Calcined coke calcining device and method
By introducing the collaborative work of the heat exchange drive component and the stirring component in the calcined coke calcining device, the problems of low heat exchange efficiency in the preheating section and high driving force requirement of the stirring mechanism are solved, achieving more efficient preheating and cost reduction.
Patent Information
- Application Number
- CN202510882892.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-28
- Publication Date
- 2025-09-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing calcined coke calcining device has a low efficiency of the heat exchange mechanism between the preheating section and the cooling section, and the stirring mechanism requires additional driving force, resulting in high cost of use.
The heat exchange drive component is used to drive the stirring component to stir the raw materials in the preheating box and preheat them through airflow. The synergistic effect of the heat exchange component and the stirring component is used to reduce heat accumulation on the gears and reduce the need for additional motor drive.
The preheating efficiency is improved, the cost of raw material preheating is reduced, and at the same time the need for additional motor drive for the stirring mechanism is avoided, thereby enhancing the energy utilization efficiency of the device.
Smart Images

Figure CN120627682A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of calcined coke, and in particular to a calcining device and method for calcined coke. Background Art
[0002] In the production process of calcined coke, calcination is a key link. When the existing calcined coke calcining device is used, the petroleum coke that has been crushed into a suitable size is poured into the calcination box. During calcination, a gas tank mechanism is used to generate a flame in the calcination box to carry out the calcination work. During calcination, the fan is turned on to supply air to improve the calcination effect, so that when the petroleum coke is calcined, the petroleum coke in the calcination box can be fully burned. Alternatively, electric heating technology is used for heating and calcining. The gas generated by calcination will enter the purification mechanism through a pipeline, and the purification mechanism is used to purify the gas generated by calcination to prevent air pollution. The existing calcined coke calcining device usually adopts a three-section setting of preheating section, calcining section and cooling section, wherein the calcination section calcines the raw materials, and the cooling section cools the raw materials after calcination. In order to discharge the material, the heat of the raw material in the cooling section is used to preheat the raw material in the preheating section, and the existing device is provided with a crushing mechanism in the preheating section, which crushes the raw material into a suitable volume size through the crushing mechanism; however, when the device is actually used, a heat exchange mechanism is provided between the preheating section and the cooling section, usually using a gas medium or a liquid medium, but the air flow or liquid flow in the heat exchange mechanism can only exchange heat, and the effect is limited, which wastes the flow of air or liquid. In addition, in order to ensure the preheating effect, an additional stirring mechanism is usually provided to stir the raw material in the preheating section so that the raw material in the preheating section can be preheated. However, when the stirring mechanism is in use, it needs to be driven by an additional motor or other driving force, and the use cost is high. For this reason, we propose a calcining device and method for calcined coke. Summary of the Invention
[0003] The object of the present invention is to provide a calcining device and method for calcined coke, comprising a calcining furnace, wherein the top of the calcining furnace is fixedly connected to a preheating box, the bottom of the calcining furnace is fixedly connected to a cooling box, a heat exchange drive component is fixedly installed on the outside of the preheating box, the heat exchange drive component drives the stirring component to stir the raw materials in the preheating box, the airflow generated by the heat exchange drive component passes through the heat exchange component to cool the cooling box, and the airflow generated by the heat exchange drive component is injected into the preheating box after being heated by the heat exchange component, and the outer walls of the calcining furnace, the preheating box and the cooling box are all fixedly connected to a support frame.
[0004] Preferably: the stirring assembly includes four groups of stirring shafts, the four groups of stirring shafts are rotatably connected to the preheating box through sealed bearings, the four groups of stirring shafts are respectively fixedly connected to a group of gears, and multiple groups of stirring blades are fixedly installed on the outer walls of the four groups of stirring shafts, and the stirring blades are all in the inner cavity of the preheating box.
[0005] Preferably, the preheating box is rotatably mounted with two groups of crushing rollers via sealed bearings, the two groups of crushing rollers are respectively fixedly connected to a group of gears 2, the two groups of gears 2 are meshed with each other, the driving end of motor 1 is fixedly connected to a group of crushing rollers via a coupling, the motor 1 is fixedly mounted on the outer wall of the preheating box, and a feed hopper is provided at the top of the preheating box.
[0006] Preferably: the heat exchange drive assembly includes a partition cover, which is fixedly mounted on the outer wall of the preheating box, the partition cover is fixedly connected to the vacuum barrel, the vacuum barrel is fixedly connected to the air intake box, the end of the vacuum barrel close to the partition cover is sealed, the inner cavity of the vacuum barrel and the inner cavity of the air intake box are interconnected, the vacuum barrel and the air intake box are rotatably connected to the drive rod through a sealed bearing, gear three, exhaust blades and a filter are fixedly mounted on the outer wall of the drive rod, the gear three meshes with four sets of gear one, gear three, gear one and gear two are all in the inner cavity of the partition cover, the exhaust blades are in the vacuum barrel, the filter screen is movably fitted to the open pipe mouth of the vacuum barrel, a reducer is fixedly mounted on the outer wall of the air intake box, and the driving end of the reducer is fixedly connected to the drive rod through a coupling.
