Corn tabletting production device and processing method thereof

Abstract

The invention relates to the technical field of corn tabletting, and discloses a corn tabletting production device and a processing method thereof.The corn tabletting production device comprises a tabletting box, a feeding guide plate is fixed to the top of the tabletting box, and tabletting rollers are symmetrically and rotationally connected to the upper portion and the lower portion of the interior of the tabletting box below the feeding guide plate; a guide scraping plate is fixed in the tabletting box between the upper and lower tabletting rollers, blanking scraping plates are slidably attached to the bottom surfaces of the two lower tabletting rollers, a water guide pipe is arranged on the outer side of each tabletting roller, and the upper and lower layers of water guide pipes on each side are in through connection through a connecting pipe; through the scraping assembly at the feeding end, during feeding, the distance between the limiting guide plate and the conveying belt can be adjusted according to the size of corn kernels, so that the corn kernels can be scattered and flatly laid on the conveying belt, and the problem that corn is prone to accumulation during tabletting of an existing corn tabletting production device is solved; and the influence of corn accumulation on tabletting during use of the tabletting device is avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of corn tableting, and specifically to a corn tableting production device and a processing method thereof. Background Art

[0002] Flaked corn is a deep-processed corn product that is processed through steaming and mechanical rolling. It is mainly used in the field of animal husbandry feed. The production process includes four major steps: cleaning, steam maturation, mechanical flaking, and drying and cooling. After the corn is treated with 0℃ steam in the connecting pipe (12) for 45-60 minutes, the starch gelatinization degree reaches more than 50%, which improves the digestion and absorption rate of corn nutrients by livestock. In the breeding of ruminants such as dairy cows and beef cattle, it can increase milk production by more than 5% and improve milk protein content. It is then formed into thin flakes with a thickness of 1.5-2mm through a flaking machine.

[0003] In the existing corn flaking production device, when flaking, the steamed corn is discharged to the conveying equipment through a pipe, and then transported to between two flaking rollers by the conveying equipment. However, the corn is in a piled state when discharged on the conveying equipment, so that the corn is squeezed in the piled state after being conveyed to the flaking rollers, resulting in the flaked corn being in blocks, the flaking quality is poor, and it is not convenient for subsequent drying. At the same time, due to the high degree of starch gelatinization after the corn is steamed, the surface of the flaking roller is easily adhered to gel during flaking, which reduces the surface friction of the flaking roller and makes it impossible to effectively complete the subsequent flaking. Summary of the Invention

[0004] In order to solve the problems that corn is easily accumulated during tableting in the existing corn tableting production device and corn gel is attached to the tableting roller and is inconvenient to clean, the present invention provides a corn tableting production device and a processing method thereof to solve the above problems.

[0005] To achieve the above object, the present invention provides the following technical solutions: A corn flake production device and a processing method thereof, comprising a flake box, a feed guide plate fixed to the top of the flake box, flake rollers symmetrically connected to the top and bottom of the flake box below the feed guide plate, a guide scraper fixed to the flake box between the upper and lower flake rollers, a discharge scraper slidably attached to the bottom surfaces of the two flake rollers below, a discharge port fixed to the bottom surface of the flake box below the discharge scraper, and laser sensors fixed to the inner walls on both sides of the discharge port; A water pipe is provided on the outside of each sheet pressing roller, and the upper and lower layers of water pipes on each side are connected by a connecting pipe. Several nozzles are fixed at equal distances on the side of the water pipe facing the sheet pressing roller. A loading conveyor rack is provided above the feed guide plate, and a conveyor belt is provided inside the loading conveyor rack. A paving component is provided inside the loading conveyor rack on the top surface of the conveyor belt.

[0006] Furthermore, a scraper is slidably fitted on the outer surface of each sheet pressing roller above the water guide pipe, and the front and rear ends of the scraper are fixed on the inner wall of the sheet pressing box. A cleaning cotton plate is slidably fitted on the top surface of each sheet pressing roller, and the cleaning cotton plate is detachably fixed inside the sheet pressing box. An inspection plate is fixed inside the sheet pressing box outside each cleaning cotton plate by bolts, and inspection grooves that cooperate with the inspection plate are provided on both sides of the sheet pressing box.

