Assembly type laminated slab rapid leveling detection device and leveling method

Abstract

The invention relates to the technical field of building construction, in particular to a quick leveling detection device and a leveling method for an assembly type laminated slab. A connecting piece is detachably arranged at the center of the top of the fixing frame, a lifting connecting module is arranged at the top of the connecting piece, a laser range finder is arranged at the top of the lifting connecting module, and an automatic leveling receiver is arranged in the middle of the lifting connecting module. S1, a laser swinger is placed in the space below the plate; s2, successively placing detection devices at four corners below the plate, wherein the laser range finder is vertically upward and is opposite to the bottom of the laminated plate; and S3, the automatic leveling receiver receives a signal of the laser swinger and performs automatic leveling. And S4, sending the laser range finder to a specified height. And S5, a worker holds the jack by hand to carry out secondary support returning according to the measured value. According to the invention, laser ranging and automatic leveling technologies are integrated, a cooperative working mode of a fabricated laminated slab construction quality control system, a laser range finder and an automatic leveling receiver is constructed, and the problems of low efficiency and poor precision of traditional manual measurement are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of building construction, and in particular to a rapid leveling detection device and a leveling method for assembled composite panels. Background Art

[0002] As a key development direction in modern building industrialization, prefabricated construction has achieved remarkable success worldwide. Developed countries, through decades of technological accumulation, have established standardized design systems, factory-based production models, and prefabricated construction processes, demonstrating significant advantages in building quality, efficiency, energy conservation, and environmental protection. In recent years, driven by policies, my country's prefabricated construction industry has rapidly developed, but its practical application still faces numerous technical challenges. Due to issues such as insufficient machining precision of prefabricated components and immature on-site installation techniques, improvements in construction efficiency have been limited, and some projects have even experienced extended construction periods.

[0003] During the implementation of prefabricated buildings, the quality of the installation of composite slabs directly affects the overall performance of the building. Traditional construction methods rely on manual leveling and measurement, which are cumbersome to operate and difficult to control precision. Especially during the concrete pouring stage, the flatness of the bottom of the composite slab is difficult to monitor in real time, and elevation deviations are prone to exceeding the limit. Later rectification not only increases construction costs but may also affect structural safety. Existing leveling technologies mostly use simple supports combined with manual measurement, lacking systematic detection methods, and are unable to meet the construction accuracy requirements of prefabricated buildings. How to achieve rapid and accurate leveling while ensuring construction efficiency has become a key link in promoting the development of prefabricated building technology. Summary of the Invention

[0004] The present invention aims to solve the above-mentioned problem, thereby providing a prefabricated composite plate rapid leveling detection device and leveling method capable of monitoring the flatness of the bottom of the composite plate.

[0005] The present invention solves the above problems by adopting the following technical solutions: A rapid leveling detection device for assembled composite plates comprises a fixed frame, a connecting piece is detachably provided at the top center of the fixed frame, a counterweight power supply module located in the fixed frame is connected to the bottom of the connecting piece, a lifting connection module is provided at the top of the connecting piece, a laser rangefinder is provided at the top of the lifting connection module, and an automatic leveling receiver is provided in the middle of the lifting connection module and is controllably connected to the lifting connection module.

[0006] The leveling method using the assembled composite plate rapid leveling detection device comprises the following steps: S1: When pouring concrete on the upper part of the composite slab, place a laser leveler in the space under the slab to release infrared rays as a reference for controlling the flatness of the slab.

[0007] S2: Place the detection devices one by one at the four corners under the board. After the detection devices are placed stably, under the action of the counterweight power supply module, the laser rangefinder is vertically upward and opposite to the bottom of the laminated board.

[0008] S3: The automatic leveling receiver receives the signal from the laser leveler and automatically levels.

[0009] S4: During the leveling process, the lifting connection module is controlled to move longitudinally, and the laser rangefinder is sent to the specified height to measure the bottom elevation of the board in real time.

[0010] S5: The worker holds the jack and performs secondary support according to the measured value.

