Lead smoke treatment device
By adopting dual independent treatment chambers separated by partitions and an alternating sealing design in the lead fume treatment device, simultaneous partitioning treatment of alkaline solution and dilute acetic acid solution is achieved, which solves the problem of incomplete lead fume purification in the existing technology, improves the treatment efficiency and simplifies the maintenance difficulty.
Patent Information
- Application Number
- CN202510867583.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2025-09-16
AI Technical Summary
The existing lead fume treatment device adopts a single-cavity structure, which has low treatment efficiency and cannot achieve alternating treatment of acid and alkali solutions, resulting in incomplete lead fume purification.
The dual independent treatment chambers separated by partitions and the alternating blocking design are adopted to realize the synchronous partitioning treatment of alkali solution and dilute acetic acid solution. The alkali solution and dilute acetic acid solution are sprayed out separately through the spraying mechanism to react with the filler particles to generate acetate, which is then purified by the alkali solution fusion reaction.
The lead fume purification efficiency is significantly improved, ensuring the purification effect while simplifying the maintenance difficulty and operation process.
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Figure CN120644047A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of smoke treatment devices, and in particular relates to a lead smoke treatment device. Background Art
[0002] Lead-acid batteries, with their excellent performance-price ratio, are widely used in backup power, energy storage, and power energy. Although lithium batteries have made significant progress in recent years, their high price and safety requirements mean they will likely struggle to dislodge their dominant position in the secondary battery market for some time. The molten lead provided during the production process requires the use of a lead dissolving pot.
[0003] However, in the prior art, most lead fume treatment devices adopt a single-cavity structure, which has low treatment efficiency and cannot achieve alternating treatment of acid and alkali solutions, resulting in incomplete lead fume purification. Summary of the Invention
[0004] The purpose of the present invention is to provide a lead fume treatment device, which realizes the synchronous partitioning treatment of alkaline solution and dilute acetic acid solution through dual independent treatment chambers separated by partitions and alternating blocking design, significantly improves the lead fume purification efficiency, and solves the problems raised by the existing background technology.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a lead smoke treatment device, comprising a box body with a partition provided on the upper part, and the partition is used to separate the top of the box body into two independent treatment chambers; any of the treatment chambers is filled with filler particles; the bottom end of the partition is connected to a bottom plate fixed to the inner wall of the box body on the periphery, and a tube body is provided through the bottom plate; an air inlet and a drain pipe are provided below the box body, and a valve A is provided on the drain pipe; two groups of blocking structures are provided below the box body, respectively, for blocking the ends of the tube bodies on both sides of the partition; a spray mechanism is provided on the top of any of the treatment chambers; when in use, after controlling a blocking structure to block the end of the tube body on one side of the partition, the tube body on the other side of the partition is kept It is in the on state; the spray mechanism directly above the pipe body in the blocked state is controlled to spray out alkali solution; and the spray mechanism directly above the pipe body in the on state is controlled to spray out dilute acetic acid solution; the dual independent treatment chambers separated by partitions and the alternating blocking design realize the synchronous partitioning treatment of alkali solution and dilute acetic acid solution, which significantly improves the lead smoke purification efficiency; when in use, dilute acetic acid is sprayed onto the filler particles, and after the lead smoke enters the filler particles, it reacts with the dilute acetic acid on the surface of the filler particles to generate acetate. Acetate is a toxic substance. These acetates will adhere to the surface of the filler particles and affect the subsequent treatment of the lead smoke. Based on this, alkali solution is sprayed through the spray mechanism in use, and the alkali solution and acetate are used to carry out a fusion reaction.
[0007] Furthermore, a support frame is provided on the bottom inner wall of any of the processing chambers, and a barrel is supported on the support frame, and air holes are evenly distributed on the bottom and side surfaces of the barrel; filler particles are filled in the barrel to form a filler layer; protrusions are provided on the two opposite inner walls of the top of the barrel, and two through holes are provided on the protrusions, and a U-shaped handle is also provided, and the two ends of the U-shaped handle are respectively connected to a guide rod that is movable through the through holes, and the bottom end of the guide rod is connected to a limiting block; a porous pressure plate is provided on the upper part of the barrel to press on the filler layer; the bottom end of the limiting block is against the top of the porous pressure plate, and the barrel, porous pressure plate and U-shaped handle structure can realize the rapid replacement and stable fixation of the filler layer, reducing the difficulty of maintenance.
