Stamping and rapid forming device for cabinet door of power distribution cabinet
By designing an automated loading and unloading system and mold cleaning mechanism, the problems of low efficiency and unstable quality in the existing distribution cabinet door stamping and forming equipment were solved, efficient automated production was achieved, and production efficiency and molding quality were improved.
Patent Information
- Application Number
- CN202510763332.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-06-09
AI Technical Summary
The existing distribution cabinet door stamping and forming equipment has problems such as low loading and unloading efficiency, low efficiency of manual mold cleaning, and poor forming quality.
A rapid prototyping device for distribution cabinet doors was designed. It adopted an automated loading and unloading system and mold cleaning mechanism, including a mobile storage vehicle, suction cups, a hydraulic system, and high-pressure airflow cleaning to achieve automatic loading and unloading of panels and automatic cleaning of molds.
It improves processing efficiency, ensures the quality and production efficiency of molded parts, reduces the tediousness of manual operation, and realizes efficient automated production.
Smart Images

Figure CN120644540A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping and forming of distribution cabinets, in particular to a rapid stamping and forming device for distribution cabinet doors. Background Art
[0002] The distribution cabinet is divided into power distribution cabinet, lighting distribution cabinet and metering cabinet. It is the final equipment of the power distribution system. The distribution cabinet is a general term for the motor control center. The distribution cabinet is used in occasions with relatively dispersed loads and fewer circuits; the motor control center is used in occasions with concentrated loads and more circuits. The cabinet door of the distribution cabinet needs to be stamped and formed during production.
[0003] When stamping the doors of the distribution cabinet, the cut standard size plates are placed on the lower die of the stamping machine, and the upper die is driven downward by the equipment to stamp the plates in the lower die. When loading and unloading, workers need to take them up repeatedly, which is time-consuming, labor-intensive and inefficient. At the same time, in order to ensure the quality of the stamped parts during stamping, the impurities in the die need to be cleaned, and manual cleaning is required, which has low cleaning efficiency. Therefore, the normal production work of the stamping equipment is affected. Therefore, we propose a distribution cabinet door stamping rapid forming device to solve this technical defect. Summary of the Invention
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present invention provides a rapid prototyping device for a distribution cabinet door.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a rapid prototyping device for a distribution cabinet door, comprising a stamping machine body, a lower die, a hydraulic cylinder mounted on the upper end of the stamping machine body, and an upper die located at the push rod of the hydraulic cylinder; the front side of the stamping machine body is open, and a pair of guide rods are provided at the opening, and a movable platform connected to the lower die slides on the guide rods;
[0008] The invention also includes a mobile storage vehicle located in the opening of the punching machine body, a fixed platform is provided on the right side of the punching machine body, a plate storage box is provided on the upper end of the fixed platform, and a slide groove extending toward the middle is provided on the four sides of the bottom wall of the plate storage box, and a limit plate is slid in the slide groove and is horizontal to the four sides of the plate storage box, and an adjustment component for adjusting the movement of the limit plate is provided on the plate storage box;
[0009] The lower end of the fixed table is provided with a driving motor located on the left side of the plate storage box, the output end of the driving motor is provided with a hollow rotating table, the middle part of the upper end of the hollow rotating table is provided with a hydraulic push rod, the push rod of the hydraulic push rod is provided with a suction cup located below the hollow rotating table, and the stamping machine body is provided with an exhaust component connected to the suction cup;
[0010] A plurality of air holes are provided at the upper and lower ends of the hollow rotating table, and an exhaust component for exhausting air into the hollow rotating table is provided on the punching machine body;
[0011] When the hollow turntable is rotated to the leftmost side and the rightmost side, the hollow turntable is respectively located above the middle of the mobile storage vehicle and the plate storage box.
[0012] Preferably, the movable platform includes a movable seat sliding between the outer portions of the guide rods, the upper end of the movable seat being detachably connected to the lower die, and a second hydraulic push rod being detachably installed inside the left side of the stamping machine body, the push rod of the second hydraulic push rod being connected and fixed to the movable seat via a fixed connecting rod;
[0013] When the movable seat moves to the rightmost side, the lower mold is located directly below the upper mold.
