Light high-strength offshore photovoltaic floating body device based on foamed aluminum composite structure
By using a lightweight and high-strength offshore photovoltaic floating device with a foam aluminum composite structure, and using adjustment components and wet brushing components to remove salt stains, the problems of salt corrosion on photovoltaic panels and reduced transmittance are solved, thereby improving power generation efficiency and extending battery life.
Patent Information
- Application Number
- CN202511090760.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-08-05
AI Technical Summary
Salt crystals on the surface of offshore photovoltaic panels block sunlight, reduce light transmittance, corrode aluminum alloy frames, increase cleaning and maintenance costs, shorten battery life, and uneven deposition causes hot spot effects.
A lightweight and high-strength offshore photovoltaic floating device with a foam aluminum composite structure is used. The angle of the photovoltaic panel is adjusted by adjusting the components, and fresh water detergent is used to wet and brush to remove salt stains in combination with the wetting components and brushing components.
It improves the power generation efficiency of photovoltaic panels, extends battery life, reduces cleaning and maintenance costs, and avoids salt corrosion and hot spot effects on panels.
Smart Images

Figure CN120646170A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of floating devices, and more particularly to a lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure. Background Art
[0002] Offshore photovoltaic floating devices are key components of offshore photovoltaic power generation systems. Their function is to support photovoltaic modules floating on the sea surface and maintain stability, thereby achieving efficient conversion of solar energy. However, in the marine environment, salt spray deposition is a common pollution problem faced by photovoltaic panels. This pollution is caused by the migration and adsorption of salt particles in the atmosphere, which poses a significant threat to photovoltaic panels.
[0003] Salt crystals will block and scatter sunlight, reducing light transmittance. If not cleaned for a long time, power generation will drop significantly. At the same time, the chloride ions and other components contained in the salt will corrode the aluminum alloy frame and junction box metal parts, causing pitting and poor contact. They will also corrode the sealant and back panel, destroying the structural sealing. In addition, uneven salt deposition can easily cause hot spot effects, accelerate the aging of battery cells, shorten the life of the panels, and increase cleaning and maintenance costs.
[0004] Therefore, salt treatment of the surface of photovoltaic panels is crucial. To this end, this application proposes a lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure, aiming to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure to solve the problems raised in the above background technology: In order to achieve the above object, the present invention provides the following technical solutions: A lightweight, high-strength offshore photovoltaic floating device based on a foam aluminum composite structure includes a floating support, a lightweight floating body fixedly connected to the corner position of the floating support, a rotating rod 1 fixedly connected to the upper position of the floating support, a photovoltaic support rotatably connected to the rotating rod 1, a photovoltaic panel fixedly connected to the photovoltaic support, and a gear fixedly connected to one side of the photovoltaic support; An adjustment assembly is movably installed at the middle position of the floating body support, and the adjustment assembly includes a tooth plate, and the tooth plate is movably connected to the gear; A wetting component is also movably installed in the middle of the floating support, and the wetting component includes a drain pipe, and the wetting component performs a wetting process on the photovoltaic panels on the photovoltaic support; A brushing assembly is movably installed on the floating body bracket at a position above the adjusting assembly. The brushing assembly brushes the wetted photovoltaic panels and can drive the drainage pipe to move to fully wet the photovoltaic panels.
[0006] By adopting the above technical solution, the adjustment component adjusts several photovoltaic panels to a horizontal state, and then the brushing component pushes the drain pipe to move on the photovoltaic panels to discharge detergent such as fresh water to moisten and soften the salt stains on the photovoltaic panels. Then the brushing component drives the roller brush to remove the moistened and softened salt stains, making it easy to remove the salt stains on the surface of the photovoltaic panels.
[0007] Preferably, one side of the photovoltaic bracket is fixedly connected to a sliding sleeve 1, and the other side of the photovoltaic bracket is fixedly connected to a sliding sleeve 2, the gear is fixedly connected to the sliding sleeve 1, and the sliding sleeve 1 and the sliding sleeve 2 are rotatably connected to the rotating rod 1.
