Energy-saving motor-based highway roadbed breaking and leveling integrated machine and method

By using an energy-saving motor-based integrated roadbed crushing and leveling machine, the combination of adjustment and crushing mechanisms solves the problem of existing equipment's difficulty in accurately controlling the crushing depth and range, avoids vibration transmission, and achieves efficient crushing and quality maintenance of the roadbed.

CN120625462BActive Publication Date: 2026-02-13ZHEJIANG HAOYUAN CONSTR CO LTD
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Patent Information

Application Number
CN202510919835.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-04
Publication Date
2026-02-13
Estimated Expiration
2045-07-04

AI Technical Summary

Technical Problem

Existing roadbed crushing equipment has difficulty in accurately controlling the crushing depth and range, and the direct impact crushing method is prone to vibration transmission, which can lead to roadbed loosening.

Method used

The roadbed crushing and leveling integrated machine, based on an energy-saving motor, includes an adjustment mechanism, a cutting mechanism, a crushing mechanism, and a moving mechanism. Through ring blade cutting, a reciprocating screw-driven crushing component, and a height-adjustable crushing disc, it achieves precise control of the crushing depth and range, avoiding vibration transmission.

Benefits of technology

It achieves precise crushing of the roadbed, avoids vibration transmission, ensures the high uniformity of the roadbed height, and improves crushing efficiency and roadbed quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120625462B_ABST
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Abstract

The present application relates to the field of engineering construction machinery, in particular to a highway subgrade breaking and leveling integrated machine based on an energy-saving motor and a method. The device comprises a mounting frame, an adjusting mechanism, a cutting mechanism and a breaking mechanism. The adjusting mechanism controls the longitudinal displacement of the moving frame through an electric push rod to realize cutting height adjustment. The cutting mechanism adopts an annular cutter with a circumferentially arranged notch to pre-cut the raised subgrade. The breaking mechanism converts the cutting power into the rotary motion of the reciprocating lead screw through gear transmission to drive the crushing assembly to implement buffer impact breaking on the cutting area. The crushing assembly comprises a crushing disc with a buffer groove and sliding crushing teeth, and realizes multi-stage crushing in combination with a variable frequency motor. The scheme isolates the vibration transmission area through pre-cutting, solves the problems of insufficient breaking precision and subgrade loosening of traditional equipment, and realizes subgrade leveling through centrifugal throwing of the crushed materials by the annular cutter.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of engineering construction machinery, and in particular to a highway subgrade breaking and leveling integrated machine based on an energy-saving motor and a method. BACKGROUND

[0002] After the completion of highway engineering construction, due to the influence of various factors such as geological conditions, construction technology, and material quality, the subgrade may appear rough and uneven or locally protruding. Rough and uneven subgrade will affect the flatness and driving comfort of the highway, increase the driving resistance of the vehicle, reduce the driving speed, and even may cause traffic accidents; and the protruding subgrade may cause scratching, collision and other damage to the vehicle, seriously threatening the driving safety.

[0003] In order to solve these problems, it is necessary to break the rough and uneven subgrade and the protruding subgrade to make it meet the design requirements of flatness and height. The traditional subgrade breaking method usually uses a single breaking device such as a breaking hammer, a breaking machine, etc. These devices have many limitations when dealing with different types and degrees of subgrade problems. For example, for rough and uneven subgrade, a single breaking device is difficult to accurately control the breaking depth and range, and is easy to cause the broken subgrade to be inconsistent with the height standard of the subgrade;

[0004] At the same time, the direct impact breaking method is used to break the protruding subgrade, and due to the vibration, the vibration will be transmitted on the subgrade, affecting the quality of the overall subgrade, and causing the subgrade to be loose.

[0005] In view of the above problems, the present application provides a highway subgrade breaking and leveling integrated machine based on an energy-saving motor and a method. SUMMARY

[0006] The present application provides a highway subgrade breaking and leveling integrated machine based on an energy-saving motor and a method, which solves the problem that the subgrade breaking device in the prior art is difficult to accurately control the breaking depth and range, and is easy to cause vibration transmission and cause the subgrade to be loose.

