A clamping type assembling device for steel structure production

Abstract

The application relates to the technical field of welding devices, and particularly provides a clamping type assembling device for steel structure production. The clamping type assembling device for steel structure production comprises a welding positioner, a jig frame, an intermediate limiting assembly, two end clamping assemblies, two auxiliary limiting assemblies and two abutting assemblies. The application can provide accurate 'centering' positioning, clamping and flexible support between the web plate and the upper and lower wing plates, avoids weld deviation caused by workpiece mispositioning during welding, provides uniform temperature rise preheating, effectively reduces the temperature gradient during welding, can monitor the web plate deformation at the welding position in real time, can timely find the flange angle deformation generated during the welding process, and can timely provide enhanced heat dissipation to control the heat affected zone and dynamically adjust the clamping force, actively offsets the deformation trend caused by welding, effectively inhibits and corrects the welding deformation, and avoids structural defects and welding quality problems caused by deformation accumulation.

Description

Technical Field

[0001] This invention relates to the field of welding equipment technology, and in particular to a clamping assembly device for steel structure production. Background Technology

[0002] I-beam steel structures are widely used in construction, bridges, and large machinery manufacturing due to their excellent load-bearing capacity and structural stability. During the production of I-beam steel structures, the welding quality of the web and flanges directly affects the overall performance and service life of the structure. Existing equipment uses limited preheating and temperature control methods, resulting in poor temperature uniformity. This leads to large temperature gradients and concentrated thermal stress during welding, easily causing welding deformation and cracks. Furthermore, during the welding of I-beams, the fillet welds (usually double-sided continuous fillet welds) between the flanges and web are located outside the neutral axis of the cross-section, causing significant outward bending (angular deformation) of the flanges towards the weld side. This is especially problematic when welding one side first and then the other; the deformation from the first weld is "frozen," and the shrinkage of the second weld cannot completely offset it, leading to cumulative deformation and making the welding deformation problem particularly prominent. Summary of the Invention

[0003] Therefore, it is necessary to provide a clamping assembly device for steel structure production to solve at least one of the technical problems in the background art.

[0004] A clamping assembly device for steel structure production includes a welding positioner, a jig frame, an intermediate limiting component, two end clamping components, two auxiliary limiting components, and two abutting components. The jig frame is installed in the welding positioner, and a transverse slide rail is provided in the middle of the jig frame. The intermediate limiting component is slidably installed in the transverse slide rail. The two end clamping components are symmetrically installed at both ends of the top surface of the jig frame. The two auxiliary limiting components are installed at both ends of the middle part of the jig frame. The two abutting components are installed at both ends of the jig frame, and each abutting component is located between the end clamping components and the auxiliary limiting components.

[0005] As a further improvement of the present invention, the intermediate limiting component includes an intermediate mounting vertical frame, an intermediate limiting cylinder, an intermediate temperature equalization rotor, and two temperature equalization nozzles. The bottom of the intermediate mounting vertical frame is slidably mounted in a horizontal slide rail via a moving motor. An intermediate turntable is protruding from the inner side of the top surface of the intermediate limiting cylinder. The intermediate limiting cylinder is mounted inside the intermediate mounting vertical frame. The intermediate temperature equalization rotor is rotatably mounted in the intermediate turntable at its center, and the output shaft of the intermediate limiting cylinder is rotatably connected to the inner side of the intermediate temperature equalization rotor. The two temperature equalization nozzles are respectively mounted at both ends of the outer side of the intermediate temperature equalization rotor.

[0006] As a further improvement of the present invention, each end clamping assembly includes an end vertical frame, an end positioning cylinder, a rotating mounting plate, two inclined positioning frames, an end temperature equalization nozzle, a corner pad, and two monitoring cameras. The bottom of the end vertical frame is mounted on the outer side of one end of the jig frame. An end positioning turntable protrudes from the outer end of the top surface of the end vertical frame. Monitoring mounting blocks protrude from the middle of both sides of the end vertical frame. The end positioning cylinder is mounted on the outer end of the end vertical frame. The middle of the bottom surface of the rotating mounting plate is rotatably mounted in the end positioning turntable, and the outer end of the bottom surface of the rotating mounting plate is rotatably connected to the output shaft of the end positioning cylinder. The two inclined positioning frames are respectively inclinedly mounted on the inner ends of both sides of the rotating mounting plate. The end temperature equalization nozzles are respectively mounted on the inner ends of the two inclined positioning frames. The corner pads are mounted on the inner ends of the rotating mounting plate. The two monitoring cameras are respectively mounted in the two monitoring mounting blocks.