[0014] Preferably, pads are provided at the four corners of the upper surface of the punching machine body and fit into the lower surface of the movable seat.
[0015] Preferably, a pair of positioning rails is further included, and universal wheels are provided at the four corners of the lower end of the mobile storage vehicle, and two universal wheels are respectively located in the positioning rails.
[0016] Preferably, a pair of slots are provided on the left and right sides of the front surface of the punching machine body, and an electromagnet is provided in the slot. An iron block is adsorbed and fixed on the surface of the electromagnet, and a connecting seat connected to the mobile storage vehicle is provided on the surface of the iron block.
[0017] Preferably, the adjustment assembly includes nuts provided on four sides of the plate storage box, and the internal threads of the nuts are connected to threaded adjustment rods that pass through the plate storage box and rotate with the limiting plates respectively.
[0018] Preferably, a scale is provided vertically and horizontally on the upper end of the limiting plate, and one end of the scale is aligned with the inner wall of the limiting plate.
[0019] Preferably, the air extraction component includes an air extraction pump provided on the surface of the punching machine body, and a mounting seat provided on the upper end of the hollow rotating table, a servo motor is provided on the front side of the mounting seat, and a winding drum that rotates with the inner wall of the mounting seat is provided at the output end of the servo motor, and a hose that passes through the hollow rotating table and is connected to the suction cup is wound around the outside of the winding drum;
[0020] A hard tube is rotatably connected at the air suction port of the air suction pump and the center of the rear side of the winding drum, and the outside of the hard tube is connected to an automatic exhaust valve.
[0021] Preferably, the exhaust assembly includes a booster fan provided at the upper end of the punching machine body, and an exhaust port of the booster fan is rotatably connected to the upper end of the hollow rotating table via an air pipe.
[0022] Preferably, the upper end of the movable base is provided with a plurality of suction heads arranged vertically upward and surrounding the outside of the lower mold, and a collection box provided on the outside of the connecting rod. The upper end of the collection box is open, and a sealing cover is provided at the opening. A suction pipe is connected between the sealing cover and the movable base, and the lower end of the collection box is connected to an exhaust fan.
[0023] A dustproof net is provided at the air suction port of the air suction fan, and the air suction fan is connected with the collection box through the air suction port.
[0024] Three beneficial effects
[0025] Compared with the prior art, the present invention provides a rapid prototyping device for distribution cabinet doors, which has the following beneficial effects:
[0026] The plate is placed in the plate storage box on the fixed table, and the plate is placed in the plate storage box on the fixed table. After the plate is placed, the limiting plates on the four sides of the plate storage box are moved in the slide groove by adjusting the adjustment component to center the plate. After the plate is centered, the movable platform is driven by the guide sliding action of the guide rod to drive the lower mold to move to the bottom of the upper mold. At the same time, the hollow rotary table is driven by the driving motor to rotate to the middle of the upper part of the plate storage box, and the hydraulic push rod is used to push the suction cup to move down and contact the plate. After the contact, the suction cup is sucked by the suction component to absorb the plate, and then the plate is moved to the top. The suction cup is driven by the driving motor to rotate to the top of the lower mold, and the suction cup is driven to move down to place the plate in the lower mold. The suction cup is separated from the plate by the exhaust of the suction component. After separation, the suction cup is driven to move up and rotate to the side of the stamping machine body, thereby realizing automatic and uninterrupted plate loading.
[0027] After the loading is completed, the upper mold is pushed down by the hydraulic cylinder to stamp and form the plate in the lower mold. After stamping and forming, the upper mold moves back to its position, and the driving motor and hydraulic push rod are driven again to move the suction cup to the top of the upper mold, and make the suction cup fit the formed plate, and cooperate with the vacuum component for adsorption. After the adsorption is completed, the suction cup drives the formed plate to move to the top of the upper mold, and then cooperates with the set mobile platform to drive the lower mold to the far left, so as to cooperate with the hydraulic push rod and the vacuum component to move the adsorbed formed plates downward and stacked and placed in the mobile storage vehicle for storage, thereby realizing automatic unloading of the formed plates. Compared with the existing technology, it realizes automatic loading and unloading of plates and formed parts and improves processing efficiency.
