Oil pocket workshop work order information instant detection system and detection method

Abstract

The invention discloses an oil packet workshop work order information instant detection system and method, and the system comprises an instant message module, a code scanning detection module, a production module and a PLC control system, and the instant message module comprises a work order module used for generating work order information and a starting module used for transmitting a starting signal. The code scanning detection module is in communication connection with the work order module and is used for receiving work order information generated in the work order module; the production module is in communication connection with the work order module and performs production scheduling based on the work order information generated by the work order module; and the PLC control system is electrically connected with the instant message module, the code scanning detection module and the production module, and is configured to receive a starting signal sent by the starting module, control the production module to schedule production, and control the code scanning detection module to operate. Compared with the prior art, labor can be reduced, and the accuracy of produced products is guaranteed.

Description

Technical Field

[0001] The invention relates to an instant detection system and method for work order information in an oil bag workshop, and belongs to the field of automated production. Background Art

[0002] In the labeling section of the oil packaging workshop, the existing labeling equipment was equipped with a label barcode detection system. However, this system's operational process had the following flaws: before the start of each shift, workers were required to manually enter the label barcode (69 code) used for that shift into the detection system. This manual input method not only reduced shift start efficiency but also increased the operator's workload. Furthermore, if operators made mistakes when collecting labels, resulting in the barcode information entered into the detection system not matching the actual label, this could cause batch product quality issues, posing a potential risk to overall product quality control. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention provides an oil packaging workshop work order information real-time detection system, which can reduce manpower and avoid batch product quality problems caused by labeling errors.

[0004] The technical solution of the present invention is:

[0005] A real-time detection system for work order information in an oil packaging workshop, comprising:

[0006] An instant messaging module, comprising a work order module for generating work order information and a start module for issuing a start signal, wherein the work order information includes a product code set corresponding to a plurality of products and a preset coding feature corresponding to the product code set;

[0007] A code scanning detection module is connected to the work order module and is used to receive the work order information generated in the work order module;

[0008] a production module, communicating with the work order module and scheduling production based on the work order information generated by the work order module, wherein the scheduled products have actual product codes for identification by the code scanning detection module;

[0009] The PLC control system is electrically connected to the instant messaging module, the code scanning and detection module, and the production module, and is configured to receive a start signal from the start module, and control the production scheduling of the production module based on the start signal, and control the operation of the code scanning and detection module.

[0010] As a further improvement of the present invention, the instant messaging module also includes a production information module, which has a sensing device for monitoring the production module, an information processing module for processing the transmission information of the sensing device, and a display module connected to the information processing module to display the output results of the information processing module.

[0011] As a further improvement of the present invention, the information processing module includes an alarm module, which is configured to receive the transmission information of the sensing device and mark abnormal nodes on the transmission information to output the abnormal nodes for display on the display module.

[0012] As a further improvement of the present invention, the instant messaging module also includes a parameter setting module, which is communicatively connected to the production information module and can receive and compare the transmission information of the sensing device, and when the comparison result is abnormal, transmits the abnormal information to the production information module and issues an alarm through the alarm module.

[0013] As a further improvement of the present invention, the instant messaging module further includes a report generation module, which is communicatively connected to the production information module and can retrieve the transmission information of the sensor device to generate a report.

[0014] As a further improvement of the present invention, the code scanning detection module has an identification module for identifying the actual product code and a comparison module. The identification module is configured to output the corresponding instant coding feature based on the actual product code, and the comparison module can receive and compare the instant coding feature with the preset coding feature.

[0015] As a further improvement of the present invention, the instant messaging module further includes a comparison signal module, the comparison signal module is configured to output a comparison signal, and the comparison module receives and starts based on the comparison signal.

[0016] As a further improvement of the present invention, the work order information instant detection system also includes a weighing module corresponding to the production module, which is connected to the production information module and is used to weigh the products scheduled for production by the production module to transmit the weighing information to the production information module.

[0017] The present invention also provides a method for real-time detection of work order information in an oil packaging workshop, which can reduce manpower and avoid batch product quality problems caused by labeling errors.

