Linkage type rotating disc assembling device
By synchronously driving the intermittent rotator and the swing component through the power mechanism, precise synchronous linkage of the linkage turntable assembly device is achieved, solving the problem of inconsistent synchronization rate, reducing equipment costs and improving production stability and efficiency.
Patent Information
- Application Number
- CN202510925465.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-05
- Publication Date
- 2025-09-16
AI Technical Summary
The existing linkage turntable assembly device requires multiple drive sources, resulting in inconsistent synchronization rates, abnormal production, and high equipment costs.
The intermittent rotator, driving cam and swing assembly are synchronously driven by a power mechanism, and the precise synchronous linkage of workpiece rotation and assembly execution is achieved through the swing lifting mechanism, which reduces the number of synchronous induction and adjustment mechanisms and saves equipment costs.
It realizes the precise synchronous linkage between workpiece rotation and assembly execution, reduces equipment installation costs, avoids synchronization anomalies, and improves production stability and efficiency.
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Figure CN120644967A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automated assembly equipment, and in particular to a linkage turntable assembly device. Background Art
[0002] In automated processing and assembly equipment, turntables are often used to continuously process or assemble workpieces, improving production continuity and efficiency. To further increase production efficiency, current turntable automated assembly equipment often adds more processing mechanisms to the turntable processing and assembly device.
[0003] For example, the Chinese invention patent application with publication number CN113682747A provides a linkage turntable processing device, which is equipped with a rotating component, a pushing component and a linkage component, so that while the turntable rotates, the pushing slider can be driven to move back and forth by the swinging part and the lifting part, so that the pushing slider can limit or clamp the battery on the fixture when the fixture moves into place, thereby improving the continuity of the overall production and processing, thereby improving the overall production and processing efficiency.
[0004] However, current linked turntable assembly systems require multiple mechanisms to perform their respective operations, often requiring multiple drive sources. During high-speed automated operations, these different drive sources can experience inconsistent synchronization, leading to production process anomalies. Maintaining synchronization often requires the installation of separate sensors for real-time monitoring and adjustment, resulting in high equipment costs.
[0005] Therefore, researching a low-cost, high-synchronization linkage turntable assembly device has become an urgent problem to be solved by those skilled in the art. Summary of the Invention
[0006] In order to overcome the above-mentioned defects of the prior art, the present application provides a linkage turntable assembly device to achieve the assembly effect of precise synchronization and joint movement, and greatly reduce the cost.
[0007] Specifically, the present application provides a linkage turntable assembly device, which includes: Stand; A power mechanism is installed on the platform, the power mechanism outputs a rotational driving force, the power mechanism is connected to a driving cam, and the power mechanism drives the driving cam to rotate; An intermittent rotator is mounted on a stand, and a power mechanism is connected to the intermittent rotator through a transmission assembly. The power mechanism drives the intermittent rotator to work and outputs intermittent rotation driving force; The turntable is connected to the intermittent rotator, and the intermittent rotator drives the turntable to rotate intermittently; The swing lifting mechanism is arranged above the turntable and is connected to the driving cam via a center rod. The connecting end of the center rod is connected to the swing lifting mechanism, and the driving end of the center rod is connected to the driving cam. The driving cam drives the center rod to swing back and forth around the axis of the center rod, thereby driving the swing lifting mechanism to swing periodically. The swing assembly is in transmission connection with the power mechanism, and the power mechanism drives the swing assembly to swing; the swing end of the swing assembly is connected to the driving end of the center rod to drive the center rod to move back and forth along the axis of the center rod, thereby driving the swing lifting mechanism to move back and forth periodically; The power mechanism synchronously drives the intermittent rotor, the driving cam and the swing component.
[0008] In an optional implementation, the swing lifting mechanism includes a lifting plate and a swing plate, the lifting plate is located above the turntable, and the swing plate is located above the lifting plate; the lifting plate is movably engaged with the connecting end of the center rod, the lifting plate moves back and forth along the axial direction of the center rod with the center rod, and the lifting plate and the center rod rotate relative to each other; the swing plate is fixedly connected to the connecting end of the center rod, and the swing plate moves linearly and swings periodically with the center rod.
[0009] In an optional implementation, the turntable is circumferentially arranged with several workstations for installing workpiece positioning tools, and the lifting plate is circumferentially arranged with several execution components for performing assembly actions; the swing plate and the execution components are linked together, and the swing plate drives the execution components to perform telescopic actions.
[0010] In an optional implementation, the execution component includes a slide rail fixedly set on the lifting plate and a slider slidingly cooperated with the slide rail, and the slider is provided with a guide column; the swing plate is provided with a guide groove, and the upper part of the guide column is movably accommodated in the guide groove. When the swing plate swings, the guide groove drives the guide column to move, thereby driving the slider to telescopically move relative to the axis of the lifting plate.