[0007] Furthermore, the paving assembly includes a limiting guide plate, a limiting guide plate is arranged inside the loading conveyor frame on the top surface of the conveyor belt, an adjustment frame is fixed on the top surface of the limiting guide plate, the adjustment frame is slidably mounted on the loading conveyor frame, and adjustment grooves are provided on both sides of the adjustment frame. A fixing screw is slidably mounted inside each of the adjustment grooves, and the two fixing screws are fixed on the side wall of the loading conveyor frame. The end of the fixing screw extending to the outside of the adjustment frame is threadedly mounted with a fixing clamp.

[0008] Furthermore, the bottom surface of the feed guide plate slides in contact with the top surface of the upper sheet pressing roller, the upper and lower ends of the guide scraper slide in contact with the bottom of the upper sheet pressing roller and the top of the lower sheet pressing roller respectively, and the front and rear sides of the discharge scraper are fixed on the inside of the sheet pressing box.

[0009] Furthermore, each two tablet pressing rollers in the upper and lower groups rotate and penetrate to one end of the outer side of the tablet pressing box, and a gear 1 and a gear 2 are fixed thereon respectively. The two gears 1 and the two gears 2 are meshed with each other. A pulley is fixed on the outer side of one of the gears 1 and the gear 2, and the two pulleys are connected by a high-temperature resistant belt transmission.

[0010] Furthermore, a material guide cover is fixed to the top surface of the feed guide plate at the side end of the loading conveyor frame, and transmission rollers are rotatably sleeved inside both ends of the loading conveyor frame. One end of the transmission roller rotates and extends to the outside of the loading conveyor frame near the tablet pressing box end, and another pulley is fixed thereon. Another pulley is fixed on the other gear, and the two other pulleys are connected by another high-temperature resistant belt transmission.

[0011] Furthermore, one end of the connecting tube away from the tablet pressing roller passes through to the outside of the tablet pressing box to connect to the clean water source, a water collecting trough is fixed inside the tablet pressing box on the bottom surface of each tablet pressing roller, and the top surface of each water collecting trough is set to an arc shape that matches the tablet pressing roller, and a drainage pipe is fixed to the outside of the bottom of each connecting tube, and each drainage pipe passes through to the outside of the tablet pressing box.

[0012] Furthermore, a support plate is fixed to the top surface of each cleaning cotton plate, and fixed clamps are fixed at both ends of each support plate. Fixed blocks are clamped inside the two fixed clamps, and the outer sides of the fixed blocks are fixed to the side walls of the tablet pressing box. Each fixed clamp is fixedly connected to the fixed block by bolts, and the bottom surface of each cleaning cotton plate is set to an arc shape that cooperates with the tablet pressing roller.

[0013] Furthermore, the limiting guide plate opening is in a horizontally placed V-shape facing the tablet pressing box, the adjustment frame is configured as an inverted U-shape that cooperates with the loading conveyor rack, each of the fixing screws is configured as a horizontally placed T-shape, and the width of each of the fixing clamps is greater than the width of the adjustment slot.

