A kind of monitoring vertical pole production automatic welding equipment
By designing a U-shaped frame and limiting and protective mechanisms, the system achieves adaptive positioning and clamping of the monitoring pole and flange, as well as slag protection. This solves the compatibility and maintenance efficiency issues of the welding equipment, and improves welding quality and equipment lifespan.
Patent Information
- Application Number
- CN202510975151.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-07-15
AI Technical Summary
Existing monitoring pole and flange welding equipment suffers from problems such as weld slag spatter causing clamp adhesion, low equipment maintenance efficiency, and difficulty in incorporating various combinations of clamping structures.
The U-shaped frame design, combined with a limiting mechanism, a protective mechanism, and an adjustment component, enables adaptive positioning and clamping of the hexagonal rod and the cylindrical rod. It also prevents welding slag from splashing through blocking blocks and integrates abutment columns and clamping components to prevent adhesion.
It improves the versatility and ease of operation of welding equipment, prevents slag spatter, ensures welding quality, and reduces the frequency of equipment maintenance.
Smart Images

Figure CN120644899B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of welding equipment, in particular to a kind of monitoring vertical rod production automatic welding equipment. BACKGROUND
[0002] Monitoring vertical rod is an important support structure for installing road monitoring equipment, traffic signal and other facilities, and its bottom usually needs to be welded with flange to realize fixed connection with base piece, and vertical rod body is mainly divided into hexagonal rod and cylindrical rod according to different application scenarios, and flange is designed as square or circular according to connection requirements.
[0003] At present, the welding of monitoring vertical rod and flange is mainly completed by horizontal fixture cooperating with automatic welding gun, specifically, the horizontal fixture is centered clamped to flange and vertical rod by the tapered block at both ends, then the welding gun is driven to move to the contact position of flange and vertical rod by electric cylinder, and during welding, the fixture drives flange and vertical rod to rotate synchronously, and the welding gun completes welding along the circumferential seam track.
[0004] However, the above welding method has the following significant problems: first, the welding slag generated during welding is easy to splash to the contact surface of tapered block and flange, causing the adhesion of the two, affecting the reuse accuracy of fixture and equipment maintenance efficiency; second, due to the large difference in cross section of hexagonal rod and cylindrical rod, the positioning methods of square flange and circular flange are different, and the clamping structure of existing equipment cannot be compatible with multiple combinations, so the fixture needs to be frequently replaced or parameters need to be adjusted, resulting in reduced production efficiency. SUMMARY
[0005] In order to solve the above technical problems, the technical scheme adopted by the present application is: a kind of monitoring vertical rod production automatic welding equipment, including rack and welding gun, rack is U-shaped structure, and the limiting mechanism for clamping cylindrical rod and hexagonal rod by the opposite clamping of both ends is arranged on the rack, and the protection mechanism for preventing the adhesion of flange and limiting mechanism during welding is arranged on the rack.
[0006] The limiting mechanism includes a fixed support arranged on the left side of the vertical section of the right side of the rack, and the fixed support is provided with a positioning assembly for positioning square and circular flanges by surrounding support, the positioning assembly includes a plurality of abutting columns arranged left and right, and the positioning assembly is provided with three inner supporting plates uniformly distributed in the circumferential direction by adjusting assembly, the adjusting assembly is used to adjust the position of the inner supporting plate, so that the inner supporting plate supports the cylindrical rod and hexagonal rod, and the left side of the rack is provided with abutting assembly for pushing the vertical rod.
[0007] The guide groove is formed on the outer side of the guide column, and the left and right two parts of the guide groove are in C-shaped structure, and the middle part of the guide groove is in spiral structure connecting the two C-shaped structures, and the abutting column is slidably connected to the guide groove through the protruding column on the abutting column.
[0008] The protection mechanism includes a blocking block arranged on the alignment assembly, and a guide column arranged on the left side of the fixed support and sliding left and right, when welding, with the rotation of the vertical rod, the guide column can gradually reduce the number of abutting columns abutting against the side surface of the flange, thereby preventing adhesion.
[0009] Preferably, the alignment assembly includes four moving sleeves sliding along the radial direction of the guide column and arranged equidistantly along the circumference of the guide column, and the moving sleeves are slidingly arranged on one side close to the inner support plate and have abutting square rods.