[0007] As a further improvement of the present invention, elastic corner frames are respectively provided on both sides of the bottom surface of the inclined positioning frame, and each elastic corner frame is rotatably provided with a positioning roller.

[0008] As a further improvement of the present invention, each auxiliary limiting component includes a fixed transverse adjustment frame, a fixed transverse cylinder, a lifting cylinder, a lifting transverse frame, and a lifting transverse slide bar. The fixed transverse adjustment frame and the lifting cylinder are respectively installed at intervals along the length direction at one end of the middle of the fixture frame. A sensor mounting strip is provided on the inner end of the fixed transverse adjustment frame, and a pressure sensor is provided in the sensor mounting strip. The fixed transverse cylinder is installed on the fixed transverse adjustment frame. The bottom center of the lifting transverse frame is installed on the output shaft of the lifting cylinder. A transverse adjustment slide rail is provided on the top of the lifting transverse frame. The lifting transverse slide bar is slidably installed in the transverse adjustment slide rail by a moving motor.

[0009] As a further improvement of the present invention, a top outer arc-shaped piece is provided on the outer side of the fixed transverse cylinder, and a top inner arc-shaped piece is provided on the outer side of the lifting transverse slide bar.

[0010] As a further improvement of the present invention, each abutment component includes a wing plate adjusting element and a abutment element. The wing plate adjusting element is installed on the outer side of one end of the jig frame, and the abutment element is installed in the middle of one end of the jig frame. Both the wing plate adjusting element and the abutment element are located between the lifting cylinder and the end vertical frame.

[0011] As a further improvement of the present invention, the wing plate adjusting element includes a wing plate adjusting frame, a wing plate lateral moving seat, a driven sliding seat, a wing plate lateral adjusting cylinder, and a centering clamping seat. The wing plate adjusting frame is installed on the outer side of one end of the jig frame, the wing plate lateral moving seat is installed on the top of the wing plate adjusting frame, and lateral mounting slides are protruding on both sides of the bottom of the outer end of the wing plate lateral moving seat. The bottom of the driven sliding seat is slidably installed in one of the lateral mounting slides, and the centering clamping seat is slidably installed in the other lateral mounting slide. A clamping spring is provided between the driven sliding seat and the centering clamping seat. The wing plate lateral adjusting cylinder is installed on the bottom of the inner side of the wing plate lateral moving seat, and the output shaft of the wing plate lateral adjusting cylinder is connected to the bottom of the centering clamping seat.

[0012] As a further improvement of the present invention, the supporting element includes an inclined vertical seat, a supporting cylinder, a supporting rotating frame, and a supporting mounting vertical plate. The bottom of the inclined vertical seat is installed at the middle of one end of the jig frame. An L-shaped plate is inclinedly provided on the inclined vertical seat. The supporting cylinder is rotatably installed on the inner side of the L-shaped plate. The bottom of the supporting rotating frame is rotatably installed on the top of the L-shaped plate, and the top of the inner side of the supporting rotating frame is rotatably connected to the output shaft of the supporting cylinder. A supporting vertical plate mounting block is protruding from the outer end of the bottom of the outer side of the supporting rotating frame. A nozzle mounting seat is protruding from the inner end of the bottom of the outer side of the supporting rotating frame. A supporting uniform temperature nozzle is inclined downward on the nozzle mounting seat. The outer side of the top of the supporting mounting vertical plate is installed on the bottom of the supporting vertical plate mounting block.

[0013] As a further improvement of the present invention, a sliding hole is recessed in the middle of the side wall of the supporting mounting vertical plate, a sliding shaft is slidably arranged in the sliding hole, an inclined elastic perforated plate is rotatably arranged on the outside of the sliding shaft, an elastic arc plate is arranged at the bottom of the inclined elastic perforated plate, an elastic air guiding vertical perforated plate is arranged at the top of the inclined elastic perforated plate, and a return spring is arranged between the inclined elastic perforated plate and the supporting mounting vertical plate.

[0014] The beneficial effects of this invention are as follows:

[0015] 1. This design provides precise "centering" positioning and flexible support between the web and the upper and lower flanges, avoiding weld deviations caused by workpiece misalignment during welding. It also provides uniform preheating, effectively reducing the temperature gradient during welding, minimizing welding thermal stress and deformation risks, reducing human error, and improving the automation level and production efficiency of welding operations.