[0014] Furthermore, a corn flake processing method is provided, the processing method comprising the following steps: Step (A): placing the steamed corn on a conveyor belt and laying it flat; Step (A1): First, adjust the distance between the bottom surface of the limit guide plate and the top surface of the conveyor belt according to the size of the corn kernels to be flaked. During adjustment, twist the fixing clamps on both sides to release the tightening of the fixing clamps on the adjustment frame. Pull the adjustment frame to adjust the distance between the limit guide plate and the conveyor belt. After adjustment, twist the fixing clamps again to clamp the adjustment frame. Step (A2): Place the steamed corn on the conveyor belt, turn on the servo motor, and drive the servo motor to rotate Gear 1, which in turn drives the meshed Gear 1 to rotate. At this time, the two Gears 1 rotate relative to each other, and the other Gear 1 drives the conveyor roller inside the conveyor belt to rotate via another pulley and a high-temperature resistant belt. The conveyor roller drives the conveyor belt to move toward the tablet pressing box. At the same time, Gear 1 drives Gear 2 to rotate via the pulley and the high-temperature resistant belt, and Gear 2 drives the meshed Gear 2 to rotate. The two Gears 2 rotate relative to each other. Step (A3): When the conveyor belt drives the corn to move toward the tablet pressing box, the tip of the limiting guide plate pushes away the accumulated corn pile and spreads the corn within the limit of the distance between the bottom surface of the limiting guide plate and the top surface of the conveyor belt. The spread corn is then fed into the interior of the feed guide plate. Step (B): flaking the corn and cleaning the flaking rollers; Step (B1): Gears 1 and 2 rotate relative to each other, driving the two flaking rollers in each group to rotate relative to each other. The corn enters between the two flaking rollers under the guidance of the feed guide plate. The two layers of flaking rollers squeeze the corn in sequence to complete flaking. The flaked corn is scraped by the guide scraper and the discharge scraper and discharged through the discharge port. Step (B2): When the tableting roller rotates to press the tablets, the water source is turned on and water is supplied through the connecting pipe and the water guide pipe. The nozzle flushes the tableting roller. The flushed water flows into the water collection tank and is discharged through the drain pipe. The scraper scrapes off the water stains on the surface of the tableting roller after flushing. The tableting roller continues to rotate and is wiped by the cleaning cotton board. After wiping, the tableting roller continues to rotate to press the tablets; Step (B3): After the tableting is completed, the tableted corn flakes fall into the discharge port, and the laser sensors on both sides are operated to detect the thickness of the tableted corn. The distance between the laser sensors on both sides is subtracted from the sum of the distances detected by the two laser sensors to obtain the thickness of the tableted corn. Step B: After the tableting is completed, the tableted corn flakes fall into the discharge port, and the laser sensors on both sides are operated to detect the thickness of the tableted corn. The distance between the laser sensors on both sides is subtracted from the sum of the distances detected by the two laser sensors to obtain the thickness of the tableted corn. Step (B4): When the cleaning cotton plate needs to be replaced, turn the bolts to release the fixation between the inspection plate and the tablet pressing box, and then turn the bolts to release the fixation between the fixed card plate and the fixed block. The support plate and the cleaning cotton plate can be taken out. After replacement, put the fixed card plate on the fixed block and fix it with bolts, and then install the inspection plate back on the tablet pressing box and fix it.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, through the scraper assembly at the feed end, the distance between the limiting guide plate and the conveyor belt can be adjusted according to the size of the corn kernels during feeding, so that the corn kernels can be spread out on the conveyor belt, solving the problem of easy accumulation of corn during tableting in the existing corn tableting production device, and avoiding the accumulation of corn affecting tableting when the tableting device is in use.

[0016] 2. In the present invention, the corn flakes adhering to the surface are scraped off by the scraper at the bottom of the tableting roller, and the tableting roller is rinsed by the nozzles on both sides. After rinsing, the scraper is used to scrape and clean it again to avoid the adhesive adhering to the surface of the tableting roller affecting subsequent tableting. This solves the problem of corn gel adhering to the tableting roller during tableting in the existing corn tableting production device, which is inconvenient to clean, and ensures the stability of the tableting effect of the tableting device.