[0010] Preferably, the blocking block has a hollow structure, is fixedly connected to the lower side of the abutting square rod on the upper part, has an opening arranged on the left side, has a drawer box slidingly arranged on the lower side, and has a buckle slidingly arranged on the front side.
[0011] Preferably, the blocking block has a buffer plate slidingly arranged inside, has a buffer spring arranged between the buffer plate and the blocking block, and has reflecting blocks fixedly installed equidistantly along the vertical direction on the left side surface of the buffer plate.
[0012] Preferably, the outer side of the guide column has linkage plates fixedly installed equidistantly along the circumference, has a push plate frame slidingly arranged along the radial direction of the guide column on the left side of the linkage plate, and the push plate frame is left and right slidingly connected with the moving sleeves at corresponding positions and has a track groove for moving the abutting square rod.
[0013] Preferably, the right side of the moving sleeve has an extension rod fixedly installed, the extension rod has a feeding block fixedly installed on the extension section, the left side of the guide column has a disc plate rotatably arranged, the abutting columns are arranged along the circumference of the disc plate and slidingly arranged left and right on the disc plate, the disc plate has a shaft sleeve fixedly installed inside, the right side of the shaft sleeve has an end face threaded disc rotatably arranged, and the end face threaded disc is threadedly connected with all the feeding blocks.
[0014] Preferably, the adjustment assembly includes a threaded rod slidingly arranged inside the shaft sleeve, the left side of the threaded rod and the left side of the shaft sleeve are both hingedly connected with a connecting plate equidistantly along the circumference of the guide column, and two connecting plates at corresponding positions are hingedly connected at the same position on the inner support plate.
[0015] Preferably, the right side of the end face threaded disc has a rotating disc rotatably arranged, the rotating disc is threadedly connected with the threaded rod, the right side of the end face threaded disc has a plurality of positioning holes equidistantly arranged along the circumference, and the rotating disc has a positioning screw screw-connected and inserted into the positioning hole.
[0016] Preferably, the abutting assembly includes a one-way screw rod threadedly connected to the vertical section on the left side of the rack, and the right end of the one-way screw rod has a tapered head block rotatably arranged.
[0017] The beneficial effects of the present application are: firstly, the present application adopts three circumferentially distributed inner support plates controlled by the cooperation of the alignment assembly and the adjusting assembly, which can adapt to the cross-section difference of the hexagonal rod and the cylindrical rod, thereby quickly positioning and clamping the hexagonal rod and the cylindrical rod, and the alignment assembly can also meet the positioning needs of square and circular flanges, significantly improving the versatility of the welding equipment and avoiding frequent replacement of clamps.
[0018] Secondly, by adjusting and connecting the rotating disc and the end face threaded disc, the operator only needs to rotate the rotating disc to control the movement of the inner support plate and the moving sleeve, thereby synchronously clamping the stand and the flange, further simplifying the operation, and by adjusting the relative angle of the rotating disc and the end face threaded disc, the stand and the flange of different diameters can be adapted.
[0019] Thirdly, the abutting column in the alignment assembly cooperates with the abutting assembly, the stand pushes the flange to automatically stop supporting the outer side of the flange, realizes the precise alignment of the flange and the stand, prevents the welding slag from splashing between the alignment assembly and the flange, and gradually reduces the number of abutting columns and flanges during welding, further effectively preventing the welding slag from splashing to the contact surface during welding and solving the problem of adhesion.
[0020] Fourthly, the blocking block can block the welding position to prevent the splashing welding slag from falling onto the contact position of the abutting column and the flange through the upper part of the flange, further preventing adhesion, and the blocking block can also collect the splashing welding slag into the drawer box through the cooperation of the buffer plate and the reflecting block inside the blocking block, preventing the welding slag from adhering randomly and affecting the welding quality. BRIEF DESCRIPTION OF DRAWINGS
[0021] The present application will be further described below in conjunction with the drawings and examples.
[0022] Figure 1 is the overall structure schematic diagram of the present application.
[0023] Figure 2 is the partial structure schematic diagram of the present application.
[0024] Figure 3 is the structure schematic diagram of the fixed support, blocking block, moving sleeve and rotating disc in the present application.
[0025] Figure 4 is the partial sectional view of the fixed support, guide column, disc plate and inner support plate in the present application.