[0016] 2. This invention enables real-time monitoring of web deformation at the weld, timely detection of flange angle deformation during welding, and timely provision of enhanced heat dissipation to control the heat-affected zone and dynamic clamping force adjustment. This proactively counteracts the deformation trend caused by welding, effectively suppresses and corrects welding deformation, and avoids structural defects and welding quality problems caused by deformation accumulation. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of an embodiment of the present invention.

[0018] Figure 2 This is a fracture view according to an embodiment of the present invention.

[0019] Figure 3 This is a three-dimensional schematic diagram of the intermediate limiting component in one embodiment of the present invention.

[0020] Figure 4 This is a three-dimensional schematic diagram of an end clamping assembly according to an embodiment of the present invention.

[0021] Figure 5 This is a perspective view of the end clamping assembly in another embodiment of the present invention.

[0022] Figure 6 This is a three-dimensional schematic diagram of the auxiliary limiting component and the supporting component in one embodiment of the present invention.

[0023] Figure 7 This is a three-dimensional schematic diagram of an auxiliary limiting component in one embodiment of the present invention.

[0024] Figure 8 This is a three-dimensional schematic diagram of an auxiliary limiting component in another embodiment of the present invention.

[0025] In the picture:

[0026] 10. Welding positioner; 20. Fixture frame; 21. Lateral slide rail; 30. Intermediate limiting component; 31. Intermediate mounting vertical frame; 32. Intermediate limiting cylinder; 33. Intermediate temperature equalization rotary head; 34. Temperature equalization nozzle; 321. Intermediate turntable; 40. End clamping component; 41. End vertical frame; 42. End positioning cylinder; 43. Rotating mounting plate; 44. Inclined positioning frame; 45. End temperature equalization nozzle; 46. Top corner pad; 47. Monitoring camera; 411. End positioning turntable; 412. Monitoring mounting block; 441. Flexible corner frame; 442. Positioning roller; 50. Auxiliary limiting component; 51. Fixed lateral adjustment frame; 54. Fixed lateral cylinder; 52. Lifting cylinder; 53. Lifting lateral frame; 56. Lifting lateral slide bar; 511. Sensor mounting bar; 512. Press Pressure sensor; 531, Lateral adjustment slide rail; 541, Top outer arc; 561, Top inner arc plate; 60, Support assembly; 61, Wing plate adjustment element; 611, Wing plate adjustment frame; 612, Wing plate lateral movement seat; 613, Driven sliding seat; 614, Wing plate lateral adjustment cylinder; 615, Centering clamp seat; 616, Lateral mounting slide bar; 62, Support element; 621, Inclined vertical seat; 622, Support cylinder; 623, Support rotating frame; 624, Support mounting vertical plate; 625, L-shaped plate; 626, Support vertical plate mounting block; 627, Nozzle mounting seat; 628, Support uniform temperature nozzle; 629, Support sliding hole; 631, Support sliding shaft; 632, Inclined elastic orifice plate; 633, Elastic arc plate; 634, Elastic air guide vertical orifice plate; 635, Return spring. Detailed Implementation

[0027] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0028] In the description of this invention, it should be noted that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0030] Please see Figures 1 to 8 A clamping assembly device for steel structure production includes a welding positioner 10, a jig frame 20, an intermediate limiting component 30, two end clamping components 40, two auxiliary limiting components 50, and two abutment components 60. The jig frame 20 is installed in the welding positioner 10. A transverse slide rail 21 is provided in the middle of the jig frame 20. The intermediate limiting component 30 is slidably installed in the transverse slide rail 21. The two end clamping components 40 are symmetrically installed at both ends of the top surface of the jig frame 20. The two auxiliary limiting components 50 are installed at both ends of the middle part of the jig frame 20. The two abutment components 60 are installed at both ends of the jig frame 20, and each abutment component 60 is located between the end clamping components 40 and the auxiliary limiting components 50.

[0031] The intermediate limiting assembly 30 includes an intermediate mounting vertical frame 31, an intermediate limiting cylinder 32, an intermediate temperature equalization rotor 33, and two temperature equalization nozzles 34. The bottom of the intermediate mounting vertical frame 31 is slidably mounted in the horizontal slide rail 21 via a moving motor. An intermediate turntable 321 protrudes from the inner side of the top surface of the intermediate limiting cylinder 32. The intermediate limiting cylinder 32 is mounted inside the intermediate mounting vertical frame 31. The intermediate temperature equalization rotor 33 is rotatably mounted in the intermediate turntable 321 in the middle, and the output shaft of the intermediate limiting cylinder 32 is rotatably connected to the inner side of the intermediate temperature equalization rotor 33. The two temperature equalization nozzles 34 are respectively mounted at both ends of the outer side of the intermediate temperature equalization rotor 33.