[0008] By adopting the above technical solution, the photovoltaic bracket can be rotated on the rotating rod.
[0009] Preferably, a mounting seat is provided on one side of the floating support, and the adjustment assembly further includes limiting plate 1 and limiting plate 2. The front and rear ends of the tooth plate are fixedly connected with limiting plate 1, and one side of the tooth plate is fixedly connected with limiting plate 2, and limiting plate 2 is located on the inner side of the gear.
[0010] By adopting the above technical solution, the tooth plate and the gear cannot be separated.
[0011] Preferably, the adjustment assembly also includes a sliding rod, a mounting plate, a connecting frame and a hydraulic cylinder, the number of the tooth plates is two, the sliding rod is fixedly connected to one end position of the two tooth plates, the connecting frame is fixedly connected to the other end position of the two tooth plates, the mounting plate is fixedly connected to the floating body bracket, the sliding rod is slidably connected to the mounting plate, the hydraulic cylinder is fixedly connected in the mounting seat, the hydraulic cylinder is fixedly connected in the mounting seat, and the output shaft of the hydraulic cylinder is fixedly connected to the connecting frame.
[0012] By adopting the above technical solution, the hydraulic cylinder can drive the tooth plate to move back and forth.
[0013] Preferably, the brushing assembly includes a screw, support beam 1, support beam 2, a stepper motor and bearing 1. The support beam 1 and support beam 2 are fixedly connected to the floating body bracket. The two ends of the screw are rotatably connected to support beam 1 and support beam 2 respectively through bearing 1. The stepper motor is fixedly connected to support beam 2, and the output shaft of the stepper motor is fixedly connected to one end of the screw.
[0014] By adopting the above technical solution, the stepping motor can easily drive the lead screw to rotate.
[0015] Preferably, a limiting groove is provided in the middle position of the float bracket, and the brushing assembly further includes a slide, a screw hole, a limiting strip, a swing frame, a second rotating rod and a second bearing. The screw hole is provided on the slide, the limiting strip is fixedly connected to the slide, the second rotating rod is fixedly connected to the center position of the swing frame, the second rotating rod is rotatably connected to the slide through the second bearing, and the lower position of the slide is slidably connected in the limiting groove.
[0016] By adopting the above technical solution, the swing frame can be easily swung left and right on the slide.
[0017] Preferably, the brushing assembly further includes a barrel rod, a roller brush and a limiting head. The barrel rod is fixedly connected to one side of the swing frame, and the roller brush is rotatably connected to the barrel rod. The roller brush brushes the photovoltaic panels. The limiting head is fixedly connected to the swing frame and is located on the other side of the barrel rod. The limiting head is located on the side of the slide and below the limiting strip.
[0018] By adopting the above technical solution, the roller brush brushes on the photovoltaic panel to facilitate the removal of salt stains.
[0019] Preferably, the bottom surface of the float bracket is fixedly connected to a mounting bracket, and the wetting assembly further includes a detergent box, an addition port, a sealing cover, a water pump, a suction pipe and an outlet pipe. The detergent box is fixedly connected to the mounting bracket, the addition port is fixedly connected to the detergent box, the sealing cover is threadedly connected to the addition port, the water pump is fixedly connected to the detergent box, the water inlet of the water pump is inserted into the detergent box through the suction pipe, and the lower end of the suction pipe extends into the lower position of the detergent box, and the water outlet of the water pump is fixedly connected to the outlet pipe.
[0020] By adopting the above technical solution, it is convenient to add detergent to the detergent box through the adding port.
[0021] Preferably, the wetting assembly further includes a tee, a hose, a fork pipe and a drain outlet, one end of the tee is communicated with the water outlet pipe, the other two ends of the tee are respectively communicated with the hose, the fork pipe is fixedly connected to the hose, the fork pipe is communicated with the drain pipe, the drain outlet is opened on the drain pipe, and the drain pipe is fixedly connected to the other side of the swing frame.
[0022] By adopting the above technical solution, detergent can enter the drain pipe through the hose and the bifurcated pipe.
