Intelligent mounting and dismounting system and process method for capping beam support construction

Abstract

The invention discloses an intelligent mounting and dismounting system for capping beam support construction, which comprises an intelligent mounting and dismounting device and a monitoring operation system, and is characterized in that the intelligent mounting and dismounting device comprises a main truss module and an intelligent power module; the main truss module comprises a main truss, the main truss comprises a truss body and a bearing beam, the lower portion of the truss body is fixedly installed on the top of a pier column, and the upper portion of the truss body is provided with an intelligent power module through the bearing beam. The intelligent power module comprises a power device, and the power device conducts hoisting construction on the bent cap support through a steel strand hoisting assembly. And the monitoring operation system intelligently monitors the mounting and dismounting construction of the intelligent mounting and dismounting device. According to the intelligent mounting and dismounting system, the embedded-part-free anchoring structure, the sliding rail adjusting structure and the like are optimally designed, and the embedded-part-free anchoring structure has the advantages of being easy to operate, stable in anchoring connection, low in cost and the like; the intelligent mounting and dismounting system can be flexibly adjusted through sliding rail adjustment and can adapt to integral hoisting construction of different forms of capping beam supports, and efficient and smooth hoisting operation is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of cap beam construction, and in particular to an intelligent installation and disassembly system and process method for cap beam support construction. Background Art

[0002] In view of the current process of high pier cap beam construction, in order to improve construction efficiency and reduce the time of high-altitude operations, an overall construction process of the cap beam support has emerged, that is, a construction process of overall lifting, overall lowering, dismantling and operation adjustment of the cap beam support assembled on the ground. The overall construction process of the cap beam support is generally achieved by lifting and hoisting the cap beam support through the lifting device equipment on the top of the pier or the top of the beam, and has relatively high requirements for the safety and efficiency of the lifting construction operation. Therefore, how to design the overall construction system of the cap beam support to ensure operational safety, facilitate the operation of construction personnel, and improve construction efficiency is the key to this process. The existing overall hoisting construction system and process method design of the cap beam support are still not perfect, and there are still many defects that need to be further improved and optimized. Summary of the Invention

[0003] In response to the above problems, the present invention provides an intelligent installation and disassembly system for cap beam support construction, comprising an intelligent installation and disassembly device and a monitoring and operating system. The intelligent installation and disassembly device comprises a main truss module and an intelligent power module;

[0004] The main truss module includes a main truss, and the main truss includes a truss body and a load-bearing beam. The lower part of the truss body is installed and fixed on the top of the pier column, and the upper part of the truss body is installed with the intelligent power module through the load-bearing beam;

[0005] The intelligent power module includes a power device, which is used to hoist the cap beam support through a steel strand hoisting assembly;

[0006] The monitoring and operating system includes a plurality of functional sensors arranged at different positions of the intelligent installation and removal device, and performs intelligent monitoring on the installation and removal construction of the intelligent installation and removal device.

[0007] As a further illustration of the present invention, the functional sensor includes a detection sensor for monitoring power data of the power device, an inclinometer for real-time monitoring the posture of the intelligent installation and removal device, and a monitoring camera for monitoring the safety around the intelligent installation and removal device.

[0008] Furthermore, the truss body is installed and fixed by a truss non-embedded anchoring structure, and the truss non-embedded anchoring structure includes several groups of anchoring clip assemblies; the bottom of the truss body is an anchoring square tube bracket, and the anchoring square tube bracket is provided with several groups of clip assembly holes, and the several groups of anchoring clip assemblies are respectively installed on the corresponding clip assembly holes; the anchoring clip assembly includes a telescopic clip assembly and a movable clip assembly; wherein, the telescopic clip assembly can be telescopically arranged on the clip assembly hole for tightening the pier column steel bars, including a telescopic clip inserted on the clip assembly hole and a first fastener for limiting and fixing the telescopic clip; the movable clip assembly is used to fasten to the pier column steel bars and can form a locking fit with the telescopic clip.