[0007] Preferably: an exhaust box is fixedly installed on the inner wall of the air intake box, a plurality of exhaust ports are provided at the bottom of the exhaust box, the exhaust box is above the filter, a pipe is connected between the exhaust box and the vacuum barrel, a dust collecting box is slidably installed at the bottom of the air intake box, and a limiting member passes through the inner side of the limiting block on the outside of the air intake box and the inner side of the L-shaped limiting plate on the outside of the dust collecting box.
[0008] Preferably: the heat exchange component includes a main pipeline, one end of the main pipeline is connected to the vacuum barrel, one end of the heat exchange tube passes through the inside of the cooling box and is connected to the other end of the main pipeline, the other end of the heat exchange tube passes through the inside of the cooling box and is connected to the insulation tube, two groups of heat exhaust pipes are connected to the insulation tube, both groups of heat exhaust pipes are tilted downward and pass through the inside of the preheating box, one end of the heat exhaust pipe away from the insulation tube is flush with the inner wall of the preheating box, pipe two is connected between the main pipeline and the partition cover, a group of one-way valves are respectively installed on pipe two and the main pipeline, pipe three is connected between the partition cover and the vacuum barrel, and the diameter of pipe three gradually decreases from one end close to the vacuum barrel to the other end.
[0009] Preferably, the main pipeline passes through the inner side of the cooling cylinder, the cooling cylinder is connected with a water injection pipe and a drainage pipe, the drainage pipe is equipped with a solenoid valve, and the diameter of the main pipeline gradually decreases from one end close to the vacuum barrel to the other end.
[0010] Preferably: the preheating box is rotatably connected to the separator roller one through a sealed bearing, the separator roller one is fixedly connected to the driving end of the motor two through a coupling, the motor two is fixedly installed on the outer wall of the preheating box, the separator roller one is provided with a material discharge arc groove, the discharge port at the bottom of the calcining furnace is rotatably installed with the separator roller two through a sealed bearing, the separator roller two is fixedly connected to the driving end of the motor three through a coupling, the motor three is fixedly installed on the outer wall of the discharge interface at the bottom of the calcining furnace, the separator roller two is provided with a material discharge arc groove, and the calcining furnace is connected to an exhaust pipe.
[0011] Preferably, a blanking plate is hinged to the bottom of the cooling box through multiple sets of industrial-grade hinges, and the outer wall of the blanking plate is rotatably connected to the telescopic ends of two sets of hydraulic cylinders, and the two sets of hydraulic cylinders are rotatably connected to the support frame.
[0012] The present invention also provides a calcining method of a calcined coke calcining device, which is characterized by comprising the following specific steps:
[0013] S1, when in use, add raw materials from the feed hopper at the top of the preheating box, use the crushing roller to crush the raw materials, the crushed raw materials enter the calcining furnace for calcining, after the calcining work is completed, the raw materials in the calcining furnace enter the cooling box for cooling;
[0014] S2. During use, the heat exchange drive component will cause the vacuum barrel to draw air, and the air in the vacuum barrel will flow into pipe one, the main pipe and pipe three respectively. The air discharged from pipe three will drive the heat generated by the work of gear two, gear one and gear three to prevent gear two, gear one and gear three from overheating, and this airflow will be injected into the main pipe to increase the air in the main pipe. The air in pipe one will continue to enter the exhaust box, and the air in the exhaust box will be discharged from the exhaust port at the bottom and blown to the filter, giving the dust and impurities attached to the surface of the filter a downward force, so that the dust and impurities will fall into the dust collection box, avoiding the dust and impurities from spreading into the air. The air discharged from the main pipe will cooperate with the heat exchange component to preheat the raw materials in the preheating box, which will cause the heat exhaust pipe to inject hot air into the preheating box, which can preheat the raw materials in the preheating box;
[0015] S3. During use, when the heat exchange drive component is started to draw air into the vacuum barrel, the heat exchange drive component will also drive the stirring component to work, so that the stirring component can stir the raw materials in the preheating box. At the same time, the heat exchange drive component cooperates with the heat exchange component to continuously blow hot air into the stirred raw materials, thereby evenly preheating the raw materials in the preheating box.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. When the present invention is used, starting the heat exchange drive component will cause the vacuum barrel to draw air, and the air in the vacuum barrel will flow into pipe one, the main pipe and pipe three respectively. The air discharged from pipe three will drive the heat generated by the operation of gear two, gear one and gear three to prevent gear two, gear one and gear three from overheating, and this airflow will be injected into the main pipe to increase the air in the main pipe. The air in pipe one will continue to enter the exhaust box, and the air in the exhaust box will be discharged from the exhaust port at the bottom thereof and blown toward the filter, giving a downward force to the dust and impurities attached to the surface of the filter, so that the dust and impurities will fall into the dust collecting box, avoiding the dust and impurities from overflowing and dispersing into the air. The air discharged from the main pipe will cooperate with the heat exchange component to preheat the raw materials in the preheating box, which will cause the heat exhaust pipe to inject hot air into the preheating box, thereby preheating the raw materials in the preheating box.