[0007] The present application provides the following technical solutions:

[0008] A highway subgrade breaking and leveling integrated machine based on an energy-saving motor, comprising:

[0009] A mounting frame fixedly installed on one side of a road roller;

[0010] An adjusting mechanism installed on the mounting frame, comprising a moving frame and a first electric push rod driving the moving frame to move longitudinally;

[0011] The cutting mechanism is symmetrically installed on both sides of the moving frame and comprises a support frame, an energy-saving driving motor, a transmission shaft and an annular cutter, the energy-saving driving motor is fixed on the top of the support frame, the output shaft of the energy-saving driving motor is connected with the transmission shaft, the bottom end of the transmission shaft extends to below the support frame and is fixedly installed with the annular cutter, and a plurality of notches are formed in the circumference of the annular cutter.

[0012] The crushing mechanism is installed on the other side of the support frame and comprises a connecting frame, an adjusting frame, a reciprocating lead screw and a crushing assembly, the adjusting frame is slidingly connected in the connecting frame, the reciprocating lead screw is rotatably installed in the adjusting frame and is in meshing transmission with the transmission shaft through a transmission assembly, a sliding ring is sleeved on the reciprocating lead screw, the sliding ring is connected with an installation rod through a connecting plate, a supporting plate is fixedly connected at the bottom end of the installation rod, and a plurality of the crushing assemblies are installed at the bottom of the supporting plate.

[0013] The moving mechanism comprises a second electric push rod, and the output end of the second electric push rod is connected with the adjusting frame, so as to adjust the height of the crushing assembly.

[0014] The energy-saving driving motor drives the annular cutter to rotate and cut the roadbed, the transmission assembly drives the reciprocating lead screw to rotate, so that the sliding ring reciprocates along the longitudinal direction of the reciprocating lead screw, and the crushing assembly is driven to impact and crush the cut roadbed.

[0015] In a possible design, the moving frame comprises four limiting rings, two connecting rods and two supporting rods, the limiting rings are slidingly sleeved on the mounting frame, the connecting rods are fixedly connected with the corresponding limiting rings at both ends, the supporting rods are fixedly connected with the two connecting rods at both ends, and the output shaft of the first electric push rod is fixedly connected with the supporting rods through a limiting plate.

[0016] In a possible design, the transmission assembly comprises a gear column fixed on the transmission shaft and a driven gear fixed on the reciprocating lead screw, the gear column is in meshing transmission with the driven gear, and the length of the gear column is greater than the thickness of the driven gear.

[0017] In a possible design, the adjusting frame comprises a bottom plate, a top plate and a rectangular frame connecting the bottom plate and the top plate, the bottom plate and the top plate are slidingly connected in the connecting frame, the reciprocating lead screw is rotatably installed between the bottom plate and the top plate, the sliding ring is located between the bottom plate and the top plate, the connecting plate penetrates through a limiting rod which is slidingly connected, and the limiting rod is fixedly connected with the bottom plate and the top plate at both ends.

[0018] In a possible design, the crushing assembly comprises a protective box, an energy-saving variable frequency motor and a crushing disc, the protective box is fixed on the top of the supporting plate, the energy-saving variable frequency motor is installed in the protective box, the output shaft of the motor penetrates through the connecting pipe and connects the crushing disc, a plurality of buffer grooves are formed in the bottom of the crushing disc, rubber pads and crushing teeth in sliding connection are arranged in the buffer grooves.

[0019] In a possible design, the crushing disc is rotationally connected to the bottom end of the connecting pipe through a connecting ring, the bottom of the crushing teeth extends below the crushing disc and is in sliding fit with the inner wall of the buffer groove.

[0020] In a possible design, the second electric push rod of the moving mechanism is fixed to the top of the connecting frame, and the output end of the electric push rod is connected to the top plate of the adjusting frame through a U-shaped frame.

