A stator lamination of a household air conditioner compressor motor

By designing anti-damage stress-bearing parts and connection detection parts on the stator laminations, the problem of burrs or deformation after the stator laminations are subjected to force is solved, and the automatic detection and separation of deformed laminations is realized, thereby improving assembly efficiency.

CN120638690BActive Publication Date: 2026-06-02TAIXIN MOTOR TIANJIN CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TAIXIN MOTOR TIANJIN CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

The stator laminations of existing household air conditioner compressor motors are prone to burrs or deformation after being subjected to force, and the deformation cannot be automatically detected.

Method used

The design incorporates a damage-prevention force-bearing section and a connection detection section, including a damage-prevention force-bearing block, a movable locking block, a support spring, a connecting ring, and a detection wire. Through the combination of these components, the stator laminations are centrally protected at the stress points, and deformation is automatically detected and the deformed laminations are separated.

Benefits of technology

It effectively avoids burrs or deformation of stator laminations after being subjected to force, realizes automatic detection and separation of deformed laminations, facilitates removal, and improves assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120638690B_ABST
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Abstract

The application provides a stator lamination of a household air conditioner compressor motor, and relates to the technical field of motor stators, comprising: a stator lamination main body, a damage-preventing stress receiving part and a connection detection part; four mounting round holes are formed in the stator lamination main body, and the upper and lower sides of the four mounting round holes are provided with chamfers; an arc-shaped clamping groove is formed in each of the two mounting round holes on the front and back sides; two groups of the damage-preventing stress receiving parts are arranged, and the two groups of the damage-preventing stress receiving parts are arranged in the two mounting round holes on the front and back sides, and are used for protecting the stator lamination main body; two groups of the connection detection parts are arranged, and the two groups of the connection detection parts are arranged in the two mounting round holes on the left and right sides; stress points are concentrated on the damage-preventing stress receiving blocks a and b, so that burrs or deformation of the stator lamination main body after stress is avoided; and the problem that burrs or deformation of the motor stator lamination after stress affects subsequent assembly is solved.
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Description

Technical Field

[0001] This invention belongs to the field of motor stator technology, and more specifically, relates to a stator lamination for a household air conditioner compressor motor. Background Technology

[0002] The stator laminations of a household air conditioner compressor motor are one of the core components of the motor. They are usually made of silicon steel sheets with high magnetic permeability, which are stamped and stacked together. Their function is to form the stator core and provide a low-loss path for the magnetic field. The laminations are stamped with high-precision molds and are mostly ring-shaped. The inner ring of the lamination has evenly distributed slots for embedding the stator windings.

[0003] The current motor stator laminations still have the following problems: 1. The motor stator laminations are prone to burrs or deformation after being subjected to force, which affects subsequent assembly; 2. It is not possible to automatically detect whether the motor stator laminations are deformed during assembly. Summary of the Invention

[0004] This disclosure relates to a stator lamination for a household air conditioner compressor motor, which has a damage-resistant force-bearing part and a connection detection part; the force-bearing points are concentrated on the damage-resistant force-bearing blocks a and b, avoiding burrs or deformation of the stator lamination body after being subjected to force; when two adjacent stator lamination bodies are deformed, the two adjacent stator lamination bodies cannot be assembled in place, making it easy to remove the deformed stator lamination body; it solves the problems of easy burr or deformation of motor stator laminations after being subjected to force and the inability to automatically detect whether the motor stator laminations are deformed.

[0005] This invention provides a stator lamination for a household air conditioner compressor motor, comprising: a stator lamination body, a damage-resistant force-bearing part, and a connection detection part; the stator lamination body has four mounting holes, and the upper and lower sides of the four mounting holes are chamfered; arc-shaped slots are respectively formed in the two mounting holes on the front and rear sides; the damage-resistant force-bearing part is provided in two sets, and the two sets of damage-resistant force-bearing parts are installed in the two mounting holes on the front and rear sides, and the two sets of damage-resistant force-bearing parts are used to protect the stator lamination body; the connection detection part is provided in two sets, and the two sets of connection detection parts are installed in the two mounting holes on the left and right sides, and the two sets of connection detection parts are used to connect adjacent stator lamination bodies, and the two sets of connection detection parts are also used to detect whether the stator lamination body has deformed.

[0006] In at least some embodiments, the damage prevention force-bearing part includes: damage prevention force-bearing block a and damage prevention force-bearing block b; the damage prevention force-bearing block a is slidably installed in the mounting hole; the damage prevention force-bearing block b is slidably installed in the mounting hole, and the damage prevention force-bearing block b is located above the damage prevention force-bearing block a.