[0023] Preferably, the lightweight float is provided with a foam aluminum core layer, a fiber reinforced composite layer and an anti-corrosion coating in sequence from the inside to the outside, the fiber reinforced composite layer is fixedly connected to the foam aluminum core layer, the anti-corrosion coating is fixedly connected to the fiber reinforced composite layer, the corner position of the float bracket is fixedly connected to connecting rod one, and the lightweight float is fixedly connected to connecting rod one.
[0024] Compared with the prior art, the present invention has the following beneficial effects: 1) When the offshore photovoltaic floating device is in use, the angle of the photovoltaic panel can be adjusted by adjusting the components, so that the photovoltaic panel can be tilted forward or backward, so as to better receive sunlight and improve the efficiency of electric energy rotation. The photovoltaic panel can also be adjusted to a horizontal state to facilitate subsequent flushing of the drain pipe and scrubbing with a roller brush.
[0025] 2) When the offshore photovoltaic floating device is in use, after the photovoltaic panels are adjusted to a horizontal state, the detergent in the detergent tank can be pumped out by a water pump and then discharged through a drain pipe and a drain outlet to rinse and moisten the salt stains on the photovoltaic panels, so that some salt stains with low bonding strength can be easily washed away by the detergent, while salt stains with relatively strong bonding can be easily moistened and softened, thereby reducing the bonding strength with the photovoltaic panel surface.
[0026] 3) When the offshore photovoltaic floating device is in use, after the wetting component wets the photovoltaic panel, the extraction of detergent is stopped. After the detergent in the drain pipe is slowly discharged through the drain port, the weight of the drain pipe is reduced. At this time, under the action of gravity, the roller brush swings downward, and the limiting head falls to the side position of the slide. Then, the roller brush is driven to move, so that the bristles on the roller brush scrub the salt stains on the photovoltaic panel, thereby removing the wetted and softened salt stains, making it easier to remove the salt stains on the photovoltaic panel and avoiding affecting photovoltaic power generation. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the connection between the photovoltaic bracket and the floating bracket of the present invention; Figure 3 It is a structural schematic diagram of the regulating assembly of the present invention; Figure 4 This is a schematic diagram of the disassembly of the photovoltaic bracket of the present invention; Figure 5 This is a schematic diagram of the connection structure between the wetting component and the scrubbing component of the present invention; Figure 6 It is a structural schematic diagram of the swing frame of the present invention; Figure 7 It is a structural schematic diagram of the wetting component of the present invention; Figure 8It is a structural schematic diagram of the slide of the present invention; Figure 9 It is a schematic cross-sectional view of the lightweight floating body of the present invention.
[0028] Explanation of the numbers in the figure: 1. Floating body support; 101. Connecting rod 1; 102. Restriction groove; 103. Mounting seat; 104. Mounting frame; 105. Rotating rod 1; 2. Lightweight floating body; 201. Foam aluminum core layer; 202. Fiber reinforced composite layer; 203. Anti-corrosion coating; 3. Photovoltaic support; 301. Sleeve 1; 302. Sleeve 2; 303. Gear; 4. Photovoltaic panel; 5. Adjustment assembly; 501. Tooth plate; 502. Restriction plate 1; 503. Restriction plate 2; 504. Sliding rod; 505. Mounting plate; 506. Connecting frame; 507. Hydraulic cylinder; 6. Wetting assembly; 60 1. Detergent tank; 602. Adding port; 603. Sealing cap; 604. Water pump; 605. Suction pipe; 606. Outlet pipe; 607. Tee; 608. Hose; 609. Fork pipe; 610. Drain pipe; 611. Drain outlet; 7. Brush assembly; 701. Screw; 702. Support beam 1; 703. Support beam 2; 704. Stepper motor; 705. Bearing 1; 706. Slide; 7061. Screw hole; 7062. Limiting strip; 707. Swing frame; 708. Rotating rod 2; 709. Bearing 2; 710. Cylinder rod; 711. Roller brush; 712. Limiting head. DETAILED DESCRIPTION
[0029] For example 1, please refer to Figures 1 to 4 A lightweight, high-strength offshore photovoltaic floating device based on a foam aluminum composite structure includes a floating support 1, a lightweight floating body 2 fixedly connected to the corner position of the floating support 1, a rotating rod 105 fixedly connected to the upper position of the floating support 1, a photovoltaic support 3 rotatably connected to the rotating rod 105, and the photovoltaic support 3 is rotated and adjusted around the rotating rod 105. A photovoltaic panel 4 is fixedly connected to the photovoltaic support 3, and a gear 303 is fixedly connected to one side of the photovoltaic support 3, which drives the photovoltaic support 3 to rotate; An adjustment component 5 is movably installed in the middle position of the floating support 1. The adjustment component 5 includes a tooth plate 501. The tooth plate 501 is movably connected to the gear 303. The tooth plate 501 moves forward and backward, driving the gear 303 to rotate forward or reverse, so that the photovoltaic support 3 drives the photovoltaic panel 4 to tilt forward or backward.
