole, an external thread is formed on the outer wall of the rear end of the support rod (4), a threaded hole is formed at the front end of the support shaft (2), the rear end of the support rod (4) can be inserted into the threaded hole, and the external thread is matched with the thread of the threaded hole.

3. The multi-stage yarn dyeing device according to claim 1, characterized in that: The dyeing section includes a long box (5), the top surface of the long box (5) is open, a plurality of legs are fixedly installed at the bottom end of the long box (5), a plurality of long boxes (6) are installed in the long box (5), the top surface of the long box (6) is opened, and a cover body is hingedly installed at the opening. A frame (7) is fixedly installed on one side of the top surface of the long box (6), the upper and lower ends of the frame (7) are connected, the bottom end of the frame (7) is connected to the inside of the long box (6), a horizontal plate (8) is fixedly installed in the frame (7), a plurality of connecting pipes are fixedly installed on the horizontal plate (8), the bottom end of the connecting pipe is fixedly installed with a nozzle, the top end of the connecting pipe is fixedly connected to the dye delivery pipe, a first guide member and a second guide member are installed in the long box (6), an overflow pipe (9) is installed on the inner wall of the rear end of the long box (6), and the inner walls on both sides of the long box (5) and the inner walls on both sides of the long box (6) are provided with through grooves, and the through grooves are located on the same horizontal plane.

4. The multi-stage yarn dyeing device according to claim 3, characterized in that: The first guide member comprises two first guide rollers (10), the two first guide rollers (10) being respectively located on both sides of the long box (6), and the front and rear ends of the first guide rollers (10) being movably connected to the front and rear inner walls of the long box (6).

5. The multi-stage yarn dyeing device according to claim 4, characterized in that: The second guide member includes two second guide rollers (11), which are respectively located on both sides of the long box (6) and between the two first guide rollers (10). The front and rear ends of the second guide rollers (11) are movably connected to the front and rear inner walls of the long box (6), and the height of the second guide rollers is lower than that of the first guide rollers.

6. The multi-stage yarn dyeing device according to claim 1, characterized in that: The steaming color fixing part includes a steam box (12), a plurality of legs are fixedly installed at the bottom end of the steam box (12), through grooves are respectively provided on the outer walls of both sides of the steam box (12), a plurality of rollers are movably installed in the steam box (12), the top end of the steam box (12) is fixedly connected to the steam delivery pipe, and the bottom end of the steam box (12) is fixedly connected to the discharge pipe.