[0011] In an optional implementation, the power mechanism is provided with a drive shaft for outputting rotational driving force, the drive cam is fixedly provided on the drive shaft, and the drive cam rotates with the drive shaft; one end of the drive shaft is transmission-connected to the transmission assembly and the swing assembly.
[0012] In an optional implementation, the driving end of the center rod is inserted into a rocking seat, which is rotatably connected to a base. The rocking seat is provided with a rocking rolling pair, and the driving cam protrusion is surrounded by a curved portion. The rocking rolling pair is coupled with the curved portion. When the driving cam rotates, the curved portion cooperates with the rocking rolling pair to drive the rocking seat to swing, thereby driving the center rod to swing.
[0013] In an optional implementation, the swing assembly includes a flat wheel, a swing shaft, a swing arm, a lifting roller, a driving outer roller and a driving inner roller. The flat wheel is fixedly arranged on the driving shaft, and an outer ring portion is protruding laterally on the outer periphery of the flat wheel; the swing shaft is rotatably arranged on the platform, and the connecting portion of the swing arm is fixedly connected to the swing shaft. The swing end of the swing arm away from the connecting portion is rotatably provided with a lifting roller, and the arm body of the swing arm is rotatably provided with a driving outer roller and a driving inner roller, the driving outer roller abuts against the outer peripheral wall of the outer ring portion, and the driving inner roller abuts against the inner peripheral wall of the outer ring portion; the driving end of the center rod is provided with a lifting clamping portion, and the lifting clamping portion clamps the lifting roller.
[0014] In an optional implementation, the transmission assembly includes a driving wheel, a transmission belt and a driven wheel, the driving wheel is connected to the drive shaft, and the driven wheel is connected to the intermittent rotator; the transmission belt is wound between the driving wheel and the driven wheel to transmit the rotation of the driving wheel to the driven wheel, thereby driving the intermittent rotator to work.
[0015] In an optional implementation, the upper end of the intermittent rotator is provided with a rotating part that outputs intermittent rotation, and the rotating part is connected to the turntable to drive the turntable to rotate intermittently; the upper end of the intermittent rotator is also fixed with a fixing part, which is connected to a fixed plate, and the fixing part is provided with a sliding rod facing upward, and the sliding rod passes through the lifting plate upward, and the sliding rod forms a sliding connection with the lifting plate.
[0016] In an optional implementation, the rotating part is an annular flange structure, and the fixed part is located on the inner ring of the rotating part; the intermittent rotator is provided with a central through hole, the central through hole passes through the fixed part, and the central rod passes through the central through hole.
[0017] The technical solution provided by the aforementioned implementation has at least the following beneficial effects: (1) The linkage type turntable assembly device of the present application realizes precise synchronization of workpiece rotation and assembly execution by synchronously driving the intermittent rotator, driving cam and swing assembly through a power mechanism, without the need for synchronous sensing and adjustment mechanisms.
[0018] (2) The linkage turntable assembly device of the present application realizes the telescopic control of the actuator through the swing plate, which saves the telescopic drive mechanism, reduces the equipment installation cost and avoids the synchronization abnormality.
[0019] (3) The linkage turntable assembly device of the present application provides driving force to the intermittent rotator synchronously through the power mechanism, thereby ensuring the stability of the intermittent motion of the turntable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0021] Figure 1 A schematic structural diagram of a linkage turntable assembly device provided in one embodiment of the present application; Figure 2 This is a schematic structural diagram from another angle of the linkage turntable assembly device provided in one embodiment of the present application; Figure 3 This is a schematic diagram of the interior of a linkage turntable assembly device provided in one embodiment of the present application; Figure 4 This is a schematic internal view from another angle of the linkage turntable assembly device provided in one embodiment of the present application; Figure 5 A partial structural diagram of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the structure of the swing lifting mechanism and the driving cam; Figure 6 This is a partial structural diagram of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the structures of the actuator assembly and the swing assembly; Figure 7 This is a partial structural diagram of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the structure of the swing lifting mechanism; Figure 8 This is a partial structural diagram of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the internal structure of the platform; Figure 9 This is a partial structural diagram of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the internal structure of the stand; Figure 10 A top view of a partial structural schematic diagram of a linkage turntable assembly device provided in one embodiment of the present application; Figure 11 A schematic diagram of a partial structure of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the structure of the swing assembly and the drive shaft; Figure 12 This is a partial structural diagram of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the swing component structure; Figure 13 A schematic diagram of a partial structure of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the structures of the intermittent rotator and the turntable; Figure 14 This is a partial structural diagram of a linkage turntable assembly device provided in one embodiment of the present application, which mainly shows the structure of the intermittent rotator and the center rod.