[0018] 2. When the present invention is used, the heat exchange drive component is started to draw air into the vacuum barrel. At the same time, the heat exchange drive component will also drive the stirring component to work, so that the stirring component can stir the raw materials in the preheating box. At the same time, the heat exchange drive component cooperates with the heat exchange component to continuously blow hot air into the stirred raw materials, thereby uniformly preheating the raw materials in the preheating box. The stirring component is driven by the heat exchange drive component, and there is no need to install an additional drive source such as a motor, thereby reducing the cost of preheating the raw materials.
[0019] 3. The present invention drives the reducer to draw air into the vacuum barrel while driving the filter to rotate. The rotation of the filter can shake off the dust attached to its surface to prevent the filter from being blocked. At the same time, the air in pipe 1 will continue to enter the exhaust box. The air in the exhaust box will be discharged from the exhaust port at the bottom and blown to the filter, giving the dust and impurities attached to the surface of the filter a downward force, so that the dust and impurities will fall into the dust collecting box, avoiding the dust and impurities from overflowing and dispersing into the air. Under this dual effect, the filter is not blocked and the dust and impurities are gradually dropped into the dust collecting box to avoid the dust and impurities from overflowing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the present invention;
[0021] Figure 2 This is a structural schematic diagram of the present invention from another angle;
[0022] Figure 3 This is a schematic diagram of the structure of the present invention after the support frame is disassembled;
[0023] Figure 4 This is a schematic diagram of the preheating box;
[0024] Figure 5 This is a schematic diagram of the cooling box and the discharge port at the bottom of the calcining furnace;
[0025] Figure 6Schematic diagram of the air intake box.
[0026] Figure: 1, calcining furnace; 2, preheating box; 3, cooling box; 4, heat exchange drive assembly; 401, shield; 402, exhaust barrel; 403, air inlet box; 404, drive rod; 405, gear three; 406, exhaust blade; 407, filter; 408, reducer; 5, stirring assembly; 501, stirring shaft; 502, gear one; 503, stirring blade; 6, heat exchange assembly; 601, main pipeline; 602, heat exchange tube; 603, insulation tube; 604, Heat exhaust pipe; 605, pipe 2; 606, one-way valve; 607, pipe 3; 7, support frame; 8, crushing roller; 9, gear 2; 10, motor 1; 11, exhaust box; 12, pipe 1; 13, dust collection box; 14, cooling cylinder; 15, water injection pipe; 16, drain pipe; 17, solenoid valve; 18, separator roller 1; 19, motor 2; 20, separator roller 2; 21, motor 3; 22, exhaust pipe; 23, blanking plate; 24, hydraulic cylinder; 25, limiter. DETAILED DESCRIPTION
[0027] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0028] Reference Figure 1 - Figure 6 The present invention provides a calcining device and method for calcined coke, comprising a calcining furnace 1, wherein the top of the calcining furnace 1 is fixedly connected to a preheating box 2, and the bottom of the calcining furnace 1 is fixedly connected to a cooling box 3. A heat exchange drive component 4 is fixedly installed on the outside of the preheating box 2. The heat exchange drive component 4 drives a stirring component 5 to stir the raw materials in the preheating box 2. The airflow generated by the heat exchange drive component 4 passes through a heat exchange component 6 to cool the cooling box 3. The airflow generated by the heat exchange drive component 4 is heated by the heat exchange component 6 and then injected into the preheating box 2. The outer walls of the calcining furnace 1, the preheating box 2 and the cooling box 3 are all fixedly connected to a support frame 7.
[0029] The stirring assembly 5 includes four groups of stirring shafts 501, which are rotatably connected to the preheating box 2 through sealed bearings. The four groups of stirring shafts 501 are respectively fixedly connected to a group of gears 502. Multiple groups of stirring blades 503 are fixedly installed on the outer walls of the four groups of stirring shafts 501, and the stirring blades 503 are all located in the inner cavity of the preheating box 2. When in use, the crushed raw materials in the preheating box 2 can be stirred by the stirring assembly 5 so that the raw materials can be heated evenly.
[0030] The preheating box 2 is rotatably mounted with two groups of crushing rollers 8 via sealed bearings. The two groups of crushing rollers 8 are respectively fixedly connected to a group of gears 2 9, and the two groups of gears 2 9 are meshed with each other. The driving end of the motor 10 is fixedly connected to a group of crushing rollers 8 via a coupling. The motor 10 is fixedly mounted on the outer wall of the preheating box 2, and a feed hopper is provided at the top of the preheating box 2. When in use, raw materials are added from the feed hopper at the top of the preheating box 2, and the raw materials will pass between the two groups of crushing rollers 8. When the motor 10 is started and driven by the two groups of meshing gears 2 9, the two groups of crushing rollers 8 will rotate, and the two groups of crushing rollers 8 can crush the raw materials.