[0008] Furthermore, a convex ring is provided on the inner wall of the processing chamber above the support frame, and a fin is provided on the inner wall of the convex ring, which is sealed with the outer wall of the barrel. The convex ring and the fin design enhance the sealing between the barrel and the chamber to prevent gas short-circuit leakage.
[0009] Furthermore, an L-shaped boss is respectively provided on the two opposite side walls of the processing chamber, and a slide groove with a T-shaped cross-section is provided on the L-shaped boss; the spray mechanism includes a plurality of spray pipes with spray holes, and two adjacent spray pipes are connected by a hose; both ends of the spray pipe are respectively connected to an "I"-shaped slider sliding along the length direction of the slide groove; the L-shaped boss and the slide groove cooperate with the "I"-shaped slider to make the spray pipe adjustable and ensure that the spray coverage has no dead angle; at the same time, when the barrel is taken out, the "I"-shaped slider is controlled to slide along the length direction of the slide groove to move all the spray pipes to the vertical section position of the L-shaped boss, so as to avoid the existence of the spray pipe affecting the removal and placement of the barrel.
[0010] A spray system consisting of a spray pipe and a hose covering the top of the barrel is used. The spray system is connected to a feed pipe that runs through the side of the box. The feed pipe has two feed ends that are respectively connected to the alkali solution supply tank and the dilute acetic acid solution supply tank, and valves B are provided on both feed ends, thereby controlling the spray pipe to spray alkali solution or dilute acetic acid solution according to demand during use.
[0011] The horizontal section end of the L-shaped boss is provided with a pin rod A inserted into the slide groove to fix the deployed spray system when in use, thereby preventing all the spray pipes of the spray system from sliding along the length direction of the slide groove to the vertical section position of the L-shaped boss under the action of gravity.
[0012] Furthermore, the "I"-shaped slider includes a circular plate sliding along the slide groove, one side of the circular plate is connected to the mounting seat through a connecting block, and the outer walls of the circular plate, the circular plate and the mounting seat are covered with acid and alkali resistant coatings.
[0013] Furthermore, the blocking structure includes a blocking plate, a connecting column is provided on the bottom side of the blocking plate, the end of the connecting column is connected to a column sleeve through a spring, and the column sleeve is fixed to the bottom of the box; at least two traction ropes are connected between the two blocking plates, and at least two guide rods are provided on the two opposite inner walls of the box, the traction rope passes through the guide rod, and the length direction of the traction rope and the guide rod are perpendicular; the traction rope links the double blocking plates, and realizes synchronous reverse movement through the guide rod, thereby simplifying the operation process.
[0014] Furthermore, a rectangular hole is opened on one side wall of the box body, a cover is provided on the outer side wall of the box body located at the rectangular hole, and an end of the blocking plate is connected to an extension rod passing through the rectangular hole and extending into the cover;
[0015] The top of the cover is provided with a mounting hole for installing a linear bearing, a control rod is set through the linear bearing, and the end of the control rod is connected to the extension rod; the end of the control rod is connected to the control block, a through hole is set on the control block, and a pin rod B is set through the through hole; the outer wall of the box is provided with two pin holes for inserting the pin rod B, and the mechanical transmission structure of the cover and the control rod, combined with the pin hole positioning, realizes precise locking of the blocked state.
[0016] Furthermore, a stepped groove is provided on the top of the processing chamber, and a top cover is installed on the stepped groove; the top cover includes a cover plate on which an exhaust pipe is provided, and an inner wall of the cover plate is provided with a sealing gasket layer that seals with the stepped groove;
[0017] Side panels that are stuck on the outer wall of the box are provided on both sides of the cover plate, and the ends of the side panels are connected to mounting plates; the outer wall of the box is provided with a mounting platform that cooperates with the mounting plate, and the mounting plate is fixed to the mounting platform by bolts. The double-layer sealing design of the stepped groove and the sealing gasket layer prevents gas from escaping from the top cover.
[0018] The present invention has the following beneficial effects:
[0019] The present invention realizes the synchronous zoning treatment of alkaline solution and dilute acetic acid solution through dual independent treatment chambers separated by partitions and an alternating blocking design, thereby significantly improving the lead fume purification efficiency.