[0022] Description of reference numerals: 100, gantry; 200, power mechanism; 201, drive shaft; 210, drive cam; 211, curved portion; 300, intermittent rotator; 310, rotating portion; 320, fixed portion; 330, center through hole; 340, fixed plate; 341, slide bar; 301, input shaft; 400, turntable; 410, workstation area; 411, workstation mounting hole; 500, swing lifting mechanism; 510, lifting plate; 511, bearing sleeve; 512, actuator; 513, slide rail; 514, slider; 515, guide column; 520, swing plate; 521, guide groove; 522, cover plate; 600, swing assembly; 610, flat wheel ;611, outer ring; 612, avoidance cavity; 620, swing shaft; 630, swing arm; 631, connection part; 632, swing end; 640, lifting roller; 650, drive outer roller; 660; drive inner roller; 700, transmission assembly; 710, driving wheel; 720, transmission belt; 730, driven wheel; 740, tensioning wheel; 800, center rod; 801, connection end; 802, driving end; 803, fastener; 810, threaded section; 811, fastening nut; 820, swing seat; 821, swing rolling pair; 830, base; 840, lifting clamp; 841, upper clamp; 842, lower clamp. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0024] As used herein, the terms "first," "second," and the like are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, unless otherwise specified, "plurality" means two or more.
[0025] In addition, in this article, directional terms such as "upper" and "lower" are defined relative to the orientation of the structure schematically placed in the accompanying drawings. It should be understood that these directional terms are relative concepts. They are used for relative description and clarification, and they can change accordingly according to changes in the orientation of the structure.
[0026] The present application provides a linkage type turntable assembly device, which realizes the intermittent rotation of the turntable and the linkage operation of the assembly execution component through a power mechanism, saves power source and improves the assembly synchronization accuracy.
[0027] Combine Figures 1 to 14 As shown, in one embodiment, the linkage turntable assembly device includes: Combine Figures 1 to 14 As shown, in one embodiment, the assembly device of the linkage turntable 400 includes: Stand 100; The power mechanism 200 is mounted on the platform 100 , and the power mechanism 200 outputs a rotational driving force. The power mechanism 200 is connected to a driving cam 210 , and the power mechanism 200 drives the driving cam 210 to rotate; The intermittent rotator 300 is mounted on the stand 100. The power mechanism 200 drives the inner roller 700 through the transmission assembly 660. The power mechanism 200 drives the intermittent rotator 300 to work and output intermittent rotation driving force. The turntable 400 is in transmission connection with the intermittent rotator 300, and the intermittent rotator 300 drives the turntable 400 to rotate intermittently; The swing lifting mechanism 500 is disposed above the turntable 400 and is in transmission connection with the driving cam 210 via a center rod 800. The connecting end 801 of the center rod 800 is connected to the swing lifting mechanism 500, and the driving end 802 of the center rod 800 is in transmission connection with the driving cam 210. The driving cam 210 drives the center rod 800 to reciprocate about the axis of the center rod 800, thereby driving the swing lifting mechanism 500 to oscillate periodically. The swing assembly 600 is in transmission connection with the power mechanism 200, and the power mechanism 200 drives the swing assembly 600 to swing. The swing end 632 of the swing assembly 600 is connected to the driving end 802 of the center rod 800 to drive the center rod 800 to move linearly and reciprocatingly along the axial direction of the center rod 800, thereby driving the swing lifting mechanism 500 to periodically move linearly and reciprocatingly. The power mechanism 200 synchronously drives the intermittent rotator 300 , the driving cam 210 and the swing assembly 600 .
[0028] The stand 100 is a supporting base for the assembly device of the linkage turntable 400 , and can provide fixed or rotating support for various mechanisms and components.
[0029] In this embodiment, the power mechanism 200 uses a motor as a rotational output driver. This motor can be combined with conventional output adjustment mechanisms, such as a speed reducer and a direction-changing gear set, to adjust the output speed, torque, and direction of the power mechanism 200 to meet actual operating requirements. In other embodiments, the power mechanism 200 can also use other power sources that can provide rotational output, such as a rotary cylinder.
[0030] Combine Figures 1 to 4 As shown, in this embodiment, the power mechanism 200 is installed on the side of the platform 100, the driving cam 210 and the swing assembly 600 are located inside the platform 100, the intermittent rotator 300 is fixedly installed on the table of the platform 100, the turntable 400 and the swing lifting mechanism 500 are arranged above the intermittent rotator 300, and the center rod 800 vertically connects the swing lifting mechanism 500 and the driving cam 210 from top to bottom.
[0031] In other embodiments, the relative positions of the components and mechanisms may be adjusted according to different assembly requirements, such as arranging the center rod 800 horizontally or diagonally.