[0026] Figure 5 is the partial sectional view of the disc plate, threaded rod, shaft sleeve and positioning screw in the present application.
[0027] Figure 6It is the structural schematic view of linkage plate, blocking block, moving sleeve and push plate frame in the application.
[0028] Figure 7 It is the structural schematic view of blocking block, buffer plate, reflecting block and buckle in the application.
[0029] Figure 8 It is the partial sectional view of blocking block, buffer plate, reflecting block and drawer box in the application.
[0030] In the figure: 1, rack; 2, welding gun; 3, limiting mechanism; 4, protection mechanism; 31, fixed support; 32, alignment assembly; 33, adjusting assembly; 34, inner support plate; 35, abutting assembly; 36, disc plate; 41, blocking block; 42, guide column; 321, abutting column; 322, moving sleeve; 323, abutting square rod; 324, linkage plate; 325, push plate frame; 326, telescopic rod; 327, feeding block; 331, threaded rod; 332, connecting plate; 333, rotating disc; 334, positioning screw; 351, one-way screw rod; 352, tapered head block; 361, shaft sleeve; 362, end face threaded disc; 363, cross plate; 411, drawer box; 412, buckle; 413, buffer plate; 414, reflecting block; 421, guide groove. DETAILED DESCRIPTION
[0031] The embodiments of the present application are described in detail below. The embodiments described below are exemplary only, and are intended to explain the present application, and are not to be understood as limiting the present application. The specific techniques or conditions not mentioned in the embodiments are carried out according to the techniques or conditions described in the literature in the art or according to the product instructions.
[0032] Referring to Figure 1 and Figure 2 , a monitoring vertical rod production automatic welding equipment includes a rack 1 and a welding gun 2, the rack 1 is in a U-shaped structure, the rack 1 is provided with a limiting mechanism 3 for clamping a round rod and a hexagonal rod through two ends abutting alignment, and a protection mechanism 4 for preventing the flange and the limiting mechanism 3 from adhering together during welding.
[0033] When it is necessary to weld the vertical rod and the flange, first, the limiting mechanism 3 is used to synchronously align and fix the flange and the vertical rod, then the limiting mechanism 3 rotates the vertical rod and the flange, and the welding gun 2 is used to perform girth welding on the joint of the vertical rod and the flange, at the same time of welding, the protection mechanism 4 can prevent welding slag from splashing to the position where the limiting mechanism 3 and the flange are in contact, thereby avoiding the limiting mechanism 3 and the flange from adhering together.
[0034] Referring to Figure 1 , Figure 2 and Figure 3The limiting mechanism 3 comprises a fixed support 31 arranged on the left side of the right vertical section of the rack 1, and the fixed support 31 is provided with an alignment assembly 32 for aligning the square flange and the circular flange through the surrounding support mode, the alignment assembly 32 comprises a plurality of abutting columns 321 arranged in left and right sliding mode, and the alignment assembly 32 is provided with three inner supporting plates 34 arranged in circumferential uniform distribution through an adjusting assembly 33, the adjusting assembly 33 is used for adjusting the position of the inner supporting plate 34, so that the inner supporting plate 34 supports the circular rod and the hexagonal rod, and the left side of the rack 1 is provided with an abutting assembly 35 for pushing the vertical rod.
[0035] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the protection mechanism 4 comprises a blocking block 41 arranged on the alignment assembly 32, and a guide column 42 arranged in left and right sliding mode on the left side of the fixed support 31, and a helical spring is arranged between the guide column 42 and the fixed support 31, when welding, with the rotation of the vertical rod, the guide column 42 can gradually reduce the number of abutting columns 321 abutting against the side surface of the flange, thereby preventing adhesion.
[0036] Referring to Figure 1 , the abutting assembly 35 comprises a one-way screw rod 351 threadedly connected to the left vertical section of the rack 1, and a tapered head block 352 is rotationally arranged at the right end of the one-way screw rod 351, and the tapered head block 352 is coaxially arranged with the guide column 42.