[0031] The heat exchange drive assembly 4 includes a hood 401, which is fixedly mounted on the outer wall of the preheating box 2. The hood 401 is fixedly connected to the vacuum barrel 402, which is fixedly connected to the air inlet box 403. The end of the vacuum barrel 402 close to the hood 401 is sealed. The inner cavity of the vacuum barrel 402 and the inner cavity of the air inlet box 403 are interconnected. The vacuum barrel 402 and the air inlet box 403 are both rotatably connected to the drive rod 404 through a sealed bearing. The outer wall of the drive rod 404 is fixedly mounted with a gear 3 405 and an exhaust blade. 406 and filter screen 407, the gear three 405 is engaged with four sets of gear one 502, the gear three 405, gear one 502 and gear two 9 are all in the inner cavity of the partition cover 401, the exhaust blade 406 is in the air extraction barrel 402, the filter screen 407 is movably fitted with the open pipe mouth of the air extraction barrel 402, and a reducer 408 is fixedly installed on the outer wall of the air inlet box 403, and the driving end of the reducer 408 is fixedly connected to the driving rod 404 through a coupling; when in use, air can be continuously injected into the heat exchange component 6 through the heat exchange drive component 4.
[0032] The exhaust box 11 is fixedly installed on the inner wall of the air intake box 403, and multiple exhaust ports are provided at the bottom of the exhaust box 11. The exhaust box 11 is above the filter 407, and a pipe 12 is connected between the exhaust box 11 and the suction barrel 402. A dust collecting box 13 is slidably installed at the bottom of the air intake box 403, and the limiting member 25 passes through the inner side of the outer limiting block of the air intake box 403 and the inner side of the L-shaped limiting plate on the outer side of the dust collecting box 13; part of the gas in the suction barrel 402 will pass through the pipe 12 into the exhaust box 11, and the air in the exhaust box 11 will be discharged through the exhaust port at its bottom and blown to the filter 407, giving the dust and impurities attached to the surface of the filter 407 a downward force, so that the dust and impurities will fall into the dust collecting box 13, avoiding the dust and impurities from overflowing and dispersing into the air; after the calcination work is completed, the limiting member 25 is removed, and the dust collecting box 13 can be slid at this time, and then the dust collecting box 13 can be disassembled to clean up the collected dust and impurities.
[0033] The heat exchange assembly 6 includes a main pipe 601, one end of the main pipe 601 is connected to the vacuum barrel 402, one end of the heat exchange pipe 602 passes through the inside of the cooling box 3 and is connected to the other end of the main pipe 601, the other end of the heat exchange pipe 602 passes through the inside of the cooling box 3 and is connected to the insulation pipe 603, the insulation pipe 603 is connected to two groups of heat exhaust pipes 604, both groups of heat exhaust pipes 604 are tilted downward to pass through the inside of the preheating box 2, the heat exhaust pipes One end of 604 away from the insulation pipe 603 is flush with the inner wall of the preheating box 2. A second pipe 605 is connected between the main pipe 601 and the partition 401. A set of one-way valves 606 are respectively installed on the second pipe 605 and the main pipe 601. A third pipe 607 is connected between the partition 401 and the vacuum barrel 402. The diameter of the third pipe 607 gradually decreases from one end close to the vacuum barrel 402 to the other end; the air in the vacuum barrel 402 will Entering the main pipeline 601 and pipeline three 607, since the diameter of pipeline three 607 gradually decreases from one end close to the vacuum barrel 402 to the other end, the temperature of the air will drop when flowing in pipeline three 607, and the air in pipeline three 607 will enter the shield 401. The air will pass through gear two 9, gear one 502 and gear three 405 in turn, and flow into the main pipeline 601 from pipeline two 605, increasing the amount of air in the main pipeline 601 and ensuring that there is sufficient air in the main pipeline 601. In this process, the air flow will drive the heat generated by the work of gear two 9, gear one 502 and gear three 405, avoiding overheating of gear two 9, gear one 502 and gear three 405; the air will be prevented from flowing back through the one-way valve 606 respectively installed on pipeline two 605 and the main pipeline 601; the heat exchange tube 602 is a carbon fiber composite material, which can withstand high temperatures and has strong thermal conductivity.
[0034] The main pipe 601 passes through the inner side of the cooling cylinder 14, and the cooling cylinder 14 is connected with a water injection pipe 15 and a drain pipe 16. The drain pipe 16 is equipped with a solenoid valve 17. The diameter of the main pipe 601 gradually decreases from one end close to the vacuum barrel 402 to the other end; the air in the main pipe 601 will enter the heat exchange pipe 602. Since the diameter of the main pipe 601 gradually decreases from one end close to the vacuum barrel 402 to the other end, the temperature of the air will gradually decrease when it flows in the main pipe 601. The main pipe 601 passes through the inner side of the cooling cylinder 14, and the cooling Cooling water will be injected into the cylinder 14, and the main pipeline 601 is made of a material with good thermal conductivity. The cooling water in the cooling cylinder 14 can cool the air in the main pipeline 601; when in use, the water injection pipe 15 is connected to an external water adding device, and the drainage pipe 16 is connected to an external water receiving device, so that the cooling water in the cooling cylinder 14 can be replaced regularly during use to ensure that the cooling water in the cooling cylinder 14 can cool the air in the main pipeline 601; when draining, the solenoid valve 17 is started so that the cooling water in the cooling cylinder 14 can be discharged along the drainage pipe 16.