[0032] Each end clamping assembly 40 includes an end vertical frame 41, an end positioning cylinder 42, a rotating mounting plate 43, two tilting positioning frames 44, an end temperature equalization nozzle 45, a top corner pad 46, and two monitoring cameras 47. The bottom of the end vertical frame 41 is mounted on the outer side of one end of the jig frame 20. An end positioning turntable 411 protrudes from the outer end of the top surface of the end vertical frame 41. Monitoring mounting blocks 412 protrude from the middle of both sides of the end vertical frame 41. The end positioning cylinder 42 is mounted on the end vertical frame. At the outer end of 41, the bottom center of the rotating mounting plate 43 is rotatably mounted in the end positioning turntable 411, and the outer end of the bottom surface of the rotating mounting plate 43 is rotatably connected to the output shaft of the end positioning cylinder 42. Two inclined positioning frames 44 are respectively inclinedly mounted on the inner ends of both sides of the rotating mounting plate 43. The end temperature equalization nozzles 45 are respectively mounted on the inner ends of the two inclined positioning frames 44. The top corner pads 46 are mounted on the inner ends of the rotating mounting plate 43. Two monitoring cameras 47 are respectively mounted in the two monitoring mounting blocks 412.

[0033] The inclined positioning frame 44 has elastic corner frames 441 on both sides of its bottom surface, and each elastic corner frame 441 is equipped with a positioning roller 442.

[0034] Each auxiliary limiting component 50 includes a fixed lateral adjustment frame 51, a fixed lateral cylinder 54, a lifting cylinder 52, a lifting lateral frame 53, and a lifting lateral slide bar 56. The fixed lateral adjustment frame 51 and the lifting cylinder 52 are respectively installed at intervals along the length direction at one end of the middle of the fixture frame 20. The inner end of the fixed lateral adjustment frame 51 is provided with a sensor mounting strip 511, and a pressing sensor 512 is provided in the sensor mounting strip 511. The fixed lateral cylinder 54 is installed on the fixed lateral adjustment frame 51. The bottom center of the lifting lateral frame 53 is installed on the output shaft of the lifting cylinder 52. The top of the lifting lateral frame 53 is provided with a lateral adjustment slide rail 531. The lifting lateral slide bar 56 is slidably installed in the lateral adjustment slide rail 531 by a moving motor.

[0035] The outer side of the fixed transverse cylinder 54 is provided with a top outer arc-shaped piece 541, and the outer side of the lifting transverse slide bar 56 is provided with a top inner arc-shaped piece 561.

[0036] Each abutment assembly 60 includes a wing plate adjusting element 61 and an abutment element 62. The wing plate adjusting element 61 is installed on the outer side of one end of the jig frame 20, and the abutment element 62 is installed in the middle of one end of the jig frame 20. Both the wing plate adjusting element 61 and the abutment element 62 are located between the lifting cylinder 52 and the end vertical frame 41.

[0037] The wing plate adjusting element 61 includes a wing plate adjusting frame 611, a wing plate lateral moving seat 612, a driven sliding seat 613, a wing plate lateral adjusting cylinder 614, and a centering clamping seat 615. The wing plate adjusting frame 611 is installed on the outer side of one end of the jig frame 20. The wing plate lateral moving seat 612 is installed on the top of the wing plate adjusting frame 611. Lateral mounting strips 616 protrude from both sides of the bottom of the outer end of the wing plate lateral moving seat 612. The bottom of the driven sliding seat 613 is slidably installed in one of the lateral mounting strips 616. The centering clamping seat 615 is slidably installed in the other lateral mounting strip 616. A clamping spring is provided between the driven sliding seat 613 and the centering clamping seat 615. The wing plate lateral adjusting cylinder 614 is installed on the bottom inner side of the wing plate lateral moving seat 612, and the output shaft of the wing plate lateral adjusting cylinder 614 is connected to the bottom of the centering clamping seat 615.