[0011] Compared with the prior art, the present invention adopting the above technical solution has the following outstanding features: The present invention integrates laser ranging and automatic leveling technology to construct a construction quality control system for prefabricated composite slabs. The collaborative working mode of the laser rangefinder and the automatic leveling receiver solves the pain points of low efficiency and poor accuracy of traditional manual measurement; the embedded design of the counterweight power supply module ensures the stability of the detection device and overcomes the limitation of inconvenient power access at the construction site; the longitudinal adjustment function of the lifting connection module realizes dynamic monitoring of the elevation of the bottom of the slab, and forms a closed-loop control system with an external laser sweeper, which effectively prevents the elevation deviation problem during the concrete pouring stage; the device changes the measurement benchmark from manual judgment to automatic instrument recognition, reduces the human intervention link through mechatronic design, and improves the leveling accuracy while maintaining construction efficiency.

[0012] Preferably, a further technical solution of the present invention is: Furthermore, the fixed frame includes a conical frame body, and a placement tray is provided on the top of the conical frame body. The conical frame body and the placement tray are combined to form a stable support structure. The conical design reduces the risk of center of gravity shift, and the tray platform provides a precise alignment reference for the connecting parts to ensure that the detection device and the composite plate maintain a vertical measurement relationship.

[0013] Furthermore, the connecting part includes a hollow connecting rod, the top of the connecting rod is provided with an internal thread structure, the bottom of the connecting rod is provided with an external thread structure, the upper part of the connecting rod is provided with a spherical limiter, and the bottom center of the tray is provided with a placement opening, the limiter is stuck in the placement opening, and the hollow connecting rod adopts a two-way thread design to realize modular rapid disassembly and assembly, and the spherical limiter and the placement opening form a self-centering fit, avoiding the disadvantage of traditional bolt connections requiring repeated calibration, thereby improving on-site deployment efficiency.

[0014] Furthermore, the lifting connection module includes a hydraulic cylinder, the bottom of the cylinder body of the hydraulic cylinder is provided with an external thread and is connected to the top of the connecting rod, the output end of the hydraulic cylinder is connected to a fixed rod, and the top of the fixed rod is provided with a mounting platform for placing a laser rangefinder. The lifting connection module driven by the hydraulic cylinder is rigidly connected to the connecting rod through a thread, and the stroke of its output end can be precisely controlled so that the mounting platform on the top of the fixed rod can adapt to the measurement requirements of different floor heights, which is more conducive to maintaining measurement continuity than the manual adjustment mechanism.

[0015] Furthermore, a clipping groove is provided on the fixing rod, and a clamp used in conjunction with the clipping groove is provided on the back side of the automatic leveling receiver. The cooperating structure of the clipping groove and the clamp provides a quick positioning interface for the automatic leveling receiver. Its asymmetric clipping method prevents the instrument from being installed misplaced, while retaining the necessary adjustment margin to adapt to the installation of different models of equipment.

[0016] Furthermore, the counterweight power supply module includes a counterweight box, the middle part of the top surface of the counterweight box is threadedly connected to the bottom of the connecting rod, a counterweight block and a battery are arranged in the counterweight box, and a cable outlet is provided on the rod body of the connecting rod above the limit body. The counterweight box integrates the dual functions of power supply and counterweight, and the center of gravity is adjustable through threaded connection. The built-in battery pack eliminates the risk of external line entanglement. Its modular design facilitates adjustment of the counterweight ratio according to on-site working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the device according to an embodiment of the present invention; Figure 2 Schematic diagram of the top view of the fixing frame according to an embodiment of the present invention; Figure 3 This is a schematic structural diagram of a connecting rod and a counterweight box according to an embodiment of the present invention; Figure 4 This is a structural diagram of a fixing rod and a mounting platform according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the structure of a laser leveling device according to an embodiment of the present invention; Figure 6 This is a schematic structural diagram of the second-time back-supporting embodiment of the present invention; The markings in the figure are: fixed frame 1, placement tray 2, connecting rod 3, limit body 4, hydraulic cylinder 5, counterweight box 6, laser rangefinder 7, automatic leveling receiver 8, overlapping plate 9, fixed rod 10, laser leveler 11. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the scope of protection of the present invention.