[0037] Referring to Figure 2 , Figure 3 , Figure 4 and Figure 5 , the guide column 42 is rotationally arranged with a disc plate 36 on the left side, the abutting columns 321 are arranged in circumferential direction of the disc plate 36 and slide left and right on the disc plate 36, an axle sleeve 361 is fixedly installed inside the disc plate 36, the adjusting assembly 33 comprises a threaded rod 331 arranged in left and right sliding mode inside the axle sleeve 361, three connecting plates 332 are hingedly connected to the left side of the axle sleeve 361 and the left side of the threaded rod 331 in equidistant manner in circumferential direction of the guide column 42, and the connecting plates 332 at two corresponding positions are hingedly connected to the same position on the inner supporting plate 34.
[0038] When it is necessary to weld the flange on the vertical rod, the operator manually sets the flange on the outside of the axle sleeve 361, while making the right side surface of the flange abut against the left side surface of the abutting column 321, then the operator sets the right side of the vertical rod on the outside of the threaded rod 331, which makes the vertical rod cover the outside of all the inner supporting plates 34, then the operator sets the left side of the vertical rod on the tapered head block 352, so that the tapered head block 352 is inserted into the inside of the vertical rod, and the tapered head block 352 adaptively aligns the right side of the vertical rod through the characteristic that the diameter gradually increases from right to left.
[0039] Referring to Figure 2 ,Figure 3 And Figure 6 The alignment assembly 32 comprises four moving sleeves 322 sliding along the radial direction of the guide column 42, which are equidistantly arranged along the circumference of the guide column 42 and are fixed on the support 31. The moving sleeves 322 are slidingly arranged on the side close to the inner support plate 34 and are provided with abutting square rods 323.
[0040] Referring to Figure 3 And Figure 6 The outer side of the guide column 42 is fixedly provided with linkage plates 324 equidistantly arranged along the circumference of the guide column 42. The linkage plates 324 are slidingly provided with push plate frames 325 on the left side along the radial direction of the guide column 42. The push plate frames 325 are slidingly connected with the moving sleeves 322 at the corresponding positions. The push plate frames 325 are provided with track grooves for moving the abutting square rods 323.
[0041] In this embodiment, the right part of the track groove is in a horizontal straight line structure, and the left part of the track groove is in a slant groove structure gradually tilting away from the guide column 42 from right to left. The abutting square rods 323 are fixedly provided with linkage rods, which are slidingly connected inside the corresponding track grooves.
[0042] In the initial state, the linkage rods are located at the right end of the straight line structure of the corresponding track grooves, so that the end of the abutting square rods 323 close to the guide column 42 is located outside the moving sleeves 322.
[0043] Referring to Figure 3 , Figure 6 And Figure 7 The blocking block 41 is in a hollow structure and is fixedly connected to the lower side of the upper abutting square rod 323. The left side of the blocking block 41 is provided with an opening. The lower side of the blocking block 41 is slidingly provided with a drawer box 411 in front and back directions. The front side of the blocking block 41 is slidingly provided with buckles 412 in up and down directions.
[0044] It should be noted that the height of the upper abutting square rod 323 is less than that of the other three abutting square rods 323, and the total height of the upper abutting square rod 323, the blocking block 41 and the drawer box 411 is equal to the height of the other three abutting square rods 323.
[0045] Referring to Figure 3 , Figure 4 And Figure 6 The right side of the moving sleeve 322 is fixedly provided with an extension rod 326. The extension rod 326 is fixedly provided with a feeding block 327 on the extension section. The right side of the shaft sleeve 361 is rotationally provided with an end face threaded disc 362, which is threadedly connected with all the feeding blocks 327.
[0046] Referring to Figure 3 , Figure 4 And Figure 5The right side of the end face threaded disc 362 is provided with a rotating disc 333, the rotating disc 333 is threadedly connected with the threaded rod 331, a plurality of positioning holes are equidistantly arranged on the right side of the end face threaded disc 362 along the circumferential direction, and a plurality of positioning screws 334 are threadedly connected with the rotating disc 333 and are inserted into the positioning holes.
[0047] When the right side of the flange is attached to the left side of the abutting column 321, the flange is located between the four abutting square rods 323, when the vertical rod is sleeved on the inner supporting plate 34 and the outside of the conical head block 352, the operator manually rotates the one-way screw rod 351, so that the one-way screw rod 351 pushes the vertical rod to move right through the conical head block 352, so that the right side of the vertical rod is attached to the left side of the flange.