[0007] In at least some embodiments, the bottom of the anti-damage force-bearing block a is flush with the bottom of the stator lamination body, and the top of the anti-damage force-bearing block b is flush with the top of the stator lamination body, and the outer ends of the anti-damage force-bearing block a and the anti-damage force-bearing block b are respectively provided with chamfers.

[0008] In at least some embodiments, the damage prevention force-bearing part further includes: connecting screws and movable blocks; there are two connecting screws, and the two connecting screws are inserted into the damage prevention force-bearing block b, and the two connecting screws are also threadedly connected to the damage prevention force-bearing block a; there are two movable blocks, and the two movable blocks are slidably installed in the damage prevention force-bearing block a and the damage prevention force-bearing block b.

[0009] In at least some embodiments, the outer ends of the two movable blocks are hemispherical structures, and the outer ends of the two movable blocks are inserted into arc-shaped slots.

[0010] In at least some embodiments, the damage prevention force-bearing part further includes: a support spring; there are two support springs, and the two support springs are installed inside the damage prevention force-bearing block a and the damage prevention force-bearing block b, and the two support springs are also connected to the inner ends of the two movable blocks.

[0011] In at least some embodiments, the connection detection unit includes: a connecting ring a and a connecting ring b; the connecting ring a is fixedly installed in the mounting hole; the connecting ring b is threadedly connected to the connecting ring a.

[0012] In at least some embodiments, the bottom of the connecting ring a is flush with the bottom of the stator lamination body, and the distance from the bottom of the connecting ring a to the top of the connecting ring b is twice the thickness of the stator lamination body, and the outer ends of the connecting ring a and the connecting ring b are respectively provided with chamfers.

[0013] In at least some embodiments, a rectangular rotating groove is formed on the outer wall of the connecting ring b, and two mounting grooves are formed on the inner wall of the connecting ring b.

[0014] In at least some embodiments, the connection detection unit further includes: a detection wire; the detection wire is slidably installed in two mounting grooves, and the bending resistance of the detection wire is greater than the resistance between the two movable blocks and the arc-shaped groove.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The design of anti-damage force-bearing block a and anti-damage force-bearing block b in this invention concentrates the force on anti-damage force-bearing block a and anti-damage force-bearing block b, thus preventing burrs or deformation of the stator lamination body after being subjected to force; the design of the two movable locking blocks plays a positioning role for anti-damage force-bearing block a and anti-damage force-bearing block b, so that anti-damage force-bearing block a and anti-damage force-bearing block b are in a stable state after being connected to the mounting round hole.

[0017] 2. When the two connecting rings b are connected to another stator lamination body, the two connecting rings b can be inserted into the two sets of anti-damage force-bearing parts on the other stator lamination body, realizing the automatic separation of the two sets of anti-damage force-bearing parts from the stator lamination body and realizing the cyclic use of the anti-damage force-bearing parts; when the lamination body is assembled, the workers can unscrew the two outermost connecting rings b.

[0018] Furthermore, when the two connecting rings b are connected to another stator lamination body, the four movable blocks can automatically slide inward, causing the four movable blocks to automatically separate from the two arc-shaped slots. When the two adjacent stator lamination bodies are not deformed, when the two detection wires are pressed with a tool, the two connecting rings b can be smoothly pushed out by the two sets of anti-damage force-bearing parts. When the two adjacent stator lamination bodies are deformed, when the two detection wires are pressed with a tool, the two detection wires will deform, causing the two detection wires to separate from the two mounting grooves. At this time, the two adjacent stator lamination bodies cannot be assembled in place, making it easy to remove the deformed stator lamination body. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0020] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0021] In the attached diagram:

[0022] Figure 1 A three-dimensional structural schematic diagram of the present invention is shown;

[0023] Figure 2 A schematic diagram of the structure of the damage-resistant force-bearing part of the present invention is shown;

[0024] Figure 3 The present invention is shown. Figure 1 A schematic diagram of the longitudinal center section structure;

[0025] Figure 4 The present invention is shown. Figure 3 A magnified schematic diagram of a portion of region A in the middle;

[0026] Figure 5 The present invention is shown. Figure 1 A schematic diagram of the bottom view structure;

[0027] Figure 6 A schematic diagram of the connection detection unit of the present invention is shown;

[0028] Figure 7 The present invention is shown. Figure 1A schematic diagram of the transverse center section structure;

[0029] Figure 8 The present invention is shown. Figure 7 A magnified schematic diagram of a portion of region B.