[0021] In a possible design, the supporting frame is fixed to the supporting rod through a first fixing ring, and the connecting frame is fixed to another supporting rod through a second fixing ring.

[0022] In a possible design, the mounting frame is fixedly connected to the road roller through the fixing frame and the equipment frame, and the fixing frames are reinforced by a fixing plate.

[0023] The use method of the roadbed crushing and grading all-in-one machine based on an energy-saving motor comprises the following steps:

[0024] S1. First, install the device on the road roller, so that the device can move with the road roller to crush the protruding roadbed part that needs to be crushed;

[0025] S2. Start the two first electric push rods to drive the moving frame to move longitudinally along the mounting frame, so as to adjust the height of the annular cutter, and adjust the height of the annular cutter according to the standard height of the roadbed measured by the total station;

[0026] S3. Start the second electric push rod to drive the height of the adjusting frame to be adjusted through the U-shaped frame, so as to adjust the height of the plurality of crushing discs, and adjust the height of the plurality of crushing discs according to the height of the roadbed that needs to be crushed, so as to impact and crush the roadbed after cutting the roadbed;

[0027] S4. Start the energy-saving drive motor to drive the transmission shaft to rotate, so that the annular cutter can be rotated through the support of the cutter holder, and the rotating annular cutter can cut the roadbed when the road roller moves;

[0028] S5, the gear post rotates along with the transmission shaft, at this time, under the meshing transmission of the driven gear, the reciprocating lead screw can be driven to rotate, under the transmission cooperation of the slip ring, the slip ring can reciprocate longitudinally along the reciprocating lead screw, so that the connecting plate, the mounting rod and the supporting plate can drive the plurality of crushing discs to reciprocate longitudinally, so that the crushed roadbed gravel can be extruded when the crushing disc moves downward.

[0029] S6, the crushing disc is driven to rotate by starting the energy-saving variable frequency motor, at this time, the plurality of crushing teeth following the annular motion of the crushing disc can realize crushing of the roadbed, so that the roadbed can be quickly crushed, and the crushed roadbed gravel falls on the rotating annular knife and the knife holder, at this time, the roadbed gravel can be centrifuged under the rotating operation of the annular knife and the knife holder, and is scattered on the roadbed.

[0030] It should be understood that the above general description and the following detailed description are only exemplary and cannot limit the present application.

[0031] Beneficial effect: in the application, the adjusting mechanism is provided, two first electric push rods are started to drive the moving frame to longitudinally move along the mounting frame, so that the height of the cutting mechanism can be adjusted, the height of the cutting mechanism can be adjusted according to the standard height of the roadbed measured by the total station, so that the specified height of the roadbed can be conveniently cut in advance;

[0032] In the application, the cutting mechanism is provided, the transmission shaft is driven to rotate by starting the energy-saving driving motor, the annular knife is driven to rotate under the support cooperation of the knife holder, the rotating annular knife can cut the roadbed when the road roller moves;

[0033] In the application, the crushing mechanism is provided, the reciprocating lead screw is driven to rotate along with the driven gear, under the transmission cooperation of the slip ring, the slip ring can reciprocate longitudinally along the reciprocating lead screw, so that the connecting plate, the mounting rod and the supporting plate can drive the plurality of crushing discs to reciprocate longitudinally, so that the crushing assembly can provide a repeated downward driving force, that is, the crushed roadbed can be extruded and crushed;

[0034] In the application, the moving mechanism is provided, the height of the adjusting frame can be adjusted by starting the second electric push rod through the U-shaped frame, so that the height of the plurality of crushing discs can be adjusted, so that the height of the plurality of crushing discs can be adjusted according to the height of the roadbed to be crushed, so as to crush the roadbed after cutting the roadbed.