[0019] A rapid leveling detection device for an assembled composite plate 9 includes a fixed frame 1. A connecting piece is detachably provided at the top center of the fixed frame 1. A counterweight power supply module located in the fixed frame 1 is connected to the bottom of the connecting piece. A lifting connection module is provided at the top of the connecting piece. A laser rangefinder 7 is provided at the top of the lifting connection module. A display is provided next to the laser rangefinder 7. An automatic leveling receiver 8 is provided in the middle of the lifting connection module and is control-connected to the lifting connection module.

[0020] The leveling method using the assembled composite plate 9 rapid leveling detection device comprises the following steps: S1: When pouring concrete on the upper part of the composite slab 9, a laser leveler 10 is placed in the space under the slab to release infrared rays as a reference for controlling the flatness of the slab.

[0021] S2: Place the detection devices one by one at the four corners under the board. After the detection devices are placed stably, under the action of the counterweight power supply module, the laser rangefinder 7 is vertically upward and opposite to the bottom of the composite board 9.

[0022] S3: The automatic leveling receiver 8 receives the signal from the laser leveling device 10 and automatically performs leveling.

[0023] S4: During the leveling process, the lifting connection module is controlled to move longitudinally, and the laser rangefinder 7 is sent to the specified height to measure the bottom elevation of the board in real time.

[0024] S5: The worker holds the jack and performs secondary support according to the measured value.

[0025] Furthermore, the fixing frame 1 includes a conical frame body, and a placement tray 2 is provided on the top of the conical frame body. The conical frame body and the placement tray 2 are combined to form a stable support structure. The conical design reduces the risk of center of gravity shift. The tray platform provides a precise alignment reference for the connecting parts, ensuring that the detection device and the composite plate 9 maintain a vertical measurement relationship.

[0026] Furthermore, the connecting part includes a hollow connecting rod 3, the top of the connecting rod 3 is provided with an internal thread structure, the bottom of the connecting rod 3 is provided with an external thread structure, the upper part of the connecting rod 3 is provided with a spherical limiter 4, and the bottom center of the tray 2 is provided with a placement opening, the limiter 4 is movably stuck in the placement opening, and the hollow connecting rod 3 adopts a two-way thread design to realize modular rapid disassembly and assembly, and the spherical limiter 4 forms a self-centering fit with the placement opening, avoiding the disadvantage of traditional bolt connections requiring repeated calibration, thereby improving on-site deployment efficiency.

[0027] Furthermore, the lifting connection module includes a hydraulic cylinder 5, the bottom of the cylinder body of the hydraulic cylinder 5 is provided with an external thread and is connected to the top of the connecting rod 3, the output end of the hydraulic cylinder 5 is connected to the fixed rod 10, and the top of the fixed rod 10 is provided with a mounting platform for placing the laser rangefinder 7. The lifting connection module driven by the hydraulic cylinder 5 is rigidly connected to the connecting rod 3 through a thread, and the stroke of its output end can be precisely controlled so that the mounting platform on the top of the fixed rod 10 can adapt to the measurement requirements of different floor heights, which is more conducive to maintaining measurement continuity than the manual adjustment mechanism.

[0028] Furthermore, a clipping groove is provided on the fixing rod 10, and a clamp is provided on the back side of the automatic leveling receiver 8 for use with the clipping groove. The cooperating structure of the clipping groove and the clamp provides a quick positioning interface for the automatic leveling receiver 8. Its asymmetric clipping method prevents the instrument from being installed misplaced, while retaining the necessary adjustment margin to adapt to the installation of different models of equipment.

[0029] Furthermore, the counterweight power supply module includes a counterweight box 6, the middle part of the top surface of the counterweight box 6 is threadedly connected to the bottom of the connecting rod 3, a counterweight block and a battery are arranged in the counterweight box 6, and a cable outlet is provided on the rod body of the connecting rod 3 above the limit body 4. The counterweight box 6 integrates the dual functions of power supply and counterweight, and the center of gravity can be adjusted through threaded connection. The built-in battery pack eliminates the risk of external line entanglement. Its modular design facilitates adjustment of the counterweight ratio according to on-site working conditions.