[0032] Combine Figures 3 to 5 As shown, in this embodiment, the swing lifting mechanism 500 includes a lifting plate 510 and a swing plate 520. The lifting plate 510 is located above the turntable 400, and the swing plate 520 is located above the lifting plate 510; the lifting plate 510 is movably engaged with the connecting end 801 of the center rod 800, and the lifting plate 510 moves back and forth along the axial direction of the center rod 800 along with the center rod 800, and the lifting plate 510 and the center rod 800 rotate relative to each other; the swing plate 520 is fixedly connected to the connecting end 801 of the center rod 800, and the swing plate 520 moves linearly and swings periodically along with the center rod 800.
[0033] In this embodiment, the turntable 400, the lifting plate 510 and the swing plate 520 are all configured as circular flat plate structures; in other embodiments, the turntable 400, the lifting plate 510 and the swing plate 520 can be individually or uniformly configured as other plate structures, such as a quadrilateral structure, a hexagonal structure, an octagonal structure, an elliptical structure or other plate structures.
[0034] Among them, combined Figure 14 As shown, in order to achieve the movable engagement between the lifting plate 510 and the center rod 800 , in this embodiment, the lifting plate 510 is movably connected to the center rod 800 via a bearing sleeve 511 .
[0035] By setting the bearing sleeve 511, the center rod 800 will not generate circumferential force on the lifting plate 510 when rotating around the axis, and when the center rod 800 moves linearly in the axial direction, it can drive the lifting plate 510 to move synchronously.
[0036] Specifically, the bearing sleeve 511 can be disposed at the center of the lifting plate 510 so that the lifting plate 510 is not easily shaken during movement.
[0037] Combine Figure 7 and Figure 14 As shown, in order to achieve a fixed connection between the swing plate 520 and the center rod 800, in this embodiment, a fastener 803 is fixedly provided at the connection end 801 of the center rod 800, and the swing plate 520 is sleeved on the fastener 803. Bolts can be used to fix the swing plate 520 and the fastener 803.
[0038] During operation, the wobble plate 520 needs to oscillate back and forth for a long time and many times. This constant shaking may cause the fasteners 803 and bolts to loosen. Therefore, to strengthen the fixation, the connection end 801 of the center rod 800 is further provided with a threaded section 810, which can be fastened to the wobble plate 520 above the fastener 803 by tightening the nut 811.
[0039] Combine Figure 2 、 Figure 6 and Figure 7 As shown, in this embodiment, the turntable 400 is provided with a plurality of workstations 410 for installing workpiece positioning tools arranged along the circumference, and the lifting plate 510 is provided with a plurality of execution components 512 for performing assembly actions arranged along the circumference; the swing plate 520 is linked with the execution component 512, and the swing plate 520 drives the execution component 512 to perform the telescopic action.
[0040] Specifically, the workstation area 410 may be provided with a workstation mounting hole 411 , and a fixture or a jig for fixing a workpiece may be installed in conjunction with the workstation mounting hole 411 to facilitate assembly or processing of the workpiece.
[0041] In the assembly device of the linkage turntable 400 of the present application, multiple workstations 410 and actuators 512 can be provided to perform continuous rotation processing or assembly. The rotation and displacement of the workstations 410 and the movement of the actuators 512 are coordinated to achieve continuous and efficient processing or assembly.
[0042] In this application, with the center of the turntable 400 as the center, each workstation area 410 is evenly distributed on the same circumference of the turntable 400; with the center of the lifting plate 510 as the center, each execution component 512 is evenly distributed on the same circumference of the lifting plate 510.
[0043] Combine Figure 6As shown, in this embodiment, the actuator 512 includes a slide rail 513 fixedly set on the lifting plate 510 and a slider 514 slidingly engaged with the slide rail 513, and the slider 514 is provided with a guide column 515; the swing plate 520 is provided with a guide groove 521, and the upper part of the guide column 515 is movably accommodated in the guide groove 521. When the swing plate 520 swings, the guide groove 521 drives the guide column 515 to move, thereby driving the slider 514 to telescopically move relative to the axis of the lifting plate 510.
[0044] In this embodiment, the guide groove 521 has an S-shaped path. This curved path helps provide a guiding force to the guide post 515 through the guide groove 521 when the wobble plate 520 swings, thereby driving the slider 514 to extend or retract. In other embodiments, the guide groove 521 may also have other shapes, such as an oblique line or an arc.
[0045] In this embodiment, in order to prevent foreign objects from falling onto the swing plate 520 and causing damage and to prevent people from accidentally touching it, a cover plate 522 may be provided above the swing plate 520 .
[0046] In this application, the slider 514 of the actuator assembly 512 can be equipped with an actuator (not shown). The actuator can include a pick-and-place mechanism such as a suction cup or a clamp, as well as other processing or assembly mechanisms such as a screw installer, a glue dispenser, and a spot welder, to meet various processing and assembly requirements.