[0017] 3. In the present invention, the sheeting roller is wiped and absorbed by a cleaning cotton plate to avoid residual water quality affecting subsequent sheeting. The detachable cleaning cotton plate and the detachable maintenance plate outside the cleaning cotton plate cooperate to facilitate the removal of the cleaning cotton plate for cleaning after the sheeting is completed, thereby ensuring the water absorption effect of the cleaning cotton during wiping. The thickness of the corn flakes is detected intelligently and timely by the laser sensor, and the sheeting effect is monitored based on the thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0019] Figure 1 This is a schematic structural diagram of a production device according to an embodiment of the present application; Figure 2 yes Figure 1 A schematic diagram of the back structure of the production device in the embodiment shown; Figure 3 yes Figure 1 A schematic cross-sectional view of the production device structure in the embodiment shown; Figure 4 yes Figure 1 A schematic cross-sectional view of a local structure of a production device in the embodiment shown; Figure 5 yes Figure 1 A schematic structural diagram of the cleaning cotton plate in the embodiment shown; Figure 6 yes Figure 1 Schematic diagram of the connection structure of the limiting guide plate in the embodiment shown.

[0020] The meanings of the reference numerals in the figure are as follows: 1. tablet pressing box; 2. feed guide plate; 3. tablet pressing roller; 4. gear 1; 5. gear 2; 6. servo motor; 7. discharge port; 8. material guide scraper; 9. discharge scraper; 10. water guide pipe; 11. nozzle; 12. connecting pipe; 13. water collecting trough; 14. drain pipe; 15. support plate; 16. cleaning cotton plate; 17. fixed card plate; 18. fixed block; 19. feeding conveyor rack; 20. conveyor belt; 21. material guide cover; 22. inspection plate; 23. pulley; 24. high temperature resistant belt; 25. limit guide plate; 26. adjustment frame; 27. fixing screw; 28. adjustment slot; 29. ​​fixed clamping block; 30. wiper; 31. laser sensor. DETAILED DESCRIPTION

[0021] In order to make the purpose, features, and advantages of this application more obvious and easy to understand, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the embodiments described below are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0022] Reference Figures 1 to 6, a corn flake production device and a processing method thereof, comprising a flake box 1, a feed guide plate 2 is fixed on the top of the flake box 1, and flake rollers 3 are symmetrically connected to the upper and lower parts of the flake box 1 below the feed guide plate 2, a guide scraper 8 is fixed inside the flake box 1 between the upper and lower flake rollers 3, and a discharge scraper 9 is slidably fitted on the bottom surfaces of the two lower flake rollers 3, the bottom surface of the feed guide plate 2 is slidably fitted with the top surface of the upper flake roller 3, and the upper and lower ends of the guide scraper 8 are slidably fitted with the bottom of the upper flake roller 3 and the top of the lower flake roller 3 respectively, and the front and rear sides of the discharge scraper 9 are fixed to the inside of the flake box 1, and a discharge port 7 is fixed to the bottom surface of the flake box 1 below the discharge scraper 9, and laser sensors 31 are fixed on the inner walls on both sides of the discharge port 7; A water pipe 10 is provided on the outside of each sheeting roller 3, and the upper and lower layers of water pipes 10 on each side are connected by a connecting pipe 12. A number of nozzles 11 are fixed at equal intervals on the side of the water pipe 10 facing the sheeting roller 3. The end of the connecting pipe 12 away from the sheeting roller 3 passes through the outside of the sheeting box 1 to connect to the clean water source. A water collecting trough 13 is fixed inside the sheeting box 1 on the bottom surface of each sheeting roller 3, and a loading conveyor rack 19 is provided above the feed guide plate 2. A conveyor belt 20 is provided inside the loading conveyor rack 19, and a paving component is provided inside the loading conveyor rack 19 on the top surface of the conveyor belt 20.