[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 This is a partial structural diagram of the lead fume treatment device of the present invention;
[0023] Figure 2 for Figure 1 sectional view of
[0024] Figure 3 for Figure 2 A partial enlarged view of the middle A;
[0025] Figure 4 for Figure 2 A partial enlarged view of point B in the middle;
[0026] Figure 5 This is a schematic structural diagram of the lead fume treatment device of the present invention;
[0027] Figure 6 This is a schematic diagram of the top cover structure of the present invention;
[0028] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0029] 1-Box, 3-Top cover, 4-Hood, 10-Bottom plate, 11-Partition, 12-Support frame, 13-Protruding ring, 14-L-shaped boss, 15-Step groove, 16-Spray pipe, 17-Pin hole, 18-Air inlet, 19-Drain pipe, 20-Cylinder, 20-Padding layer, 21-Porous pressure plate, 22-Bump, 23-U-shaped handle, 24-Guide rod, 25-Stop block, 30-Cover, 31-Sealing gasket, 32-Side plate, 33-Mounting plate ,34-bolt,35-exhaust pipe,40-mounting hole,41-linear bearing,42-control rod,43-control block,44-pin rod B,45-extension rod,50-blocking plate,51-column sleeve,52-spring,53-connecting column,54-traction rope,55-guide rod,100-mounting table,101-tube body,102-rectangular hole,131-fin,141-slide groove,142-pin rod A,161-hose,431-through hole. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0031] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0032] See also Figure 1-2 As shown, the present invention provides a lead fume treatment device for discharge after purification treatment of lead fume, the device comprises a box body 1 with an open top, a bottom plate 10 is provided in the box body 1, a partition 11 is connected to the upper surface of the bottom plate 10, and the top of the box body 1 is divided into two independent treatment chambers by the partition 11, and a plurality of tubes 101 are provided on the bottom plate 10 on both sides of the partition 11; and an air inlet 18 and a drain pipe 19 are connected on the box body 1 below the bottom plate 10, and a valve A is provided on the drain pipe 19; and two groups of sealing structures for sealing the ends of the tubes 101 on both sides of the partition 11 are provided below the box body 1, and a spray mechanism is provided at the top of any treatment chamber; a support frame 12 is provided on the bottom inner wall of any treatment chamber, and a barrel 2 is supported on the support frame 12, and air holes are distributed on the bottom side surface of the barrel 2; filler particles are filled in the barrel 2 to form a filler layer 20.
[0033] During use, when dilute acetic acid is controlled to be sprayed from the top of a processing chamber onto the filler particles, the lead smoke enters the filler particles and reacts with the dilute acetic acid on the surface of the filler particles to form acetate; after the amount of acetate is sufficient, the acetate attached to the surface of the filler particles needs to be processed, and at this time, dilute acetic acid is controlled to be sprayed from the top of another processing chamber onto the filler particles, and the corresponding sealing structure is controlled to seal and unblock; the spray mechanism directly above the tube body 101 which is in a blocked state at this time sprays alkali solution, and the alkali solution is used to carry out a fusion reaction with the acetate.
[0034] Specifically, such as Figure 2 and 3 As shown, a protrusion 22 is provided on the two inner walls relative to each other at the top of the barrel 2, two through holes are provided on the protrusion 22, and a U-shaped handle 23 is also provided. The two ends of the U-shaped handle 23 are respectively connected to a guide rod 24 that is movable through the through hole, and the bottom end of the guide rod 24 is connected to a limiting block 25; a porous pressing plate 21 is provided on the upper part of the barrel 2 to press on the packing layer 20, and under the action of gravity, the bottom end of the limiting block 25 is against the top of the porous pressing plate 21. The setting of the porous pressing plate 21 is utilized to prevent lead smoke from entering the processing chamber and causing the packing particles below the porous pressing plate 21 to jump.
[0035] Specifically, a convex ring 13 is provided on the inner wall of the processing chamber above the support frame 12 , and a fin 131 is provided on the inner wall of the convex ring 13 to be sealed with the outer wall of the barrel 2 .
[0036] A buffer area is formed between the support frame 12 and the base plate 10. The buffer area is set up to collect the sprayed alkali liquid when the pipe body 101 below the buffer area is blocked and the alkali liquid is sprayed through the spraying mechanism. In order to facilitate the discharge of the alkali liquid, an alkali liquid drainage pipe and an inspection hole for convenient cleaning of the residue in the buffer area can be set on the side wall of the buffer area.