[0009] Furthermore, a distance-adjustable track structure is provided on the load-bearing crossbeam, and the intelligent power module can be slidably mounted and fixed on the distance-adjustable track structure of the load-bearing crossbeam.

[0010] On the other hand, the present invention also provides an intelligent installation and disassembly process method for cap beam support construction, comprising the following steps:

[0011] S1. Transport the assembly modules of the intelligent installation and disassembly device to the vicinity of the target pier construction site for assembly and complete the device spacing adjustment;

[0012] S2. Hoisting the assembled intelligent installation and removal device to the top of the target pier column, and anchoring and fixing the intelligent installation and removal device based on the anchoring cooperation between the truss non-embedded anchoring structure and the pier top steel bars;

[0013] S3. Assemble the cap beam support on the ground to form an integral support;

[0014] S4. Connect the assembled cap beam support to the intelligent installation and removal device, control the power device through the monitoring operating system to lift the cap beam support to the designed elevation, perform high-altitude work, install and fix the cap beam support, and remove the intelligent installation and removal device after installation;

[0015] S5, casting the cap beam using the cap beam support;

[0016] S6: hoist the cap beam support removal device to the pre-buried position on the top of the cap beam, install and anchor it, and complete the device distance adjustment;

[0017] S7, using the cap beam support removal device on the top of the cap beam to lower the cap beam support as a whole to the ground, dismantle the cap beam support, and dismantle and transport the cap beam support on the ground.

[0018] Furthermore, in step S2, before the intelligent installation and removal device is anchored and fixed, the installation position of the intelligent power module is measured and located, and the position of the intelligent power module is adjusted and fixed by the adjustable track structure.

[0019] Furthermore, the step S4 performs intelligent monitoring on the cap beam support during the lifting process, including:

[0020] Collecting power data of the power device, and stopping the lifting construction of the cap beam support if the power data is abnormal;

[0021] Collecting the inclination angle data of the intelligent installation and removal device, and stopping the lifting construction of the cap beam support if the inclination angle data is abnormal;

[0022] Monitor the environmental conditions of the construction area of ​​the intelligent installation and removal device in real time. If there is a situation that affects the safety of the construction of the intelligent installation and removal device, stop the lifting construction of the cap beam support and issue an alarm signal.

[0023] Furthermore, when casting the cap beam in step S5, embedded parts for installing the fixed cap beam support removal device are reserved.

[0024] Furthermore, the cap beam support removal device is an intelligent installation and removal device or a convenient cap beam support lowering and removal device. The intelligent installation and removal device can be used to lift or lower the cap beam support, and the convenient cap beam support lowering and removal device is only used to lower the cap beam support.

[0025] Furthermore, the portable cap beam support lowering and dismantling device includes a main truss, an electric hoist assembly and a portable lifting lug; the main truss includes truss legs and a load-bearing beam, and the load-bearing beam is provided with an adjustment slide rail; the electric hoist assembly includes an electric hoist and a sliding device, and the electric hoist is slidably installed on the load-bearing beam through the sliding device, and the installation and fixing position of the electric hoist assembly on the load-bearing beam is adjusted by the adjustment slide rail; the portable lifting lug is used to be fixedly connected to the cap beam support and has a lifting lug, which is connected to the output end of the electric hoist through the lifting lug to lower and lift the cap beam support.

[0026] Beneficial effects of the present invention:

[0027] The intelligent installation and disassembly system of the present invention is based on the defects of the existing overall lifting device and process of the cap beam support, and optimizes the design of the embedded part-free anchoring structure, the slide rail adjustment structure and the combined control of intelligent monitoring. The embedded part-free anchoring structure has many advantages such as simple operation, stable anchoring, and low cost; the slide rail adjustment can make the intelligent installation and disassembly system flexibly adjusted to adapt to the overall lifting construction of different forms of cap beam supports, ensuring the efficient and smooth progress of the lifting operation; combined with the monitoring and control of the power, posture and regional safety of the cap beam support during the lifting construction process of the monitoring operation system, the safe construction of the intelligent installation and disassembly system is guaranteed, safety accidents are avoided, and the actual construction effect of the overall lifting construction process of the cap beam support is significantly improved and enhanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The overall structure of the intelligent installation and removal device according to the embodiment of the present invention is shown in FIG. Figure 1 ;