[0023] As an optimization solution, Figure 3 and Figure 4 As shown, the outer surface of the tablet pressing roller 3 above each water pipe 10 is slidably fitted with a scraper 30, and the front and rear ends of the scraper 30 are fixed to the inner wall of the tablet pressing box 1. The top surface of each tablet pressing roller 3 is slidably fitted with a cleaning cotton plate 16, and the cleaning cotton plate 16 is detachably fixed inside the tablet pressing box 1. An inspection plate 22 is fixed to the inside of the tablet pressing box 1 outside each cleaning cotton plate 16 by bolts, and an inspection slot that cooperates with the inspection plate 22 is opened on both sides of the tablet pressing box 1. As an optimization solution, Figure 1 、 Figure 2 、 Figure 3 and Figure 6 As shown, the tiling assembly includes a limiting guide plate 25, and a limiting guide plate 25 is arranged inside the loading conveyor frame 19 on the top surface of the conveyor belt 20. An adjustment frame 26 is fixed on the top surface of the limiting guide plate 25, and the adjustment frame 26 is slidably sleeved on the loading conveyor frame 19. Adjustment slots 28 are opened on both sides of the adjustment frame 26, and a fixed screw 27 is slidably sleeved inside each adjustment slot 28. The two fixed screws 27 are fixed on the side wall of the loading conveyor frame 19, and the fixed screws 27 extend to the outside of the adjustment frame 26. One end is threadedly sleeved with a fixed clamp 29, and the limiting guide plate 25 opens into a V-shape placed horizontally toward the tablet pressing box 1. The adjustment frame 26 is set to an inverted U-shape that cooperates with the loading conveyor frame 19, and each fixed screw 27 is set to a T-shape placed horizontally. The width of each fixed clamp 29 is greater than the width of the adjustment slot 28 As an optimization solution, Figure 2 As shown, each of the two pressing rollers 3 in the upper and lower groups rotates through one end of the outer side of the tablet pressing box 1, and a gear 1 4 and a gear 2 5 are fixed thereon respectively. The two gears 1 4 and the two gears 2 5 are meshed with each other. A pulley 23 is fixed on the outer side of one gear 1 4 and the gear 2 5, and the two pulleys 23 are connected by a high-temperature resistant belt 24. A material guide cover 21 is fixed on the top surface of the feed guide plate 2 at the side end of the loading conveyor frame 19. A transmission roller is rotatably sleeved inside both ends of the loading conveyor frame 19. One end of the transmission roller rotates and extends to the outer side of the loading conveyor frame 19 near the end of the tablet pressing box 1, and another pulley 23 is fixed thereon. Another pulley 23 is fixed on the other gear 1 4, and the two other pulleys 23 are connected by another high-temperature resistant belt 24. As an optimization solution, Figure 3 、 Figure 4 and Figure 5 As shown, the top surface of each water collecting trough 13 is set to be an arc shape that cooperates with the pressing roller 3, and a drainage pipe 14 is fixed to the outer side of the bottom of each connecting pipe 12, and each drainage pipe 14 passes through to the outside of the tablet pressing box 1. A support plate 15 is fixed to the top surface of each cleaning cotton plate 16, and a fixed clamping plate 17 is fixed at both ends of each support plate 15. The two fixed clamping plates 17 are clamped with fixed blocks 18 inside, and the outer sides of the fixed blocks 18 are fixed to the side walls of the tablet pressing box 1. Each fixed clamping plate 17 is fixedly connected to the fixed block 18 by bolts, and the bottom surface of each cleaning cotton plate 16 is set to be an arc shape that cooperates with the tablet pressing roller 3.