[0028] 2. The distribution cabinet door stamping rapid prototyping device, through the exhaust component set up, after the stamping and blanking is completed, drives the hollow rotary table to be located between the lower mold and the upper mold, cooperates with the exhaust component to discharge high-pressure air into the hollow rotary table, and discharges it through the air holes to achieve the cleaning of the lower mold and the upper mold, ensure the cleanliness of the mold, improve the quality of the processed and formed parts, avoid the low efficiency of manual cleaning, and further improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A perspective view of the present invention;
[0030] Figure 2 It is a side perspective view of the present invention;
[0031] Figure 3 It is a rear view of the present invention;
[0032] Figure 4 A top view of the present invention;
[0033] Figure 5 It is a front view of the present invention;
[0034] Figure 6 This is an enlarged view of point A of the present invention;
[0035] Figure 7 It is a bottom-up perspective view of the present invention;
[0036] Figure 8 This is a three-dimensional diagram of the bottom structure of the hollow turntable of the present invention;
[0037] Figure 9 It is a rear perspective view of the present invention.
[0038] Figure: 1. Stamping machine body; 2. Hydraulic cylinder; 3. Upper die; 4. Lower die; 5. Guide rod; 6. Moving seat; 7. Hydraulic push rod 2; 8. Spacer; 9. Mobile storage cart; 10. Slot; 11. Electromagnet; 12. Connecting seat; 13. Iron block; 14. Universal wheel; 15. Positioning rail; 16. Fixed table; 17. Plate storage box; 18. Slide; 19. Limit plate; 20. Nut; 21. Thread Adjusting rod; 22. Scale; 23. Drive motor; 24. Hollow rotary table; 25. Hydraulic push rod 1; 26. Suction cup; 27. Air pump; 28. Hard tube; 29. Automatic exhaust valve; 30. Mounting seat; 31. Servo motor; 32. Winding drum; 33. Hose; 34. Air pipe; 35. Booster fan; 36. Air hole; 37. Suction head; 38. Collection box; 39. Exhaust fan; 40. Suction tube. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] See also Figures 1 to 9 The distribution cabinet door stamping rapid prototyping device includes a stamping body 1, a lower die 4, a hydraulic cylinder 2 fixed to the upper end surface of the stamping body 1 by bolts, and an upper die 3 fixed to the push rod of the hydraulic cylinder 2 by bolts.
[0041] The front side of the punching machine body 1 is open, and a pair of guide rods 5 symmetrically distributed front and back are fixed in the opening. The guide rods 5 are slidably connected to a moving platform, and the moving platform is connected to the lower mold 4.
[0042] The device also includes a mobile storage cart 9 located in the opening of the stamping machine body 1. A fixed platform 16 is integrally fixed to the right side surface of the stamping machine body 1. A plate storage box 17 is fixed to the upper end surface of the fixed platform 16 by bolts. Slide grooves 18 are provided on all four sides of the bottom wall of the plate storage box 17. A limit plate 19 is slidably installed in the slide groove 18 and is horizontal to the four sides of the plate storage box 17. The plate storage box 17 is equipped with an adjustment component for adjusting the movement of the limit plate 19.
[0043] The lower end surface of the fixed table 16 is located on the left side of the plate storage box 17 and is fixed with a drive motor 23 by bolts. The output end of the drive motor 23 is connected and fixed with a hollow turntable 24. A hydraulic push rod 25 is fixed to the middle part of the upper end surface of the hollow turntable 24 by bolts. The push rod of the hydraulic push rod 25 is fixed with a suction cup 26 located below the hollow turntable 24. The stamping machine body 1 is provided with an exhaust component connected to the suction cup 26. The upper and lower end surfaces of the hollow turntable 24 are provided with a plurality of annular air holes 36 distributed at equal distances. The stamping machine body 1 is provided with an exhaust component for discharging air into the hollow turntable 24. When the hollow turntable 24 rotates to the leftmost and rightmost sides, it is respectively located in the upper middle part of the mobile storage vehicle 9 and the plate storage box 17.