[0030] List of reference numerals in the attached diagram:

[0031] 100. Stator lamination body; 101. Mounting round hole; 102. Arc-shaped slot;

[0032] 200. Damage-prevention load-bearing part; 201. Damage-prevention load-bearing block a; 202. Damage-prevention load-bearing block b; 203. Connecting screw; 204. Movable locking block; 205. Support spring;

[0033] 300. Connecting detection unit; 301. Connecting ring a; 302. Connecting ring b; 3021. Rectangular rotating pattern; 3022. Mounting groove; 303. Detecting wire. Detailed Implementation

[0034] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.

[0035] Example: Please refer to Figures 1 to 8 As shown: This invention provides a stator lamination for a household air conditioner compressor motor, comprising: a stator lamination body 100, a damage-resistant force-bearing part 200, and a connection detection part 300; the stator lamination body 100 has four mounting holes 101, and the upper and lower sides of the four mounting holes 101 are chamfered; arc-shaped slots 102 are respectively provided in the two mounting holes 101 on the front and rear sides; two sets of damage-resistant force-bearing parts 200 are provided, and the two sets of damage-resistant force-bearing parts 200 are installed in the two mounting holes 101 on the front and rear sides, and the two sets of damage-resistant force-bearing parts 200 are used to protect the stator lamination body 100; two sets of connection detection parts 300 are provided, and the two sets of connection detection parts 300 are installed in the two mounting holes 101 on the left and right sides, the two sets of connection detection parts 300 are used to connect adjacent stator lamination bodies 100, and the two sets of connection detection parts 300 are also used to detect whether the stator lamination body 100 has deformed.

[0036] In this embodiment of the disclosure, such as Figure 2 and Figure 4As shown, the damage prevention force-bearing part 200 includes: damage prevention force-bearing block a201 and damage prevention force-bearing block b202; damage prevention force-bearing block a201 is slidably installed in the mounting circular hole 101; damage prevention force-bearing block b202 is slidably installed in the mounting circular hole 101, and the damage prevention force-bearing block b202 is located above the damage prevention force-bearing block a201; the bottom of the damage prevention force-bearing block a201 is flush with the bottom of the stator lamination body 100, and the top of the damage prevention force-bearing block b202 is flush with the top of the stator lamination body 100, and the outer ends of the damage prevention force-bearing blocks a201 and b202 are respectively provided with chamfers; the damage prevention force-bearing part 200 also includes: connecting screws 203 and movable locking blocks 204; there are two connecting screws 203, and the two Connecting screws 203 are inserted into the damage-resistant force-bearing block b202, and the two connecting screws 203 are also threadedly connected to the damage-resistant force-bearing block a201; there are two movable locking blocks 204, and the two movable locking blocks 204 are slidably installed in the damage-resistant force-bearing blocks a201 and b202; the outer ends of the two movable locking blocks 204 are hemispherical structures, and the outer ends of the two movable locking blocks 204 are inserted into the arc-shaped locking groove 102; the damage-resistant force-bearing part 200 also includes: support springs 205; there are two support springs 205, and the two support springs 205 are installed inside the damage-resistant force-bearing blocks a201 and b202, and the two support springs 205 are also connected to the inner ends of the two movable locking blocks 204;

[0037] Its specific functions are as follows: Because the anti-damage force-bearing block a201 is slidably installed in the mounting hole 101 and the anti-damage force-bearing block b202 is slidably installed in the mounting hole 101, and the anti-damage force-bearing block b202 is located above the anti-damage force-bearing block a201, the force points are concentrated on the anti-damage force-bearing blocks a201 and b202, avoiding burrs or deformation of the stator lamination body 100 after being subjected to force; and because the two movable locking blocks 204 are slidably installed in the anti-damage force-bearing blocks a201 and b202, and the outer ends of the two movable locking blocks 204 are hemispherical structures, and the outer ends of the two movable locking blocks 204 are inserted into the arc-shaped locking groove 102, they play a positioning role for the anti-damage force-bearing blocks a201 and b202, so that the anti-damage force-bearing blocks a201 and b202 are in a stable state after being connected to the mounting hole 101.