[0035] The application can pre-cut the protruding roadbed according to the height of the whole roadbed, and can impact the cut roadbed, so that the problem of vibration transmission in the later impact crushing process can be avoided by pre-cutting when crushing the roadbed, and the height of the whole roadbed can be kept consistent after crushing the roadbed, so that quality problems of the roadbed can be avoided. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 The whole structure and road roller installation structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0037] Figure 2 The first perspective structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0038] Figure 3 The second perspective structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0039] Figure 4 The support frame, energy-saving driving motor, annular cutter, connecting frame, second electric push rod and supporting plate connecting structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0040] Figure 5 The support frame, first energy-saving driving motor, transmission shaft, cutter holder and annular cutter connecting structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0041] Figure 6 The second electric push rod, reciprocating screw rod and multiple supporting plate connecting structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0042] Figure 7 The first energy-saving driving motor, gear column, driven gear, reciprocating screw rod, slip ring and supporting plate connecting structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0043] Figure 8 The reciprocating screw rod, slip ring, connecting plate and supporting plate connecting structure three-dimensional schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application;

[0044] Figure 9 The protective box and crushing disc sectional view structure schematic view of the highway roadbed crushing and leveling integrated machine based on the energy-saving motor provided by the embodiment of the application.

[0045] Reference signs:

[0046] 1, road roller; 2, mounting frame; 3, limiting ring; 4, connecting rod; 5, supporting rod; 6, mounting plate; 7, first electric push rod; 8, limiting plate; 9, first fixed ring; 10, second fixed ring; 11, supporting frame; 12, energy-saving driving motor; 13, transmission shaft; 14, tool holder; 15, annular cutter; 151, notch; 16, gear column; 17, connecting frame; 18, bottom plate; 19, rectangular frame; 20, top plate; 21, reciprocating screw; 22, slip ring; 23, connecting plate; 24, limiting rod; 25, mounting rod; 26, supporting plate; 27, protection box; 28, crushing disc; 29, driven gear; 30, U-shaped frame; 31, second electric push rod; 32, fixed frame; 33, fixed plate; 34, equipment frame; 35, energy-saving variable frequency motor; 36, connecting pipe; 37, connecting ring; 38, rubber pad; 39, crushing tooth. DETAILED DESCRIPTION

[0047] The embodiments of the present application will be described below in conjunction with the accompanying drawings.

[0048] In the description of the embodiments of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection", "installation" should be understood in a broad sense, for example, "connection" can be detachable connection, or can be non-detachable connection; can be direct connection, or can be indirect connection through intermediate medium. In addition, "communication" can be direct communication, or can be indirect communication through intermediate medium. Among them, "fixing" means connecting with each other and the relative position relationship after connection does not change. The orientation language mentioned in the embodiments of the present application, such as "inner", "outer", "top", "bottom", etc., is only the direction of the drawing, therefore, the orientation language used is to better, more clearly illustrate and understand the embodiments of the present application, and is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the embodiments of the present application.

[0049] In one embodiment: refer to Figures 1-9 A crushing and grading integrated machine, comprising a mounting frame 2 mounted on a road roller 1. Four fixed frames 32 are symmetrically and fixedly installed on one side of the mounting frame 2, the same fixed plate 33 is fixedly installed on one side of the two fixed frames 32 arranged longitudinally through bolts, the equipment frame 34 is welded on one side of the fixed plate 33, and the two equipment frames 34 are fixedly connected with one side of the road roller 1.

[0050] As Figure 2 and Figure 3As shown, the mounting frame 2 is provided with an adjusting mechanism, which comprises a moving frame connected with the mounting frame 2. The moving frame is composed of four limiting rings 3, two connecting rods 4 and two supporting rods 5. The four limiting rings 3 are slidingly sleeved on the mounting frame 2, the two ends of the connecting rod 4 are fixedly connected with the corresponding limiting ring 3, and the two ends of the supporting rod 5 are fixedly connected with the two connecting rods 4. Two mounting plates 6 are symmetrically fixedly installed on the mounting frame 2, the top of the mounting plate 6 is fixedly provided with a first electric push rod 7, the output shaft of the first electric push rod 7 penetrates the mounting plate 6, and a limiting plate 8 is fixedly installed on the output shaft, and the limiting plate 8 is fixedly connected with the two supporting rods 5. By starting the two first electric push rods 7, the output shaft drives the limiting plate 8 to move, and then drives the moving frame to move longitudinally along the mounting frame 2.