[0037] Based on the above arrangement, the present invention provides a spray mechanism and its installation method, the spray mechanism includes a plurality of spray pipes 16 with spray holes, and two adjacent spray pipes 16 are connected by a hose 161; and the two ends of the spray pipe 16 are respectively connected to an "I"-shaped slider; the opposite side walls of the treatment chamber are respectively provided with mounting structures for mounting the spray mechanism, such as Figure 2 and 3 The mounting structure includes an L-shaped boss 14, on which a slide groove 141 with a T-shaped cross-section is provided, and an "I"-shaped slider includes a circular plate 162 sliding along the slide groove 141, one side of the circular plate 162 is connected to the mounting seat 164 through a connecting block 163, and the outer walls of the circular plate 162, the circular plate 162 and the mounting seat 164 are covered with an acid-resistant and alkali-resistant coating; and at the same time, a pin rod A142 inserted into the slide groove 141 is provided at the end of the horizontal section of the L-shaped boss 14.
[0038] Based on the above arrangement, in order to facilitate the sealing and unblocking of the blocking structure during use, in a feasible technical solution, the blocking structure provided includes a blocking plate 50 fixed to the bottom of the box body 1 by an elastic telescopic mechanism, at least two traction ropes 54 are connected between the two blocking plates 50, and at least two guide rods 55 are provided on the two opposite inner walls of the box body 1, and the traction ropes 54 pass through the guide rods 55, and the length directions of the traction ropes 54 and the guide rods 55 are perpendicular; then, when in use, after one blocking plate 50 is controlled to rise, the other blocking plate 50 is in a descending state.
[0039] The elastic telescopic mechanism includes a connecting column 53 and a column sleeve 51 connected by a spring 52 . The column sleeve 51 is fixed to the bottom of the box body 1 and connected to the bottom side of the connecting column 53 blocking plate 50 .
[0040] In order to facilitate the control of the two blocking structures of the blocking plate 50 to move up and down, as shown in FIG. Figure 1-2and 4, a rectangular hole 102 is opened on one side wall of the box body 1, and a cover 4 is provided on the outer side wall of the box body 1 located at the rectangular hole 102, and the end of a blocking plate 50 is connected to the extension rod 45 that passes through the rectangular hole 102 and extends into the cover 4; the top of the cover 4 is provided with a mounting hole 40 for mounting a linear bearing 41, and a control rod 42 is provided through the linear bearing 41, and the end of the control rod 42 is connected to the extension rod 45; the end of the control rod 42 is connected to the control block 43, and a through hole 431 is provided on the control block 43, and a pin rod B44 is provided through the through hole 431; the outer wall of the box body 1 is provided with two pin holes 17 for inserting the pin rod B44.
[0041] Specifically, such as Figure 5-6 As shown, a stepped groove 15 is provided on the top of the processing chamber, and a top cover 3 is installed on the stepped groove 15; the top cover 3 includes a cover plate 30 on which an exhaust pipe 35 is provided, and the inner wall of the cover plate 30 is provided with a sealing gasket layer 31 that seals with the stepped groove 15; side panels 32 that are stuck on the outer wall of the box body 1 are provided on both sides of the cover plate 30, and the ends of the side panels 32 are connected to mounting plates 33; the outer wall of the box body 1 is provided with a mounting platform 100 that cooperates with the mounting plate 33, and the mounting plate 33 is fixed to the mounting platform 100 by bolts 34.
[0042] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0043] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A lead fume treatment device, characterized in that: It comprises a box (1) with a partition (11) arranged on the top, and the top of the box (1) is divided by the partition (11) to form two independent processing chambers; each of the processing chambers is filled with filler particles; The bottom end of the partition (11) is connected to a bottom plate (10) fixed to the inner wall of the box body (1) on its circumferential side, and a tube (101) is provided through the bottom plate (10); An air inlet (18) and a liquid discharge pipe (19) are provided below the box body (1), and a valve A is provided on the liquid discharge pipe (19); Two groups of blocking structures are provided below the box body (1) for blocking the ends of the tube bodies (101) located on both sides of the partition (11); A spray mechanism is provided on the top of any of the processing chambers; When in use, after controlling a blocking structure to block the end of the tube body (101) on one side of the partition (11), the tube body (101) on the other side of the partition (11) is kept in a conducting state; The spray mechanism directly above the pipe body (101) in the blocked state is controlled to spray out alkali solution; and the spray mechanism directly above the pipe body (101) in the conducting state is controlled to spray out dilute acetic acid solution.