[0029] Figure 2 The overall structure of the intelligent installation and removal device according to the embodiment of the present invention is shown in FIG. Figure 2 ;

[0030] Figure 3 This is a schematic diagram of the anchoring structure of the truss without embedded parts according to an embodiment of the present invention;

[0031] Figure 4 Schematic diagram of the anchor structure without embedded parts of the truss and the pier column reinforcement tightening according to the embodiment of the present invention;

[0032] Figure 5 This is a diagram illustrating the structure of a pitch-adjustable track according to an embodiment of the present invention;

[0033] Figure 6 This is a flow chart of the intelligent installation and removal process method according to an embodiment of the present invention;

[0034] Figure 7 This is a structural diagram of a portable cap beam support lowering and removal device according to an embodiment of the present invention;

[0035] Figure 8 This is a schematic diagram of the lifting and installation of the portable cap beam support lowering and removal device according to an embodiment of the present invention;

[0036] Figure 9 This is a diagram of the monitoring operating system app interface according to an embodiment of the present invention.

[0037] Figure numerals: main truss module 1, truss body 101, load-bearing beam 102, intelligent power module 2, continuous jack 201, pier 3, cap beam bracket 4, anchoring square tube bracket 5, telescopic buckle assembly 6, movable buckle assembly 7, pier steel bar 8, adjustable track structure 9, cap beam 10, main truss 11, electric hoist assembly 12, convenient lifting lug 13. DETAILED DESCRIPTION

[0038] Example:

[0039] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0040] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0041] As attached Figure 1-9 As shown, an intelligent installation and disassembly system for the construction of a cap beam support in this embodiment includes an intelligent installation and disassembly device and a monitoring and operating system, wherein the intelligent installation and disassembly device includes a main truss module 1 and an intelligent power module 2; the main truss module includes a main truss, and the main truss includes a truss body 101 and a load-bearing beam 102, the lower part of the truss body is installed and fixed on the top of the pier 3, and the upper part of the truss body is installed with the intelligent power module through the load-bearing beam; the intelligent power module includes a power device, and the power device is used to hoist the cap beam support 4 through a steel wire hoisting assembly; the monitoring and operating system includes a number of functional sensors arranged at different positions of the intelligent installation and disassembly device to intelligently monitor the installation and disassembly construction of the intelligent installation and disassembly device. The intelligent installation and disassembly system of the present invention is based on the defects of the existing overall lifting device and process of the cap beam support, and optimizes the design of the embedded part-free anchoring structure, the slide rail adjustment structure and the combined control of intelligent monitoring. The embedded part-free anchoring structure has many advantages such as simple operation, stable anchoring, and low cost; the slide rail adjustment can make the intelligent installation and disassembly system flexibly adjusted to adapt to the overall lifting construction of different forms of cap beam supports, ensuring the efficient and smooth progress of the lifting operation; combined with the monitoring and control of the power, posture and regional safety of the cap beam support during the lifting construction process of the monitoring operation system, the safe construction of the intelligent installation and disassembly system is guaranteed, safety accidents are avoided, and the actual construction effect of the overall lifting construction process of the cap beam support is significantly improved and enhanced.

[0042] As a feasible implementation method, the functional sensors of this embodiment include a detection sensor for monitoring the power data of the power unit, an inclinometer for real-time monitoring of the posture of the intelligent installation and removal device, and a surveillance camera for monitoring the safety of the surrounding area of ​​the intelligent installation and removal device. The power unit of this embodiment is specifically a continuous jack 201. In the common construction of the integral lifting of the cap beam support, the intelligent installation and removal device fixed on two piers generally operates synchronously to achieve the integral lifting of the cap beam support. Each intelligent installation and removal device contains two groups of four continuous jacks, which are driven by a hydraulic system. In this regard, the corresponding detection sensors can be detection sensors for collecting the hydraulic pressure, traction, and displacement of the continuous jacks. It is easy to understand that these detection sensors are connected to the monitoring operating system. The data of the power module can be viewed on the corresponding app module interface of the monitoring operating system to understand the operation status of the intelligent power module and to operate and control it when necessary. Similarly, in order to better realize the intelligent and safe control of the intelligent installation and removal device, the detection of the inclinometer is mainly used for monitoring to prevent overturning, and the monitoring of the surveillance camera is used to ensure the safety of the construction area.