[0051] As shown in Figure 4 and Figure 5 two cutting mechanisms are symmetrically installed on the adjusting mechanism, and the cutting mechanism comprises a supporting frame 11. The first fixed ring 9 is fixedly connected to the top of one side of the supporting frame 11 and is sleeved on the supporting rod 5 on one side through a bolt. The energy-saving drive motor 12 is fixedly installed on the top of the supporting frame 11, the output shaft of the energy-saving drive motor 12 extends into the supporting frame 11 and is fixedly provided with a transmission shaft 13, the bottom end of the transmission shaft 13 extends below the supporting frame 11, the knife holder 14 below the supporting frame 11 is fixedly sleeved on the transmission shaft 13 (the knife holder 14 and the transmission shaft 13 can also be connected through a friction plate clutch), and the annular knife 15 is fixedly sleeved on the knife holder 14. A plurality of notches 151 are formed at equal intervals on the annular knife 15 (the notches 151 can adopt trapezoidal notches to enhance the chip removal capacity). By starting the energy-saving drive motor 12 to drive the transmission shaft 13 to rotate, the annular knife 15 is driven to rotate under the support of the knife holder 14. When the annular knife 15 rotates with the road roller 1, the roadbed is cut.

[0052] The present application can be used in the field of engineering construction machinery, and can also be used in other fields applicable to the present application.

[0053] In another embodiment: reference Figures 6-9The improved based on the above embodiment: a roadbed crushing and grading integrated machine based on energy-saving motor is applied to the technical field of engineering construction machinery and further comprises two crushing mechanisms respectively installed on the two cutting mechanisms. The crushing mechanism comprises a connecting frame 17 fixedly installed on the other side of the support frame 11. A second fixing ring 10 is fixedly installed on the top of one side of the connecting frame 17. The second fixing ring 10 is sleeved on the support rod 5 located on the other side. The second fixing ring 10 is fixedly connected with the support rod 5 located on the other side through bolts. An adjusting frame is connected with the connecting frame 17. The adjusting frame comprises a bottom plate 18, two rectangular frames 19 and a top plate 20. The bottom plate 18 and the top plate 20 are both slidingly connected in the connecting frame 17. The rectangular frame 19 is located between the top plate 20 and the bottom plate 18. The rectangular frame 19 is fixedly connected with the top of the bottom plate 18 and the bottom of the top plate 20 respectively. A reciprocating screw rod 21 (40Cr quenching and tempering treatment) is installed in the adjusting frame. The reciprocating screw rod 21 is rotatably connected with the top of the bottom plate 18 and penetrates through and is rotatably connected with the top plate 20. A transmission assembly is connected with the transmission shaft 13. The transmission assembly comprises a gear column 16 fixedly sleeved on the transmission shaft 13. A driven gear 29 is fixedly sleeved on the reciprocating screw rod 21. The driven gear 29 is engaged with the gear column 16. The length of the gear column 16 is longer than that of the driven gear 29. A sliding ring 22 matched with the spiral groove on the reciprocating screw rod 21 is sleeved on the reciprocating screw rod 21. The sliding ring 22 is located between the bottom plate 18 and the top plate 20. A connecting plate 23 is fixedly installed on one side of the sliding ring 22. One side of the connecting plate 23 extends to the outside of the connecting frame 17. A limiting rod 24 is slidingly connected through the connecting plate 23. The top end and the bottom end of the limiting rod 24 are fixedly connected with one side of the top plate 20 and one side of the bottom plate 18 respectively. An installation rod 25 is fixedly installed on one side of the bottom of the connecting plate 23. A supporting plate 26 is fixedly installed on the bottom end of the installation rod 25. A plurality of crushing assemblies are installed through the supporting plate 26 at equal intervals. The crushing assembly comprises a protection box 27 fixedly installed on the top of the supporting plate 26. An energy-saving variable frequency motor 35 is fixedly installed on the inner wall of the bottom of the protection box 27. The crushing assembly further comprises a connecting pipe 36 fixedly installed on the bottom of the supporting plate 26. A connecting ring 37 is rotatably connected with the bottom end of the connecting pipe 36. A crushing disc 28 is fixedly installed on the bottom of the connecting ring 37. A plurality of buffer grooves are formed at equal intervals in the bottom of the crushing disc 28. Rubber pads 38 (which can be polyurethane elastomers) are fixedly installed in the buffer grooves. Crushing teeth 39 are bonded on the bottom of the rubber pads 38. The crushing teeth 39 are slidingly matched with the inner wall of the buffer groove. The bottom of the crushing teeth 39 extends to the lower side of the crushing disc 28. The output shaft of the energy-saving variable frequency motor 35 penetrates through the connecting pipe 36 and is fixedly connected with the top center position of the crushing disc 28.When the gear column 16 rotates with the transmission shaft 13, the reciprocating lead screw 21 is driven to rotate under the meshing transmission of the driven gear 29, and the sliding ring 22 moves longitudinally along the reciprocating lead screw 21 under the transmission cooperation of the sliding ring 22, and a plurality of crushing assemblies are driven to move longitudinally through the connecting plate 23, the mounting rod 25 and the supporting plate 26, so as to provide a repeated downward driving force for the crushing assemblies, and the crushed roadbed is crushed by extrusion.