[0030] One side of the photovoltaic bracket 3 is fixedly connected to a sleeve 1 301, and the other side of the photovoltaic bracket 3 is fixedly connected to a sleeve 2 302. Sleeve 1 301 and sleeve 2 302 are provided with rotating holes, and rotate on the rotating rod 1 105 through the rotating holes. Gear 303 is fixedly connected to sleeve 1 301, and sleeve 1 301 and sleeve 2 302 are rotatably connected to the rotating rod 105. Gear 303 drives sleeve 2 302 to rotate, and sleeve 2 302 drives the photovoltaic bracket 3 to rotate.
[0031] A mounting seat 103 is provided on one side of the floating support 1, and the adjustment component 5 also includes a limiting plate 1 502 and a limiting plate 2 503. The front and rear ends of the tooth plate 501 are fixedly connected with the limiting plate 1 502, so that the gear 303 cannot be detached from the front and rear sides of the tooth plate 501. A limiting plate 2 503 is fixedly connected to one side of the tooth plate 501. The limiting plate 2 503 is located on the inner side of the gear 303. The limiting plate 2 503 and the gear 303 block each other, so that the gear 303 and the tooth plate 501 cannot be detached.
[0032] The adjusting assembly 5 also includes a sliding rod 504, a mounting plate 505, a connecting frame 506 and a hydraulic cylinder 507. There are two tooth plates 501, and the tooth plates 501 are arranged parallel to each other. The sliding rod 504 is fixedly connected to one end position of the two tooth plates 501, and the connecting frame 506 is fixedly connected to the other end position of the two tooth plates 501. Both ends of the connecting frame 506 are fixedly connected to the tooth plates 501, the mounting plate 505 is fixedly connected to the floating support 1, the sliding rod 504 is slidably connected to the mounting plate 505, the hydraulic cylinder 507 is fixedly connected in the mounting seat 103, the hydraulic cylinder 507 is fixedly connected in the mounting seat 103, and the output shaft of the hydraulic cylinder 507 is fixedly connected to the connecting frame 506, and the output shaft of the hydraulic cylinder 507 is fixedly connected to the middle position of the connecting frame 506.
[0033] The steps of using the present invention are as follows: when the offshore photovoltaic floating device is in use, the photovoltaic panel 4 is fixedly connected to the photovoltaic bracket 3, and the hydraulic cylinder 507 is started so that the output shaft pushes the connecting frame 506 to move, and pushes the gear plate 501 to move. The gear plate 501 is rotatably connected with the gear 303, so that the gear 303 drives the sleeve 2 302 to rotate, and the sleeve 2 302 drives the photovoltaic bracket 3 to rotate, so that the photovoltaic bracket 3 is rotated on the rotating rod 105 through the sleeve 2 302 and the sleeve 1 301, so that the photovoltaic bracket 3 is easy to tilt forward or backward. For example, when the floating bracket 1 is set in the east-west direction, when the sun rises from the east, the photovoltaic bracket 3 and the photovoltaic panel 4 are tilted forward to correspond to the position of the sun. When the sun moves to the west, the photovoltaic bracket 3 and the photovoltaic panel 4 are tilted backward, so that the photovoltaic panel 4 can better receive sunlight and improve the efficiency of photovoltaic power generation.