[0044] Detailed structure of the mobile platform. The mobile platform consists of a mobile seat 6 that slides between the outside of the guide rod 5. The lower end of the mobile seat 6 is fixed with a sliding seat that slides on the outside of the guide rod 5. The upper end of the mobile seat 6 is detachably connected and fixed to the bottom of the lower mold 4 by bolts. A hydraulic push rod 2 7 is detachably installed and fixed to the inside of the left side of the stamping machine body 1 by bolts. The push rod is connected and fixed to the mobile seat 6 through a fixed connecting rod. When the mobile seat 6 moves to the far right, the lower mold 4 is just below the upper mold 3.
[0045] As for other auxiliary structures, pads 8 are fixed at the four corners of the upper surface of the punch body 1 and are in contact with the lower surface of the movable seat 6 to play a supporting and positioning role.
[0046] The device also includes a pair of positioning rails 15, which are fixed to the ground by bolts. The four corners of the lower end of the mobile storage cart 9 are equipped with universal wheels 14, and the universal wheels 14 on both sides are respectively located in the two positioning rails 15, which facilitates the stable movement and positioning of the mobile storage cart 9.
[0047] A pair of slots 10 symmetrically distributed up and down are provided on the left and right sides of the front surface of the stamping machine body 1. An electromagnet 11 is fixed in the slot 10. A fixed iron block 13 is adsorbed on the surface of the electromagnet 11. The surface of the iron block 13 is connected and fixed with a connecting seat 12 connected to the mobile storage cart 9, thereby realizing the rapid fixing and release of the mobile storage cart 9.
[0048] The adjustment assembly includes a nut 20 fixed to the outer peripheral walls of the plate storage box 17. The inner thread of the nut 20 is connected to a threaded adjustment rod 21 that passes through the plate storage box 17 and rotates with the limit plates 19. By rotating the threaded adjustment rod 21, the limit plates 19 can be driven to move along the slide groove 18 to adjust the position of the plate in the plate storage box 17.
[0049] A scale 22 is fixed vertically and horizontally on the upper surface of the limit plate 19. One end of the scale 22 is flush with the inner wall of the limit plate 19, which facilitates accurate reading of the movement distance of the limit plate 19 and ensures that the plate is placed in the center.
[0050] The vacuum assembly consists of an vacuum pump 27 installed and fixed on the right side surface of the stamping machine body 1, a mounting base 30 fixed on the upper end surface of the hollow turntable 24, a servo motor 31 fixed to the front surface of the mounting base 30 by bolts, a winding drum 32 connected and fixed to the output end of the servo motor 31, and a hose 33 wrapped around the outside of the winding drum 32 and passing through the hollow turntable 24 in turn and connected to the suction cup 26. The vacuum port of the vacuum pump 27 is connected to the center of the rear surface of the winding drum 32 through a connected hard tube 28, and the outer surface of the hard tube 28 is connected to an automatic exhaust valve 29.
[0051] The exhaust assembly includes a booster fan 35 fixed to the upper end surface of the stamping machine body 1 by bolts. The exhaust port of the booster fan 35 is connected to the upper end of the hollow turntable 24 through a connecting air pipe 34 for rotating. It is used to input high-pressure airflow into the hollow turntable 24, while ensuring that the air pipe 34 will not be driven to rotate synchronously when the hollow turntable 24 rotates.
[0052] The upper end surface of the movable seat 6 surrounds the outside of the lower mold 4 and is vertically connected to multiple suction heads 37, and a collection box 38 is fixed to the outside of the connecting rod. The upper end of the collection box 38 is open, and a sealing cover is provided at the opening. The sealing cover and the movable seat 6 are connected through a suction pipe 40. The lower end of the collection box 38 is connected to the exhaust fan 39, and a dustproof net is provided at the exhaust port of the exhaust fan 39. By opening the sealing cover, the impurities and dust stored in the collection box 38 can be dumped. The exhaust fan 39 is connected to the collection box 38 to collect debris and dust generated during the stamping process.