[0035] The preheating box 2 is rotatably connected to the separating roller 18 through a sealed bearing. The separating roller 18 is fixedly connected to the driving end of the motor 2 19 through a coupling. The motor 2 19 is fixedly installed on the outer wall of the preheating box 2. The separating roller 18 is provided with a material discharge arc groove. The separating roller 18 can prevent the raw materials in the preheating box 2 from falling into the calcining furnace 1. The starting motor 2 19 drives the separating roller 18 to rotate. During the rotation of the separating roller 18, the raw materials entering the material discharge arc groove will enter the calcining furnace 1. The discharge port at the bottom of the calcining furnace 1 rotates through the sealed bearing. A separator roller 20 is installed, and the separator roller 20 is fixedly connected to the driving end of the motor 3 21 through a coupling. The motor 3 21 is fixedly installed on the outer wall of the discharge interface at the bottom of the calcining furnace 1. The separator roller 20 is provided with a discharge arc groove, and the calcining furnace 1 is connected with an exhaust pipe 22; the separator roller 18 is made of the same high refractoriness and corrosion resistance material as the calcining furnace 1, and the separator roller 18 prevents a large amount of heat in the calcining furnace 1 from entering the preheating box 2. Even when the separator roller 18 rotates to discharge the material, the separator roller 18 can still prevent a large amount of air in the calcining furnace 1 from being discharged. The raw materials in the calcining furnace 1 are prevented from falling into the cooling box 3 by the spacer roller 20, and the starting motor 3 21 drives the spacer roller 20 to rotate. During the rotation of the spacer roller 20, the raw materials entering the arc groove of the material feeding are allowed to enter the cooling box 3. The spacer roller 20 is made of the same high refractoriness and corrosion resistance material as the calcining furnace 1. The spacer roller 20 prevents a large amount of heat in the calcining furnace 1 from entering the cooling box 3. Even when the spacer roller 20 rotates to feed the material, the spacer roller 20 can still prevent the calcining furnace 1 from falling into the cooling box 3. A large amount of air enters the cooling box 3, so that the heat in the calcining furnace 1 is relatively stable; it should be noted that the calcining furnace 1 adopts electric heating technology, and the calcining furnace 1 adopts electric heating technology is an existing mature technology, which is often used for calcining calcined coke, and will not be described in detail here; the gas generated by the calcining furnace 1 during the calcination process can be discharged from the tail gas pipe 22. It should be noted that the tail gas pipe 22 needs to be connected to the tail gas treatment equipment dedicated to the calcining coke calcining device to treat the tail gas. Because the tail gas treatment equipment dedicated to the calcining coke calcining device is an existing mature technology, it will not be described in detail here.
[0036] The bottom of the cooling box 3 is hinged with a blanking plate 23 through multiple sets of industrial-grade hinges. The outer wall of the blanking plate 23 is rotatably connected to the telescopic ends of two sets of hydraulic cylinders 24, and the two sets of hydraulic cylinders 24 are rotatably connected to the support frame 7; when in use, starting the hydraulic cylinder 24 can drive the drop plate 23 to rotate and tilt, so that the cooled raw materials in the cooling box 3 are discharged along the inclined drop plate 23.
[0037] The present invention also provides a calcining method of a calcined coke calcining device, which is characterized by comprising the following specific steps:
[0038] S1, when in use, add raw materials from the feed hopper at the top of the preheating box 2, use the crushing roller 8 to crush the raw materials, and the crushed raw materials enter the calcining furnace 1 for calcination. After the calcination work is completed, the raw materials in the calcining furnace 1 enter the cooling box 3 for cooling;
[0039] S2. During use, the heat exchange drive component 4 will cause the vacuum barrel 402 to draw air in, and the air in the vacuum barrel 402 will flow into the pipe 1 12, the main pipe 601 and the pipe 3 607 respectively. The air discharged from the pipe 3 607 will drive the heat generated by the work of the gear 2 9, the gear 1 502 and the gear 3 405 to avoid overheating of the gear 2 9, the gear 1 502 and the gear 3 405. Moreover, this airflow will be injected into the main pipe 601 to enhance the air in the main pipe 601 and the pipe 1. The air in the exhaust box 12 will continue to enter the exhaust box 11, and the air in the exhaust box 11 will be discharged from the exhaust port at the bottom thereof and blown toward the filter 407, exerting a downward force on the dust impurities attached to the surface of the filter 407, causing the dust impurities to fall into the dust collecting box 13, thereby preventing the dust impurities from escaping and dispersing into the air. The air discharged from the main pipe 601 will cooperate with the heat exchange component 6 to preheat the raw materials in the preheating box 2, and the heat exhaust pipe 604 will inject hot air into the preheating box 2, thereby preheating the raw materials in the preheating box 2;
[0040] S3. During use, when the heat exchange drive component 4 is started so that the vacuum barrel 402 draws in air, the heat exchange drive component 4 will also drive the stirring component 5 to work, so that the stirring component 5 can stir the raw materials in the preheating box 2. At the same time, the heat exchange drive component 4 cooperates with the heat exchange component 6 to continuously blow hot air into the stirred raw materials, thereby evenly preheating the raw materials in the preheating box 2.