[0054] As shown in Figure 6 The moving mechanism for adjusting the height of the crushing mechanism is also installed on the crushing mechanism, and the moving mechanism comprises a second electric push rod 31 fixedly installed on the top of the connecting frame 17, the output shaft of the second electric push rod 31 extends into the connecting frame 17 and is fixedly installed with a U-shaped frame 30, and the U-shaped frame 30 is fixedly installed on the top of the top plate 20. The height of the adjusting frame is adjusted through the U-shaped frame 30 of the second electric push rod 31, and the height of the plurality of crushing discs 28 is adjusted.

[0055] In the technical solution, the model of the energy-saving driving motor 12 is SIMOTICSGP1LE0, and the model of the energy-saving variable frequency motor 35 is HC-KFS43, and the first electric push rod 7 and the second electric push rod 31 can also be hydraulic cylinders.

[0056] The application also provides a use method of the roadbed crushing and leveling integrated machine based on the energy-saving motor.

[0057] S1, first, the device is installed on the road roller 1, so that the device can move with the road roller 1, so as to crush the protruding roadbed part that needs to be crushed on the roadbed;

[0058] S2, the two first electric push rods 7 are started to drive the moving frame to move longitudinally along the mounting frame 2, so as to adjust the height of the annular cutter 15, and the height of the annular cutter 15 is adjusted according to the standard height of the roadbed measured by the total station;

[0059] S3, the second electric push rod 31 is started to drive the adjusting frame to adjust the height through the U-shaped frame 30, so as to adjust the height of the plurality of crushing discs 28 according to the height of the roadbed that needs to be crushed, so as to impact and crush the roadbed after cutting the roadbed;

[0060] S4, the energy-saving drive motor 12 is started to drive the transmission shaft 13 to rotate, so that the annular cutter 15 can be driven to rotate under the cooperation of the cutter holder 14, and the rotating annular cutter 15 can cut the roadbed when the road roller 1 moves.

[0061] S5, the gear column 16 rotates with the transmission shaft 13, which drives the reciprocating screw 21 to rotate under the meshing transmission of the driven gear 29, and the sliding ring 22 moves longitudinally along the reciprocating screw 21 under the transmission cooperation of the reciprocating screw 21, so that the plurality of crushing discs 28 can be driven to move longitudinally through the connecting plate 23, the mounting rod 25 and the supporting plate 26, so that the crushed roadbed sandstone material can be crushed when the crushing disc 28 moves downward.