[0024] Working principle: Place the steamed corn on the conveyor belt 20 and spread it flat. First, adjust the distance between the bottom surface of the limit guide plate 25 and the top surface of the conveyor belt 20 according to the size of the corn particles to be pressed. When adjusting, twist the fixed clamps 29 on both sides to release the tightening of the adjustment frame 26 by the fixed clamps 29, pull the adjustment frame 26, and adjust the distance between the limit guide plate 25 and the conveyor belt 20. After the adjustment is completed, twist the fixed clamps 29 to clamp the adjustment frame 26, place the steamed corn on the conveyor belt 20, turn on the servo motor 6, and make the servo motor 6 run to drive gear 14 to rotate, and gear 14 drives the other gear 14 engaged with it to rotate. The two gears 1 and 4 rotate relative to each other. The other gear 1 and 4 drives the conveyor roller inside the conveyor belt 20 to rotate through another pulley 23 and the high-temperature resistant belt 24. The conveyor roller drives the conveyor belt 20 to move toward the tablet pressing box 1. At the same time, the gear 1 and 4 drives the gear 2 and 5 to rotate through the pulley 23 and the high-temperature resistant belt 24. The gear 2 and 5 drive the other gear 2 and 5 engaged with it to rotate. The two gears 2 and 5 rotate relative to each other. When the conveyor belt 20 drives the corn to move toward the tablet pressing box 1, the tip of the limiting guide plate 25 pushes the accumulated corn pile away and spreads the corn under the limit of the distance between the bottom surface of the limiting guide plate 25 and the top surface of the conveyor belt 20. The spread corn is fed into the inside of the feed guide plate 2. The corn is flaked and the flaking rollers 3 are cleaned. The two gears 1 4 and gear 2 5 rotate relative to each other, driving each group of two flaking rollers 3 to rotate relative to each other. The corn enters between the two flaking rollers 3 under the guidance of the feed guide plate 2. The two layers of flaking rollers 3 squeeze the corn in turn to complete the flaking. The flaked corn is scraped by the guide scraper 8 and the discharge scraper 9 and discharged through the discharge port 7. When the flaking rollers 3 rotate to flake, the water source is turned on and water is supplied through the connecting pipe 12 and the water pipe 10. The nozzle 11 flushes the flaking rollers 3. The flushed water flows into the water collecting tank 13 and is discharged through the drain pipe 14. The scraper 30 scrapes off the water stains on the surface of the flaking rollers 3 after flushing. The flaking rollers 3 continue to rotate and are wiped by the cleaning cotton plate 16. After wiping, the flaking rollers 3 continue to rotate. Tableting. After the tableting is completed, the tableted corn flakes fall into the inside of the discharge port 7, and the laser sensors 31 on both sides are used to detect the thickness of the corn after tableting. The distance between the laser sensors 31 on both sides minus the sum of the distances detected by the two laser sensors 31 is used to obtain the thickness of the corn after tableting. Thus, through intelligent detection, feedback on the thickness of the corn after tableting can be obtained in time. When the cleaning cotton plate 16 needs to be replaced, the bolts are tightened to release the fixation of the inspection plate 22 and the tableting box 1, and then the bolts are tightened to release the fixation of the fixed card plate 17 and the fixed block 18, and the support plate 15 and the cleaning cotton plate 16 can be taken out. After replacement, the fixed card plate 17 is put on the fixed block 18 and fixed with bolts, and then the inspection plate 22 is installed back on the tableting box 1 and fixed.

[0025] It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present application is defined by the appended claims, not the foregoing description, and all variations within the meaning and scope of the appended claims are intended to be included herein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0026] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A corn flake production device, characterized in that: The invention comprises a tablet pressing box (1), wherein a feed guide plate (2) is fixed on the top of the tablet pressing box (1), tablet pressing rollers (3) are symmetrically connected to the upper and lower parts of the tablet pressing box (1) below the feed guide plate (2), a material guide scraper (8) is fixed inside the tablet pressing box (1) between the upper and lower tablet pressing rollers (3), and a material discharge scraper (9) is slidably attached to the bottom surfaces of the two tablet pressing rollers (3) below, and a material discharge port (7) is fixed on the bottom surface of the tablet pressing box (1) below the material discharge scraper (9), and laser sensors (31) for detecting the thickness of corn tablets are fixed on the inner walls of both sides of the material discharge port (7); A water pipe (10) is provided on the outside of each sheet pressing roller (3), and the upper and lower layers of the water pipes (10) on each side are connected by a connecting pipe (12). A plurality of nozzles (11) are fixed at equal intervals on the side of the water pipe (10) facing the sheet pressing roller (3). A loading conveyor rack (19) is provided above the feed guide plate (2), a conveyor belt (20) is provided inside the loading conveyor rack (19), and a paving assembly is provided inside the loading conveyor rack (19) on the top surface of the conveyor belt (20).