[0047] For example, a suction cup can be installed on the slider 514. When the slider 514 extends outward under the action of the rocking plate 520, the suction cup can suck up parts; when the slider 514 is retracted to above the work station area 410 under the action of the rocking plate 520, the suction cup can place the sucked parts on the workpiece to be assembled in the work station area 410.
[0048] Furthermore, in different execution components 512 of the same linkage turntable 400 assembly device, the same or different execution mechanisms can be installed on the execution components 512 to achieve multiple different actions to be performed synchronously in each linkage.
[0049] For example, the loading clamp is installed on the No. 1 actuator 512, the suction cup is installed on the No. 2 actuator 512, the glue dispenser is installed on the No. 3 actuator 512, and the unloading clamp is installed on the No. 4 actuator 512. The actuators 512 move synchronously and cooperate with the workpiece fixture installed on the turntable 400 to perform different operations on the workpiece at each station. The action examples are as follows: The No. 1 actuator 512 clamps the workpiece from the external workpiece feeding mechanism and places it on the No. 1 workpiece fixture. The turntable 400 rotates to move the No. 1 workpiece fixture below the No. 2 actuator 512. Actuator assembly No. 2 512 picks up the part from the external part feeding mechanism and places it on the workpiece of workpiece fixture No. 1. Actuator assembly No. 1 512 again picks up the workpiece from the external part feeding mechanism and places it on workpiece fixture No. 2. The turntable 400 rotates, moving workpiece fixture No. 1 to below actuator assembly No. 3 512, and the other workpiece fixtures shift synchronously. The No. 3 actuator 512 performs glue dispensing on the workpiece on the No. 1 workpiece fixture, the No. 2 actuator 512 performs the part suction and placement action, and the No. 1 actuator 512 performs the workpiece picking action; The No. 4 actuator 512 takes the workpiece from the No. 1 workpiece fixture and places it on the external material receiving mechanism, while the other actuators 512 perform their respective actions; By executing the corresponding actions in sequence, synchronous operation of multiple stations can be achieved.
[0050] Among them, the feeding mechanism and the receiving mechanism can be conventional conveyor belts, feeding trays, feeding fixtures and other devices for placing workpiece materials.
[0051] Combine Figure 5 and Figure 6 As shown, in this embodiment, the power mechanism 200 is provided with a driving shaft 201 for outputting a rotational driving force, and the driving cam 210 is fixedly provided on the driving shaft 201, and the driving cam 210 rotates with the driving shaft 201; one end of the driving shaft 201 is connected to the transmission component 660; the driving inner roller; 700 and the swing component 600.
[0052] Recombination Figure 8 As shown, in this embodiment, the driving end 802 of the center rod 800 is inserted into a swing seat 820, and the swing seat 820 is rotatably connected to a base 830. The swing seat 820 is provided with a swing rolling pair 821. The driving cam 210 is protruded and wrapped with a curved portion 211. The swing rolling pair 821 is coupled with the curved portion 211. When the driving cam 210 rotates, the curved portion 211 cooperates with the swing rolling pair 821 to drive the swing seat 820 to swing, thereby driving the center rod 800 to swing.
[0053] The base 830 is provided in the platform 100 as a supporting foundation for supporting the center rod 800 and components such as the lifting plate 510 and the swing plate 520 connected to the center rod 800. The swing seat 820 and the base 830 can be rotatably connected through a bearing.
[0054] In this embodiment, the rocking and rolling pair 821 is two rollers rotatably disposed on the base 830 , and is clamped on both sides of the curved portion 211 of the driving cam 210 to form a coupling connection.
[0055] In this embodiment, the curved portion 211 protrudes from the drive cam 210 around the axis of the drive shaft 201. When the drive cam 210 rotates, the curved portion 211 applies a lateral force to the rocking and rolling pair 821, causing the rocking and rolling pair 821 to deflect and oscillate. The driving end 802 of the center rod 800 is inserted into the rocking seat 820. When the rocking seat 820 swings, it simultaneously drives the center rod 800 to reciprocate around its axis, thereby driving the rocking plate 520 to oscillate.
[0056] Combine Figures 8 to 12 As shown, in this embodiment, the rocking assembly includes a flat wheel 610, a rocking shaft 620, a rocking arm 630, a lifting roller 640, a driving outer roller 650 and a driving inner roller. The flat wheel 610 is fixedly arranged on the driving shaft 201, and an outer ring portion 611 is protruding laterally on the outer periphery of the flat wheel 610; the rocking shaft 620 is rotatably arranged on the platform 100, and the connecting portion 631 of the rocking arm 630 is fixedly connected to the rocking shaft 620. The rocking end 632 of the rocking arm 630 away from the connecting portion 631 is rotatably arranged to set the lifting roller 640, and the arm body of the rocking arm 630 is rotatably arranged to drive the outer roller 650 and the driving inner roller. The driving outer roller 650 abuts against the outer peripheral wall of the outer ring portion 611, and the driving inner roller abuts against the inner peripheral wall of the outer ring portion 611; the driving end 802 of the center rod 800 is provided with a lifting clamping portion 840, and the lifting clamping portion 840 clamps the lifting roller 640.