[0038] The supporting element 62 includes an inclined vertical seat 621, a supporting cylinder 622, a supporting rotating frame 623, and a supporting mounting vertical plate 624. The bottom of the inclined vertical seat 621 is installed at the middle of one end of the jig frame 20. An L-shaped plate 625 is inclinedly provided on the inclined vertical seat 621. The supporting cylinder 622 is rotatably installed on the inner side of the L-shaped plate 625. The bottom of the supporting rotating frame 623 is rotatably installed on the top of the L-shaped plate 625, and the top of the inner side of the supporting rotating frame 623 is rotatably connected to the output shaft of the supporting cylinder 622. A supporting vertical plate mounting block 626 protrudes from the outer end of the bottom of the outer side of the supporting rotating frame 623. A nozzle mounting seat 627 protrudes from the inner end of the bottom of the outer side of the supporting rotating frame 623. A supporting uniform temperature nozzle 628 is inclined downward from the nozzle mounting seat 627. The outer side of the top of the supporting mounting vertical plate 624 is installed on the bottom of the supporting vertical plate mounting block 626.

[0039] A sliding hole 629 is recessed in the middle of the side wall of the support mounting plate 624. A support sliding shaft 631 is slidably arranged in the support sliding hole 629. An inclined elastic perforated plate 632 is rotatably arranged on the outside of the support sliding shaft 631. An elastic arc plate 633 is arranged at the bottom of the inclined elastic perforated plate 632. An elastic air guide vertical perforated plate 634 is arranged at the top of the inclined elastic perforated plate 632. A return spring 635 is arranged between the inclined elastic perforated plate 632 and the support mounting plate 624.

[0040] For example, in one embodiment: a universal joint is provided on the inner side of the inclined elastic perforated plate 632, and the sliding shaft 631 is rotatably mounted in the universal joint. The temperature equalization nozzle 628, the end temperature equalization nozzle 45, and the temperature equalization nozzle 34 are all connected to an external temperature equalization air pump through pipes. The support mounting plate 624 and the inclined elastic perforated plate 632 are both made of thermally conductive material, and their inner sides are each provided with multiple heat dissipation grooves spaced along the length direction.

[0041] For example, in one embodiment: when welding of the I-shaped steel structure is required, the lower flange of the I-shaped steel structure is placed on the lateral moving seats 612 of the flange of the two supporting components 60 at both ends. Then, the bottom of the vertically set web is placed in the middle of the top surface of the lower flange, and the end positioning cylinders 42 of the two end clamping components 40 are activated simultaneously, thereby driving the rotating mounting plate 43 to rotate and move downward, so that the two inclined positioning frames 44 and the top corner pads 46 move together until the inner end of the top corner pads 46 abuts against the top of both ends of the web. When the inclined positioning frames 44 rotate downward, the elastic corner frame 441 will expand and deform outward, and the positioning roller 442 will abut against the corner of the top of the side wall of the web, thus vertically clamping the web. Simultaneously, the intermediate limiting cylinder 32 will start the intermediate temperature equalization rotor 33 to rotate and move downward, so that the outer side of the intermediate temperature equalization rotor 33 abuts against the middle of the top surface of the web plate, and the two temperature equalization nozzles 34 are respectively located on both sides of the web plate. Then, the wing plate lateral adjustment cylinder 614 is activated to adjust the position of the centering clamping seat 615, thereby pushing the lower wing plate on the wing plate lateral moving seat 612 to move accordingly, and adjusting the lower wing plate laterally to ensure that the web plate is in the "center" position. Then, the external isothermal air pump is activated to deliver isothermal airflow. The isothermal airflow is sprayed from the isothermal nozzle 628, the end isothermal nozzle 45, and the isothermal nozzle 34 to preheat the middle part of the web plate and the lower flange plate. Then, the external welding equipment is activated to weld the outer side of the joint between the web plate and the lower flange plate. At the same time, the isothermal cylinder 622 is activated, which drives the isothermal rotating frame 623 to rotate and move to one side of the web plate, thereby causing the isothermal mounting vertical plate 624 and the inclined elastic perforated plate 632 to follow. The movement is due to the rotatable installation of the outer side of the abutment slide 631 in the universal joint. When the outer side of the bottom of the inclined elastic perforated plate 632 first contacts the inner side of the web, the inclined elastic perforated plate 632 rotates and continues to move with the abutment rotating frame 623 until the elastic arc plate 633 abuts against the inner side of the junction of the web and the lower wing plate, and an obtuse-angled triangular gap space is formed between the inner side of the abutment mounting vertical plate 624, the inner side of the inclined elastic perforated plate 632 and the inner side of the web, thus supporting the web.

