Heavy wall elastic material mounting equipment

By designing heavy-duty wall elastic material installation equipment and using support frames and rotating devices to automatically install rubber wall panels, the problem of time-consuming and labor-intensive manual handling is solved, and efficient and accurate rubber wall panel installation is achieved.

CN120625841APending Publication Date: 2025-09-12GUANGDONG BERSON NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510909178.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

In the prior art, the installation of heavy rubber wall panels requires manual handling, which is time-consuming and labor-intensive, and lacks effective tools to assist in the installation.

Method used

A heavy-duty wall elastic material installation equipment was designed, including a support frame, a support tray and a rotating device. The support tray was rotated by a variable-speed motor-driven sprocket system to press the heavy-duty wall elastic material onto the wall. Vacuum sponge suction cups and pull-out cylinders were used for adsorption and position restriction, and precise installation was achieved in combination with a laser right-angle level and an electrical integrated control box.

Benefits of technology

The automated installation of heavy rubber wall panels is achieved, reducing manual labor intensity and improving construction efficiency and installation accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of rubber wall surface laying, in particular to heavy wall surface elastic material mounting equipment which comprises a first supporting frame, a second supporting frame, a supporting plate used for supporting a heavy wall surface elastic material and a supporting limiting frame. The second supporting frame and the bearing limiting frame are arranged on the two sides of the first supporting frame correspondingly. The middle of the supporting plate is rotatably connected with the second supporting frame through a rotating device, when the supporting plate is in a horizontal state, the tail end of the supporting plate is in press fit with the bearing limiting frame, and when the first supporting frame moves in place, the supporting plate rotates to enable the bearing heavy wall elastic material to be in press fit with the wall.
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Description

Technical Field

[0001] The invention relates to the field of rubber wall laying, and more particularly to a heavy-duty wall elastic material installation device. Background Art

[0002] At present, the use of rubber wall panels is becoming more and more widespread. However, with the deepening of use, people have found that the current rubber wall panels are relatively heavy. During installation, operators can only lift them manually and install the wall panels on the wall. This process is time-consuming and labor-intensive. Therefore, there is an urgent need for a tool to push the heavy rubber wall panels so that they can be easily installed on the wall.

[0003] Therefore, it is necessary to propose a heavy-duty wall elastic material installation device that solves the above problems. Summary of the Invention

[0004] In order to overcome at least one defect (shortcoming) of the above-mentioned prior art, the present invention provides a heavy-duty wall elastic material installation device.

[0005] To solve the above technical problems, the technical solution of the present invention is as follows: A heavy-duty wall elastic material installation device comprises a first support frame, a second support frame, a support plate for supporting the heavy-duty wall elastic material, and a support limit frame;

[0006] The second support frame and the supporting and limiting frame are respectively arranged on both sides of the first support frame;

[0007] The middle part of the support bracket is rotatably connected to the second support frame through a rotating device. When the support bracket is in a horizontal state, the end of the support bracket is pressed against the supporting limit frame. When the first support frame moves into place, the support bracket rotates to press the heavy wall elastic material onto the wall. When in use, the heavy wall elastic material is placed on the support bracket and the first support frame is moved to the corresponding place according to the needs of construction. The rotating device can then be controlled to rotate so that the support bracket rotates to press the heavy wall elastic material onto the wall, which facilitates construction.

[0008] Furthermore, the rotating device includes a variable speed motor mounting support, a variable speed motor mounting base, a variable speed motor, a first sprocket, a second sprocket, a transmission gear, a connecting support rod and a connecting belt;

[0009] The variable speed motor mounting support is arranged on the first support frame, the variable speed motor mounting seat is arranged on the variable speed motor mounting support, and the variable speed motor is arranged in the variable speed motor mounting seat;

[0010] The variable speed motor is connected to the first sprocket, the second sprocket is connected to the first sprocket via a connecting belt, and the transmission gear is meshed with the second sprocket;

[0011] The transmission gear is connected to the support plate via a connecting support rod;

[0012] The second support frame is provided with a safety lock which is mutually engaged with the first sprocket. The first sprocket and the second sprocket are driven to rotate by a variable speed motor, so that the transmission gear and the connecting support rod drive the support plate to turn, thereby facilitating the pressing of heavy wall elastic materials onto the wall.