[0041] The working principle of the present invention is as follows: when in use, raw materials are added from the feed hopper at the top of the preheating box 2. The raw materials will pass between the two sets of crushing rollers 8. The motor 10 is started and the two sets of mutually meshing gears 2 9 drive the two sets of crushing rollers 8 to rotate. The two sets of crushing rollers 8 can crush the raw materials. After the raw materials in the preheating box 2 enter the calcining furnace 1, they can be calcined. After the calcination work is completed, the raw materials in the calcining furnace 1 enter the cooling box 3 for cooling.
[0042] During use, starting the reducer 408 will drive the driving rod 404 to rotate, and the rotation of the driving rod 404 will drive the gear three 405, the exhaust blade 406 and the filter 407 to rotate. The exhaust blade 406 will draw a large amount of air into the suction barrel 402. In this process, the filter 407 prevents dust and impurities in the air from entering the suction barrel 402. The rotation of the filter 407 can shake off the dust attached to its surface to prevent the filter 407 from being blocked. After a large amount of air enters the suction barrel 402, the air in the suction barrel 402 will flow into the pipe 1 12, the main pipe 601 and the pipe 3 607 respectively.
[0043] The air in the pipe 12 will continue to enter the exhaust box 11, and the air in the exhaust box 11 will be discharged from the exhaust port at the bottom and blown toward the filter 407, exerting a downward force on the dust impurities attached to the surface of the filter 407, causing the dust impurities to fall into the dust collection box 13, preventing the dust impurities from escaping and dispersing into the air.
[0044] Since the diameter of the pipe 3 607 gradually decreases from one end close to the vacuum barrel 402 to the other end, the temperature of the air will decrease when it flows in the pipe 3 607. The air in the pipe 3 607 will enter the shield 401, and the air will pass through the gear 2 9, the gear 1 502 and the gear 3 405 in sequence, and then enter the main pipe 601 from the pipe 2 605, increasing the amount of air in the main pipe 601 and ensuring that there is sufficient air in the main pipe 601. In this process, the air flow will push the gear 2 9, the gear 1 502 and the gear 3 405 to the main pipe 601. 5. The heat generated by the work is driven to prevent the gear 2 9, gear 1 502 and gear 3 405 from overheating; what is needed is to use the air discharged from the pipe 3 607 to dissipate the heat of the gear 2 9, gear 1 502 and gear 3 405, rather than using the main pipe 601 to directly dissipate the heat of the gear 2 9, gear 1 502 and gear 3 405, so as to avoid the impact of excessive airflow on the gear 2 9, gear 1 502 and gear 3 405, thereby affecting the normal operation of the gear 2 9, gear 1 502 and gear 3 405;
[0045] The air in the main pipe 601 will enter the heat exchange pipe 602. Since the diameter of the main pipe 601 gradually decreases from one end close to the vacuum barrel 402 to the other end, the temperature of the air will gradually decrease when flowing in the main pipe 601. The main pipe 601 passes through the inner side of the cooling cylinder 14. Cooling water is injected into the cooling cylinder 14. The main pipe 601 is made of a material with good thermal conductivity. The cooling water in the cooling cylinder 14 can cool the air in the main pipe 601. When in use, the water injection pipe 15 is connected to an external water adding device, and the drain pipe 16 is connected to an external water receiving device. Then, the cooling water in the cooling cylinder 14 can be replaced regularly during use to ensure that the cooling water in the cooling cylinder 14 can cool the air in the main pipe 601. Cooling; After the cooled air enters the heat exchange tube 602, it will enter into heat exchange with the heat emitted by the raw materials in the cooling box 3, causing the air temperature in the heat exchange tube 602 to rise, and the heated air will enter the insulation tube 603, and then the heated hot air will be discharged into the preheating box 2 from the heat exhaust pipe 604, which can preheat the raw materials in the preheating box 2; It should be noted that the heat exhaust pipe 604 is downwardly inclined and passes through the inner side of the preheating box 2, and the end of the heat exhaust pipe 604 away from the insulation pipe 603 is flush with the inner wall of the preheating box 2. Without the action of external force, the raw materials in the preheating box 2 cannot move up along the inclined inner wall of the heat exhaust pipe 604, and the heat exhaust pipe 604 discharges hot air, which can prevent the heat exhaust pipe 604 from being blocked;
[0046] The rotation of gear three 405 will drive the four sets of gear one 502 to rotate, the rotation of the four sets of gear one 502 will drive the four sets of stirring shafts 501 to rotate, the rotation of the stirring shafts 501 will drive the multiple sets of stirring blades 503 to rotate, and the rotation of the stirring blades 503 will stir the raw materials in the preheating box 2, so that the hot air injected into the preheating box 2 can evenly preheat the raw materials.