[0018] The technical solution of the present invention is:

[0019] A method for real-time detection of work order information in an oil packaging workshop is applied to the aforementioned real-time detection system for work order information. The method comprises:

[0020] Build data models;

[0021] Extracting a product code set and a preset coding feature set corresponding to the product code set from the data model;

[0022] constructing work order information based on at least some of the product codes in the product code set;

[0023] Obtaining a preset coding feature corresponding to the product code in the work order information;

[0024] Scheduling production based on the work order information;

[0025] Extracting the actual product code of the scheduled product and outputting the instant coding feature corresponding to the actual product code;

[0026] Compare and determine whether the preset coding feature is consistent with the instant coding feature.

[0027] As a further improvement of the present invention, when the preset coding feature is consistent with the instant coding feature, the comparison result is recorded as normal and output to the PLC control system, so as to drive the production module to operate normally through the PLC control system; when the preset coding feature is inconsistent with the instant coding feature, the comparison result is recorded as abnormal and output to the PLC control system, so as to suspend the operation of the production module through the PLC control system.

[0028] The beneficial technical effect of the present invention is: the present invention generates work order information including a product code set corresponding to several products and a preset coding feature corresponding to the product code set in the instant message module, and transmits the work order information to the code scanning detection module, so that after the PLC control system receives the start signal sent by the instant message module, it drives the production module to schedule production according to the work order information, and activates the code scanning detection module to identify the actual product code of the product scheduled by the production module, so as to detect whether the currently produced product is compatible with the work order information, thereby avoiding errors in manual input of work orders, and providing a double guarantee through code scanning detection, thereby avoiding batch product quality problems caused by labeling errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 The present invention is in accordance with the preferred embodiment of the present invention, a structural block diagram of a real-time detection system for work order information in an oil packaging workshop.

[0030] Figure 2 yes Figure 1 Specific block diagram of the structural block diagram shown.

[0031] Figure 3 It is a flow chart of a method for real-time detection of work order information in an oil packaging workshop in accordance with a preferred embodiment of the present invention. DETAILED DESCRIPTION

[0032] In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the specific implementation methods of the present invention are further described in detail below in conjunction with the drawings and examples. The following examples are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0033] See also Figures 1 to 2 As shown, the present invention discloses an instant detection system 100 for work order information in an oil packaging workshop, comprising an instant messaging module 1, a code scanning detection module 2, a production module 3, and a PLC control system 4. The PLC control system 4 is electrically connected to the instant messaging module 1, the code scanning detection module 2, and the production module 3, respectively, to start or stop the operation of the instant messaging module 1, the code scanning detection module 2, and the production module 3.

[0034] Specifically, the instant messaging module 1 includes a work order module 11 for generating work order information and a start module 12 for sending a start signal. The production module 3 is communicated with the instant messaging module 1 and can be activated to schedule production according to the work order information generated by the work order module 11, and the scheduled products have actual product codes for identification by the code scanning detection module 2.

[0035] The PLC control system 4 is configured to receive the start signal from the start module 12, drive the production module 3 to schedule production, and activate the code scanning and detection module 2 to identify the actual product code of the product scheduled by the production module 3. It should be noted that the actual product code is an identifier corresponding to each scheduled product, indicating the actual product. The actual product code can be manually applied or automatically applied by an automated coding device.

[0036] In this embodiment, the work order information includes a product code set corresponding to several products and a preset coding feature corresponding to the product code set. Before or at the same time as the start module 12 sends the start signal, the work order module 11 sends the generated work order information to the code scanning detection module 2 that is communicatively connected to the work order module 11. The code scanning detection module 2 can receive the work order information generated in the work order module 11, that is, it receives the corresponding product code set and preset coding feature in the work order information.

[0037] The code scanning detection module 2 includes an identification module 21 for identifying the actual product code and a comparison module 22. The identification module 21 is configured to output a corresponding instant coding feature based on the actual product code, and the comparison module 22 is configured to receive and compare the instant coding feature with the preset coding feature. Therefore, when the instant coding feature is consistent with the preset coding feature, the currently scheduled product is correct and meets the task requirements of the work order information. When the instant coding feature is inconsistent with the preset coding feature, the currently scheduled product is abnormal and production needs to be stopped and manual inspection and adjustment must be performed.

[0038] Preferably, the instant messaging module 1 further includes a comparison signal module 13, which is configured to output a comparison signal. The comparison module 22 receives and is activated based on the comparison signal. In other words, when the comparison module 22 does not receive the comparison signal, the comparison module 22 is not activated. At this time, the code scanning detection module 2 only performs code scanning recognition or suspends the entire code scanning detection module 2, which is suitable for debugging scenarios.