[0053] Beneficial effect: efficient and automatic loading and unloading. Through the coordinated operation of the mobile storage cart 9, the plate storage box 17, the hollow rotary table 24, the suction cup 26 and the exhaust component, the plate can be automatically taken from the plate storage box 17 and loaded to the lower mold 4. After stamping and forming, it can be automatically unloaded to the mobile storage cart 9 for storage, replacing repeated manual picking, greatly improving processing efficiency.
[0054] Precise plate positioning: with the help of the adjustment component, the limit plate 19 is driven to move in the slide 18, and the displacement of the limit plate 19 is accurately controlled with the help of the scale 22 to ensure that the plate is placed in the center of the plate storage box 17, providing a precise initial position for subsequent stamping and forming, and ensuring the quality of the formed parts.
[0055] The mold is automatically cleaned by using the exhaust component to input high-pressure airflow into the hollow rotary table 24, which is discharged through the air hole 36 to effectively clean the lower mold 4 and the upper mold 3. At the same time, the collection system composed of the exhaust fan 39 and the collection box 38 is used to absorb and store the debris and dust generated by cleaning, avoiding the tedious and inefficient manual cleaning, and further improving production efficiency and molded part quality.
[0056] Structural installation and connection details, the stamping machine body 1 and the core components are installed, and the hydraulic cylinder 2 is firmly assembled on the upper end of the stamping machine body 1 to ensure that its push rod is vertically downward and accurately docked with the upper mold 3, so that the upper mold 3 can move downward smoothly under the drive of the hydraulic cylinder 2 to stamp the plate in the lower mold 4. The guide rod 5 is symmetrically installed at the front opening of the stamping machine body 1. Its smooth rod body ensures that the moving seat 6 can slide smoothly. The moving seat 6 and the lower mold 4 are connected with detachable connectors such as bolts, which is convenient for replacement and maintenance of the lower mold 4. The hydraulic push rod 2 7 is embedded in the left side of the stamping machine body 1. Its push rod is firmly connected to the moving seat 6 through a rigid connecting rod, providing a stable driving force for the lateral movement of the moving seat 6, so that the lower mold 4 can be accurately moved to the bottom of the upper mold 3 for stamping operations.
[0057] The mobile storage cart 9 is assembled with the fixed platform 16. The mobile storage cart 9 is made of high-strength steel as a whole and has sufficient carrying capacity. The universal wheels 14 at the four corners of the lower end are selected with a brake function, which is convenient for moving and fixing the position in the positioning track 15. The positioning track 15 is firmly fixed to the ground or work surface and precisely corresponds to the opening position of the stamping machine body 1, ensuring that the mobile storage cart 9 can be smoothly pushed into the interior of the stamping machine body 1. The upper end plane of the fixed platform 16 is finely processed to provide a stable installation foundation for the plate storage box 17.
[0058] The plate storage box 17 adopts a box structure with an upward opening, and a slide groove 18 extending toward the middle is processed on the four sides of the bottom wall. The inner surface of the slide groove 18 is smooth, and the limit plate 19 is matched and slidably connected with it to ensure that the limit plate 19 can move smoothly to adjust the position. The limit plate 19 can be driven to move back and forth in the slide groove 18 by rotating the threaded adjustment rod 21 in the adjustment component. The scale 22 is made of metal and is firmly welded to the upper end of the limit plate 19, and ensures that one end thereof is flush with the inner wall of the limit plate 19, so as to facilitate intuitive reading of the moving distance of the limit plate 19 and realize accurate centering of the plate.
[0059] The driving motor 23 is connected to the hollow rotating platform 24. The driving motor 23 is a servo motor. The hollow rotating platform 24 has a cavity structure in the middle. The suction cup 26 is made of rubber material with high adsorption force, which can fit closely to the surface of the plate and cooperate with the vacuum component to achieve firm adsorption and rapid release of the plate.
[0060] When the servo motor 31 in the vacuum assembly is working, it can drive the reel 32 to rotate, realize the automatic reeling and loosening of the hose 33, and adapt to the movement requirements of the suction cup 26 in different positions. The automatic exhaust valve 29 is installed on the outside of the hard tube 28 to control the discharge of gas and ensure the precise switching of the vacuum and exhaust processes.