[0030] The present invention integrates laser ranging and automatic leveling technology to construct a construction quality control system for prefabricated composite panels 9. The collaborative working mode of the laser rangefinder 7 and the automatic leveling receiver 8 solves the pain points of low efficiency and poor accuracy of traditional manual measurement; the embedded design of the counterweight power supply module ensures the stability of the detection device and overcomes the limitation of inconvenient power supply access at the construction site; the longitudinal adjustment function of the lifting connection module realizes dynamic monitoring of the bottom elevation of the panel, and cooperates with the external laser sweeper 10 to form a closed-loop control system, which effectively prevents the elevation deviation problem during the concrete pouring stage; the device changes the measurement benchmark from manual judgment to automatic instrument recognition, reduces the human intervention link through mechatronics design, and improves the leveling accuracy while maintaining construction efficiency.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the scope of the present invention. Any equivalent changes made using the contents of the present invention specification and its drawings are included in the scope of the present invention.

Claims

1. A rapid leveling detection device for assembled composite panels, characterized by: It includes a fixing frame, a connecting piece is detachably provided at the top center of the fixing frame, the bottom of the connecting piece is connected to the counterweight power supply module located in the fixing frame, a lifting connection module is provided on the top of the connecting piece, a laser rangefinder is provided on the top of the lifting connection module, and an automatic leveling receiver is provided in the middle of the lifting connection module which is controlled by the lifting connection module.

2. The rapid leveling detection device for assembled composite panels according to claim 1, characterized in that: The fixing frame comprises a conical frame body, and a placing tray is arranged on the top of the conical frame body.

3. The rapid leveling detection device for assembled composite panels according to claim 2, characterized in that: The connecting piece includes a hollow connecting rod, the top of the connecting rod is provided with an internal thread structure, the bottom of the connecting rod is provided with an external thread structure, the upper part of the connecting rod is provided with a spherical limiting body, the bottom center of the tray is provided with a placement opening, and the limiting body is stuck in the placement opening.

4. The rapid leveling detection device for assembled composite panels according to claim 3 is characterized in that: The lifting connection module includes a hydraulic cylinder, the bottom of the hydraulic cylinder body is provided with an external thread and is connected to the top of the connecting rod, the output end of the hydraulic cylinder is connected to a fixed rod, and the top of the fixed rod is provided with a mounting platform for placing a laser rangefinder.

5. The rapid leveling detection device for assembled composite panels according to claim 4 is characterized in that: A clamping groove is provided on the fixing rod, and a clamp used in conjunction with the clamping groove is provided on the back side of the automatic leveling receiver.

6. The rapid leveling detection device for assembled composite panels according to claim 3, characterized in that: The counterweight power supply module includes a counterweight box, the middle of the top surface of the counterweight box is threadedly connected to the bottom of the connecting rod, a counterweight block and a battery are arranged in the counterweight box, and a cable outlet is provided on the rod body of the connecting rod located above the limit body.

7. A leveling method using the assembly-type composite plate rapid leveling detection device according to any one of claims 1 to 6, characterized in that: The following steps are included: S1: When pouring concrete on the upper part of the composite slab, a laser leveler is placed in the space under the slab to release infrared rays as a reference for controlling the flatness of the slab; S2: Place the detection devices one by one at the four corners under the board. After the detection devices are placed stably, under the action of the counterweight power supply module, the laser rangefinder is vertically upward and opposite to the bottom of the laminated board; S3: The automatic leveling receiver receives the signal from the laser leveler and automatically levels the device; S4: During the leveling process, the lifting connection module is controlled to move longitudinally, and the laser rangefinder is sent to the specified height to measure the bottom elevation of the board in real time; S5: The worker holds the jack and performs secondary support according to the measured value.

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