[0039] In this embodiment, the instant messaging module 1 also includes a production information module 14, which includes a sensor device 141 for monitoring the production module, an information processing module 142 for processing information transmitted by the sensor device 141, and a display module 143 connected to the information processing module 142 for displaying the output of the information processing module 142. The sensor device 141 is used to monitor the production module 3, particularly the operation of the production equipment on the production module 3, to obtain real-time information about the production equipment and store it in an internal database.

[0040] The information processing module 142 includes an alarm module 1421, which is configured to receive the transmission information of the sensor device 141 and mark abnormal nodes on the transmission information to output the abnormal nodes and display them on the display module 143 for observation by the operator.

[0041] Preferably, the instant messaging module 1 also includes a parameter setting module 15, which is communicatively connected to the production information module 14 and is capable of receiving and comparing the information transmitted by the sensor device 141. If the comparison result is abnormal, the module transmits the abnormality information to the production information module 14, and then issues an alarm via the alarm module 1421. In other words, in this embodiment, the parameter setting module 15 specifies preset parameters, such as the duration of abnormal data. When the duration of abnormal data collected by the sensor device 141 exceeds a preset time, the device is determined to be in an abnormal state. At this point, the parameter setting module 15 transmits the abnormality information to the alarm module 1421. Of course, these preset parameters are not limited to determining faults, but also include determining the stabilization time after a fault is repaired. When the stabilization time exceeds a preset time, the device can be determined to have recovered from the fault.

[0042] The instant messaging module 1 also includes a report generation module 16, which is communicatively connected to the production information module 14 and is capable of accessing the transmission information from the sensor device 141 to generate reports. Specifically, the report generation module 16 can access any required information from the stored transmission information database and generate corresponding reports, such as overview information (parameters, etc.) of production equipment and real-time information about production equipment. The specific reports generated can be based on actual needs, and there is no limitation on the type of reports.

[0043] The work order information instant detection system 100 further includes a weighing module 4 corresponding to the production module 3. The weighing module 4 is connected to the production information module 14 and is used to weigh the products scheduled for production by the production module 3, so as to transmit the weighing information to the production information module 14. Preferably, the weighing module 4 is in communication with the parameter setting module 15. The parameter setting module 15 is provided with a preset weight and a deviation threshold. The weighing information can be optionally compared with the preset weight in the parameter setting module 15 and / or the production information module 14. When the weighing information differs significantly from the preset weight, an alarm is issued through the alarm module 1421, and the operation of the production module 3 is stopped.

[0044] It can be known that the parameter setting module 15 may not be connected to the alarm module 1421, but may be communicated with the production information module 14. The preset values ​​in the parameter setting module 15 may be transmitted to the production information module 14 for unified processing and comparison, and finally an alarm may be issued through the alarm module 1421.

[0045] Please combine Figure 3As shown, the present invention also discloses a method for real-time detection of work order information in an oil packing workshop, which is applied to the aforementioned real-time detection system 100 of work order information. The real-time detection method of work order information includes:

[0046] Build data models;

[0047] Extracting a product code set and a preset coding feature set corresponding to the product code set from the data model;

[0048] constructing work order information based on at least some of the product codes in the product code set;

[0049] Obtaining a preset coding feature corresponding to the product code in the work order information;

[0050] Scheduling production based on the work order information;

[0051] Extracting the actual product code of the scheduled product and outputting the instant coding feature corresponding to the actual product code;

[0052] Compare and determine whether the preset coding feature is consistent with the instant coding feature.

[0053] When the preset coding feature is consistent with the instant coding feature, the comparison result is recorded as normal and output to the PLC control system 4, so as to drive the production module 3 to operate normally through the PLC control system 4; when the preset coding feature is inconsistent with the instant coding feature, the comparison result is recorded as abnormal and output to the PLC control system 4, so as to suspend the operation of the production module 3 through the PLC control system 4.