[0047] It should be noted that the reducer 408, motor 10, motor 2 19, motor 3 21 and solenoid valve 17 are all existing mature technologies. When in use, the reducer 408, motor 10, motor 2 19, motor 3 21 and solenoid valve 17 need to be connected to their own dedicated controllers with appropriate external power supplies, and their work is controlled by their own dedicated controllers; the two groups of hydraulic cylinders 24 are also existing mature technologies. When the two groups of hydraulic cylinders 24 are in use, the two groups of hydraulic cylinders 24 are connected in parallel to the same oil source, so as to ensure that they move simultaneously under the same pressure, and the oil inlet of each cylinder is connected to the same oil circuit to ensure uniform distribution of flow, and the entire oil circuit is equipped with a suitable hydraulic pump, and the work of the two groups of hydraulic cylinders 24 is controlled by the hydraulic pump.
[0048] The above content is a further detailed description of the present invention in conjunction with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the concept of the present invention, which should be regarded as falling within the scope of protection determined by the claims submitted for the present invention.
Claims
1. A calcining device and method for calcining calcined coke, comprising a calcining furnace (1), characterized in that: The top of the calcining furnace (1) is fixedly connected to the preheating box (2), and the bottom of the calcining furnace (1) is fixedly connected to the cooling box (3). A heat exchange drive component (4) is fixedly installed on the outside of the preheating box (2). The heat exchange drive component (4) drives the stirring component (5) to stir the raw materials in the preheating box (2). The airflow generated by the heat exchange drive component (4) passes through the heat exchange component (6) to cool the cooling box (3). The airflow generated by the heat exchange drive component (4) is heated by the heat exchange component (6) and then injected into the preheating box (2). The outer walls of the calcining furnace (1), the preheating box (2) and the cooling box (3) are all fixedly connected to a support frame (7).
2. The calcining device and method of calcined coke according to claim 1, characterized in that: The stirring assembly (5) comprises four groups of stirring shafts (501), the four groups of stirring shafts (501) being rotatably connected to the preheating box (2) via sealed bearings, the four groups of stirring shafts (501) being fixedly connected to a group of gears (502), and multiple groups of stirring blades (503) being fixedly mounted on the outer walls of the four groups of stirring shafts (501), and the stirring blades (503) are all located in the inner cavity of the preheating box (2).
3. The calcining device and method of calcined coke according to claim 2, characterized in that: The preheating box (2) is rotatably mounted with two groups of crushing rollers (8) via sealed bearings. The two groups of crushing rollers (8) are respectively fixedly connected to a group of gears (9). The two groups of gears (9) are meshed with each other. The driving end of motor one (10) is fixedly connected to a group of crushing rollers (8) via a coupling. The motor one (10) is fixedly mounted on the outer wall of the preheating box (2). A feed hopper is provided at the top of the preheating box (2).
4. The calcining device and method of calcined coke according to claim 1, characterized in that: The heat exchange drive assembly (4) includes a hood (401), the hood (401) is fixedly mounted on the outer wall of the preheating box (2), the hood (401) is fixedly connected to the air extraction barrel (402), the air extraction barrel (402) is fixedly connected to the air intake box (403), one end of the air extraction barrel (402) close to the hood (401) is sealed, the inner cavity of the air extraction barrel (402) and the inner cavity of the air intake box (403) are interconnected, the air extraction barrel (402) and the air intake box (403) are both rotatably connected to the drive rod (404) through a sealed bearing, and the outer wall of the drive rod (404) is fixedly mounted. The invention is provided with a gear three (405), an exhaust blade (406) and a filter (407), wherein the gear three (405) meshes with four sets of gear one (502), the gear three (405), the gear one (502) and the gear two (9) are all located in the inner cavity of the partition cover (401), the exhaust blade (406) is located in the exhaust barrel (402), the filter (407) movably fits the open pipe mouth of the exhaust barrel (402), and a reducer (408) is fixedly installed on the outer wall of the air inlet box (403), and the driving end of the reducer (408) is fixedly connected to the driving rod (404) through a coupling.
5. The calcining device and method of calcined coke according to claim 4, characterized in that: An exhaust box (11) is fixedly mounted on the inner wall of the air intake box (403), and a plurality of exhaust ports are provided at the bottom of the exhaust box (11). The exhaust box (11) is located above the filter (407), and a pipe (12) is connected between the exhaust box (11) and the vacuum barrel (402). A dust collecting box (13) is slidably mounted on the bottom of the air intake box (403), and a limiting member (25) passes through the inner side of the outer limiting block of the air intake box (403) and the inner side of the outer L-shaped limiting plate of the dust collecting box (13).