[0043] For details, please refer to the attached Figure 3 and Figure 4 As shown, the truss body of this embodiment is installed and fixed by a truss non-embedded anchoring structure, and the truss non-embedded anchoring structure includes several groups of anchoring clip assemblies; the bottom of the truss body is an anchoring square tube bracket 5, and the anchoring square tube bracket is provided with several groups of clip assembly holes, and the several groups of anchoring clip assemblies are respectively installed on the corresponding clip assembly holes; the anchoring clip assembly includes a telescopic clip assembly 6 and a movable clip assembly 7; wherein, the telescopic clip assembly can be telescopically arranged on the clip assembly hole for tightening the pier column steel bar 8, including a telescopic clip inserted on the clip assembly hole and a first fastener for restricting and fixing the telescopic clip; the movable clip assembly is used to fasten the pier column steel bar and can form a locking fit with the telescopic clip. By the telescopic clip pressing the column cage steel bar, the movable clip assembly counter-presses and tightens the locking column cage steel bar, so that the non-embedded fast anchoring and fixing effect at the top of the pier column can be achieved, thereby stably fixing the entire intelligent installation and disassembly device at the top of the pier column.

[0044] For details, please refer to the attached Figure 5 As shown, in this embodiment, the load-bearing crossbeam is provided with an adjustable track structure 9, and the intelligent power module is slidably mounted and fixed on the adjustable track structure of the load-bearing crossbeam. Based on the setting of the adjustable track structure, the intelligent power module can slide along the track. In actual application, the distance can be adaptively adjusted according to the hoisting conditions of the cap beam support to meet the specific hoisting requirements of the cap beam support.

[0045] Based on the configuration of the intelligent installation and removal system of the present invention, see the attached Figure 6 As shown in the flowchart, the intelligent installation and disassembly process method for the cap beam support construction of the present invention specifically includes the following steps:

[0046] S1. Transport the assembly modules of the intelligent installation and disassembly device to the vicinity of the target pier construction site for assembly and complete the device spacing adjustment;

[0047] S2. Hoisting the assembled intelligent installation and removal device to the top of the target pier column, and anchoring and fixing the intelligent installation and removal device based on the anchoring cooperation between the truss non-embedded anchoring structure and the pier top steel bars;

[0048] S3. Assemble the cap beam support on the ground to form an integral support;

[0049] S4. Connect the assembled cap beam support to the intelligent installation and removal device, control the power device through the monitoring operating system to lift the cap beam support to the designed elevation, perform high-altitude work, install and fix the cap beam support, and remove the intelligent installation and removal device after installation;

[0050] S5, casting the cap beam 10 using the cap beam support;

[0051] S6: hoist the cap beam support removal device to the pre-buried position on the top of the cap beam, install and anchor it, and complete the device distance adjustment;

[0052] S7, using the cap beam support removal device on the top of the cap beam to lower the cap beam support as a whole to the ground, dismantle the cap beam support, and dismantle and transport the cap beam support on the ground.

[0053] As mentioned above, in order to adapt to the size of the cap beam bracket of the hoisting object and ensure smooth hoisting, in step S2, before the intelligent installation and removal device is anchored and fixed, the installation position of the intelligent power module is first measured and located, and the position of the intelligent power module is adjusted and fixed through the adjustable track structure.