2. The corn flake production device according to claim 1, characterized in that: The outer surface of each tablet pressing roller (3) above the water guide pipe (10) is slidably fitted with a water scraper (30), and the front and rear ends of the water scraper (30) are fixed on the inner wall of the tablet pressing box (1). The top surface of each tablet pressing roller (3) is slidably fitted with a cleaning cotton plate (16), and the cleaning cotton plate (16) is detachably fixed inside the tablet pressing box (1). An inspection plate (22) is fixed to the inside of the tablet pressing box (1) outside each cleaning cotton plate (16) by bolts, and both sides of the tablet pressing box (1) are provided with an inspection groove that cooperates with the inspection plate (22).

3. The corn flake production device according to claim 1, characterized in that: The paving assembly includes a limiting guide plate (25), a limiting guide plate (25) is provided inside the feeding conveyor frame (19) on the top surface of the conveyor belt (20), an adjustment frame (26) is fixed on the top surface of the limiting guide plate (25), the adjustment frame (26) is slidably sleeved on the feeding conveyor frame (19), and adjustment grooves (28) are provided on both sides of the adjustment frame (26), and a fixed screw (27) is slidably sleeved inside each of the adjustment grooves (28), and the two fixed screws (27) are fixed on the side wall of the feeding conveyor frame (19), and one end of the fixed screw (27) extending to the outside of the adjustment frame (26) is threadedly sleeved with a fixed clamp (29).

4. The corn flake production device according to claim 1, characterized in that: The bottom surface of the feed guide plate (2) is slidably fitted with the top surface of the upper tabletting roller (3), the upper and lower ends of the material guide scraper (8) are slidably fitted with the bottom of the upper tabletting roller (3) and the top of the lower tabletting roller (3), respectively, and the front and rear sides of the material discharge scraper (9) are fixed on the inside of the tabletting box (1).

5. The corn flake production device according to claim 1, characterized in that: Each of the two tablet pressing rollers (3) in the upper and lower groups rotates through one end of the outer side of the tablet pressing box (1), and a gear 1 (4) and a gear 2 (5) are fixed thereto respectively. The two gears 1 (4) and the two gears 2 (5) are meshed with each other. A pulley (23) is fixed to the outer side of one of the gears 1 (4) and the gear 2 (5), and the two pulleys (23) are connected to each other through a high-temperature resistant belt (24).

6. The corn flake production device according to claim 5, characterized in that: A material guide cover (21) is fixed on the top surface of the feed guide plate (2) at the side end of the loading conveyor frame (19), and transmission rollers are rotatably sleeved inside both ends of the loading conveyor frame (19). One end of the transmission roller near the end of the tablet pressing box (1) rotates and extends to the outside of the loading conveyor frame (19) and is fixed with another pulley (23). Another pulley (23) is fixed on the other gear (4), and the two other pulleys (23) are connected by another high-temperature resistant belt (24).

7. The corn flake production device according to claim 2, characterized in that: One end of the connecting pipe (12) away from the tablet pressing roller (3) passes through the outside of the tablet pressing box (1) to connect to the clean water source. A water collecting trough (13) is fixed inside the tablet pressing box (1) at the bottom of each tablet pressing roller (3). The top surface of each water collecting trough (13) is configured to be an arc that matches the tablet pressing roller (3). A drainage pipe (14) is fixed to the outside of the bottom of each connecting pipe (12), and each drainage pipe (14) passes through the outside of the tablet pressing box (1).

8. The corn flake production device according to claim 2, characterized in that: A support plate (15) is fixed to the top surface of each cleaning cotton plate (16), and fixed clamping plates (17) are fixed to both ends of each support plate (15). A fixed block (18) is clamped inside the two fixed clamping plates (17), and the outer sides of the fixed blocks (18) are fixed to the side walls of the tablet pressing box (1). Each fixed clamping plate (17) is fixedly connected to the fixed block (18) by bolts, and the bottom surface of each cleaning cotton plate (16) is set to be an arc shape that matches the tablet pressing roller (3).