[0013] Furthermore, it also includes a first connecting bar and a second connecting bar, one end of which is connected to the connecting support rod, and the other end is respectively arranged on both sides of the support tray. Through the arrangement of the first connecting bar and the second connecting bar, the connection with both sides of the support tray can be strengthened.

[0014] Furthermore, the support plate is provided with a withdrawal baffle and a pulling cylinder, and the pulling cylinder is connected to the withdrawal baffle. Through the setting of the withdrawal baffle, the position of the heavy wall elastic material on the wall can be restricted. Since the pulling cylinder is connected to the withdrawal baffle, the movement of the withdrawal baffle can be controlled by the pulling cylinder, thereby facilitating the pulling out of the withdrawal baffle.

[0015] Going further, it also includes vacuum sponge suction cups, suction cup cylinders and air compressors;

[0016] The air compressor is arranged on the first support frame, and the vacuum sponge suction cup is evenly arranged on the support plate. The air compressor is connected to the vacuum sponge suction cup through a suction cup cylinder through a conduit. Through the arrangement of the air compressor, suction cup cylinder and vacuum sponge suction cup, heavy wall elastic materials can be well adsorbed, thereby facilitating the transportation of heavy wall elastic materials.

[0017] Furthermore, the support and limit frame is provided with a laser right-angle level and an electrical integrated control box. Through the setting of the laser right-angle level, the installation of heavy wall elastic materials can be detected, and the setting of the electrical integrated control box can control the operation of the variable speed motor, air compressor and other measuring and control equipment respectively.

[0018] Furthermore, it also includes a manual rope tightener and a laser instrument bracket;

[0019] The support plate and the support limit frame are connected through the laser instrument bracket. One end of the manual rope tightener is connected to the laser instrument bracket, and the other end is connected to the second support frame. The tension between the laser instrument bracket and the second support frame can be adjusted by setting the manual rope tightener.

[0020] Furthermore, the first support frame is provided with directional extra-heavy cast iron casters and universal extra-heavy cast iron casters respectively. The arrangement of the directional extra-heavy cast iron casters and the universal extra-heavy cast iron casters facilitates the movement of the first support frame.

[0021] Furthermore, the first support frame is provided with a telescopic anti-skid device, which can be supported on the ground after being extended to prevent slipping.

[0022] Furthermore, it also includes a telescopic installer, and the directional extra-heavy cast iron caster and the universal extra-heavy cast iron caster are respectively set on the first support frame through the telescopic installer. Through the setting of the telescopic installer, the installation and fixation of the directional extra-heavy cast iron caster and the universal extra-heavy cast iron caster can be adjusted.

[0023] Compared with the prior art, the beneficial effects of the technical solution of the present invention are:

[0024] The heavy-duty wall elastic material installation device disclosed in the present invention has the following advantages: when the first support frame is moved into position, the support tray rotates to press the heavy-duty wall elastic material onto the wall. When in use, the heavy-duty wall elastic material is placed on the support tray and the first support frame is moved to a corresponding position according to construction needs. The rotating device can then be controlled to rotate so that the support tray rotates to press the heavy-duty wall elastic material onto the wall, thereby facilitating construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the heavy-duty wall elastic material installation device of the present invention when supporting the heavy-duty wall elastic material to move.

[0026] Figure 2 It is a structural schematic diagram of the heavy-duty wall elastic material installation device of the present invention when attaching the heavy-duty wall elastic material to the wall.

[0027] Figure 3 It is a schematic top view of the structure of the heavy-duty wall elastic material installation equipment of the present invention.

[0028] Figure 4 It is a structural schematic diagram of the manual rope tightener in the present invention.