[0048] Then the operator manually rotates the rotating disc 333, the rotating disc 333 drives the threaded rod 331 to move right, the threaded rod 331 synchronously pushes the three inner supporting plates 34 away from the axis of the threaded rod 331 through the connecting plate 332, so that the inner supporting plates 34 are abutted on the inner side of the vertical rod, so that the vertical rod is centered and clamped, and then the vertical rod is coaxially arranged with the guide column 42.
[0049] It should be noted that when the vertical rod is a cylindrical rod, the inner supporting plate 34 is in line contact with the inner side of the cylindrical rod, and when the vertical rod is a hexagonal rod, the inner supporting plate 34 is in surface contact with the inner side of the hexagonal rod, so that the inner supporting plate 34 can center and clamp the two kinds of vertical rods, and ensure the stability of the alignment.
[0050] The rotating disc 333 rotates at the same time to drive the end face threaded disc 362 to rotate synchronously through the positioning screw 334, the end face threaded disc 362 drives the moving sleeve 322 to move towards the flange through the feeding block 327 and the telescopic rod 326, so that when the inner supporting plate 34 abuts against the vertical rod, the moving sleeves 322 of the front, lower, rear parts drive the abutting square rods 323 to abut against the outer side of the flange, the abutting square rod 323 of the upper part drives the drawer box 411 to abut against the outer side of the flange through the blocking block 41, and at the same time, the flange is pushed and positioned to the coaxial position of the guide column 42, so that the flange is coaxially aligned with the vertical rod.
[0051] It should be noted that when the flange is square, the abutting square rods 323 and the drawer box 411 are respectively abutted on the four sides of the square flange, so as to position the square flange.
[0052] When the positioning of the flange and the stand with different diameters is needed, the operator manually rotates the positioning screw 334, so that the positioning screw 334 is withdrawn from the positioning hole, and the end face threaded disc 362 and the rotating disc 333 can be freely rotated respectively, so that the operator rotates the end face threaded disc 362 and the rotating disc 333 respectively, so that the flange and the stand are clamped and centered respectively, and then the operator rotates the positioning screw 334 again, so that the end face threaded disc 362 and the rotating disc 333 are locked together, so that the rotating disc 333 can simultaneously align the flange and the stand.
[0053] It should be noted that, as Figure 4 and Figure 6 shown, the cross plate 363 is rotatably arranged on the right side of the shaft sleeve 361, the cross plate 363 is slidably connected with the feeding block 327, and the cross plate 363 is slidably connected with the fixed support 31, so that the cross plate 363 drives the feeding block 327 to be always screw-connected on the end face threaded disc 362, and the cross plate 363 blocks the feeding block 327 from rotating with the end face threaded disc 362.
[0054] Referring to Figure 4 , Figure 5 and Figure 6 , the guide column 42 is provided with a guide groove 421 on the outer side, the left and right two parts of the guide groove 421 are in C-shaped structure, and the middle part of the guide groove 421 is in a spiral structure connecting the two C-shaped structures, and the abutting column 321 is slidably connected on the guide groove 421 through the protruding column thereon.
[0055] It should be noted that, in the initial state, the protruding columns on the abutting column 321 are all located inside the C-shaped structure on the left part of the guide groove 421, so that the abutting column 321 is blocked by the end of the C-shaped structure on the left part of the guide groove 421, preventing the upper part of the disc plate 36 from rotating forward, and the disc plate 36 prevents the threaded rod 331 from rotating with the rotating disc 333 through the shaft sleeve 361, so that the rotating disc 333 is threadedly connected with the threaded rod 331.
[0056] When the flange and the stand are clamped and positioned, the operator manually rotates the one-way screw rod 351, so that the tapered head block 352 pushes the stand to continue moving to the right, the stand drives the flange to move synchronously, the flange pushes the guide column 42 through the abutting column 321, so that the guide column 42 compresses the spiral spring, the guide column 42 drives the pushing plate frame 325 to move synchronously through the linkage plate 324, so that the pushing plate frame 325 pushes the abutting square rod 323 away from the stand through the inclined groove part of the track groove thereon, so that the abutting square rod 323 and the drawer box 411 are no longer in contact with the flange, at this time the spiral spring pushes the flange to always abut on the stand through its elastic force, preventing the position of the flange from changing, and then the stand pushes the guide column 42 to abut on the fixed support 31, so that the stand abuts on the flange.