[0061] The suction head 37 adopts a tubular structure set vertically upward, and the collection box 38 adopts a closed structure. Its lower end is connected to the suction port of the exhaust fan 39. A dustproof net is installed at the suction port of the exhaust fan 39 to prevent large particles of impurities from being sucked into the fan and damaging the equipment. The entire collection system can effectively absorb the debris and dust generated during the stamping process, keep the working environment clean, and reduce the adverse effects of dust on equipment operation.
[0062] This device is equipped with a centralized control system and uses PLC as the core control unit, which is responsible for the automated control and coordination of the entire stamping process.
[0063] The control system also includes a human-machine interface connected to the PLC. Operators can use the HMI to perform operations such as parameter setting, start / stop control, and fault alarm viewing, allowing them to intuitively and conveniently control the operation of the entire device.
[0064] Workflow and usage steps, workflow overview, the workflow of this distribution cabinet door stamping rapid prototyping device covers the links of sheet material pre-storage, automatic sheet material loading, stamping and forming, automatic unloading and mold cleaning. Each link is closely connected with a high degree of automation. Under the coordinated command of the PLC control system, efficient and high-quality continuous stamping and forming production of distribution cabinet doors is achieved.
[0065] First, the cut sheets are stored in the sheet storage box 17, and the limit plate 19 is adjusted to the center by the adjustment component; then the suction cup 26 on the hollow rotary table 24 adsorbs the sheet with the cooperation of the exhaust component and transfers it to the lower mold 4 under the upper mold 3; then the hydraulic cylinder 2 drives the upper mold 3 to move downward to complete the stamping and forming; after forming, the suction cup 26 adsorbs the molded part again and transfers it to the mobile storage vehicle 9; finally, the exhaust component works to clean the mold, and the collection system absorbs the debris and dust generated by the cleaning, preparing for the next round of stamping and forming cycle.
[0066] Detailed usage steps: manually push the universal wheels 14 on both sides of the mobile storage cart 9 into the two positioning tracks 15 respectively, so that the mobile storage cart 9 enters the opening of the stamping machine body 1, and when the mobile storage cart 9 moves in, it drives the iron block 13 on the connecting seat 12 to be inserted into the slot 10 and contact the electromagnet 11. The electromagnet 11 is energized to adsorb the iron block 13, so that the mobile storage cart 9 can be directional moved to the opening of the stamping machine body 1 and fixed, which is convenient for unloading and storing the formed door panels;
[0067] The plates are pre-stored and the cut plates are stacked and placed in the plate storage box 17 on the fixed table 16. After the plates are placed, according to the size of the plates, the threaded adjustment rod 21 is rotated to screw the inner thread of the nut 20 in and out, and the four limit plates 19 in the plate storage box 17 are pushed to move in the slide 18. The adjustment size is determined by referring to the display scale of the scale 22 to ensure the accuracy of the adjustment. The four limit plates 19 are adjusted to center the plates, ensuring that each layer of plates is neatly stacked and tightly fitted with the limit plates 19 on all sides to prevent the plates from shifting or tipping over during storage and retrieval.
[0068] Start the automatic stamping and forming cycle. After the sheet is centered, the hydraulic push rod 2 7 is used to push the movable seat 6. Under the guiding sliding action of the guide rod 5, the lower mold 4 is driven to move to the bottom of the upper mold 3. At the same time, the hollow rotating table 24 is driven by the driving motor 23 to rotate to the upper middle of the sheet storage box 17, and the hydraulic push rod 1 25 is used to push the suction cup 26 downward to contact the sheet. After contact, the air is extracted by the vacuum pump 27. At the same time, the air between the suction cup 26 and the sheet is sucked out by the mutual communication between the vacuum pump 27, the hard pipe 28, the automatic exhaust valve 29, the winding drum 32, the hose 33 and the suction cup 26, so that the adsorption and fixation of the sheet are achieved.