[0029] In the figure, 1 is the first support frame, 2 is the second support frame, 3 is the support plate, 4 is the support limit frame, 5 is the rotating device, 6 is the variable speed motor mounting pillar, 7 is the variable speed motor mounting base, 8 is the variable speed motor, 9 is the first sprocket, 10 is the second sprocket, 11 is the transmission gear, 12 is the connecting support rod, 13 is the connecting belt, 14 is the first connecting bar, 15 is the second connecting bar, 16 is the withdrawal baffle, 17 is the pulling cylinder, 18 is the vacuum sponge suction cup, 19 is the suction cup cylinder, 20 is the air compressor, 21 is the laser right-angle level, 22 is the electrical integrated control box, 23 is the manual rope tightener, 24 is the laser instrument bracket, 25 is the directional extra-heavy cast iron caster, 26 is the universal extra-heavy cast iron caster, 27 is the telescopic anti-slip device, and 28 is the telescopic installer. DETAILED DESCRIPTION

[0030] The accompanying drawings are for illustrative purposes only and are not to be construed as limitations on this patent. To better illustrate this embodiment, some components of the accompanying drawings may be omitted, enlarged, or reduced in size, and do not represent the actual dimensions of the product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted from the accompanying drawings.

[0031] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installation" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, which can be considered as internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances. The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0032] like Figure 1-4 As shown, a heavy-duty wall elastic material installation device includes a first support frame 1, a second support frame 2, a support tray 3 for supporting the heavy-duty wall elastic material, and a support limit frame 4; the second support frame and the support limit frame are respectively arranged on both sides of the first support frame; the middle part of the support tray is rotatably connected to the second support frame through a rotating device 5, and when the support tray is in a horizontal state, the end of the support tray is pressed against the support limit frame, and when the first support frame moves into place, the support tray presses the supported heavy-duty wall elastic material onto the wall after rotation. When in use, the heavy-duty wall elastic material is placed on the support tray, and the first support frame is moved to the corresponding place according to construction needs, and then the rotating device can be controlled to rotate so that the support tray rotates and presses the heavy-duty wall elastic material onto the wall, which facilitates construction.

[0033] In the present invention, the rotating device includes a variable speed motor mounting support 6, a variable speed motor mounting seat 7, a variable speed motor 8, a first sprocket 9, a second sprocket 10, a transmission gear 11, a connecting support rod 12 and a connecting belt 13; the variable speed motor mounting support is arranged on the first support frame, the variable speed motor mounting seat is arranged on the variable speed motor mounting support, and the variable speed motor is arranged in the variable speed motor mounting seat; the variable speed motor is connected to the first sprocket, the second sprocket is connected to the first sprocket through a connecting belt, and the transmission gear is meshed with the second sprocket; the transmission gear is connected to the support rod through the connecting support rod. The support plate is connected; the second support frame is provided with a safety lock that is mutually locked with the first sprocket, and the first sprocket and the second sprocket are driven to rotate by the variable speed motor, so that the transmission gear and the connecting support rod drive the support plate to turn, thereby facilitating the pressing of heavy wall elastic materials onto the wall. In addition, it also includes a first connecting bar 14 and a second connecting bar 15, one end of the first connecting bar and the second connecting bar is connected to the connecting support rod, and the other end is respectively arranged on both sides of the support plate. Through the arrangement of the first connecting bar and the second connecting bar, the connection with both sides of the support plate can be strengthened.

[0034] Among them, a withdrawal baffle 16 and a pulling cylinder 17 are provided on the support tray, and the pulling cylinder is connected to the withdrawal baffle. Through the setting of the withdrawal baffle, the position of the heavy wall elastic material on the wall can be restricted, and because the pulling cylinder is connected to the withdrawal baffle, the movement of the withdrawal baffle can be controlled by the pulling cylinder, so as to facilitate the pulling out of the withdrawal baffle. In addition, it also includes a vacuum sponge suction cup 18, a suction cup cylinder 19 and an air compressor 20; the air compressor is arranged on the first support frame, and the vacuum sponge suction cup is evenly arranged on the support tray. The air compressor is connected to the vacuum sponge suction cup through a conduit through the suction cup cylinder. Through the setting of the air compressor, the suction cup cylinder and the vacuum sponge suction cup, the heavy wall elastic material can be moved. The material is well adsorbed, thereby facilitating the transportation of heavy wall elastic materials. A laser right-angle level 21 and an electrical integrated control box 22 are provided on the supporting and limiting frame. Through the setting of the laser right-angle level, the installation of heavy wall elastic materials can be detected, and the setting of the electrical integrated control box can respectively control the operation of the variable speed motor, air compressor and other measuring and control equipment. In addition, it also includes a manual rope tightener 23 and a laser instrument bracket 24; the supporting tray and the supporting and limiting frame are connected through the laser instrument bracket, one end of the manual rope tightener is connected to the laser instrument bracket, and the other end is connected to the second supporting frame. Through the setting of the manual rope tightener, the tension between the laser instrument bracket and the second supporting frame can be adjusted.