[0062] S6, the energy-saving variable frequency motor 35 is started to drive the crushing disc 28 to rotate, and the plurality of crushing teeth 39 following the annular motion of the crushing disc 28 can crush the roadbed, so that the roadbed can be quickly crushed, and the crushed roadbed sandstone material falls on the rotating annular cutter 15 and cutter holder 14, and the roadbed sandstone material can move centrifugally under the rotation of the annular cutter 15 and cutter holder 14 to be scattered on the roadbed.

[0063] However, as known to those skilled in the art, the working principle and wiring method of the first electric push rod 7 and the second electric push rod 31 are common, which belong to conventional means or common knowledge, and will not be described here. Those skilled in the art can make any selection or arrangement according to their needs or convenience.

[0064] The drawings in the specification of the present application are only schematic in nature, and the size and shape of each component shown are not actual limitations, but only a kind of schematic representation. In actual implementation process, each component can be reasonably configured and adjusted according to specific needs and actual situation.

[0065] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. In the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A roadbed crushing and leveling integrated machine based on an energy-saving motor, comprising a mounting frame (2) fixedly installed on one side of a road roller (1), characterized in that, Also includes: The adjustment mechanism is installed on the mounting frame (2) and includes a movable frame and a first electric push rod (7) that drives the movable frame to move longitudinally. The cutting mechanism is symmetrically installed on both sides of the movable frame, including a support frame (11), an energy-saving drive motor (12), a transmission shaft (13), and a ring cutter (15). The energy-saving drive motor (12) is fixed to the top of the support frame (11), and its output shaft is connected to the transmission shaft (13). The bottom end of the transmission shaft (13) extends to the bottom of the support frame (11) and the ring cutter (15) is fixedly installed thereon. The ring cutter (15) has multiple notches (151) circumferentially opened. The crushing mechanism is installed on the other side of the support frame (11) and includes a connecting frame (17), an adjusting frame, a reciprocating screw (21) and crushing components. The adjusting frame is slidably connected to the connecting frame (17). The reciprocating screw (21) is rotatably installed in the adjusting frame and is driven by the transmission shaft (13) through the transmission component. A slip ring (22) is sleeved on the reciprocating screw (21). The slip ring (22) is connected to the mounting rod (25) through the connecting plate (23). The bottom end of the mounting rod (25) is fixed to the support plate (26). Multiple crushing components are installed at the bottom of the support plate (26). The moving mechanism includes a second electric push rod (31), the output end of which is connected to the adjusting frame for adjusting the height of the crushing assembly; The energy-saving drive motor (12) drives the ring cutter (15) to rotate and cut the roadbed, and the transmission component drives the reciprocating screw (21) to rotate, so that the slip ring (22) moves back and forth along its longitudinal direction, driving the crushing component to impact and crush the cut roadbed; The movable frame includes four limiting rings (3), two connecting rods (4) and two support rods (5). The limiting rings (3) are slidably sleeved on the mounting frame (2). The two ends of the connecting rods (4) are fixedly connected to the corresponding limiting rings (3). The two ends of the support rods (5) are fixedly connected to the two connecting rods (4). The output shaft of the first electric push rod (7) is fixedly connected to the support rods (5) through the limiting plate (8).

2. The integrated roadbed crushing and leveling machine according to claim 1, characterized in that, The transmission assembly includes a gear post (16) fixed on the transmission shaft (13) and a driven gear (29) fixed on the reciprocating screw (21). The gear post (16) meshes with the driven gear (29), and the length of the gear post (16) is greater than the thickness of the driven gear (29).

3. The integrated roadbed crushing and leveling machine according to claim 2, characterized in that, The adjusting frame includes a base plate (18), a top plate (20), and a rectangular frame (19) connecting the two. The base plate (18) and the top plate (20) are slidably connected in the connecting frame (17). The reciprocating screw (21) is rotatably installed between the base plate (18) and the top plate (20). The slip ring (22) is located between the base plate (18) and the top plate (20). The connecting plate (23) slides through and connects to the limiting rod (24). The two ends of the limiting rod (24) are fixed to the base plate (18) and the top plate (20).