[0054] In this embodiment, the data model can include all product information, including each product's name, corresponding product code, the corresponding product code's preset coding characteristics, production cycle, specifications, etc. During use, product numbers in the data model can be freely grouped to form work orders. This process can be performed manually or automatically by the program. After the work order is prepared, the run time of the work order can be set according to actual needs. In this way, once the use time is reached, production will automatically begin, realizing a fully automated production process, reducing manpower and ensuring production accuracy.

[0055] In summary, the instant detection system 100 and method of work order information in an oil packaging workshop of the present invention generates work order information including a product code set corresponding to several products and a preset coding feature corresponding to the product code set in the instant message module 1, and transmits the work order information to the code scanning detection module 2, so that after the PLC control system 4 receives the start signal sent by the instant message module 1, it drives the production module 3 to schedule production according to the work order information, and activates the code scanning detection module 2 to identify the actual product code of the product scheduled by the production module 3 to detect whether the currently produced product is compatible with the work order information, thereby avoiding errors in manual input of work orders, and providing a double guarantee through code scanning detection, thereby avoiding batch product quality problems caused by labeling errors.

[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A real-time detection system for work order information in an oil packaging workshop, characterized in that: include: An instant messaging module, comprising a work order module for generating work order information and a start module for issuing a start signal, wherein the work order information includes a product code set corresponding to a plurality of products and a preset coding feature corresponding to the product code set; A code scanning detection module is connected to the work order module and is used to receive the work order information generated in the work order module; a production module that schedules production based on the work order information generated by the work order module, wherein the scheduled products have actual product codes that are recognized by the code scanning and detection module; The PLC control system is electrically connected to the instant messaging module, the code scanning and detection module, and the production module, and is configured to receive a start signal from the start module, and control the production scheduling of the production module based on the start signal, and control the operation of the code scanning and detection module.

2. The work order information instant detection system according to claim 1, characterized in that: The instant messaging module also includes a production information module, which includes a sensor device for monitoring the production module, an information processing module for processing the transmission information of the sensor device, and a display module connected to the information processing module to display the output results of the information processing module.

3. The work order information instant detection system according to claim 2, characterized in that: The information processing module includes an alarm module, which is configured to receive the transmission information of the sensor device, mark abnormal nodes on the transmission information, and output the abnormal nodes for display on the display module.

4. The work order information instant detection system according to claim 3, characterized in that: The instant messaging module also includes a parameter setting module, which is in communication with the production information module and is capable of receiving and comparing the transmission information of the sensing device. When the comparison result is abnormal, the abnormal information is transmitted to the production information module and an alarm is issued through the alarm module.

5. The work order information instant detection system according to claim 2, characterized in that: The instant messaging module further includes a report generation module, which is in communication with the production information module and can retrieve the transmission information of the sensor device to generate a report.

6. The work order information instant detection system according to claim 1, characterized in that: The code scanning detection module has an identification module for identifying the actual product code and a comparison module. The identification module is configured to output a corresponding instant coding feature based on the actual product code, and the comparison module can receive and compare the instant coding feature with the preset coding feature.

7. The work order information instant detection system according to claim 6, characterized in that: The instant messaging module further includes a comparison signal module configured to output a comparison signal, and the comparison module receives and is activated based on the comparison signal.

8. The work order information instant detection system according to claim 2, characterized in that: The work order information instant detection system also includes a weighing module corresponding to the production module. The weighing module is connected to the production information module and is used to weigh the products scheduled for production by the production module to transmit the weighing information to the production information module.

9. A method for real-time detection of work order information in an oil packaging workshop, characterized in that: Applied to the work order information instant detection system according to any one of claims 1 to 8, the work order information instant detection method comprises: Build data models; Extracting a product code set and a preset coding feature set corresponding to the product code set from the data model; constructing work order information based on at least some of the product codes in the product code set; Obtaining a preset coding feature corresponding to the product code in the work order information; Scheduling production based on the work order information; Extracting the actual product code of the scheduled product and outputting the instant coding feature corresponding to the actual product code; Compare and determine whether the preset coding feature is consistent with the instant coding feature.

10. The method for real-time detection of work order information according to claim 9, characterized in that: When the preset coding feature is consistent with the instant coding feature, the comparison result is recorded as normal and output to the PLC control system so as to drive the production module to operate normally through the PLC control system; when the preset coding feature is inconsistent with the instant coding feature, the comparison result is recorded as abnormal and output to the PLC control system so as to suspend the operation of the production module through the PLC control system.

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