[0057] It needs to be explained that the left side of the rack 1 is provided with an L-shaped plate which is rotatably connected with the one-way screw 351 through the vertical section of the L-shaped plate, and the upper side of the L-shaped plate is fixedly installed with a driving motor which is rotatably connected with the taper block 352 through a belt, and the welding gun 2 is connected with the rack 1 through a support which can adjust the position.
[0058] When the stand rod abuts against the flange, the welding gun 2 is moved to the contact position of the stand rod and the flange, and the welding gun 2 is started to weld the stand rod and the flange, and the driving motor is started to drive the stand rod and the flange to rotate through the taper block 352, so that the welding gun 2 performs the circular seam welding on the stand rod and the flange.
[0059] Meanwhile, the stand rod and the flange drive the upper part of the disc plate 36 to rotate backward, so that the disc plate 36 drives the abutting column 321 to rotate synchronously, the abutting column 321 moves along the track of the guide groove 421 through the protruding column thereon, so that the abutting column 321 which rotates backward and corresponds to the welding completion position of the stand rod and the flange moves rightward along the track of the guide groove 421, so that the abutting column 321 which does not contact the position corresponding to the welding completion area of the flange any more, thereby reducing the possibility of the welding slag splashing to the flange and the abutting column 321 and causing adhesion.
[0060] Referring to Figure 7 and Figure 8 , the buffer plate 413 is slidably arranged inside the blocking block 41, the buffer spring is arranged between the buffer plate 413 and the blocking block 41, and the reflecting block 414 is fixedly installed on the left side of the buffer plate 413 in the vertical direction at equal intervals.
[0061] During welding, the blocking block 41 blocks above the flange to prevent the welding slag from passing over the flange, when the welding slag splashes to the inside of the blocking block 41, the welding slag contacts the buffer plate 413 or the inclined surface of the reflecting block 414, the buffer plate 413 is elastically connected to the buffer spring, so that the buffer plate 413 slows down the splashing welding slag, and the reflecting block 414 rebounds to guide the welding slag to pop into the inside of the drawer box 411, thereby collecting the welding slag, reducing the situation that the welding slag adheres to the flange or the stand rod, improving the welding quality, and the welding slag can be concentratedly treated by pulling out and cleaning the drawer box 411.
[0062] Referring to Figures 1 to 8 , the present application further comprises the following steps when welding the stand rod and the flange: first, the operator manually sets the flange outside the shaft sleeve 361, and at the same time, the right side of the flange is attached to the left side of the abutting column 321, then the operator sets the right side of the stand rod outside the threaded rod 331, and sets the left side of the stand rod on the taper block 352.
[0063] Second step, the operator manually rotates the rotating disc 333, so that the inner support plate 34 abuts against the inner side of the vertical rod, the rotating disc 333 is matched with the flange through the end face threaded disc 362 abutting against the square rod 323, so that the flange is coaxially aligned with the vertical rod.
[0064] Third step, the operator manually rotates the one-way screw rod 351, so that the conical head block 352 pushes the vertical rod to continue moving to the left, so that the guide column 42 drives the abutting square rod 323 to no longer contact the flange, at the same time, the vertical rod pushes the guide column 42 to abut against the fixed support 31, so that the vertical rod abuts against the flange.
[0065] Fourth step, the welding gun 2 is moved to the position where the vertical rod contacts the flange, the welding gun 2 is started to weld the vertical rod and the flange, at the same time, the driving motor is started to drive the vertical rod and the flange to rotate through the conical head block 352, so that the welding gun 2 performs circular seam welding on the vertical rod and the flange.
[0066] Fifth step, the abutting column 321 corresponding to the vertical rod and the flange welding completion position is moved to the right along the track of the guide groove 421, so that the abutting column 321 does not contact the position where the flange welding is completed, thereby reducing the possibility of welding slag splashing onto the abutting column 321 and the flange to cause adhesion.
[0067] Sixth step, the blocking block 41 blocks above the flange to prevent the welding slag from passing over the flange, at the same time, the buffer plate 413 slows down the splashing welding slag, and the welding slag is guided to pop into the inside of the drawer box 411 through the rebound of the reflecting block 414, so as to collect the welding slag.