[0069] After the sheet is adsorbed, the hydraulic push rod 25 works to move the sheet to the top. While the suction cup 26 moves, the servo motor 31 works to drive the reel 32 to rotate, and the hose 33 is wound and released. It is adaptively wound and released as the suction cup 26 moves, and the hollow rotary table 24 and the suction cup 26 are driven by the drive motor 23 to rotate to the top of the lower mold 4. The hydraulic push rod 25 is driven to move the suction cup 26 downward to place the sheet into the lower mold 4. The suction cup 26 is separated from the sheet by the automatic exhaust valve 29. After separation, the hydraulic push rod 25 and the drive motor 23 are driven to move the suction cup 26 upward and rotate to the side of the stamping machine body 1, thereby realizing the automatic and uninterrupted sheet material loading from the sheet material storage box 17 to the lower mold 4.
[0070] After the loading is completed, the upper mold 3 is pushed down by the hydraulic cylinder 2 to stamp and form the sheet in the lower mold 4. After stamping and forming, the upper mold 3 moves back to its original position, and the driving motor 23 and the hydraulic push rod 1 25 are driven again to move the suction cup 26 to the top of the upper mold 3, and make the suction cup 26 fit the formed sheet, and cooperate with the air pump 27 to adsorb. After the adsorption is completed, the hydraulic push rod 1 25 is driven to make the suction cup 26 drive the formed sheet to move to the top of the upper mold 3, and then cooperate with the hydraulic push rod 2 7 to drive the lower mold 4 to move to the far left, so as to cooperate with the hydraulic push rod 1 25 and the air pump 27 to move the adsorbed formed sheet downward and stacked and put it into the mobile storage car 9 for storage, thereby realizing the automatic unloading of the formed sheet. Compared with the existing technology, it realizes the automatic loading and unloading of sheets and formed parts and improves the processing efficiency;
[0071] After the forming material is discharged into the mobile storage vehicle 9, the hollow rotary table 24 is positioned between the lower mold 4 and the upper mold 3 by driving the driving motor 23 and the hydraulic push rod 25, and the high-pressure airflow is discharged into the hollow rotary table 24 through the air pipe 34 in cooperation with the booster fan 35, and discharged through the air hole 36 to achieve the cleaning of the lower mold 4 and the upper mold 3. During the cleaning, the cleaned debris and dust are exhausted by the exhaust fan 39 at the same time, and the exhaust fan 39, the collection box 38, the suction pipe 40, the movable seat 6, and the suction head 37 are interconnected to suck the debris and dust into the collection box 38 for storage, thereby ensuring the cleanliness of the mold, improving the quality of the processed molded parts, avoiding the low efficiency of manual cleaning, and further improving the processing efficiency.
[0072] After the work is finished and the production task is completed, the cover of the collection box 38 is opened to clean the debris and dust stored inside to prevent clogging of the suction pipe 40 and affecting the subsequent collection effect.
[0073] Cut off the main power supply of the device and conduct a comprehensive inspection and maintenance of the equipment, including wiping the oil stains on the surface of each component, checking the tightness of key connection parts, adding lubricating oil to moving parts, etc., to ensure that the equipment can operate normally when it is started next time.
[0074] Conclusion: This distribution cabinet door stamping rapid prototyping device, through innovative structural design and intelligent control system, successfully realizes the automatic loading and unloading, automatic mold cleaning and automatic storage of molded parts in the distribution cabinet door stamping forming process, and effectively solves the problems of low loading and unloading efficiency, cumbersome manual mold cleaning and affecting the forming quality of traditional stamping forming equipment. Its efficient production process, precise plate positioning and stable forming quality give it significant technical advantages and application value in the field of distribution cabinet door production, and can meet the strict requirements of modern manufacturing industry on production efficiency and product quality, and has broad market promotion prospects and good economic benefits.