[0042] Simultaneously, when welding begins, the two monitoring cameras 47 will monitor the deformation offset of the web at the welding point. When the flange angle deformation is ≥1° during welding, the holding cylinder 622 will be activated again, driving the holding rotating frame 623 to continue moving, driving the holding mounting plate 624 and the inclined elastic perforated plate 632 to continue moving, causing the gap space to compress and deform, so that the inner side of the holding mounting plate 624 and the inner side of the inclined elastic perforated plate 632 abuts against the inner side of the web, applying outward stress to the web. At the same time, the external uniform temperature air pump will also increase the output of the uniform temperature airflow. Furthermore, since the inner side of the holding mounting plate 624 and the inner side of the inclined elastic perforated plate 632 abuts against the inner side of the web, the heat dissipation area is increased, heat is quickly conducted away, and the range of the heat-affected zone is reduced, achieving the purpose of real-time monitoring of distortion and fine-tuning correction.

[0043] For example, in one embodiment: when the welding of the outer side of the junction between the lower wing plate and the web plate is completed, the lower wing plate and web plate are removed and reversed. Then, the upper wing plate is lowered, and the moving motor on the fixed transverse cylinder 54 and the lifting transverse slide bar 56 is activated. The upper wing plate is clamped and centered using the top inner arc plate 561 and the top outer arc plate 541. Welding is then started to weld the inner side of the junction between the lower wing plate and the web plate and the junction between the upper wing plate and the web plate. During the welding process, two monitoring cameras 47 will monitor the process in real time.

[0044] Installation process: The fixture frame 20 is installed in the welding positioner 10. The intermediate limiting component 30 is slidably installed in the transverse slide rail 21. The two end clamping components 40 are symmetrically installed at both ends of the top surface of the fixture frame 20. The two auxiliary limiting components 50 are installed at both ends of the middle part of the fixture frame 20. The two abutting components 60 are installed at both ends of the fixture frame 20, and each abutting component 60 is located between the end clamping component 40 and the auxiliary limiting component 50.

[0045] The bottom of the intermediate vertical mounting frame 31 is slidably mounted in the horizontal slide rail 21 via a moving motor. The intermediate limiting cylinder 32 is mounted inside the intermediate vertical mounting frame 31. The middle of the intermediate temperature equalization head 33 is rotatably mounted in the intermediate turntable 321, and the output shaft of the intermediate limiting cylinder 32 is rotatably connected to the inner side of the intermediate temperature equalization head 33. Two temperature equalization nozzles 34 are respectively mounted at both ends of the outer side of the intermediate temperature equalization head 33. The bottom of the end vertical frame 41 is mounted on the outer side of one end of the fixture frame 20. The end positioning cylinder 42 is mounted on the outer end of the end vertical frame 41. The bottom of the rotating mounting plate 43 is... The central part is rotatably mounted in the end positioning turntable 411, and the outer end of the bottom surface of the rotating mounting plate 43 is rotatably connected to the output shaft of the end positioning cylinder 42. Two inclined positioning frames 44 are respectively inclinedly mounted on the inner ends of both sides of the rotating mounting plate 43. The end temperature equalization nozzles 45 are respectively mounted on the inner ends of the two inclined positioning frames 44. The apex corner pads 46 are mounted on the inner ends of the rotating mounting plate 43. Two monitoring cameras 47 are respectively mounted in two monitoring mounting blocks 412. The fixed transverse adjustment frame 51 and the lifting cylinder 52 are respectively installed at intervals along the length direction in the middle of the fixture frame 20. At one end, a fixed transverse cylinder 54 is mounted on a fixed transverse adjusting frame 51. A lifting transverse frame 53 is mounted on the output shaft of a lifting cylinder 52 at the center of its bottom surface. A lifting transverse slide bar 56 is slidably mounted in a transverse adjusting slide rail 531 via a moving motor. A wing plate adjusting frame 611 is mounted on the outer side of one end of the fixture frame 20. A wing plate transverse moving seat 612 is mounted on the top of the wing plate adjusting frame 611. A driven slide seat 613 is slidably mounted at the bottom of one of the transverse mounting slide bars 616. A centering clamping seat 615 is slidably mounted on the other transverse mounting slide bar 616. The wing plate transverse... The adjusting cylinder 614 is installed on the bottom inner side of the lateral moving seat 612 of the wing plate, and the output shaft of the lateral adjusting cylinder 614 of the wing plate is connected to the bottom of the centering clamping seat 615. The bottom of the tilting vertical seat 621 is installed on the middle of one end of the jig frame 20. The abutting cylinder 622 is rotatably installed on the inner side of the L-shaped plate 625. The bottom of the abutting rotating frame 623 is rotatably installed on the top of the L-shaped plate 625, and the top inner side of the abutting rotating frame 623 is rotatably connected to the output shaft of the abutting cylinder 622. The outer side of the top of the abutting mounting vertical plate 624 is installed on the bottom of the abutting vertical plate mounting block 626.