[0034] For example 2, please refer to Figures 1 to 8The difference between the embodiment 1 and the embodiment 1 is that a wetting assembly 6 is movably mounted in the middle of the floating support 1. The wetting assembly 6 includes a drain pipe 610. The wetting assembly 6 wets the photovoltaic panels 4 on the photovoltaic support 3. The drain pipe 610 discharges detergent to rinse and wet the salt stains on the photovoltaic panels 4. A brushing assembly 7 is movably installed on the floating support 1 at a position above the adjusting assembly 5. The brushing assembly 7 brushes the moistened photovoltaic panel 4 and can drive the drain pipe 610 to move to fully moisten the photovoltaic panel 4. The drain pipe 610 is driven to move so that the liquid discharged from the drain pipe 610 can facilitate the comprehensive flushing and moistening of the photovoltaic panel 4.
[0035] The scrubbing assembly 7 includes a screw rod 701, a support beam 1 702, a support beam 2 703, a stepper motor 704 and a bearing 1 705. The support beam 1 702 and the support beam 2 703 are fixedly connected to the floating body bracket 1. The support beam 1 702 and the support beam 2 703 are fixedly connected to the two sides of the floating body bracket 1. The two ends of the screw rod 701 are rotatably connected to the support beam 1 702 and the support beam 2 703 respectively through the bearing 1 705. The stepper motor 704 is fixedly connected to the support beam 2 703. The output shaft of the stepper motor 704 is fixedly connected to one end of the screw rod 701, so that the stepper motor 704 can easily drive the screw rod 701 to rotate.
[0036] A limiting groove 102 is provided in the middle position of the floating support 1, and the brushing assembly 7 also includes a slide 706, a screw hole 7061, a limiting strip 7062, a swing frame 707, a second rotating rod 708 and a second bearing 709. The screw hole 7061 is provided on the slide 706, and the slide 706 rotates on the screw rod 701 through the screw hole 7061. The limiting strip 7062 is fixedly connected to the slide 706, and the second rotating rod 708 is fixedly connected to the center position of the swing frame 707. The second rotating rod 708 is rotatably connected to the slide 706 through the second bearing 709, and the lower position of the slide 706 is slidably connected in the limiting groove 102, so that the swing frame 707 swings left and right at the side position of the slide 706. The lower end of the slide 706 is stuck in the limiting groove 102, so that the slide 706 cannot rotate, and the slide 706 moves along the screw rod 701.
[0037] The brushing assembly 7 also includes a barrel rod 710, a roller brush 711 and a limiting head 712. The barrel rod 710 is fixedly connected to one side of the swing frame 707, and the roller brush 711 is rotatably connected to the barrel rod 710. The side of the roller brush 711 is covered with bristles, and the roller brush 711 brushes the photovoltaic panel 4. The limiting head 712 is fixedly connected to the swing frame 707 and is located on the other side of the barrel rod 710. The limiting head 712 is located on the side of the slide 706 and below the limiting strip 7062. The limiting head 712 contacts the slide 706 downward to stop rotating downward. The limiting head 712 rotates upward and contacts the limiting strip 7062 to stop rotating upward.
[0038] The bottom surface of the floating support 1 is fixedly connected to the mounting frame 104. The wetting assembly 6 also includes a detergent box 601, an addition port 602, a sealing cover 603, a water pump 604, a water pump pipe 605 and a water outlet pipe 606. The detergent box 601 is fixedly connected to the mounting frame 104. The detergent box 601 is filled with detergent, such as fresh water. The addition port 602 is fixedly connected to the detergent box 601. The sealing cover 603 is threadedly connected to the addition port 602. The addition port 602 is fixedly connected to the detergent box 601. To facilitate the addition of detergent into the detergent box 601, the sealing cover 603 seals the adding port 602, and the water pump 604 is fixedly connected to the detergent box 601. The water inlet of the water pump 604 is inserted into the detergent box 601 through the water pumping pipe 605, and the lower end of the water pumping pipe 605 extends into the lower position of the detergent box 601. The water outlet of the water pump 604 is fixedly connected to the water outlet pipe 606, so that the water pump 604 can easily extract the detergent in the detergent box 601 and pass it into the water outlet pipe 606.