[0057] Specific, combined Figure 12 As shown, in this embodiment, the flat wheel 610 is a non-circular wheel-shaped structure, and different parts of its outer ring portion 611 have different inner diameters. When the flat wheel 610 rotates, it cooperates with the driving outer roller 650 and the driving inner roller to drive the swing arm 630, so that the swing arm 630 can swing up and down around the swing axis 620, and then the lifting and lowering part 840 is lifted or lowered by the lifting rolling part 640, so that the center rod 800 fixedly connected to the lifting and lowering part 840 is lifted and lowered accordingly.
[0058] In this embodiment, an air-avoidance cavity 612 is provided inside the outer ring portion 611 of the flat wheel 610. The air-avoidance cavity 612 can reduce the weight of the flat wheel 610 on the one hand, and avoid interference with the driving inner roller and other components on the other hand.
[0059] Combine Figure 6 As shown, in this embodiment, the lifting clamping part 840 includes an upper clamping part 841 and a lower clamping part 842, and the upper clamping part 841 and the lower clamping part 842 are respectively fixedly mounted on the outer wall of the center rod 800, and the lifting rolling part 640 is located between the upper clamping part 841 and the lower clamping part 842.
[0060] Specifically, the upper clamping member 841 and the lower clamping member 842 are both configured as an annular plate structure. When the center rod 800 rotates back and forth, since the upper clamping member 841 and the lower clamping member 842 extend outward, the upper clamping member 841 and the lower clamping member 842 can maintain contact with the lifting rolling member 640, thereby preventing the lifting rolling member 640 from being loosened by the lifting clamping part 840.
[0061] In this embodiment, the lifting plate 510 and the rocking plate 520, connected to the center rod 800, can be vertically lifted and lowered by the swing assembly 600, thereby driving the actuator 512 to rise and fall. Furthermore, the rocking plate 520 can rock under the rocking action of the drive cam 210 on the center rod 800, thereby driving the slider 514 to extend and retract. By implementing a pick-up or assembly mechanism on the slider 514 of the actuator 512, a continuous movement is achieved.
[0062] For example, if a suction cup is installed on the slider 514 of the actuator 512 to suck the parts of the feeding mechanism next to the linkage turntable 400 assembly device of the present application and place them on the workpiece of the turntable 400 station, the "rise-extend-descend-suck-rise-recovery-descend-release" cycle of the actuator 512 can be realized through the linkage of the various mechanisms of the present application.
[0063] Combine Figure 4 As shown, in this embodiment, the transmission assembly 660; drives the inner roller; 700 includes a driving wheel 710, a transmission belt 720 and a driven wheel 730, the driving wheel 710 is transmission-connected to the drive shaft 201, and the driven wheel 730 is transmission-connected to the intermittent rotator 300; the transmission belt 720 is wound between the driving wheel 710 and the driven wheel 730 to transmit the rotation of the driving wheel 710 to the driven wheel 730, thereby driving the intermittent rotator 300 to work.
[0064] In this embodiment, the driving wheel 710 is fixedly mounted on the driving shaft 201 and rotates synchronously with the driving shaft 201 .
[0065] Specifically, the driving wheel 710 is mounted on the end of the drive shaft 201, and the driving cam 210 and the swing assembly 600 are disposed between the power mechanism 200 and the driving wheel 710. Placing the driving wheel 710 at the end of the drive shaft 201 optimizes the structural layout, making the assembly of the linkage turntable 400 more compact and avoiding affecting the positions of other mechanical components.
[0066] Through the transmission action of the transmission belt 720 , the rotation of the driving wheel 710 can be transmitted to the driven wheel 730 , and then transmitted to the input end of the intermittent rotator 300 , providing driving force for the intermittent rotator 300 .
[0067] In this embodiment, the transmission component 660; driving the inner roller; 700 is also provided with a tensioning wheel 740, which is fixedly arranged on the stand 100. The tensioning wheel 740 provides a lateral force to the transmission belt 720. The tensioning wheel 740 can adjust the tightness of the transmission belt 720, thereby ensuring the operation stability of the transmission component 660; driving the inner roller; 700.
[0068] Combine Figure 5 、 Figure 13 and Figure 14 As shown, in the present application, the upper end of the intermittent rotator 300 is provided with a rotating part 310 that outputs intermittent rotation, and the rotating part 310 is connected to the turntable 400 to drive the turntable 400 to rotate intermittently; the upper end of the intermittent rotator 300 is also fixed with a fixing part 320, and the fixing part 320 is connected to a fixing plate 340, and the fixing part 320 is provided with a sliding rod 341 facing upward, and the sliding rod 341 passes through the lifting plate 510 upward, and the sliding rod 341 forms a sliding connection with the lifting plate 510.