[0068] Although the embodiments of the present application have been shown and described above, it should be understood that the above-described embodiments are exemplary and should not be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application, which are still covered by the protection scope of the present application.
Claims
1. An automatic welding equipment for producing surveillance poles, comprising a frame and a welding torch, characterized in that, The frame has a U-shaped structure. The frame is equipped with a limiting mechanism for clamping the round rod and the hexagonal rod by pressing them together at both ends, as well as a protective mechanism to prevent the flange from sticking to the limiting mechanism during welding. The limiting mechanism includes a fixed bracket on the left side of the vertical section on the right side of the frame. The fixed bracket is equipped with an alignment component for aligning the square and round flanges by means of circumferential support. The alignment component includes several abutment columns that are slidably arranged to the left and right. The alignment component is equipped with three circumferentially distributed inner support plates by means of an adjustment component. The adjustment component is used to adjust the position of the inner support plates so that the inner support plates support the round rod and the hexagonal rod. A clamping component for pushing the upright is provided on the left side of the frame. The protective mechanism includes a blocking block set on the alignment component and a guide post that slides left and right on the left side of the fixed bracket. The guide post has a guide groove on its outer side. The left and right parts of the guide groove are both C-shaped. The middle part of the guide groove is a spiral structure that connects the two C-shaped structures. The abutment post is slidably connected to the guide groove through the protruding post on it. During welding, as the upright rotates, the guide post gradually reduces the number of abutment posts that abut against the flange side, thereby preventing adhesion. The alignment component includes four movable sleeves that are equally spaced along the circumference of the guide post and slide radially along the guide post. A square rod is slidably provided on the side of the movable sleeve near the inner support plate. The blocking block has a hollow structure and is fixedly connected to the lower side of the upper abutting square rod. An opening is provided on the left side of the blocking block, and a drawer box is slidably provided on the lower side of the blocking block. A buckle is slidably provided on the front side of the blocking block. A buffer plate is slidably installed inside the blocking block, and a buffer spring is installed between the buffer plate and the blocking block. Reflective blocks are fixedly installed at equal intervals along the vertical direction on the left side of the buffer plate.
2. The automatic welding equipment for producing monitoring poles according to claim 1, characterized in that, A linkage plate is fixedly installed at equal intervals along the circumference of the outer side of the guide column. A push plate frame is slidably arranged on the left side of the linkage plate along the radial direction of the guide column. The push plate frame is slidably connected to the moving sleeve at the corresponding position. A trajectory groove is opened on the push plate frame to drive the moving abutment rod.
3. The automatic welding equipment for producing monitoring poles according to claim 1, characterized in that, A telescopic rod is fixedly installed on the right side of the movable sleeve. A feed block is fixedly installed on the telescopic section of the telescopic rod. A disc plate is rotatably arranged on the left side of the guide column. The abutment column is arranged along the circumference of the disc plate and slides left and right on the disc plate. A shaft assembly is fixedly installed inside the disc plate. A threaded end face disc is rotatably arranged on the right side of the shaft assembly. The threaded end face disc is threadedly connected to all feed blocks.
4. The automatic welding equipment for producing monitoring poles according to claim 3, characterized in that, The adjustment assembly includes a threaded rod that slides left and right inside the shaft assembly. The left side of the threaded rod and the left side of the shaft assembly are both hinged with connecting plates at equal intervals along the circumference of the guide post. The two corresponding connecting plates are hinged at the same position on the inner support plate.
5. The automatic welding equipment for producing monitoring poles according to claim 4, characterized in that, A rotating disk is rotatably provided on the right side of the end face threaded disk. The rotating disk is threadedly connected to the threaded rod. Several positioning holes are equally spaced along the circumference on the right side of the end face threaded disk. Positioning screws for insertion into the positioning holes are screwed onto the rotating disk.
6. The automatic welding equipment for producing monitoring poles according to claim 1, characterized in that, The clamping assembly includes a one-way screw threaded to the vertical section on the left side of the frame, and a conical block is rotatably provided at the right end of the one-way screw.
Citation Information
Patent Citations
Steel structure welding equipment for industrial factory building construction
CN118371909A
Six-axis automatic welding machine
CN219542108U