4. The integrated roadbed crushing and leveling machine according to claim 3, characterized in that, The crushing assembly includes a protective box (27), an energy-saving variable frequency motor (35), and a crushing disc (28). The protective box (27) is fixed to the top of the pallet (26). The energy-saving variable frequency motor (35) is installed inside the protective box (27). Its output shaft passes through the connecting pipe (36) and is connected to the crushing disc (28). Multiple buffer grooves are opened at the bottom of the crushing disc (28). Rubber pads (38) and slidably connected crushing teeth (39) are provided in the grooves.

5. The integrated roadbed crushing and leveling machine according to claim 4, characterized in that, The crushing disc (28) is rotatably connected to the bottom end of the connecting pipe (36) via a connecting ring (37), and the bottom of the crushing tooth (39) extends to the bottom of the crushing disc (28) and slides in cooperation with the inner wall of the buffer groove.

6. The integrated roadbed crushing and leveling machine according to claim 5, characterized in that, The second electric push rod (31) of the moving mechanism is fixed to the top of the connecting frame (17), and its output end is connected to the top plate (20) of the adjusting frame through the U-shaped frame (30).

7. The integrated roadbed crushing and leveling machine according to claim 6, characterized in that, The support frame (11) is fixed to the support rod (5) by the first fixing ring (9), and the connecting frame (17) is fixed to another support rod (5) by the second fixing ring (10).

8. The integrated roadbed crushing and leveling machine according to claim 7, characterized in that, The mounting frame (2) is fixedly connected to the road roller (1) through the fixing frame (32) and the equipment frame (34), and the fixing frames (32) are reinforced by fixing plates (33).

9. The method of using the integrated roadbed crushing and leveling machine based on an energy-saving motor according to claim 8, characterized in that, Includes the following steps: S1. First, install this device on the road roller (1) so that the device can move with the road roller (1) in order to crush the protruding parts of the roadbed that need to be crushed. S2. By activating the two first electric push rods (7), the moving frame can be moved longitudinally along the mounting frame (2), thereby adjusting the height of the ring cutter (15) according to the standard height of the roadbed measured by the total station. S3. By activating the second electric push rod (31), the height of the adjustment frame can be adjusted through the U-shaped frame (30), thereby adjusting the height of multiple crushing discs (28). This allows the height of multiple crushing discs (28) to be adjusted according to the required roadbed height, so that the roadbed can be impact-crushed after cutting. S4. By starting the energy-saving drive motor (12), the transmission shaft (13) is driven to rotate. With the support of the tool holder (14), the ring cutter (15) can be driven to rotate. The rotating ring cutter (15) can cut the roadbed when it moves with the road roller (1). S5. When the gear column (16) rotates with the transmission shaft (13), it can drive the reciprocating screw (21) to rotate under the meshing transmission action with the driven gear (29). When the reciprocating screw (21) rotates, it can make the slip ring (22) move longitudinally along the reciprocating screw (21) under the transmission cooperation with the slip ring (22). In this way, multiple crushing discs (28) can be driven to move longitudinally through the connecting plate (23), the mounting rod (25) and the support plate (26). Therefore, when the crushing disc (28) moves downward, it can squeeze the roadbed sand and gravel after cutting. S6. By starting the energy-saving variable frequency motor (35), the crushing disc (28) is driven to rotate. At this time, the multiple crushing teeth (39) that follow the crushing disc (28) to make circular motion can crush the roadbed, thereby achieving rapid crushing of the roadbed. The crushed roadbed sand and gravel will fall on the rotating ring cutter (15) and cutter holder (14). At this time, the roadbed sand and gravel can undergo centrifugal motion under the rotation of the ring cutter (15) and cutter holder (14), and be scattered on the highway roadbed.

Citation Information

Patent Citations

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