[0039] The wetting component 6 also includes a tee 607, a hose 608, a fork tube 609 and a drain outlet 611. One end of the tee 607 is connected to the outlet pipe 606, and the other two ends of the tee 607 are respectively connected to the hose 608. The fork tube 609 is fixedly connected to the hose 608. The fork tube 609 is connected to the drain pipe 610. The drain outlet 611 is opened on the drain pipe 610. The drain pipe 610 is fixedly connected to the other side of the swing frame 707. The drain outlet 611 discharges the liquid in the drain pipe 610.
[0040] The present invention uses the following steps: The offshore photovoltaic floating device starts the water pump 604, which pumps liquid from the detergent tank 601 and discharges it into the drain pipe 610 through the outlet pipe 606, the tee 607, the hose 608, and the bifurcated pipe 609. The drain pipe 610 then discharges liquid through the drain port 611. As the liquid enters the drain pipe 610, the weight of the drain pipe 610 increases. At this point, the overall weight of the drain pipe 610 is heavier than the weight of the roller brush 711 and the rod 710, causing the swing frame 707 to rotate on the swing frame 707 via the second rotating rod 708 and the second bearing 709. The limiting head 712 moves upward and contacts the limiting strip 7062. The stepper motor 704 drives the screw rod 701 to rotate, and the slide 706 moves along the screw rod 701, so that the slide 706 drives the swing frame 707 and the drain pipe 610 thereon to move synchronously. The drain pipe 610 and the roller brush 711 are located on one side of the photovoltaic bracket 3. When the photovoltaic bracket 3 and the photovoltaic panel 4 are adjusted to a horizontal state, the drain pipe 610 is moved from one side of the photovoltaic panel 4 to the other side to rinse the salt stains on the photovoltaic panel 4, so that some salt stains with weak binding strength are easily removed by the liquid, and the remaining salt stains with strong binding strength are easily moistened and softened; When the drain pipe 610 moves to the other side, the water pump 604 stops extracting detergent from the detergent tank 601, and the screw rod 701 stops rotating, so that the detergent on the horizontal photovoltaic panel 4 has sufficient time to moisten and soften the salt stains. At this time, since the liquid in the drain pipe 610 is discharged, the weight of the drain pipe 610 is reduced, and the weight of the roller brush 711 and the rod 710 is heavier than the weight of the drain pipe 610, causing the swing frame 707 to rotate in the opposite direction, and the roller brush 711 rotates downward, and the limiting head 712 contacts the sliding frame 706 downward, so that the roller brush 711 stops rotating downward. Then the stepper motor 704 rotates the screw rod 701 in the opposite direction, causing the slide 706 to move in the opposite direction, driving the roller brush 711 to move on the photovoltaic panel 4. The bristles on the roller brush 711 brush the photovoltaic panel 4, making it easier to remove the moistened and softened salt stains, making the salt stains on the photovoltaic panel 4 more thoroughly removed, and avoiding the salt stains from affecting the power generation of the photovoltaic panel 4.