[0054] As mentioned above, in order to ensure the safety of the cap beam support hoisting construction process, real-time intelligent monitoring is performed on the cap beam support during the lifting process in step S4. Figure 8 As shown, intelligent monitoring mainly includes power module monitoring, real-time installation and removal dynamic monitoring, and construction area safety monitoring:

[0055] The power module monitoring mainly collects the power data of the power device. If the power data is abnormal, the lifting construction of the cap beam support is stopped.

[0056] Real-time dynamic monitoring of installation and disassembly mainly involves collecting the inclination angle data of the intelligent installation and disassembly device. If the inclination angle data is abnormal, the lifting construction of the cap beam support is stopped.

[0057] The safety monitoring of the construction area mainly relies on the monitoring cameras installed on the intelligent installation and disassembly device to monitor the environmental conditions of the construction area of ​​the intelligent installation and disassembly device in real time. If there is a situation that affects the safety of the monitoring of the construction operation of the intelligent installation and disassembly device, the lifting construction of the cap beam support will be stopped and an alarm signal will be issued.

[0058] In addition, it should be noted that, unlike the lifting installation of the cap beam support, the cap beam support removal device is installed and fixed on the cap beam when the cap beam support is removed. The cap beam is different from the pier column in having pier column steel bars as anchorable fulcrums. The better practice is to reserve embedded parts for installing and fixing the cap beam support removal device when casting the cap beam in step S5, so as to serve as a fixed foundation for the cap beam support removal device.

[0059] Optionally, the cap beam support removal device can be the above-mentioned intelligent installation and removal device, which can lift or lower the cap beam support. Or in some applicable cases, a convenient cap beam support lowering and removal device can also be used to remove the cap beam support. Specifically, the convenient cap beam support lowering and removal device of this embodiment includes a main truss 11, an electric hoist assembly 12 and a convenient lifting lug 13; the main truss includes truss legs and a load-bearing beam, and the load-bearing beam is provided with an adjustment slide rail; the electric hoist assembly includes an electric hoist and a sliding device, and the electric hoist is slidably installed on the load-bearing beam through the sliding device, and the installation and fixing position of the electric hoist assembly on the load-bearing beam is adjusted by the adjustment slide rail; the convenient lifting lug is used to be fixedly connected to the cap beam support and has a lifting lug, which is connected to the output end of the electric hoist through the lifting lug to lower and lift the cap beam support.

[0060] The above description is merely an explanation of the preferred embodiments of the present invention and should not be construed as limiting the claims. The present invention is not limited to the above embodiments, and variations in the specific structure are permitted. In short, all variations made within the scope of the independent claims of the present invention are also within the scope of protection of the present invention.

Claims

1. An intelligent installation and disassembly system for cap beam support construction, characterized by: It includes an intelligent installation and disassembly device and a monitoring and operating system, wherein the intelligent installation and disassembly device includes a main truss module and an intelligent power module; The main truss module includes a main truss, and the main truss includes a truss body and a load-bearing beam. The lower part of the truss body is installed and fixed on the top of the pier column, and the upper part of the truss body is installed with the intelligent power module through the load-bearing beam; The intelligent power module includes a power device, which is used to hoist the cap beam support through a steel strand hoisting assembly; The monitoring and operating system includes a plurality of functional sensors arranged at different positions of the intelligent installation and removal device, and performs intelligent monitoring on the installation and removal construction of the intelligent installation and removal device.

2. The intelligent installation and disassembly system for cap beam support construction according to claim 1 is characterized in that: The functional sensors include a detection sensor for monitoring the power data of the power device, an inclinometer for real-time monitoring the posture of the intelligent installation and removal device, and a monitoring camera for monitoring the safety around the intelligent installation and removal device.

3. The intelligent installation and disassembly system for cap beam support construction according to claim 1 is characterized in that: The truss body is installed and fixed by a truss non-embedded anchoring structure, and the truss non-embedded anchoring structure includes several groups of anchoring clip assemblies; the bottom of the truss body is an anchoring square tube bracket, and the anchoring square tube bracket is provided with several groups of clip assembly holes, and the several groups of anchoring clip assemblies are respectively installed on the corresponding clip assembly holes; the anchoring clip assembly includes a telescopic clip assembly and a movable clip assembly; wherein, the telescopic clip assembly can be telescopically arranged on the clip assembly hole for tightening the pier column steel bars, including a telescopic clip inserted on the clip assembly hole and a first fastener for restricting and fixing the telescopic clip; the movable clip assembly is used to fasten to the pier column steel bars and can form a locking fit with the telescopic clip.