[0046] This invention can achieve:

[0047] 1. This design provides precise "centering" positioning and flexible support between the web and the upper and lower flanges, avoiding weld deviations caused by workpiece misalignment during welding. It also provides uniform preheating, effectively reducing the temperature gradient during welding, minimizing welding thermal stress and deformation risks, reducing human error, and improving the automation level and production efficiency of welding operations.

[0048] 2. This invention enables real-time monitoring of web deformation at the weld, timely detection of flange angle deformation during welding, and timely provision of enhanced heat dissipation to control the heat-affected zone and dynamic clamping force adjustment. This proactively counteracts the deformation trend caused by welding, effectively suppresses and corrects welding deformation, and avoids structural defects and welding quality problems caused by deformation accumulation.

[0049] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A clamping type assembling device for steel structure production, characterized in that: The assembly includes a welding positioner (10), a jig frame (20), an intermediate limiting component (30), two end clamping components (40), two auxiliary limiting components (50), and two abutting components (60). The jig frame (20) is installed in the welding positioner (10). A transverse slide rail (21) is provided in the middle of the jig frame (20). The intermediate limiting component (30) is slidably installed in the transverse slide rail (21). The two end clamping components (40) are symmetrically installed at both ends of the top surface of the jig frame (20). The two auxiliary limiting components (50) are installed at both ends of the middle part of the jig frame (20). The two abutting components (60) are installed at both ends of the jig frame (20), and each abutting component (60) is located between the end clamping component (40) and the auxiliary limiting component (50). Each abutment assembly (60) includes a wing plate adjusting element (61) and an abutment element (62). The wing plate adjusting element (61) is installed on the outer side of one end of the jig frame (20), and the abutment element (62) is installed in the middle of one end of the jig frame (20). Both the wing plate adjusting element (61) and the abutment element (62) are located between the lifting cylinder (52) and the end vertical frame (41). The wing plate adjusting element (61) includes a wing plate adjusting frame (611), a wing plate lateral moving seat (612), a driven sliding seat (613), a wing plate lateral adjusting cylinder (614), and a centering clamping seat (615). The wing plate adjusting frame (611) is installed on the outer side of one end of the jig frame (20), and the wing plate lateral moving seat (612) is installed on the top of the wing plate adjusting frame (611). The bottom sides of the outer end of the wing plate lateral moving seat (612) are provided with lateral mounting strips (616), and the driven sliding seat (613) is installed on the outer side of the jig frame (20). The bottom of the sliding seat (613) is slidably installed in one of the transverse mounting slides (616), the centering clamping seat (615) is slidably installed in another transverse mounting slide (616), and a clamping spring is provided between the driven sliding seat (613) and the centering clamping seat (615). The wing plate transverse adjustment cylinder (614) is installed on the bottom inner side of the wing plate transverse moving seat (612), and the output shaft of the wing plate transverse adjustment cylinder (614) is connected to the bottom of the centering clamping seat (615). The supporting element (62) includes an inclined vertical seat (621), a supporting cylinder (622), a supporting rotating frame (623), and a supporting mounting plate (624). The bottom of the inclined vertical seat (621) is installed at the middle of one end of the jig frame (20). An L-shaped plate (625) is inclinedly provided on the inclined vertical seat (621). The supporting cylinder (622) is rotatably mounted on the inner side of the L-shaped plate (625). The bottom of the supporting rotating frame (623) is rotatably mounted on the top of the L-shaped plate (625). The top inner side of the support rotating frame (623) is rotatably connected to the output shaft of the support cylinder (622). The outer end of the bottom outer side of the support rotating frame (623) is provided with a support vertical plate mounting block (626). The inner end of the bottom outer side of the support rotating frame (623) is provided with a nozzle mounting seat (627). The nozzle mounting seat (627) is inclined downward and is provided with a support uniform temperature nozzle (628). The outer side of the top of the support mounting vertical plate (624) is installed on the bottom of the support vertical plate mounting block (626).