[0041] For example three, please refer to Figure 1 and Figure 9 The difference between the embodiment 2 and the embodiment 2 is that the lightweight floating body 2 is provided with a foam aluminum core layer 201, a fiber reinforced composite layer 202 and an anti-corrosion coating 203 in sequence from the inside to the outside. The fiber reinforced composite layer 202 is fixedly connected to the foam aluminum core layer 201, and the anti-corrosion coating 203 is fixedly connected to the fiber reinforced composite layer 202. The corner position of the floating body bracket 1 is fixedly connected to a connecting rod 101, and the lightweight floating body 2 is fixedly connected to the connecting rod 101. The density of the foam aluminum core layer 201 is 0.3-0.6 g / cm³, the porosity is 70%-85%, the fiber reinforced composite layer 202 is carbon fiber / glass fiber reinforced epoxy resin, the thickness is 1-2 mm, the bending modulus is ≥20 GPa, the foam aluminum core layer 201 is filled with phase change material (PCM), the phase change temperature is 25-35 ° C, which is used for temperature control of photovoltaic modules, the anti-corrosion coating 203 is a micro-arc oxidation ceramic layer or polyurethane-nano Composite material, thickness 50-100μm, an aluminum-based micro-arc oxidation transition layer (thickness 5-10μm) is added between the fiber-reinforced composite layer 202 and the foam aluminum core layer 201 to improve the interface bonding strength by more than 50%. After the lightweight float 2 is scrapped, the foam aluminum core layer 201 can be recycled by electrolytic separation (recovery rate > 95%). The T700 carbon fiber / epoxy resin (60:40 vol%) is coated on the surface of the foam aluminum core layer 201 by vacuum infusion process to form a fiber-reinforced composite layer 202, and polyurethane is sprayed. The nano coating (thickness 80 μm) is cured at 80°C for 2 hours to form an anti-corrosion coating 203. The lightweight floating body 2 can be free of corrosion after 2000 hours of salt spray test, and the fatigue life under wave load is> Second cycle.
[0042] The key indicators of the lightweight floating body 2 of this application compared with the traditional floating body in terms of density, compressive strength and 25-year weight loss rate are as follows: index The present invention Traditional buoys Improvement Density (g / cm3) 0.4 0.96 -56% Compressive strength (MPa) 18 25 - 25-year weight loss rate <0.3 >3% -97% The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure, comprising a floating support (1), characterized in that: The floating support (1) is fixedly connected to a lightweight floating body (2) at a corner position, the upper position of the floating support (1) is fixedly connected to a rotating rod (105), the rotating rod (105) is rotatably connected to a photovoltaic support (3), the photovoltaic panel (4) is fixedly connected inside the photovoltaic support (3), and a gear (303) is fixedly connected to one side of the photovoltaic support (3); An adjustment component (5) is movably mounted in the middle of the floating support (1), wherein the adjustment component (5) comprises a tooth plate (501), and the tooth plate (501) is movably connected to the gear (303); A wetting component (6) is also movably installed in the middle of the floating support (1), and the wetting component (6) includes a drainage pipe (610). The wetting component (6) performs a wetting process on the photovoltaic panel (4) on the photovoltaic support (3); A brushing assembly (7) is movably mounted on the floating support (1) at a position above the regulating assembly (5). The brushing assembly (7) brushes the wetted photovoltaic panel (4) and can drive the drainage pipe (610) to move to fully wet the photovoltaic panel (4).
2. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 1 is characterized in that: One side of the photovoltaic bracket (3) is fixedly connected to a sleeve 1 (301), and the other side of the photovoltaic bracket (3) is fixedly connected to a sleeve 2 (302), the gear (303) is fixedly connected to the sleeve 1 (301), and the sleeve 1 (301) and the sleeve 2 (302) are rotatably connected to the rotating rod 1 (105).
3. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 2 is characterized by: A mounting seat (103) is provided on one side of the floating support (1), and the adjustment component (5) further includes a limiting plate 1 (502) and a limiting plate 2 (503). The front and rear ends of the tooth plate (501) are fixedly connected to the limiting plate 1 (502), and one side of the tooth plate (501) is fixedly connected to the limiting plate 2 (503). The limiting plate 2 (503) is located on the inner side of the gear (303).
4. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 3 is characterized by: The adjustment assembly (5) further includes a slide rod (504), a mounting plate (505), a connecting frame (506) and a hydraulic cylinder (507). The number of the tooth plates (501) is two, the slide rod (504) is fixedly connected to one end of the two tooth plates (501), the connecting frame (506) is fixedly connected to the other end of the two tooth plates (501), the mounting plate (505) is fixedly connected to the floating support (1), the slide rod (504) is slidably connected to the mounting plate (505), the hydraulic cylinder (507) is fixedly connected in the mounting seat (103), the hydraulic cylinder (507) is fixedly connected in the mounting seat (103), and the output shaft of the hydraulic cylinder (507) is fixedly connected to the connecting frame (506).
5. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 1 is characterized in that: The scrubbing assembly (7) comprises a screw (701), a support beam 1 (702), a support beam 2 (703), a stepper motor (704) and a bearing 1 (705). The support beam 1 (702) and the support beam 2 (703) are fixedly connected to the floating support (1). The two ends of the screw (701) are rotatably connected to the support beam 1 (702) and the support beam 2 (703) respectively through the bearing 1 (705). The stepper motor (704) is fixedly connected to the support beam 2 (703). The output shaft of the stepper motor (704) is fixedly connected to one end of the screw (701).
6. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 5 is characterized by: A limiting groove (102) is provided at the middle position of the float bracket (1), and the scrubbing assembly (7) further includes a slide (706), a screw hole (7061), a limiting strip (7062), a swing frame (707), a second rotating rod (708) and a second bearing (709), wherein the screw hole (7061) is provided on the slide (706), the limiting strip (7062) is fixedly connected to the slide (706), the second rotating rod (708) is fixedly connected to the center position of the swing frame (707), the second rotating rod (708) is rotatably connected to the slide (706) through the second bearing (709), and the lower position of the slide (706) is slidably connected in the limiting groove (102).
7. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 6 is characterized in that: The brushing assembly (7) further comprises a barrel (710), a roller brush (711) and a limiting head (712); the barrel (710) is fixedly connected to one side of the swing frame (707); the roller brush (711) is rotatably connected to the barrel (710); the roller brush (711) brushes the photovoltaic panel (4); the limiting head (712) is fixedly connected to the swing frame (707) and is located at the other side of the barrel (710); the limiting head (712) is located at a side position of the slide (706) and is located below the limiting strip (7062).
8. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 7 is characterized in that: The bottom surface of the float support (1) is fixedly connected to a mounting frame (104). The wetting assembly (6) further comprises a detergent box (601), an addition port (602), a sealing cover (603), a water pump (604), a water extraction pipe (605), and a water outlet pipe (606). The detergent box (601) is fixedly connected to the mounting frame (104), the addition port (602) is fixedly connected to the detergent box (601), the sealing cover (603) is threadedly connected to the addition port (602), the water pump (604) is fixedly connected to the detergent box (601), the water inlet of the water pump (604) is inserted into the detergent box (601) through the water extraction pipe (605), and the lower end of the water extraction pipe (605) extends into the lower position of the detergent box (601). The water outlet of the water pump (604) is fixedly connected to the water outlet pipe (606).
9. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 8, characterized in that: The wetting assembly (6) further comprises a tee (607), a hose (608), a bifurcated pipe (609) and a drain outlet (611). One end of the tee (607) is in communication with the outlet pipe (606), and the other two ends of the tee (607) are in communication with the hose (608). The bifurcated pipe (609) is fixedly connected to the hose (608), and the bifurcated pipe (609) is in communication with the drain pipe (610). The drain outlet (611) is provided on the drain pipe (610), and the drain pipe (610) is fixedly connected to the other side of the swing frame (707).
10. The lightweight and high-strength offshore photovoltaic floating device based on a foam aluminum composite structure according to claim 1, characterized in that: The lightweight floating body (2) is provided with a foam aluminum core layer (201), a fiber reinforced composite layer (202) and an anti-corrosion coating (203) in sequence from the inside to the outside, the fiber reinforced composite layer (202) is fixedly connected to the foam aluminum core layer (201), the anti-corrosion coating (203) is fixedly connected to the fiber reinforced composite layer (202), the corner position of the floating body bracket (1) is fixedly connected to a connecting rod (101), and the lightweight floating body (2) is fixedly connected to the connecting rod (101).
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