4. The intelligent installation and disassembly system for cap beam support construction according to claim 1 is characterized in that: The load-bearing crossbeam is provided with a distance-adjustable track structure, and the intelligent power module can be slidably mounted and fixed on the distance-adjustable track structure of the load-bearing crossbeam.

5. An intelligent installation and disassembly process method for cap beam support construction, characterized in that: The following steps are involved: S1. Transport the assembly modules of the intelligent installation and disassembly device to the vicinity of the target pier construction site for assembly and complete the device spacing adjustment; S2. Hoisting the assembled intelligent installation and removal device to the top of the target pier column, and anchoring and fixing the intelligent installation and removal device based on the anchoring cooperation between the truss non-embedded anchoring structure and the pier top steel bars; S3. Assemble the cap beam support on the ground to form an integral support; S4. Connect the assembled cap beam support to the intelligent installation and removal device, control the power device through the monitoring operating system to lift the cap beam support to the designed elevation, perform high-altitude work, install and fix the cap beam support, and remove the intelligent installation and removal device after installation; S5, casting the cap beam using the cap beam support; S6: hoist the cap beam support removal device to the pre-buried position on the top of the cap beam, install and anchor it, and complete the device distance adjustment; S7, using the cap beam support removal device on the top of the cap beam to lower the cap beam support as a whole to the ground, dismantle the cap beam support, and dismantle and transport the cap beam support on the ground.

6. The intelligent installation and disassembly process method for cap beam support construction according to claim 5 is characterized in that: In step S2, before the intelligent installation and removal device is anchored and fixed, the installation position of the intelligent power module is measured and located, and the position of the intelligent power module is adjusted and fixed by the adjustable track structure.

7. The intelligent installation and disassembly process method for cap beam support construction according to claim 5 is characterized in that: The step S4 performs intelligent monitoring on the cap beam support during the lifting process, including: Collecting power data of the power device, and stopping the lifting construction of the cap beam support if the power data is abnormal; Collecting the inclination angle data of the intelligent installation and removal device, and stopping the lifting construction of the cap beam support if the inclination angle data is abnormal; Monitor the environmental conditions of the construction area of ​​the intelligent installation and removal device in real time. If there is a situation that affects the safety of the construction of the intelligent installation and removal device, stop the lifting construction of the cap beam support and issue an alarm signal.

8. The intelligent installation and disassembly process method for cap beam support construction according to claim 5 is characterized in that: In step S5, when casting the cap beam, embedded parts for installing the fixed cap beam support removal device are reserved.

9. The intelligent installation and disassembly process method for cap beam support construction according to claim 5 is characterized in that: The cap beam support removal device is an intelligent installation and removal device or a convenient cap beam support lowering and removal device. The intelligent installation and removal device can be used to lift or lower the cap beam support, and the convenient cap beam support lowering and removal device is only used to lower the cap beam support.

10. The intelligent installation and disassembly process method for cap beam support construction according to claim 9 is characterized in that: The convenient cap beam support lowering and dismantling device includes a main truss, an electric hoist assembly and a convenient lifting lug; the main truss includes truss legs and a load-bearing beam, and the load-bearing beam is provided with an adjustment slide rail; the electric hoist assembly includes an electric hoist and a sliding device, and the electric hoist is slidably installed on the load-bearing beam through the sliding device, and the installation and fixing position of the electric hoist assembly on the load-bearing beam is adjusted by the adjustment slide rail; the convenient lifting lug is used to be fixedly connected to the cap beam support and has a lifting lug, which is connected to the output end of the electric hoist through the lifting lug to lower and lift the cap beam support.

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