[0035] In the present invention, a directional extra-heavy cast iron caster 25 and a universal extra-heavy cast iron caster 26 are respectively provided on the first support frame. The setting of the directional extra-heavy cast iron caster and the universal extra-heavy cast iron caster facilitates the movement of the first support frame. The first support frame is provided with a telescopic anti-slip device 27. Through the setting of the telescopic anti-slip device, it can be supported on the ground after being extended, thereby playing an anti-slip role. In addition, it also includes a telescopic mounter 28. The directional extra-heavy cast iron caster and the universal extra-heavy cast iron caster are respectively set on the first support frame through the telescopic mounter. Through the setting of the telescopic mounter, the installation and fixation of the directional extra-heavy cast iron caster and the universal extra-heavy cast iron caster can be adjusted.

[0036] In the figure, the description of the positional relationship is only for illustrative purposes and should not be understood as a limitation on this patent; obviously, the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A heavy-duty wall elastic material installation device, characterized by: It includes a first support frame, a second support frame, a support plate for supporting heavy wall elastic materials, and a support limit frame; The second support frame and the supporting and limiting frame are respectively arranged on both sides of the first support frame; The middle part of the support tray is rotatably connected to the second support frame through a rotating device. When the support tray is in a horizontal state, the end of the support tray is pressed against the supporting limit frame. When the first support frame moves into place, the support tray rotates to press the supporting heavy wall elastic material onto the wall.

2. The heavy-duty wall elastic material installation device according to claim 1, characterized in that: The rotating device includes a variable speed motor mounting support, a variable speed motor mounting seat, a variable speed motor, a first sprocket, a second sprocket, a transmission gear, a connecting support rod and a connecting belt; The variable speed motor mounting support is arranged on the first support frame, the variable speed motor mounting seat is arranged on the variable speed motor mounting support, and the variable speed motor is arranged in the variable speed motor mounting seat; The variable speed motor is connected to the first sprocket, the second sprocket is connected to the first sprocket via a connecting belt, and the transmission gear is meshed with the second sprocket; The transmission gear is connected to the support plate via a connecting support rod; The second support frame is provided with a safety lock which is locked with the first sprocket.

3. The heavy-duty wall elastic material installation device according to claim 2, characterized in that: It also includes a first connecting bar and a second connecting bar, one end of which is connected to the connecting support rod, and the other end is respectively arranged on both sides of the supporting plate.

4. The heavy-duty wall elastic material installation device according to claim 1, characterized in that: The support plate is provided with a withdrawing baffle and a withdrawing cylinder, and the withdrawing cylinder is connected to the withdrawing baffle.

5. The heavy-duty wall elastic material installation device according to claim 1, characterized in that: It also includes vacuum sponge suction cups, suction cup cylinders and air compressors; The air compressor is arranged on the first support frame, the vacuum sponge suction cups are evenly arranged on the support plate, and the air compressor is connected to the vacuum sponge suction cups through a suction cup cylinder and a conduit.

6. The heavy-duty wall elastic material installation device according to claim 1, characterized in that: The supporting and limiting frame is provided with a laser right-angle level and an electrical integrated control box.

7. The heavy-duty wall elastic material installation device according to claim 1, characterized in that: Also includes a manual rope tightener and laser instrument bracket; The support plate and the support limit frame are connected through a laser instrument bracket. One end of the manual rope tightener is connected to the laser instrument bracket, and the other end is connected to the second support frame.

8. The heavy-duty wall elastic material installation device according to claim 1, characterized in that: The first support frame is provided with a directional extra-heavy cast iron caster and a universal extra-heavy cast iron caster respectively.

9. The heavy-duty wall elastic material installation device according to claim 1, characterized in that: The first support frame is provided with a telescopic anti-skid device.

10. The heavy-duty wall elastic material installation device according to claim 8, characterized in that: It also includes a telescopic mounter, and the directional extra-heavy cast iron caster and the universal extra-heavy cast iron caster are respectively arranged on the first support frame through the telescopic mounter.