2. A lead fume treatment device according to claim 1, characterized in that: A support frame (12) is provided on the inner wall of the bottom of any of the processing chambers, a barrel (2) is supported on the support frame (12), and air holes are evenly distributed on the bottom side of the barrel (2); The barrel (2) is filled with filler particles to form a filler layer (20); The top of the barrel (2) is provided with a protrusion (22) on the two inner walls thereof, the protrusion (22) is provided with two through holes, and further comprises a U-shaped handle (23), both ends of the U-shaped handle (23) are respectively connected to a guide rod (24) which is movable through the through holes, and the bottom end of the guide rod (24) is connected to a limit block (25); The upper portion of the barrel (2) is provided with a porous pressing plate (21) which presses on the packing layer (20).
3. The lead fume treatment device according to claim 2, characterized in that: Under the action of gravity, the bottom end of the limit block (25) rests on the top of the porous pressing plate (21).
4. The lead fume treatment device according to claim 2, characterized in that: A convex ring (13) is provided on the inner wall of the processing chamber above the support frame (12), and a fin (131) is provided on the inner wall of the convex ring (13) and is sealed to the outer wall of the barrel (2).
5. The lead fume treatment device according to claim 1, characterized in that: An L-shaped boss (14) is respectively provided on two opposite side walls of the processing chamber, and a sliding groove (141) with a T-shaped cross section is provided on the L-shaped boss (14); The spray mechanism comprises a plurality of spray pipes (16) with spray holes, and two adjacent spray pipes (16) are connected via a hose (161); Both ends of the spray pipe (16) are respectively connected to an "I"-shaped sliding block that slides along the length direction of the sliding groove (141).
6. The lead fume treatment device according to claim 5, characterized in that: The "I"-shaped slider comprises a circular plate (162) sliding along a slide groove (141), one side of the circular plate (162) being connected to a mounting seat (164) via a connecting block (163), and the outer walls of the circular plate (162) and the mounting seat (164) are coated with an acid-resistant and alkali-resistant coating.
7. The lead fume treatment device according to claim 5, characterized in that: The end of the horizontal section of the L-shaped boss (14) is provided with a pin rod A (142) inserted into the sliding groove (141).
8. The lead fume treatment device according to claim 1, characterized in that: The blocking structure comprises a blocking plate (50), a connecting column (53) is provided on the bottom side of the blocking plate (50), an end of the connecting column (53) is connected to a column sleeve (51) via a spring (52), and the column sleeve (51) is fixed to the bottom of the box body (1); At least two traction ropes (54) are connected between the two blocking plates (50), and at least two guide rods (55) are provided on two opposite inner walls of the box body (1). The traction ropes (54) pass through the guide rods (55), and the length directions of the traction ropes (54) and the guide rods (55) are perpendicular to each other.
9. The lead fume treatment device according to claim 8, characterized in that: A rectangular hole (102) is provided on one side wall of the box body (1), a cover (4) is provided on the outer side wall of the box body (1) at the rectangular hole (102), and an end portion of the blocking plate (50) is connected to an extension rod (45) that passes through the rectangular hole (102) and extends into the cover (4); The top of the cover (4) is provided with a mounting hole (40) for mounting a linear bearing (41), a control rod (42) is provided through the linear bearing (41), and the end of the control rod (42) is connected to the extension rod (45); The end of the control rod (42) is connected to the control block (43), a through hole (431) is provided on the control block (43), and a pin rod B (44) is provided through the through hole (431); the outer wall of the box body (1) is provided with two pin holes (17) for inserting the pin rod B (44).
10. The lead fume treatment device according to claim 1, characterized in that: A stepped groove (15) is provided on the top of the processing chamber, and a top cover (3) is installed on the stepped groove (15); The top cover (3) includes a cover plate (30) on which an exhaust pipe (35) is arranged, and an inner wall of the cover plate (30) is provided with a sealing pad layer (31) that seals with the stepped groove (15); Side plates (32) are provided on both sides of the cover plate (30) and are clamped on the outer wall of the box body (1), and the ends of the side plates (32) are connected to mounting plates (33); The outer wall of the box body (1) is provided with a mounting platform (100) that cooperates with the mounting plate (33), and the mounting plate (33) is fixed on the mounting platform (100) by means of bolts (34).