[0069] Specifically, in this embodiment, the rotating part 310 is an annular flange structure, and the fixed part 320 is located on the inner ring of the rotating part 310 ; the intermittent rotator 300 is provided with a central through hole 330 , the central through hole 330 passes through the fixed part 320 , and the central rod 800 passes through the central through hole 330 .
[0070] In this application, the intermittent rotator 300 can convert the continuous rotation inputted via the transmission assembly 660, the driving inner roller 700, into an intermittent rotation output, thereby driving the turntable 400 to intermittently rotate. Specifically, the intermittent rotator 300 can drive the turntable 400 to achieve a "rotate-stop-rotate-stop" periodic intermittent rotation according to pre-set rotation and stop durations.
[0071] Among them, in this embodiment, the intermittent rotator 300 adopts a cam indexer, which is a conventional intermittent rotation output mechanism. It converts the continuous input rotation into intermittent rotation output through the cooperation of the cam and the roller through the internal cam mechanism.
[0072] Specifically, the intermittent rotator 300 has an input shaft 301 that is transmission-connected to the transmission assembly 660; the driving inner roller; 700, and the input shaft 301 is arranged on the side so as to be transmission-connected to the driven wheel 730 of the transmission assembly 660; the driving inner roller; 700 and transmit it to the inside.
[0073] The rotating portion 310 adopts an annular flange structure, which can facilitate the arrangement of the fixing portion 320 and the central through hole 330 in the central area thereof.
[0074] The fixing portion 320 of the intermittent rotator 300 is fixed relative to the main body of the intermittent rotator 300 , and the fixing portion 320 protrudes from the rotating portion 310 .
[0075] For example, the working principle of the assembly device of the linkage type turntable 400 of the present application is as follows: A fixture for placing and fixing the workpiece is installed in the workstation area 410 of the turntable 400; according to processing or assembly requirements, an actuator is installed on the slider 514 of each actuator component 512, including a pick-and-place mechanism for picking up and placing the workpiece, as well as an operating mechanism for processing and assembling the workpiece; A workpiece feeding mechanism for providing workpieces to be processed is provided next to the assembly device of the linked turntable 400. A parts feeding mechanism for providing parts to be assembled may also be provided next to the assembly device of the linked turntable 400 according to assembly requirements. Furthermore, a material receiving mechanism for receiving workpieces may also be provided next to the assembly device of the linked turntable 400. The workpiece feeding mechanism, parts feeding mechanism, and material receiving mechanism are provided according to the process spacing to correspond to different positions of the actuator 512. When the operation starts, the power mechanism 200 is started, and the power mechanism 200 causes the driving cam 210, the flat wheel 610 and the driving wheel 710 to rotate, thereby driving the intermittent rotator 300, the lifting plate 510 and the swing plate 520 to operate in conjunction; at this time, according to the set rotation speed and cycle, the turntable 400 rotates intermittently to continuously shift the workstations, and the lifting plate 510 and the swing plate 520 operate with each other, causing the execution component 512 to perform their respective actions, thereby realizing the sequential operation of the workpieces at each workstation.
[0076] The linkage turntable assembly device of the present application adopts a power mechanism as the sole power source to provide driving force for each mechanism and component, saving equipment costs; through the transmission coordination between the various components, linkage operation is realized, and there is no need to configure synchronous sensing instruments and synchronous adjustment mechanisms, which greatly improves the synchronization rate; the overall structure is compact, and is particularly suitable for use or modification of production lines in small spaces.
[0077] The above is a detailed introduction to the technical solutions provided by the implementation methods of the present application, and specific examples are used to illustrate the principles and implementation methods of the present application. The above description is only used to help understand the method and core mechanism of the present application; at the same time, for those skilled in the art, according to the ideas of the present application, there may be changes in the specific embodiments and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A linkage turntable assembly device, characterized in that: The linkage turntable assembly device comprises: Stand; A power mechanism, the power mechanism being mounted on the platform, the power mechanism outputting a rotational driving force, the power mechanism being in transmission connection with a driving cam, and the power mechanism driving the driving cam to rotate; An intermittent rotator is mounted on the platform, the power mechanism is in transmission connection with the intermittent rotator via a transmission assembly, and the power mechanism drives the intermittent rotator to work and outputs intermittent rotation driving force; A turntable, the turntable being in driving connection with the intermittent rotator, the intermittent rotator driving the turntable to intermittently rotate; A swing lifting mechanism is provided above the turntable and is in transmission connection with the driving cam via a center rod; the connecting end of the center rod is connected to the swing lifting mechanism, and the driving end of the center rod is in transmission connection with the driving cam, and the driving cam drives the center rod to swing back and forth around the axis of the center rod, thereby driving the swing lifting mechanism to swing periodically; a swing assembly, the swing assembly being in transmission connection with the power mechanism, the power mechanism driving the swing assembly to swing; the swing end of the swing assembly being connected to the driving end of the center rod to drive the center rod to move back and forth in a straight line along the axis of the center rod, thereby driving the swing lifting mechanism to move back and forth in a periodic straight line; The power mechanism synchronously drives the intermittent rotator, the driving cam and the swing assembly.