[0038] In this embodiment of the disclosure, such as Figure 6 and Figure 8As shown, the connection detection unit 300 includes: a connecting ring a301 and a connecting ring b302; the connecting ring a301 is fixedly installed in the mounting hole 101; the connecting ring b302 is threadedly connected to the connecting ring a301; the bottom of the connecting ring a301 is flush with the bottom of the stator lamination body 100, and the distance from the bottom of the connecting ring a301 to the top of the connecting ring b302 is twice the thickness of the stator lamination body 100, and the connecting ring a301... The outer ends of the connecting ring b302 are respectively provided with chamfers; a rectangular rotating groove 3021 is formed on the outer wall of the connecting ring b302, and two mounting grooves 3022 are formed on the inner wall of the connecting ring b302; the connecting detection part 300 also includes: a detection wire 303; the detection wire 303 is slidably installed in the two mounting grooves 3022, and the bending resistance of the detection wire 303 is greater than the resistance between the two movable blocks 204 and the arc-shaped groove 102;

[0039] Its specific function is as follows: Since the connecting ring a301 is fixedly installed in the mounting hole 101, and the bottom of the connecting ring a301 is flush with the bottom of the stator lamination body 100, and the distance from the bottom of the connecting ring a301 to the top of the connecting ring b302 is twice the thickness of the stator lamination body 100, when the two connecting rings b302 are connected to another stator lamination body 100, the two connecting rings b302 can be inserted into the two sets of anti-damage force-bearing parts 200 on the other stator lamination body 100, realizing the automatic separation of the two sets of anti-damage force-bearing parts 200 from the stator lamination body 100, and realizing the cyclic use of the anti-damage force-bearing parts 200; and since the connecting ring b302 is threaded onto the connecting ring a301, and a rectangular rotating groove 3021 is opened on the outer wall of the connecting ring b302, when the lamination body 100 is assembled, the workers can unscrew the two outermost connecting rings b302.

[0040] Furthermore, since the two support springs 205 are installed inside the anti-damage force-bearing blocks a201 and b202, and the two support springs 205 are also connected to the inner ends of the two movable locking blocks 204, when the two connecting rings b302 are connected to another stator lamination body 100, the four movable locking blocks 204 can automatically slide inward, causing the four movable locking blocks 204 to automatically separate from the two arc-shaped locking grooves 102; also, since the inner wall of the connecting ring b302 is provided with two mounting grooves 3022, and the detection wire 303 is slidably installed in the two mounting grooves 3022, and the bending resistance of the detection wire 303 is greater than that of the two... The resistance between the movable locking block 204 and the arc-shaped locking groove 102 is such that when the two adjacent stator lamination bodies 100 are not deformed, the two connecting rings b302 can be smoothly pushed out of the two sets of anti-damage force-bearing parts 200 when the two detection wires 303 are pressed by a tool; when the two adjacent stator lamination bodies 100 are deformed, the two detection wires 303 will deform when the two detection wires 303 are pressed by a tool, causing the two detection wires 303 to separate from the two mounting grooves 3022; at this time, the two adjacent stator lamination bodies 100 cannot be assembled in place, making it easy to remove the deformed stator lamination body 100.

[0041] The specific usage and function of this embodiment are as follows:

[0042] When using this invention, the operator first installs two sets of anti-damage force-bearing parts 200 and two sets of connection detection parts 300 into the four mounting holes 101. Then, the two positioning rods for placing the stator lamination body 100 are inserted into the two sets of anti-damage force-bearing parts 200, so that the force points are concentrated on the anti-damage force-bearing blocks a201 and b202, preventing burrs or deformation of the stator lamination body 100 after being subjected to force. The two movable locking blocks 204 are set to position the anti-damage force-bearing blocks a201 and b202, so that the anti-damage force-bearing blocks a201 and b202 are in a stable state after being connected to the mounting holes 101.

[0043] Then, using tools and two detection wires 303, another stator lamination body 100 is moved. When the two connecting rings b302 are connected to the other stator lamination body 100, the two connecting rings b302 can be inserted into the two sets of anti-damage force-bearing parts 200 on the other stator lamination body 100, realizing the automatic separation of the two sets of anti-damage force-bearing parts 200 from the stator lamination body 100, and realizing the cyclic use of the anti-damage force-bearing parts 200; when the two connecting rings b302 are connected to the other stator lamination body 100, the four movable blocks 204 can automatically slide inward, so that the four movable blocks 204 automatically separate from the two arc-shaped slots 102; when adjacent When the two stator lamination bodies 100 are not deformed, when the two detection wires 303 are pressed with a tool, the two connecting rings b302 can be smoothly pushed out of the two sets of anti-damage force-bearing parts 200. When the two adjacent stator lamination bodies 100 are deformed, when the two detection wires 303 are pressed with a tool, the two detection wires 303 will deform, causing the two detection wires 303 to separate from the two mounting grooves 3022. At this time, the two adjacent stator lamination bodies 100 cannot be assembled in place, making it easy to remove the deformed stator lamination bodies 100. When the lamination bodies 100 are assembled, the workers can unscrew the two outermost connecting rings b302.