2. The clamping assembly device for steel structure production according to claim 1, characterized in that: The intermediate limiting component (30) includes an intermediate mounting vertical frame (31), an intermediate limiting cylinder (32), an intermediate temperature equalization rotor (33), and two temperature equalization nozzles (34). The bottom of the intermediate mounting vertical frame (31) is slidably mounted in the horizontal slide rail (21) via a moving motor. An intermediate turntable (321) is protruding from the inner side of the top surface of the intermediate limiting cylinder (32). The intermediate limiting cylinder (32) is mounted inside the intermediate mounting vertical frame (31). The middle part of the intermediate temperature equalization rotor (33) is rotatably mounted in the intermediate turntable (321), and the output shaft of the intermediate limiting cylinder (32) is rotatably connected to the inner side of the intermediate temperature equalization rotor (33). The two temperature equalization nozzles (34) are respectively mounted at both ends of the outer side of the intermediate temperature equalization rotor (33).

3. The clamping assembly for steel structure production according to claim 2, characterized in that: Each end clamping assembly (40) includes an end vertical frame (41), an end positioning cylinder (42), a rotating mounting plate (43), two tilting positioning frames (44), an end temperature equalization nozzle (45), a top corner pad (46), and two monitoring cameras (47). The bottom of the end vertical frame (41) is mounted on the outer side of one end of the jig frame (20). An end positioning turntable (411) protrudes from the outer end of the top surface of the end vertical frame (41). Monitoring mounting blocks (412) protrude from the middle of both sides of the end vertical frame (41). The end positioning cylinder (42) is mounted on the end vertical frame. At the outer end of the frame (41), the bottom center of the rotating mounting plate (43) is rotatably mounted in the end positioning turntable (411), and the outer end of the bottom surface of the rotating mounting plate (43) is rotatably connected to the output shaft of the end positioning cylinder (42). Two inclined positioning frames (44) are respectively inclinedly mounted on the inner ends of both sides of the rotating mounting plate (43). The end temperature equalization nozzle (45) is respectively mounted on the inner ends of the two inclined positioning frames (44). The top corner pad (46) is mounted on the inner end of the rotating mounting plate (43). Two monitoring cameras (47) are respectively mounted in the two monitoring mounting blocks (412).

4. The clamping assembly for steel structure production according to claim 3, characterized in that: The inclined positioning frame (44) has elastic corner frames (441) on both sides of its bottom surface, and each elastic corner frame (441) is equipped with a positioning roller (442) for rotation.

5. The clamping assembly for steel structure production according to claim 4, characterized in that: Each auxiliary limiting component (50) includes a fixed transverse adjustment frame (51), a fixed transverse cylinder (54), a lifting cylinder (52), a lifting transverse frame (53), and a lifting transverse slide bar (56). The fixed transverse adjustment frame (51) and the lifting cylinder (52) are respectively installed at intervals along the length direction at one end of the middle of the fixture frame (20). The inner end of the fixed transverse adjustment frame (51) is provided with a sensor mounting strip (511), and a pressing sensor (512) is provided inside the sensor mounting strip (511). The fixed transverse cylinder (54) is installed on the fixed transverse adjustment frame (51). The middle part of the bottom surface of the lifting transverse frame (53) is installed on the output shaft of the lifting cylinder (52). The top of the lifting transverse frame (53) is provided with a transverse adjustment slide rail (531). The lifting transverse slide bar (56) is slidably installed in the transverse adjustment slide rail (531) through a moving motor.

6. The clamping assembly for steel structure production according to claim 5, characterized in that: The outer side of the fixed transverse cylinder (54) is provided with a top outer arc plate (541), and the outer side of the lifting transverse slide bar (56) is provided with a top inner arc plate (561).

7. The clamping type assembling device for steel structure production according to claim 1, characterized in that: A sliding hole (629) is recessed in the middle of the side wall of the support mounting plate (624). A sliding shaft (631) is slidably arranged in the sliding hole (629). An inclined elastic perforated plate (632) is rotatably arranged on the outside of the sliding shaft (631). An elastic arc plate (633) is arranged at the bottom of the inclined elastic perforated plate (632). An elastic air guide vertical perforated plate (634) is arranged at the top of the inclined elastic perforated plate (632). A return spring (635) is arranged between the inclined elastic perforated plate (632) and the support mounting plate (624).

Images