2. The linkage turntable assembly device according to claim 1, characterized in that: The swing lifting mechanism includes a lifting plate and a swing plate, the lifting plate is located above the turntable, and the swing plate is located above the lifting plate; the lifting plate is movably engaged with the connecting end of the center rod, the lifting plate moves back and forth along the axial direction of the center rod along with the center rod, and the lifting plate and the center rod rotate relative to each other; the swing plate is fixedly connected to the connecting end of the center rod, and the swing plate moves linearly and swings periodically along with the center rod.
3. The linkage turntable assembly device according to claim 2, characterized in that: The turntable is circumferentially provided with a number of workstations for installing workpiece positioning tools, and the lifting plate is circumferentially provided with a number of execution components for performing assembly actions; the swing plate is linked to the execution components, and the swing plate drives the execution components to perform telescopic actions.
4. The linkage turntable assembly device according to claim 3, characterized in that: The actuator includes a slide rail fixedly arranged on the lifting plate and a slider slidingly engaged with the slide rail, the slider is provided with a guide column; the swing plate is provided with a guide groove, the upper part of the guide column is movably accommodated in the guide groove, when the swing plate swings, the guide groove drives the guide column to move, thereby driving the slider to telescopically move relative to the axis of the lifting plate.
5. The linkage turntable assembly device according to claim 1, characterized in that: The power mechanism is provided with a driving shaft for outputting a rotational driving force, the driving cam is fixedly provided on the driving shaft, and the driving cam rotates along with the driving shaft; one end of the driving shaft is in transmission connection with the transmission assembly and the swing assembly.
6. The linkage turntable assembly device according to claim 5, characterized in that: The driving end of the center rod is inserted into a rocking seat, and the rocking seat is rotatably connected to a base. The rocking seat is provided with a rocking rolling pair, and the driving cam protrusion is surrounded by a curved portion, and the rocking rolling pair is coupled with the curved portion. When the driving cam rotates, the curved portion cooperates with the rocking rolling pair to drive the rocking seat to swing, thereby driving the center rod to swing.
7. The linkage turntable assembly device according to claim 5, characterized in that: The swing assembly includes a flat wheel, a swing shaft, a swing arm, a lifting roller, a driving outer roller and a driving inner roller, the flat wheel is fixedly arranged on the driving shaft, and an outer ring portion is protruding laterally on the outer periphery of the flat wheel; the swing shaft is rotatably arranged on the platform, the connecting portion of the swing arm is fixedly connected to the swing shaft, the swing arm is rotatably arranged at the swing end away from the connecting portion to set the lifting roller, the arm body of the swing arm is rotatably arranged to set the driving outer roller and the driving inner roller, the driving outer roller abuts against the outer peripheral wall of the outer ring portion, and the driving inner roller abuts against the inner peripheral wall of the outer ring portion; the driving end of the center rod is provided with a lifting clamping portion, and the lifting clamping portion clamps the lifting roller.
8. The linkage turntable assembly device according to claim 5, characterized in that: The transmission assembly includes a driving wheel, a transmission belt and a driven wheel. The driving wheel is connected to the drive shaft, and the driven wheel is connected to the intermittent rotator. The transmission belt is wound between the driving wheel and the driven wheel to transmit the rotation of the driving wheel to the driven wheel, thereby driving the intermittent rotator to work.
9. The linkage turntable assembly device according to claim 8, characterized in that: The upper end of the intermittent rotator is provided with a rotating part for outputting intermittent rotation, and the rotating part is connected to the turntable to drive the turntable to rotate intermittently; The upper end of the intermittent rotator is also fixed with a fixing part, which is connected to a fixing plate. The fixing part is upwardly provided with a sliding rod, which passes through the lifting plate upward, and the sliding rod forms a sliding connection with the lifting plate.
10. The linkage turntable assembly device according to claim 9, characterized in that: The rotating part is an annular flange structure, and the fixed part is located at the inner ring of the rotating part; the intermittent rotator is provided with a central through hole, the central through hole passes through the fixed part, and the central rod passes through the central through hole.
Citation Information
Patent Citations
Linkage type rotating disc machining device and battery production line thereof
CN113682747A