6. The calcining device and method of calcined coke according to claim 1, characterized in that: The heat exchange assembly (6) includes a main pipe (601), one end of the main pipe (601) is connected to the vacuum barrel (402), one end of the heat exchange pipe (602) passes through the inner side of the cooling box (3) and is connected to the other end of the main pipe (601), the other end of the heat exchange pipe (602) passes through the inner side of the cooling box (3) and is connected to the insulation pipe (603), the insulation pipe (603) is connected to two groups of heat exhaust pipes (604), and the two groups of heat exhaust pipes (604) are inclined downward and pass through the inner side of the preheating box (2) The end of the heat exhaust pipe (604) away from the insulation pipe (603) is flush with the inner wall of the preheating box (2), and a second pipe (605) is connected between the main pipe (601) and the partition cover (401). A set of one-way valves (606) are respectively installed on the second pipe (605) and the main pipe (601). A third pipe (607) is connected between the partition cover (401) and the vacuum barrel (402), and the diameter of the third pipe (607) gradually decreases from one end close to the vacuum barrel (402) to the other end.
7. The calcining device and method of calcined coke according to claim 6, characterized in that: The main pipeline (601) passes through the inner side of the cooling cylinder (14), and the cooling cylinder (14) is connected to a water injection pipe (15) and a drainage pipe (16). The drainage pipe (16) is equipped with a solenoid valve (17). The diameter of the main pipeline (601) gradually decreases from one end close to the vacuum barrel (402) to the other end.
8. The calcining device and method of calcined coke according to claim 1, characterized in that: The preheating box (2) is rotatably connected to the separator roller 1 (18) through a sealed bearing, and the separator roller 1 (18) is fixedly connected to the driving end of the motor 2 (19) through a coupling, and the motor 2 (19) is fixedly installed on the outer wall of the preheating box (2), and the separator roller 1 (18) is provided with a discharge arc groove, and the discharge port at the bottom of the calcining furnace (1) is rotatably installed with the separator roller 2 (20) through a sealed bearing, and the separator roller 2 (20) is fixedly connected to the driving end of the motor 3 (21) through a coupling, and the motor 3 (21) is fixedly installed on the outer wall of the discharge interface at the bottom of the calcining furnace (1), and the separator roller 2 (20) is provided with a discharge arc groove, and the calcining furnace (1) is connected to an exhaust pipe (22).
9. The calcining device and method of calcined coke according to claim 1, characterized in that: The bottom of the cooling box (3) is hinged with a blanking plate (23) through multiple sets of industrial-grade hinges. The outer wall of the blanking plate (23) is rotatably connected to the telescopic ends of two sets of hydraulic cylinders (24), and the two sets of hydraulic cylinders (24) are both rotatably connected to the support frame (7).
10. A calcining device for calcining calcined coke according to any one of claims 1 to 9, the present invention further provides a calcining method for the calcining device for calcining calcined coke, characterized in that: The specific steps include: S1. When in use, raw materials are added from the feed hopper at the top of the preheating box (2), crushed by the crushing roller (8), and the crushed raw materials are put into the calcining furnace (1) for calcination. After the calcination work is completed, the raw materials in the calcining furnace (1) are put into the cooling box (3) for cooling; S2. During use, the heat exchange drive assembly (4) causes the vacuum barrel (402) to draw in air, and the air in the vacuum barrel (402) will flow into the pipe 1 (12), the main pipe (601) and the pipe 3 (607) respectively. The air discharged from the pipe 3 (607) drives the heat generated by the operation of the gear 2 (9), the gear 1 (502) and the gear 3 (405), thereby preventing the gear 2 (9), the gear 1 (502) and the gear 3 (405) from overheating. Moreover, this airflow will be injected into the main pipe (601) to enhance the air in the main pipe (601). The air in the pipe 1 (12) will continue to enter the exhaust box (11), and the air in the exhaust box (11) will be discharged from the exhaust port at the bottom thereof and blown toward the filter (407), giving a downward force to the dust impurities attached to the surface of the filter (407), so that the dust impurities will fall into the dust collecting box (13), avoiding the dust impurities from being scattered into the air. The air discharged from the main pipe (601) will cooperate with the heat exchange component (6) to preheat the raw materials in the preheating box (2), and the heat exhaust pipe (604) will inject hot air into the preheating box (2), so as to preheat the raw materials in the preheating box (2); S3. During use, the heat exchange drive component (4) is started to allow the vacuum barrel (402) to draw in air. At the same time, the heat exchange drive component (4) also drives the stirring component (5) to work, so that the stirring component (5) can stir the raw materials in the preheating box (2). At the same time, the heat exchange drive component (4) cooperates with the heat exchange component (6) to continuously blow hot air into the stirred raw materials, thereby uniformly preheating the raw materials in the preheating box (2).