[0075] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A rapid prototyping device for distribution cabinet doors, comprising a stamping machine body, a lower die, a hydraulic cylinder mounted on the upper end of the stamping machine body, and an upper die mounted on the push rod of the hydraulic cylinder, characterized in that: The front side of the punching machine body is open, and a pair of guide rods are provided at the opening, and a movable platform connected to the lower mold is slidably mounted on the guide rods; The invention also includes a mobile storage vehicle located in the opening of the punching machine body, a fixed platform is provided on the right side of the punching machine body, a plate storage box is provided on the upper end of the fixed platform, and a slide groove extending toward the middle is provided on the four sides of the bottom wall of the plate storage box, and a limit plate is slid in the slide groove and is horizontal to the four sides of the plate storage box, and an adjustment component for adjusting the movement of the limit plate is provided on the plate storage box; The lower end of the fixed table is provided with a driving motor located on the left side of the plate storage box, the output end of the driving motor is provided with a hollow rotating table, the middle part of the upper end of the hollow rotating table is provided with a hydraulic push rod, the push rod of the hydraulic push rod is provided with a suction cup located below the hollow rotating table, and the stamping machine body is provided with an exhaust component connected to the suction cup; A plurality of air holes are provided at the upper and lower ends of the hollow rotating table, and an exhaust component for exhausting air into the hollow rotating table is provided on the punching machine body; When the hollow turntable is rotated to the leftmost side and the rightmost side, the hollow turntable is respectively located above the middle of the mobile storage vehicle and the plate storage box.
2. The rapid prototyping device for distribution cabinet doors according to claim 1, characterized in that: The mobile platform includes a mobile seat that slides between the outer parts of the guide rods, the upper end of the mobile seat is detachably connected to the lower mold, and a hydraulic push rod 2 is detachably installed inside the left side of the stamping machine body, and the push rod of the hydraulic push rod 2 is connected and fixed to the mobile seat through a fixed connecting rod; When the movable seat moves to the rightmost side, the lower mold is located directly below the upper mold.
3. The rapid prototyping device for distribution cabinet doors according to claim 2, characterized in that: The four corners of the upper surface of the punching machine body are provided with pads that fit with the lower surface of the movable seat.
4. The rapid prototyping device for distribution cabinet doors according to claim 1, characterized in that: It also includes a pair of positioning rails. Universal wheels are provided at the four corners of the lower end of the mobile storage vehicle, and the two universal wheels are respectively located in the positioning rails.
5. The rapid prototyping device for distribution cabinet doors according to claim 1, characterized in that: A pair of slots are provided on the left and right sides of the front surface of the punching machine body. An electromagnet is provided in the slot. An iron block is adsorbed and fixed on the surface of the electromagnet. A connecting seat connected to the mobile storage vehicle is provided on the surface of the iron block.
6. The rapid prototyping device for distribution cabinet doors according to claim 1, characterized in that: The adjustment assembly includes nuts provided on four sides of the plate storage box. The nuts are internally threadedly connected with threaded adjustment rods which pass through the plate storage box and rotate with the limiting plates respectively.
7. The rapid prototyping device for distribution cabinet doors according to claim 1, characterized in that: A scale is provided vertically and horizontally on the upper end of the limiting plate, and one end of the scale is aligned with the inner wall of the limiting plate.
8. The rapid prototyping device for distribution cabinet doors according to claim 1, characterized in that: The vacuum assembly includes an air pump provided on the surface of the punching machine body and a mounting seat provided on the upper end of the hollow rotating table. A servo motor is provided on the front side of the mounting seat. A winding drum that rotates with the inner wall of the mounting seat is provided at the output end of the servo motor. A hose that passes through the hollow rotating table and is connected to the suction cup is wound around the outside of the winding drum. A hard tube is rotatably connected at the air suction port of the air suction pump and the center of the rear side of the winding drum, and the outside of the hard tube is connected to an automatic exhaust valve.
9. The rapid prototyping device for distribution cabinet doors according to claim 1, characterized in that: The exhaust assembly includes a booster fan provided at the upper end of the punching machine body, and an air pipe is provided at the exhaust port of the booster fan and is rotatably connected to the upper end of the hollow rotating table.
10. The rapid prototyping device for distribution cabinet doors according to claim 2, characterized in that: The upper end of the movable base is provided with a plurality of suction heads vertically arranged upward and surrounding the outside of the lower mold, and a collection box provided on the outside of the connecting rod. The upper end of the collection box is open, and a sealing cover is provided at the opening. A suction pipe is connected between the sealing cover and the movable base, and the lower end of the collection box is connected to an exhaust fan; A dustproof net is provided at the air suction port of the air suction fan, and the air suction fan is connected with the collection box through the air suction port.
Citation Information
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