9. The corn flake production device according to claim 3, characterized in that: The limiting guide plate (25) opens into a V-shape placed laterally toward the tablet pressing box (1), the adjusting frame (26) is configured as an inverted U-shape that cooperates with the loading conveyor frame (19), each of the fixing screws (27) is configured as a T-shape placed laterally, and the width of each of the fixing clamps (29) is greater than the width of the adjusting slot (28).

10. A corn flake processing method according to any one of claims 1 to 9, characterized in that: The processing method comprises the following steps: Step (A): placing the steamed corn on a conveyor belt (20) and laying it flat; Step (A1): first, according to the size of the corn granules to be pressed, adjust the distance between the bottom surface of the limiting guide plate (25) and the top surface of the conveyor belt (20). When adjusting, twist the fixed clamps (29) on both sides to release the tightening of the fixed clamps (29) on the adjustment frame (26). Pull the adjustment frame (26) to adjust the distance between the limiting guide plate (25) and the conveyor belt (20). After the adjustment is completed, twist the fixed clamps (29) to clamp the adjustment frame (26). Step (A2): Place the steamed corn on the conveyor belt (20), turn on the servo motor (6), and make the servo motor (6) run to drive gear 1 (4) to rotate, gear 1 (4) drives the other gear 1 (4) engaged therewith to rotate, at this time the two gear 1s (4) rotate relative to each other, the other gear 1 (4) drives the conveyor roller inside the conveyor belt (20) to rotate through another pulley (23) and the high temperature resistant belt (24), the conveyor roller drives the conveyor belt (20) to move toward the tablet pressing box (1), and at the same time gear 1 (4) drives gear 2 (5) to rotate through the pulley (23) and the high temperature resistant belt (24), gear 2 (5) drives the other gear 2 (5) engaged therewith to rotate, and the two gear 2s (5) rotate relative to each other; Step (A3): When the conveyor belt (20) drives the corn to move toward the tablet pressing box (1), the tip of the limiting guide plate (25) pushes away the accumulated corn pile and spreads the corn under the limit of the distance between the bottom surface of the limiting guide plate (25) and the top surface of the conveyor belt (20), and the spread corn is fed into the interior of the feed guide plate (2); Step (B): flaking the corn and cleaning the flaking rollers; Step (B1): The two gears 1 (4) and 2 (5) rotate relative to each other, driving the two flaking rollers (3) in each group to rotate relative to each other. The corn enters between the two flaking rollers (3) under the guidance of the feed guide plate (2). The two layers of flaking rollers (3) squeeze the corn in sequence to complete flaking. The flaked corn is scraped by the guide scraper (8) and the discharge scraper (9) and discharged through the discharge port (7). Step (B2): When the tableting roller (3) rotates to tablet, the water source is turned on and water is supplied through the connecting pipe (12) and the water guide pipe (10). The nozzle (11) flushes the tableting roller (3). The flushed water flows into the water collecting tank (13) and is discharged through the drain pipe (14). The scraper (30) scrapes off the water stains on the surface of the tableting roller (3) after flushing. The tableting roller (3) continues to rotate and is wiped by the cleaning cotton plate (16). After wiping, the tableting roller (3) continues to rotate to perform tableting. Step (B3): After the tableting is completed, the tableted corn flakes fall into the inside of the discharge port (7), and the laser sensors (31) on both sides are operated to detect the thickness of the tableted corn. The distance between the laser sensors (31) on both sides is subtracted from the sum of the distances detected by the two laser sensors (31) to obtain the thickness of the tableted corn; Step (B4): When the cleaning cotton plate (16) needs to be replaced, the bolts are turned to release the fixation between the inspection plate (22) and the tablet pressing box (1), and the bolts are then turned to release the fixation between the fixed card plate (17) and the fixed block (18), and the support plate (15) and the cleaning cotton plate (16) can be taken out. After replacement, the fixed card plate (17) is placed on the fixed block (18) and fixed by bolts, and then the inspection plate (22) is installed back on the tablet pressing box (1) and fixed.

Images