[0044] The following points should be noted in this article:

[0045] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0046] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0047] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A stator lamination for a household air conditioner compressor motor, comprising: The stator lamination body (100), the anti-damage force-bearing part (200), and the connection detection part (300) are provided. The stator lamination body (100) has four mounting holes (101), and the upper and lower sides of each of the four mounting holes (101) are chamfered. Arc-shaped slots (102) are respectively provided in the two mounting holes (101) on the front and rear sides. The anti-damage force-bearing part (200) is characterized by having two sets, and the two sets of anti-damage force-bearing parts (200) are installed on the front and rear sides. In the two mounting holes (101), the two sets of anti-damage force-bearing parts (200) are used to protect the stator lamination body (100); the connection detection part (300) is provided in two sets, and the two sets of connection detection parts (300) are installed in the two mounting holes (101) on the left and right sides. The two sets of connection detection parts (300) are used to connect adjacent stator lamination bodies (100), and the two sets of connection detection parts (300) are also used to detect whether the stator lamination body (100) is deformed; The damage prevention force-bearing part (200) includes: damage prevention force-bearing block a (201) and damage prevention force-bearing block b (202); the damage prevention force-bearing block a (201) is slidably installed in the mounting hole (101); the damage prevention force-bearing block b (202) is slidably installed in the mounting hole (101), and the damage prevention force-bearing block b (202) is located above the damage prevention force-bearing block a (201); the connection detection part (300) includes: connecting ring a (301) and connecting ring b (302); the connecting ring a (301) is fixedly installed in the mounting hole (101); The connecting ring b (302) is threaded onto the connecting ring a (301); the outer wall of the connecting ring b (302) is provided with a rectangular rotating groove (3021), and the inner wall of the connecting ring b (302) is also provided with two mounting grooves (3022); the connecting detection part (300) further includes: a detection wire (303); the detection wire (303) is slidably installed in the two mounting grooves (3022), and the bending resistance of the detection wire (303) is greater than the resistance between the two movable blocks (204) and the arc-shaped groove (102); In use, when the two connecting rings b (302) are connected to another stator lamination body (100), the two connecting rings b (302) can be inserted into the two sets of anti-damage force-bearing parts (200) on the other stator lamination body (100), realizing the automatic separation of the two sets of anti-damage force-bearing parts (200) from the stator lamination body (100); when the two adjacent stator lamination bodies (100) are not deformed, when the two detection wires (303) are pressed by a tool, the two connecting rings b (302) can smoothly push out the two sets of anti-damage force-bearing parts (200); when the two adjacent stator lamination bodies (100) are deformed, when the two detection wires (303) are pressed by a tool, the two detection wires (303) will deform, causing the two detection wires (303) to separate from the two mounting grooves (3022).

2. The stator lamination of a household air conditioner compressor motor according to claim 1, characterized in that, The bottom of the anti-damage force block a (201) is flush with the bottom of the stator lamination body (100), and the top of the anti-damage force block b (202) is flush with the top of the stator lamination body (100). The outer ends of the anti-damage force block a (201) and the anti-damage force block b (202) are respectively provided with chamfers.

3. The stator lamination of a household air conditioner compressor motor according to claim 1, characterized in that, The damage prevention force-bearing part (200) further includes: connecting screws (203) and movable blocks (204); there are two connecting screws (203), and the two connecting screws (203) are inserted into the damage prevention force-bearing block b (202), and the two connecting screws (203) are also threadedly connected to the damage prevention force-bearing block a (201); there are two movable blocks (204), and the two movable blocks (204) are slidably installed in the damage prevention force-bearing block a (201) and the damage prevention force-bearing block b (202).

4. The stator lamination of a household air conditioner compressor motor according to claim 3, characterized in that, The outer ends of the two movable blocks (204) are hemispherical structures, and the outer ends of the two movable blocks (204) are inserted into the arc-shaped slots (102).

5. The stator lamination of a household air conditioner compressor motor according to claim 3, characterized in that, The damage prevention force-bearing part (200) further includes: a support spring (205); there are two support springs (205), and the two support springs (205) are installed inside the damage prevention force-bearing block a (201) and the damage prevention force-bearing block b (202), and the two support springs (205) are also connected to the inner ends of the two movable blocks (204).

6. The stator lamination of a household air conditioner compressor motor according to claim 1, characterized in that, The bottom of the connecting ring a (301) is flush with the bottom of the stator lamination body (100), and the distance from the bottom of the connecting ring a (301) to the top of the connecting ring b (302) is twice the thickness of the stator lamination body (100). The outer ends of the connecting ring a (301) and the connecting ring b (302) are respectively provided with chamfers.